environmental impact assessment report associated...
TRANSCRIPT
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Environmental Impact Assessment
Report
of
Associated Dyestuff Pvt. Ltd. (Unit-IV)
Plot No. DP-2 (part), Saykha Ind. Estate, Saykha,
Tehsil: Vagra, Dist.: Bharuch, Gujarat.
for
Proposed Manufacturing of Dye Intermediates
Project Activity: 5(f), Category: B
(TOR No. SEIAA/GUJ/TOR/5(f)/1330/2017)
Prepared by
San Envirotech Pvt. Ltd.
(NABET Accreditation No. NABET/EIA/1619/RA0084; Valid till 23.12.2019)
424, Medicine Market, Paldi Cross Road,
Ahmedabad-380006, Gujarat
Email: [email protected]
(February, 2018)
mailto:[email protected]
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San Envirotech Pvt. Ltd., Ahmedabad
EIA Report of Associated Dyestuff Pvt. Ltd. (Unit-IV) I
Contents Particulars Page No.
Index I
List of Tables IX
List of Figures XII
List of Annexures XIV
Index Chapter 1 Introduction Page No.
1.1 Preface 1
1.2 Purpose of the Report 1
1.3 Identification of Project & Project Proponent 2
1.4 Brief description of project 3
1.5 Applicable Environmental Regulatory framework 4
1.6 Scope of the study 5
1.7 Compliance to Terms of Reference 6
1.8 Objective of EIA 19
1.9 Methodology for EIA 19
1.10 Structure of EIA Report 20
Chapter 2 Project Description
2.1 Type of project 22
2.2 Need for the project 22
2.3 Proposed schedule for approval and
implementation
23
2.4 Location of the project 23
2.5 Size or magnitude of operation 26
2.5.1 Land breakup & project site layout 26
2.5.2 Project Magnitude 28
2.6 Description of manufacturing process 28
2.7 Project Components 51
2.8 Input Requirements 52
2.9 Generation of pollutants 56
2.9.1 Wastewater Generation 56
2.9.2 Air Pollution 56
2.9.3 Hazardous/solid waste generation 58
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2.9.4 Noise Generation 59
2.10 Pollution control strategy 59
2.10.1 Effluent Management 59
2.10.2 Generation & consumption of Liquid Waste
Streams
63
2.10.3 Air Pollution Control measures 64
2.10.4 Hazardous/ solid waste management 64
2.10.4.1 Fly Ash Management 65
2.10.4.2 Methodology of decontamination of discarded Containers
65
2.10.5 Noise Pollution Control 65
2.11 Rain water harvesting 65
2.12 Green Belt Development 65
2.13 Occupational Health & Safety 66
Chapter 3 Description of the Environment
3.1 General 68
3.2 Study area 68
3.3 Study Period 69
3.4 Source of environmental data generation 69
3.5 Methodology 69
3.6 Land Environment 70
3.6.1 Land use pattern of the Study Area 70
3.6.2 Objective of Land Use Studies 70
3.6.3 Topography 72
3.6.4 Seismicity of the area 72
3.7 Meteorology 72
3.7.1 Site specific micro-meteorological data 72
3.7.2 Wind Rose 73
3.8 Ambient air quality 74
3.8.1 Introduction 74
3.8.2 Design of Network for Ambient Air Quality
Monitoring Stations
74
3.8.3 Reconnaissance 74
3.8.4 Parameters, Frequency and monitoring
Methodology
74
3.8.5 Interpretation of result 75
3.9 Water Environment 76
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3.9.1 Hydro-Geology of the Study Area 76
3.10 Water quality 80
3.10.1 Introduction 80
3.10.2 Sampling Frequency, Techniques & Methodology 80
3.10.3 Surface Water Quality (Primary data) 81
3.10.4 Ground Water Quality 81
3.10.5 Interpretation 81
3.10.6 Conclusion 82
3.11 Noise Environment 82
3.11.1 Instrument used for Sampling and Monitoring 83
3.11.2 Noise Quality Monitoring Locations 83
3.11.3 Ambient Noise Standards 83
3.11.4 Results 83
3.11.5 Conclusion 84
3.12 Soil Environment 84
3.12.1 Soil sampling locations 84
3.12.2 Methodology 85
3.12.3 Corollaries 85
3.12.4 Conclusion 86
3.13 Biological Environment 87
3.13.1 Period of the study 87
3.13.2 Study methodology 87
3.13.3 Floral species in the study area 88
3.13.4 Fauna in the study area 88
3.14 Socio Economic Environment 88
3.14.1 Objective of the study 88
3.14.2 Land use pattern and infrastructure 89
3.14.3 Demographic and Socio-Economic Environment 89
3.14.4 Living Standard and Infrastructure 90
Chapter 4 Anticipated Environmental Impacts &
Mitigation Measures
4.1 General 121
4.2 Identification of Impact 122
4.2.1 Identification of Impacting Activities 122
4.2.2 Identification of Environment Attributes 123
4.3 Impact on Topography 123
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4.4 Impact on Air Environment 123
4.4.1 Air Pollution Dispersion modeling of stack 124
4.4.2 Micrometeorology 126
4.4.3 Input data 126
4.4.4 Receptor Network 127
4.4.5 Output of Model (24-hourly GLCs) 127
4.4.6 Incremental & cumulative concentration of
pollutants
127
4.4.7 Conclusions 127
4.5 Impact on Water Environment 128
4.6 Impact on Noise Environment 128
4.7 Impact on Land Environment 130
4.8 Impact on Biological Environment 131
4.9 Impact on Socio-Economic Environment 132
4.10 Impact on Occupational Health & Safety 133
Chapter 5 Analysis of Alternatives
5.1 Prologue 147
5.2 Site Alternative 147
5.3 Technology Alternative 147
Chapter 6 Environmental Monitoring Program
6.1 Prelude 149
6.2 Environment Monitoring Program 149
6.3 Objective of Monitoring Plan 149
6.4 Schedule for Environment Monitoring 150
6.5 Ambient Air Quality Monitoring 150
6.6 Water Environment Monitoring 151
6.7 Noise Environment Monitoring 151
Chapter 7 Additional Studies
7.1 Risk Assessment 154
7.1.1 Introduction 154
7.1.2 Objectives 154
7.1.3 Scope of Study 154
7.1.4 The study Approach 155
7.2 Hazardous Identification 155
7.3 Hazardous Material Storage 157
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7.4 Risk Screening Approach 157
7.5 QRA Approach 160
7.6 Thermal Hazards 161
7.7 Damage due to explosion 163
7.8 Toxic release 163
7.9 Likely Failure Scenarios 164
7.10 Quantitative Risk Assessment & Consequence
Analysis
165
7.11 Incidents Impacts 166
7.12 Consequential Impacts 171
7.12.1 Toxic Hazards 171
7.12.2 Other Hazards 171
7.12.3 Other Toxic Hazards 171
7.13 Occupational Health 171
7.14 Other Safety Precautions & Recommendations 172
7.14.1 Safety/control measures during storage,
transportation & unloading of materials
172
7.14.2 Fire Control Plan 175
7.14.3 Leak Detection and repair program 176
7.14.4 Dos & Donts 176
7.14.5 Antidotes Details 178
7.15 Ways to minimize the manual handling of the
hazardous chemicals
178
7.16 Occupational health & safety programme 178
7.16.1 Hospital facilities/factory medical officer & OHC 178
7.16.2 Personnel Protective Equipment 179
7.16.3 Plan for periodic medical check-up 180
7.16.4 Safety Trainings 180
7.16.5 Mock drills 180
7.17 On-site Emergency Plan 181
7.17.1 General 181
7.17.2 Statutory requirement 181
7.17.3 Preparedness of OnSite Emergency Plan 182
7.17.4 Emergency Time Activities 182
7.17.5 Sequential actions during emergency 183
7.17.5.1 Incident 183
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7.17.5.2 Responding actions 183
7.17.5.3 Site Crisis 184
7.17.5.4 Messages 184
7.17.5.5 Discipline 184
7.17.5.6 Emergency Actions 185
7.17.6 Shut down procedure 185
7.17.7 Post Emergency Activities 186
7.17.8 Training, Rehearsals & Records 186
7.17.8.1 Need of training & Rehearsal 186
7.18 Off-site Emergency Plan 188
7.18.1 Role of the Factory Management 190
7.18.2 Role of the Emergency Co-ordination Office (ECO) 190
7.18.3 Role of the local authority 191
7.18.4 Role of Fire Authorities 191
7.18.5 Role of the police & Evacuation Authorities 192
7.18.6 Role of the health authorities 193
7.18.7 Role of the Mutual Aid Agencies 193
7.18.8 Role of the factory Inspectorate 193
Chapter 8 Project Benefits
8.1 Introduction 195
8.2 Improvements in Physical Infrastructure 195
8.3 Improvement in Social Infrastructure 195
8.4 Employment Potential 196
8.5 Other Tangible Benefits 196
Chapter 9 Environmental Cost Benefit Analysis 197
Chapter 10 Environment Management Plan
10.1 Introduction 198
10.2 Environmental Management During Construction
Phase
199
10.2.1 Air & Noise Environment 199
10.2.2 Water Environment 199
10.2.3 Socio-Economic Environment 199
10.2.4 Safety & Health 199
10.3 Environmental Management during the Operational
Phase
200
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10.3.1 Air Pollution Management 200
10.3.1.1 Source of Air Pollution & Control Measures 200
10.3.1.2 Measures for Solvent Recovery 201
10.3.1.3 Odour Control Plan 201
10.3.2 Water Environment Management 201
10.3.2.1 Spillages/Leakages Control Measures 202
10.3.2.2 Economical & Technical viability of the effluent
treatment system to achieve zero liquid discharge
202
10.3.3 Hazardous/Solid waste management 203
10.3.4 Noise Control 204
10.3.5 Green Belt Development 205
10.3.6 Occupational Health & Safety Plan 207
10.4 Post Project Environmental Monitoring 210
10.4.1 Work Place Air Quality Monitoring Plan 211
10.5 Environment Management Budget Allocation 211
10.6 Environmental Management Cell 212
10.6.1 Hierarchical Structure of Environmental
Management Cell
212
10.6.2 Reporting System of Non-Compliances/Violations
of Environmental Norms
213
10.7 Resource Conservation and Cleaner Production 214
10.8 Socio Economic Activities 215
Chapter 11 Summary & Conclusion
11.1 Project Description 217
11.1.1 General Introduction 217
11.1.2 Brief project description 217
11.1.3 Investment of the Project 218
11.1.4 List of Products 218
11.2 Description of Environment 219
11.2.1 Baseline Environmental Study 219
11.2.2 Air Environment 219
11.2.3 Water Environment 220
11.2.4 Noise Environment 221
11.2.5 Soil Quality 221
11.2.6 Biological Environment 222
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11.2.7 Socio-Economic Environment 222
11.3 Anticipated Environmental Impacts and Mitigation
Measures
222
11.3.1 Summary of Impacts on Air Environment 222
11.3.2 Summary of Impacts on Water Environment 223
11.3.3 Impacts on Noise quality & Mitigation measures 223
11.3.4 Summary on Impacts on Land Environment 224
11.3.5 Summary of Impacts on Socio Economy 224
11.3.6 Summary on Impact on Ecology 225
11.4 Environment Monitoring Programme 225
11.5 Additional Studies 226
11.5.1 Risk Assessment 226
11.6 Project Benefits 226
11.7 Environmental Management Plan 226
11.8 Conclusion 228
Chapter-12 Disclosure of Consultant engaged
12.1 Preface 229
12.2 Details of EIA Consultant Organization 229
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List of Tables
Table
No.
Name Page No.
1.1 Salient features of the project 3
1.2 List of products 4
2.1 Land breakup of the area 26
2.2 List of products 28
2.3 List of raw materials 52
2.4 Break up of water consumption & wastewater generation 54
2.5 Details of the utilities and quantity of fuel required 56
2.6 Details of air pollution 57
2.7 Details of hazardous/solid waste 58
2.8 Design parameters ETP-1 60
2.8 (a) Design parameters ETP-2 60
2.9 Design parameters of MEE & RO 61
2.9 (a) Technical Details of MEE-1 61
2.9 (b) Technical details of MEE-2 61
2.10 Technical Details of RO-1 62
2.10 (a) Technical Details of RO-2 62
2.11 Summary of generation & consumption of liquid waste 63
2.12 Characteristics of treated & untreated effluent process
W/w
67
2.12(a) Characteristic of Recycle water recovered at different
stage of effluent treatment
67
3.1 Environmental setting of the study area 69
3.2 Land use statistics work out based on satellite imaginary 71
3.3 Monitoring Methodology of Meteorological Data 73
3.4 Meteorological Data for the Monitoring Period 73
3.5 Methodology of Ambient Air Monitoring 75
3.6 Monitored Parameters and Frequency of Sampling 75
3.7 Groundwater availability, utilization and stage of
development of Vagra Taluka and Bharuch District (2011)
78
3.8 Sampling locations with source & date of sampling 81
3.9 Monitoring Methodology of Noise 83
3.10 Location of soil sampling 84
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3.11 Methodology of Soil Sample analysis 85
3.12 Ambient Air Quality Monitoring Locations 92
3.13 Ambient Air Quality Status 93
3.14 Ambient Air Quality Status (PM10) 94
3.15 Ambient Air Quality Status (PM2.5) 95
3.16 Ambient Air Quality Status (SO2) 96
3.17 Ambient Air Quality Status (NOx) 97
3.18 Ambient Air Quality Status (VOCs) 98
3.19 National Ambient Air Quality Standards 99
3.20 Results of Ground water Quality in the Study Area 100
3.21 Results of Surface water Quality in the Study Area 101
3.22 Indian Standard Specification for Drinking Water 102
3.23 Ambient Noise Levels in the Study Area 103
3.24 Ambient Air Quality Standards with respect to Noise 103
3.25 Soil Analysis of Study area 104
3.26 Floral Diversity 105
3.27 Faunal Diversity 107
3.28 Land Use Pattern 109
3.29 Summary of Socio-Economic Status (Demography) 110
3.30 Basic amenities in the study area 112
4.1 Input data for air quality modeling 135
4.2 Cumulative Concentrations at various locations 136
4.3 The 24-hourly average GLC Concentration Values for SPM 137
4.4 The 24-hourly average GLC Concentration Values for SO2 138
4.5 The 24-hourly average GLC Concentration Values for NOx 139
4.6 The 24-hourly average GLC Concentration Values for HCl 140
4.7 The 24-hourly average GLC Concentration Values for NH3 141
6.1 Environment Monitoring Plan 152
6.2 Budget for implementation of Environmental Monitoring
Plan
153
7.1 Bulk Hazardous Materials storage 157
7.2(a) Hazardous Characteristics of Raw materials 158
7.2(b) Hazard analysis-raw materials 159
7.3 Risk Classification 161
7.4 Effects due to Incident Radiation intensity 162
7.5 Thermal Radiation Impact to human 162
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7.6 Tolerable Intensities for various objects 162
7.7 Damage due to overpressure 163
7.8 Different failure scenarios 164
7.9 Hazards scenario impact 166
7.10 Antidotes details 178
10.1 Greenbelt Development Programme 206
10.2 Environment Monitoring Plan 210
10.3 Budget Allocation for Environment Management 211
10.4 Budgetary provisions for the social upliftment 216
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List of Figures
Figure No.
Name Page No.
2.1 Location of the project 24
2.2 Google map of 10 km radius 25
2.3 Co-ordinates and boundary of the site 25
2.4 Project site layout 27
2.5 Water Balance Diagram 55
3.1 Land use map 71
3.2 Hydrogeological map of Bharuch district 79
3.3 Pre- & Post- monsoon water level for year 2012 in
Bharuch district
79
3.4 Graphical representation of Ambient Air Quality 93
3.5 Graphical representation for PM10 94
3.6 Graphical representation for PM2.5 95
3.7 Graphical representations for SO2 96
3.8 Graphical representations for NOx 97
3.9 Location of AAQM station 115
3.10 Wind Rose Diagram 116
3.11 Water sampling Locations 117
3.12 Noise monitoring Locations 118
3.13 Soil Sampling Locations 119
3.14 Topo sheet of location with site location map of 10 km radius (1:50,000 scale)
120
4.1 Isopleths for Ground Level Concentration for SPM 142
4.2 Isopleths for Ground Level Concentration for SO2 143
4.3 Isopleths for Ground Level Concentration for NOx 144
4.4 Isopleths for Ground Level Concentration for HCl 145
4.5 Isopleths for Ground Level Concentration for NH3 146
7.1 Oleum spillage-SO3 release 167
7.2 Sulphuric acid spillage and evaporating toxic pool 167
7.3 Liquid Ammonia Spillage & EvaporationToxic Impact Zone (Stability Class-D)
168
7.4 Liquid Ammonia Spillage & EvaporationToxic Impact Zone (Stability Class-F)
168
7.5 Nitric Acid (Anhydrous) Spillage and Evaporating Toxic
Pool
169
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7.6 Chloro Sulphonic Acid Spillage and Evaporating Toxic Pool 169
7.7 Ethylene Oxide Jet Fire 170
7.8 Thionyl Chloride Spillage and Pool Fire 170
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List of Annexures
Annexure No. Annexure Name Page No.
Annexure-I NABET/QCI Certificate 233
Annexure-II Land Documents 235
Annexure-III Material Safety Data Sheet 241
Annexure-IV Copy of Terms of Reference (TOR) 408
Annexure-V Undertaking by Consultant 419
Annexure-VI Undertaking by Project Proponent 421
Annexure-VII Adequacy of proposed EMS 423
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Chapter-1
Introduction 1.1 PREFACE
An Environmental Impact Assessment (EIA) is an assessment of the
possible impacts that a proposed project may have on the environment -
consisting of the environmental, social and economic aspects. It is an
assessment and management tool that evaluates the possible impacts,
positive or negative, that a proposed project may have on the
environment. EIA systematically examines both beneficial and adverse
consequences of the project and ensures that these effects are taken into
account during project design. The purpose of the assessment is to
ensure that decision makers consider the ensuing environmental impacts
when deciding to proceed with a project. In India, Ministry of
Environment and Forests has defined elaborated Environmental
Clearance (EC) framework along with requirements for preparing
Environmental Impact Assessment (EIA) under the Environmental
(Protection) Act, 1986 (Environmental Impact Assessment Notification,
2006) for establishing/expanding and industry/development projects.
1.2 PURPOSE OF THE REPORT
Industrialization and infrastructure development have increased economic
growth and improved living standards of people in India. However,
development has led to rapid consumption of natural resources and
increased emissions of waste. To control the pollutions from industrial
activity, government has framed regulations which are governed by
Ministry of Environment, Forest & Climate Change in India. Environment
Impact analysis is mandatory as per the Environment Impact Assessment
(EIA) Notification issued by Ministry of Environment, Forest & Climate
Change (MoEF&CC), New Delhi dated 14th September, 2006 and its
subsequent amendment; for setting up a new projects or activities, or
expansion or modernization of existing projects or activities based on
their potential environmental impacts as indicated in the Schedule to the
notification, being undertaken in any part of India, unless prior
environmental clearance has been accorded.
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EIA Report of Associated Dyestuff Pvt. Ltd. (Unit-IV) 2
Proposed establishment of Associated Dyestuff Pvt. Ltd. (Unit-IV)falls
under 5(f) schedule of EIA Notification, 2006 Synthetic Organic
Chemical Industries and is of B Category. Therefore, unit requires
prior Environmental Clearance before commencement of activity at site.
Online application was submitted on 14/09/2017 along with Form-I to
SEIAA. The SEAC, Gujarat vide their letter dated 19/12/2017 had
recommended to the SEIAA, Gujarat, to grant the Terms of Reference for
the project based on its meeting held on 11/10/2017. The proposal was
considered by SEIAA, Gujarat in its meeting held on 20/12/2017 at
Gandhinagar. The present report is based on the Terms of Reference
(TOR) No. SEIAA/GUJ/TOR/5(f)/1330/2017 issued on 28/12/2017
by the SEIAA under the provisions of EIA Notification dated 14th
September, 2006.
EIA Consultant
In view of the above, legal aspect and monitoring work has been carried
out for all the environmental attributes by M/s. San Envirotech
Pvt.Ltd., Ahmedabad.
1.3 IDENTIFICATION OF PROJECT PROPONENT &PROJECT
ASSOCIATED DYESTUFF PVT. LTD. (ADPL) was founded in 1977 as a
manufacturer of reactive dyes and dye-intermediates. In the last 4
decades, the company has transformed itself from a small manufacturing
company to one of the most reputed quality oriented supplier of
specialized products in the field of selected reactive dyes and dye-
intermediates. ADPL is a Govt. of India recognized export house since
1993. ADPL is strong in reactive turquoise blue series products and is
regularly supplying to major multinational dyestuff companies & to the
companies of Europe and Far East. ADPL being an R & D oriented
company and having experienced technicians including PhDs & chemical
engineers of dyes and dye-intermediates fields, continuously strives to
develop new and improved processes for existing products as well as new
products. Considering the growing global demand and expertise in
manufacturing, ADPL proposes to increase its production capacity by
proposing manufacturing of 1725 MTPM Dye intermediates at M/s.
Associated Dyestuff Pvt. Ltd. (Unit-IV).
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The proposed unit is at Plot No. DP-2 (part), Saykha Ind. Estate, Saykha,
Tehsil: Vagra, Dist.: Bharuch. The unit is situated within the designated
notified area promoted by GIDC. Hence, the land use pattern will not be
changed due to the proposed project. Nearest city Baruch is about 17 km
away from the site, which is having connectivity with other parts of the
country by road and rail.
1.4 BRIEF DESCRIPTION OF PROJECT
Salient features of the project and list of products are given in Table
1.1and Table 1.2, respectively.
Table 1.1 Salient Features of the Project
Name of the Project Associated Dyestuff Pvt. Ltd. (Unit-IV)
Proposed production
capacity
1725 MTPM of Dye intermediates
Project cost Rs. 70 Crores
Capital cost for EMS Rs. 12.25 Crores
Recurring cost Rs. 18.90 Crores per annum towards
environmental protection measures
Manpower requirement About 150 persons
Location
Plot/ Survey No. DP-2 (part), Saykha Ind. Estate,
Saykha
Tehsil Vagra
District Bharuch
State Gujarat
Total plot area 51406 m2
Area utilize for this project 40000 m2
Coordinates Latitude: 2147'33.27"N
Longitude: 7249'29.00"E
Nearest
Railway Station Bharuch Railway Station, about 20 km
Air Port Vadodara/Surat Airport, about 75 km
Town, City, District
Headquarter
Bharuch, about 18 km
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Table 1.2 List of Products
Sr.
No.
Product Capacity
(MT/month)
1 K Acid 100
2 Gamma Acid 50
3 Dyes Intermediates like 500
H Acid
FC Acid
MUA
Sulfo Tobias Acid
Sulfo J Acid
4 VS and Its derivatives 1000
Vinyl Sulphone (PBVS)
OAVS
Sulpho VS
Sulpho OAVS
MPDSA
DASA
5 PCVS 50
6 DMAVS 25
Total 1725
1.5 APPLICABLE ENVIRONMENTAL REGULATORY FRAMEWORK
The proposed project will abide and function under the purview of the
following Rules, Acts & Regulations which are formulated by the Govt. of
India to protect the environment and development in a sustainable way.
The Water (Prevention & Control of Pollution) Act, 1974
The Air (Prevention & Control of Pollution) Act, 1981
The Environmental (Protection) Act, 1986
Environmental Impact Assessment Notification dated 14th September
2006 and subsequent amendments
The Hazardous & Other Waste (Management and Transboundary
Movement) Rules, 2016
Noise Pollution (Regulation and Control) Rules, 2000 and its
amendments
The Public Liability Insurance Act, 1991
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1.6 SCOPE OF THE STUDY
The scope of the EIA study is based on the guideline provided by
MoEF&CC, Government of India for structure of Environmental Impact
Assessment document. The scope of the study broadly includes:
Field sampling of environmental attributes at various representative
locations in the study area to establish the baseline status,
Collection & compilation of secondary data including socio-economic
data,
Identification, assessment and evaluation of the beneficial and adverse
impacts on surrounding environment due to proposed project activities
considering the existing baseline status along with compilation of other
information,
Analysis of project proposal and data analysis,
Assessment of pollution potential due to proposed project,
Prediction of the incremental levels of pollutants in the study area,
Evaluation of the predicted impacts on various environmental
attributes by using scientifically developed and widely accepted
models,
Identification and assessment of risks associated with the proposed
project and their appropriate management through proper Risk
Assessment (RA) and Disaster Management Plan (DMP),and
Environmental Management Plan (EMP), and
Identification of critical environmental attributes required to be
monitored during the project execution and post project.
The scope also includes all the conditions outlined in the TOR issued by
SEIAA and the compliance to the TOR is given below.
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1.7 COMPLIANCE TO TERMS OF REFERENCE
The present report is based on TOR No.
SEIAA/GUJ/TOR/5(f)/1330/2017 issued on dtd. 28/12/2017 by the
SEIAA under the provisions of EIA Notification dated 14th September,
2006.
Sr.
No. TOR STATUS
A. Additional TOR
1. Qualitative and qualitative analysis of
hazardous waste streams H2SO4, Acetic Acid,
SBB and spent HCl generation from the
manufacturing process (Product wise) and its
feasibility report for reuse within premises.
Worst case scenario shall be considered for
generation of wastes streams. Explore the
possibilities to complete reuse of above
mentioned hazardous wastes streams within
premises.
Possibilities of complete reuse of
mentioned waste stream within
premises is mentioned in Chapter
2, Section 2.10.2, Page no. 63.
2. Undertaking regarding no use of lignite for
Boiler, TFH & HAG.
Attached as Annexure VI, Page
no. 421.
3. Provision of adequate APCM for flue gas and
process gaseous emission as per the prevailing
guidelines.
List of APCM for flue gas and
process gaseous emission provided
is mentioned in Table 2.6, Page no.
57. Adequacy certificate is attached
as Annexure VII, Page no. 423.
4. Compliance of GPCB circular vide dated
04/05/2017 regarding dirty products.
The proposed new project is
situated at Saykha Industrial
Estate, which Falls in PCPIR. All the
conditions of the circular will be
compiled.
Annexure I TOR
1. A tabular chart with index for point-wise
compliance of below mentioned TORs.
Prepared as here.
2. Executive summary of the project giving a
prime facie idea of the objectives of the
proposal, use of resources, justification, etc. In
addition, it should provide a compilation of EIA
report, including EMP and the post-project
monitoring plan in brief.
Executive summary of the project
including all the mentioned details
is included as Chapter-11 (Page no.
217-228).
3. Justification for selecting the proposed product
and unit size.
Justification is provided in Chapter
2, Section 2.2, Page no. 22.
4. Land requirement for the project including its
break up for various purposes, its availability
and optimization.
Land requirement for the project
including its break up for various
purposes is provided in Chapter 2,
Section 2.5, Page no. 27 and Table
2.1, Page no. 26.
5. Land possession documents. Copy of NA order
showing permission to use the project-land for
industrial purpose. If located in GIDC, copy of
plot holding certificate obtained from GIDC
Attached as AnnexureII, Page no.
235.
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Authority.
6. Location of the project site and nearest
habitats with distances from the project site to
be demarcated on a toposheet (1:50000
scale).
Toposheet of location with site
location map of 10 km radius
provided in Chapter 3, Figure 3.14,
Page no. 120.
7. Topography details of the project area. Topography details of the project
area are provided in Chapter 3,
Section 3.6.3, Page no. 72 & Figure
3.14, Page no. 120.
8. Geological features and geo-hydrological status
of the study area.
Geological features and geo-
hydrological status of the study
area is provided in Chapter 3,
Section 3.9.1, Page no. 76.
9. In case of project located outside notified area:
Legal Undertaking stating that unit is
complying the tree condition [i.e. water
consumption less than 25 M3/day; Fuel
consumption less than 25 TDP; and not
covered in the category of MAH unit as per the
Management, Storage, Import of Hazardous
Chemical Rules (MSHIC Rules), 1989] as per
the amendment to EIA Notification, 2006 vide
SO 1599 (E) dated 25/06/2014.
Not applicable
10. Present land use pattern of the study area shall
be given based on satellite imagery.
Present land use pattern of the
study area is provided in Chapter 3,
Section 3.6.1, Figure 3.1 & Table
3.2, Page no. 71.
11. Layout plan of the factory premises clearly
demarcating various units within the plant.
Provision of separate entry& exit and adequate
margin all-round the periphery for
unobstructed easy movement of the
emergency vehicle / fire tenders without
reversing back. Mark the same in the plant
layout.
Layout plan of the factory premises
is provided in Chapter 2, Section
2.5, Figure 2.4, Page no. 27.
12. Technical details of the plant/s along with
details on best available technologies (BAT),
proposed technology and reasons for selecting
the same.
Technical details of the plant/s
along with details on best available
technologies (BAT), proposed
technology and reasons for
selecting the same is provided in
Section 5.3, Page no. 147.
13. Product spectrum (Proposed products along
with production Capacity) and processes.
Proposed products along with
production Capacity is provided in
Chapter 2, Section 2.5.2, Table 2.2
(Page no. 28).
Manufacturing processes are
provided in Section 2.6 (Page no.
28).
14. Chemical name of each proposed product to be
manufactured. Details on end use of each
product. (Provide CAS number of all products &
raw materials. In case of Dyes, CI number).
Chemical name, details on end use,
and CAS number provided are in
Chapter 2, Section 2.5.2 (Page no.
28) and 2.8 (Page no. 52).
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15. Details on raw materials, source and storage
within the premises.
Details on raw material are
provided in Chapter 2, Section 2.8
(Page no. 52).
16. Details of complete manufacturing process/
operations of each product along with chemical
reactions, process flow diagram describing
each unit processes and unit operations along
with material balance, consumption of raw
materials etc.
All mentioned details are provided
in Chapter 2, Section 2.6 (Page no.
28).
17. Details on strategy for the implementation of
cleaner production activities.
Strategy for the implementation of
cleaner production activities is
provided in Chapter 10, Section
10.7 (Page no. 214).
18. Assessment of source of the water supply with
adequacy of the same to meet with the
requirements for the project. Permission
obtained from the concern authority for supply
of raw water.
The proposed will get water from
Saykha Industrial Estate, GIDC.
Plot allotment and permission for
supply of raw water is Attached as
AnnexureII (Page no. 235).
19. Undertaking stating that no bore well shall be
dug within the premises (If project is located
within the industrial estate).
Attached as AnnexureVI (Page no.
421).
20. Details on water balance including quantity of
effluent generated, recycled & reused. Details
of methods to be adopted for the water
conservation.
Water balance is provided in
Chapter 2, Section 2.9, Figure 2.5
(Page no. 55).
Effluent management leading to
water conservation is explained in
Section 2.10.1 (Page no. 59).
21. Efforts to minimize effluent discharge and to
maintain quality of receiving water body.
Not applicable, as unit will perform
ZLD.
22. Explore the possibilities for zero Liquid
Discharge (ZLD) option for the proposed
project.
Unit will perform ZLD. Effluent
management is explained in Section
2.10.1 (Page no. 59).
23. Segregation of waste streams, characterization
and quality with specific treatment and
disposal of each stream including action plan
for maximum recycle of treated waste water
and minimum discharge for effluent.
Unit will segregate waste streams
with specific treatment. Entire
quantity of process effluent will be
taken in ETP-1 having primary and
tertiary treatment followed by RO
and MEE to achieve zero discharge.
Effluent from Washing and utility
will be taken into ETP-2 having
primary, tertiary treatment unit
followed by RO & MEE to achieve
zero discharge. This approach will
maximum recycle of treated waste
water. Effluent management is
explained in Section 2.10.1 (Page
no. 59).
24. Capacity of ETP in KL/day. Details of ETP
including dimensions of each unit along with
schematic flow diagram. lnlet, transitional and
treated effluent qualities with specific efficiency
of each treatment unit in reduction in respect
Capacity and details of ETP
including dimensions of each unit is
provided in Section 2.10.1 (Page
no. 59). Effluent qualities are
shown in Table 2.12, Page no. 67.
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of all concerned/regulated environmental
parameters. lnlet effluent quality should be
based on worst case scenario considering
production of most polluting products that can
be manufactured in the plant concurrently.
25. In case of discharge into GIDC drainage / Pipeline:
Not discharging into GIDC drainage / Pipeline
i. Copy of permission letter with quantity (KL/day)
from the concern authority of drainage network /
pipeline with confirmation for spare capacity
available to take additional effluent.
Not applicable
ii. Provision for Continuous Monitoring System for
waste water discharge.
Not applicable
26. In case of waste water sent to Common Facilities (CF) like CETP, MEE, Spray Dryer
etc.
Not sending Wastewater to Common Facilities
a. Details of Common facilities including (1) Total
capacity of the CF (2) Copy of CC&A of the CF. (3)
Actual load at present (Qualitative and Quantitative
KL per day) (4) Booked quantity & Spare capacity
of CF (5) Copies of XGN generated Inspection
reports with analysis reports of the
water/Air/Hazardous samples collected by GPCB
(Last 2 year). Copies of instructions issued by GPCB
in last 2 year and point wise compliance thereof. (6)
Copies of show- cause notices, closure notices etc.
served by the GPCB and its compliance (6)
Recommendations and suggestions of the last two
Environment Audit reports of CETP and its
compliance report. (7) Common Facility Up
gradation scheme. If any.
Not applicable
b. Status of compliance to the 18(1) direction issued
by the CPCB with respect to CETP compliance &
CEPI area action plan along with relative supportive
document.
Not applicable
c. Give status of compliance of Environmental norms of
existing common infrastructure i.e. CEPT, MEE &
Spray Dryer (Whichever is applicable) in which you
are a member.
Not applicable
d. Submit adequacy of Common infrastructure i.e.
CETP, MEE & Spray Dryer for additional load
(Whichever is applicable) along with written
confirmation/membership certificate mentioning the
same (Total consented quantity, total quantity
booked so far, quantity booked for the unit, spare
quantity available.)
Not applicable
27. In Case of Zero Liquid Discharge (ZLD):
i. Action plan for Zero discharge of effluent shall
be included. Notarized undertaking for assuring
that underground drainage connection will not
be taken in the unit and shall be no effluent
discharge outside the plant premises.
Action plan for ZLD is included in
Chapter 2, Section 2.10.1 (Page no.
59). Notarized undertaking for
assuring that underground drainage
connection will not be taken in the
unit and shall be no effluent
discharge outside the plant
premises is attached as Annexure
VI (Page no. 421).
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ii. Economical and technical viability of the
effluent treatment system to achieve Zero
Liquid Discharge (ZLD).
Unit has allocated 12.25 Crores for
development of EMS as capital
investment and has provision of Rs.
18.90 Crores as recurring cost per
annum. Action plan for ZLD is
included in Section 2.10.1 (Page
no. 59). Budget allocation for
effluent treatment system as well
as EMS is provided in Chapter 10,
Section 10.5 (Page no. 211).
iii. Certification of adequacy of proposed ZLD
scheme through credible institutes of National
repute.
We will obtain adequacy of
proposed ZLD scheme through
credible institutes of National
repute. Currently we have higher
size of equipment to achieve ZLD.
iv. To estimate & monitoring ground water quality
& its contamination status, piezometer wells,
one on up gradient of the groundwater flow
and other three on the down gradient side of
the ground water flow of the proposed project
at different depth based on available ground
water depth shall be established and all the
parameters mentioned in IS 10:500 for potable
water standard shall be monitored.
The unit will fulfill raw water
demand from GIDC and will not be
discharging effluent outside the
premises by achieving ZLD.
Groundwater monitoring results are
shown in Chapter 3, Table 3.20
(Page no. 100).
28. In case of in-house MEE/Spray dryer for waste
water treatment: Capacity of MEE/Spray dryer
in KL/hr. Technical details of MEE including
evaporation capacity, steam required for
evaporation, adequacy of the proposed boiler
to supply steam for evaporation in addition to
the steam required for the process etc.
Techno-economical viability of the evaporation
system. Control measures proposed for the
evaporation system in order to avoid/reduce
gaseous emission/VOC from evaporation of
industrial effluent containing solvents & other
chemicals.
Technical details of MEE including
evaporation capacity, steam
required for evaporation, adequacy
of the proposed boiler to supply
steam for evaporation in addition to
the steam required for the process
is provided in Section 2.10.1 (Page
no. 61).
Economical viability of the
evaporation system is shown in
Chapter 10, Section 10.3.2.2 (Page
no. 202).
29. Technical details of ATFD/Crystallizer/ spray
Dryer, RO/NF system etc. (if any).
Technical details of RO system is
provided in Chapter 2, Table 2.10
(Page no. 62).
30. Undertaking stating that a separate electric
meter will be provided for the waste water
treatment system viz. ETP, RO, MEE, Spray
dryer etc. (Whichever is applicable)
Attached as AnnexureVI (Page no.
421).
31. Economical and technical viability of the
effluent treatment system.
Unit has allocated 12.25 Crores for
development of EMS as capital
investment and has provision of Rs.
18.90 Crores as recurring cost per
annum. Action plan for ZLD is
included in Chapter 2, Section
2.10.1 (Page no. 59). Budget
allocation for effluent treatment
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EIA Report of Associated Dyestuff Pvt. Ltd. (Unit-IV) 11
system as well as EMS is provided
in Chapter 10, Section 10.5 (Page
no. 211).
32. Plans for management, collection and disposal
of waste streams to be generated from
spillage, leakages, vessel washing, used
container washing etc. Measures proposed for
preventing effluent discharge during
unforeseen circumstances.
Whatsoever effluent generated
from spillage, leakages, vessel
washing, used container washing
will be collected in collection tank of
ETP. We have excess quantity of
collection tank to meet any
unforeseen circumstances.
33. Action plan for reuse of liquid waste streams
like Spent acids, Poly Aluminium Chloride etc.
within premises to convert into valuable
products instead of sending outside to actual
end-users.
Possibilities of complete reuse of
mentioned waste stream within
premises is explored. It is
mentioned in Chapter 2, Section
2.10.2 (Page no. 63).
34. Adequacy of the proposed EMS with respect to
the pollution load envisaged in team of Air,
Water and hazardous waste.
Attached as Annexure VII (Page
no. 423).
35. One season Site-specific micro-meteorological
data using temperature, relative humidity
hourly wide speed and direction and rainfall
should be incorporated.
One season Site-specific micro-
meteorological data are provided in
Chapter 3, Section 3.7.1 (Page no.
72).
36. Anticipated environmental impacts due to the
proposed project/production may be evaluated
for significance and based on corresponding
likely impacts VECs (Valued Environmental
Components) may VECs and likely impacts will
have to be assessed for their magnitude in
order to identify mitigation measures.
Anticipated environmental impacts
due to the proposed project on
Topography, Air Environment,
Water Environment, Noise
Environment, Land Environment,
Biological Environment, Socio-
Economic Environment, and
Occupational Health & Safety is
briefly covered in Chapter 4 (Page
no. 121-146).
Unit will perform ZLD, and Entire
quantity of hazardous waste will be
handled and disposed as per
Hazardous and other Wastes
(Management & Trans boundary
Movement) Rules, 2016
Impact on air environment is
covered in Section 4.4 (Page no.
123); Conclusion provided in
Section 4.4.7 (Page no. 127).
The maximum 50 (24-hr) average
concentration values for SPM, SO2,
NOx, HCl & NH3 are given in Table
4.3 to 4.7 (Page no. 137-141).
Corresponding Isopleths for 24-
hourly predicted value is shown in
Figure 4.1 to 4.5 (Page no. 142-
146).
37. One complete season base line ambient air
quality data (except monsoon season) to be
One complete season base line
ambient air quality data is provided
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given along with the dates of monitoring. The
parameters to be covered shall be in
accordance with the revised National Ambient
Air Quality Standards (NAAQS) as well as
project specific parameters like NH3, HCl, Cl2,
HBr, VOC etc. Location of the monitoring
station should be so decide so as to take into
consideration the pre-dominant downwind
direction, pollution zone and sensitive
receptors. There should be at least one
monitoring station in the upwind direction,
There should be at least one monitoring station
in the pre dominant downwind at a location
where maximum ground level concentration is
likely to occur.
in Chapter 3.
The existing baseline levels with
respect to PM10, PM2.5, SO2, NOX,
VOC, CO, NH3, & HCl are tabulated
in Tables 3.13 to 3.18 & chart is
given as Figure 3.4 to 3.8 (Page no.
93-98).
The monitoring locations (with
relative directions and distances
from the unit) are given in Table
3.12 (Page no. 92) & shown in
Figure 3.9 (Page no. 115).
38. Modeling indicating the likely impact on
ambient air quality due to proposed activities.
The details of model used and input
parameters used for modeling should be
provided. The air quality contours may be
shown on location map clearly indicating the
location of sensitive receptors, if any, and the
habitation, The wind rose showing pre-
dominate wind direction should also be
indicated on the map. Impact due to vehicular
movement shall also be included into the
prediction using suitable model. Results of Air
dispersion modeling should be superimposed
on satellite Image/geographical area map.
The modeling is briefly covered in
Chapter 4, Section 4.4.1 (Page no.
125-127).
Input parameters used for modeling
are provided in Table 4.1 (Page no.
135), additional input - maximum
50 (24-hr) average concentration
values for SPM, SO2, NOx, HCl &
NH3 are given in Table 4.3 to 4.7
(Page no. 137-141).
The wind rose is shown in Figure
3.10 (Page no. 116).
Results of Air quality modeling
superimposed on geographical area
map is shown in Figure 4.1 to 4.5
(Page no. 142-146).
39. Base line status of the noise environment,
impact of noise on present environment due to
the project and proposed measures for noise
reduction including engineering controls.
Base line status of the noise
environment are provided in Table
3.23 (Page no. 103).
40. Specific details of
a. Process gas emission from each unit process
with its quantification.
Process gas emission from each
unit process is mentioned in
Chapter 2, Section 2.10.2, Table
2.6 (Page no. 61).
b. Air pollution Control Measures (APCM) for
proposed for process gas emission. Adequacy
of the air pollution control measures (APCM)
for process gas emission measures to achieve
the GPCB norms.
Proposed APCM to achieve the
GPCB norms for process gas
emission are Two stage water
scrubber and Alkali scrubber, Two
stage Alkali Scrubber, Two stage
water Scrubber, Inbuilt Cyclone and
bag filter. It is mentioned in
Chapter 2, Section 2.10.3 (Page no.
64), Table 2.6 (Page no. 57).
c. Details of the utilities required. Mentioned in Chapter 2, Section
2.6, Table 2.5 (Page no. 56).
d. Type and quantity (MT/hr & MT/Day) of fuel to
be used for each utility.
Mentioned in Chapter 2, Section
2.9(c), Table 2.5 (Page no. 56).
e. Flue gas emission rate emission from each Mentioned in Chapter 2, Table 2.6
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utility. (Page no. 57).
f. Air Pollution Control Measures (APCM)
proposed to each of the utility along with its
adequacy
It is mentioned in Chapter 2,
Section 2.11.2, Table 2.6 (Page no.
57).
g. List the project specific sources of fugitive
emission along with its quantification and
proposed measures to control it.
Project specific sources of fugitive
emission are provided in Section
2.9.2 (Page no. 57); and proposed
measures to control it are provided
in Section 2.10.3 (Page no. 64).
h. Details on tail gas treatment. (If any) Not applicable
41. Provision of CEMS (Continuous Emission
Monitoring system).
The unit has provision of Work zone
fugitive monitoring for RPM, VOCs,
Acid mist; Ambient Air Quality
Monitoring; and Stack Monitoring in
its Environment Monitoring Program
as mentioned in Chapter 6, Table
6.2 (Page no. 153). Continuous
Emission Monitoring system will be
installed, if demanded by CPCB.
42. Action plan for odour control to be submitted. Action plan for odour control is
included in Chapter 10, Section
10.3.1.3 (Page no. 201).
43. Management plan for hazardous/Solid waste
including storage, handling, utilization and safe
disposal as per the Hazardous and Other
Wastes (Management and Transboundary
Movement) Rules 2016. CPCB guidelines in
respect of specific treatment, such as solar
evaporation, incineration, etc., need to be
followed.
Management plan for
hazardous/Solid waste as per the
Hazardous and Other Wastes Rules
2016 is provided in Chapter 2,
Section 2.10.4 (Page no. 64), Table
2.7 (Page no. 58).
44. How the manual handling of the hazardous
wastes will be minimized? Methodology of de-
contamination and disposal of discarded
containers and its record keeping.
Methodology of de-contamination
and disposal of discarded
containers is provided in Chapter 2,
Section 2.10.4.2 (Page no. 65).
Other safety precautions &
recommendations are provided in
Chapter 7, Section 7.14 (Page no.
172). Ways to minimize the manual
handling of the hazardous
chemicals are provided in Section
7.15 (Page no. 178).
45. Management of by-products which fall under
the purview of the Hazardous and Other
wastes (Management and Transboundry
Movement) Rules 2016 as per the said rules
and necessary permission from the concern
authority.
Unit will obtain necessary
permission for sell of all the by-
product/waste which are covered
under Rule-9 of Haz rule, 2016
from concerned authority.
46. Membership of Common Environmental
infrastructure like TSDF, Common Incineration
Facility (CHWIF), MEE, Spray dryer etc.
Membership of TSDF will be taken
after getting EC.
47. Name and quantity of each type of solvents to
be used for proposed production. Details of in-
All details are covered in Chapter-
10, Section 10.3.1.2 (Page no.
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house solvent recovery system including mass
balance, solvent loss, recovery efficiency (%
recovery), feasibility of reusing the recovered
solvents etc. for each type of solvent.
201).
48. Appropriate monitoring network has to be
designed and proposed, to assess the possible
residual impacts on VECs.
The unit has provision of Stack
Monitoring of each stack and
Ambient Air Quality Monitoring in
its Environment Monitoring Program
to assess the possible residual
impacts on VECs. It is mentioned in
Chapter 6, Table 6.2 (Page no.
153).
49. A detailed EMP including the protection and
mitigation measures for impact on human
health and environment as well as detailed
monitoring plan and environmental
management cell proposed for implementation
and monitoring of EMP. The EMP should also
include the concept of waste-minimization,
recycle/reuse/recover techniques, energy
conservation, and natural resource
conservation. Total capital cost and recurring
cost/annum earmarked for environment
pollution control measures.
Unit will set up a separate
Environment Management Cell
(EMC) to implement Environmental
Management Plan among other
tasks regarding environmental
protection. Detailed duties &
responsibilities of EMC are
mentioned in Chapter 10, Section
10.6 (Page no. 212).
Occupational Health & Safety Plan
is covered in Section 10.3.6 (Page
no. 207).
Environment Monitoring Plan and
budget allocation towards
environment pollution control
measures is mentioned in Table
10.2 (Page no. 210) and Table 10.3
(Page no. 211), respectively.
Concept of resource & energy
conservation and cleaner
production is covered in Section
10.7 (Page no. 214).
Total capital cost and recurring
cost/annum earmarked for
environment pollution control
measures is mentioned in Table
Table 10.3 (Page no. 211).
50. Details of in- house monitoring capabilities and
the recognized agencies if proposed for
conducting monitoring.
Monitoring will be performed by
outside agencies authorized by
GPCB at regular frequencies.
51. Permission from PESO, Nagpur for storage of
solvents, other toxic chemical, if any.
Unit will obtain necessary
permission from PESO.
52. Occupational health impacts on the workers
and mitigation measures proposed to avoid the
human health hazards along with the personal
protective equipment to be provided. Provision
of industrial hygienist and monitoring of the
occupational injury to workers as well impacts
on the workers. Plan for periodic medical
checkup of the workers exposed. Details of
All details are mentioned in Chapter
10. Occupational Health & Safety
Plan is covered in Section 10.3.6
(Page no. 207). Environment
Monitoring Plan and budget
allocation is mentioned in Table
10.2 (Page no. 210) and Table 10.3
(Page no. 211), respectively.
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work place ambient air quality monitoring plan
as per Gujarat Factories Rules.
53. Details on volatile organic compounds (VOCs)
from the plant operations and occupational
safety and health protection measures.
Proposal for Leak Detection and Repair (LDAR)
program as per the CPCB guidelines.
VOCs generation from the plant
operations will be minimal due to
closed material handling and
manufacturing. The unit has
provision of Work zone fugitive
monitoring for RPM, VOCs, Acid
mist in its Environment Monitoring
Program as mentioned in Chapter
6, Table 6.2 (Page no. 153).
LDAR is provided in Chapter 7,
Section 7.14.3 (Page no. 176).
54. Risk assessment including prediction of the
work-case scenario and maximum credible
accident scenarios should be carried out. The
worst-case scenario should take into account
the maximum inventory of storage at site at
any point of time. The risk contours should be
plotted on the plant layout map clearly
showing which of the facilities would be
affected in case of an accident taking place.
Based on the same, process safeguard
measures including On-Site / Off Site
Emergency Plan should be provided.
Risk assessment is carried out in
Chapter 7. See Section 7.4 (Page
no. 157) for hazard analysis of
materials coming under hazardous
category as specified by MSIHC
Rules, 1989;
Section 7.10 for Quantitative Risk
Assessment & Consequence
Analysis (Page no. 165);
Section 7.17 for On-Site Emergency
Plan (Page no. 181); and
Section 7.18 for Off-Site Emergency
Plan (Page no. 188).
55. MSDS of all the products and raw materials. Attached as AnnexureIII (Page no.
241).
56. Details of hazardous characteristics and
toxicity of raw materials and products to be
handled and the control measures proposed to
ensure safety and avoid the human health
impacts. This shall include the details of
Antidotes also.
Details of hazardous characteristics
and toxicity is provided in Table
7.2a (Page no. 158). Acute
Exposure Guideline Levels (AEGLs)
and Emergency Response Planning
Guidelines (ERPGs) are provided in
Table 7.2b (Page no. 159). Antidote
details are provided in Section
7.14.5 (Page no. 178).
57. Details of quantity of each hazardous chemical
(including solvents) to be stored, Material of
Construction (MoC) of major hazardous
chemical storage tanks, dyke details, threshold
storage quantity as per schedules of the
Manufacture, Storage & Import of Hazardous
Chemicals Rules of major hazardous chemicals,
size of the biggest storage tank to be provided
for each raw material & product etc. How the
manual handing of the hazardous chemical will
be minimized?
Details of quantity of each
hazardous chemical (including
solvents) to be stored, Material of
Construction (MoC) of major
hazardous chemical storage tanks
are mentioned in Section 7.3, Table
7.1 (Page no. 157).
Threshold storage quantity as per
schedules of the Manufacture,
Storage & Import of Hazardous
Chemicals Rules of major
hazardous chemicals is provided in
Table 7.2(a) (Page no. 158).
Ways to minimize manual handing
of the hazardous chemical is
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provided in Section 7.15 (Page no.
178).
58. Details of the separate isolated storage area
for flammable chemicals. Details of flame proof
electrical fittings, DCP extinguishers and other
safety measures proposed. Fire control plan for
flammable substances and processes showing
hydrant pipeline network, of DF Sets, fire
pumps, jockey pump, toxic gas detectors etc.
Mentioned information is briefly
included in Chapter 7,
Section 7.6 - Thermal Hazards
(Page no. 161);
Section 7.7 - Damage Due to
Explosion (Page no. 163);
Section 7.14.1 - Safety/control
measures during storage,
transportation & unloading of
materials (Page no. 172);
Section 7.14.2 - Fire control plan
(Page no. 175); and
Section 7.18.4 - Role of the Fire
Authorities (Page no. 191).
59. Submit checklist in the form of Dos & Donts of
preventive maintenance strengthening of HSE,
manufacturing utility staff for safety related
measures.
Dos & Donts list is provided in
Chapter 7, Section 7.14.4 (Page no.
176).
60. Specify safety precautions to be taken for
Chemical storage process handling &
transportation hazard.
Safety precautions to be taken for
Chemical storage, process, handling
& transportation hazard are
included in Chapter 7, Section 7.14
(Page no. 172).
61. Details on Workers training before engaging
work, periodical, in-house outside etc.
Details on Workers training is
provided in Chapter 7, Section
7.14.4 (Page no. 176) and 7.17.8
(Page no. 186).
62. Details on various SOP to be prepared. SOPs for sulphuric acid handling
(Section 7.8, Page no. 163), for
preventive maintenance (Section
7.14.4, Page no. 176), and for
manual handling of the hazardous
chemicals (Section 7.15, Page no.
178) will be prepared.
63. Details on safety audit to be carried out and
their compliance status.
This is a new unit, having no prior
safety audit carried out. Detailed
Occupational Health & Safety
Programme is provided in Chapter
7, Section 7.16 (Page no. 178).
64. Specific safety measures to be taken for
general public living in the vicinity.
It is briefly mentioned in Chapter 7,
Section 7.18 (Page no. 188).
65. Details on hazard identification i.e. HAZOP,
HAZAN, Fault tree analysis, Event tree
analysis, Checklist, Audit etc. to be adopted for
the safety operation of the plant.
Three-tier approach was adopted
for Hazard identification (Chapter 7,
Section 7.2, Page no. 155). For the
raw materials coming under
hazardous category as specified by
MSIHC Rules 1989, Acute Exposure
Guideline Levels and Emergency
Response Planning Guidelines were
mentioned in the report in Chapter
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EIA Report of Associated Dyestuff Pvt. Ltd. (Unit-IV) 17
7, Section 7.4 (Page no. 157).
66. Detection and monitoring of VOCs / gases. The unit has provision of Work zone
fugitive monitoring for RPM, VOCs,
Acid mist; Ambient Air Quality
Monitoring; and Stack Monitoring in
its Environment Monitoring Program
as mentioned in Chapter 6, Table
6.2 (Page no. 153).
67. Detailed five year greenbelt development
program including annual budget, planning
schedule, species, width of plantations,
number of trees to be planted, under green
belt development [with map]. Budgetary outlay
etc. along with commitment of the
management to carry out the tree plantation
activities outside the premises at appropriate
places in the nearby areas and elsewhere.
Action plan for the greenbelt
development is provided in Chapter
10, Section 10.3.5 (Page no. 205).
Greenbelt is shown in plant layout
map in Chapter 2, Figure 2.4 (Page
no. 27). Budget allocation for
greenbelt development is provided
in Chapter 10, Section 10.5 (Page
no. 211).
68. Action plan for the greenbelt development
species, width of plantations, planning
schedule etc. in accordance to CPCB published
guidelines.
Action plan for the greenbelt
development species, width of
plantations, planning schedule are
provided in Chapter 10, Section
10.3.5 (Page no. 205).
69. Detailed socio-economic development
measures including community welfare
program most useful in the project area for the
overall improvement of the environment.
Submit a detailed plan for social corporate
responsibilities, with appropriate budgetary
provisions for the next five years and activities
proposed to be carried out specific to the
current demographic status of the area.
Detailed socio-economic
development measures are
provided in Chapter 10, Section
10.8 (Page no. 215).
70. (a) Does the company have a well laid down
Environment Policy approved by its Board of
Directors? If process / procedures to bring into
focus any infringement / deviation / violation
of the environment or forest norms /
Conditions? If so. It may be detailed in the
EIA.
Unit will set up a separate
Environment Management Cell
(EMC) to implement Environmental
Management Plan among other
tasks regarding environmental
protection. Detailed duties &
responsibilities of EMC are
mentioned in Chapter 10, Section
10.6 (Page no. 212).
71. What is the hierarchical system or
administrative order of the company to with
the environmental issues and for ensuring
compliance with the EC conditions? Details of
this system may be given.
It is mentioned in Chapter 10,
Section 10.6.1 (Page no. 212).
72. Does the company have a system of reporting
of non-compliances / violations of environment
norms to the Board of Directors of the
company and / or shareholders or stakeholders
at large? This reporting mechanism should be
detailed in the EIA Report.
It is mentioned in Chapter 10,
Section 10.7.2 (Page no. 213).
73. Phase wise project implementation schedule Phase wise project implementation
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EIA Report of Associated Dyestuff Pvt. Ltd. (Unit-IV) 18
with bar chart and time frame, in terms of site
development infrastructure provision, EMS
implementation etc.
schedule with bar chart and time
frame is provided in Chapter 2,
Section 2.3 (Page no. 23).
74. Certificate of accreditation issued by the
NABET, QCI to the environmental consultant
should be incorporated in the EIA Report.
Certificate of accreditation issued
by the NABET, QCI to the
environmental consultant is
enclosed as AnnexureI (Page no.
233).
75. An undertaking by the Project Proponent on
the ownership of the EIA report as per the
MoEF&CC OM dated 05/10/2011 and an
undertaking by the Consultant regarding the
prescribed TORs have been complied with and
the data submitted is factually correct as per
the MoEF&CC OM dated 04/08/2009.
Both undertakings are enclosed as
Annexure V & VI (Page no. 419).
76. All documents to be properly referenced with
index and continuous page numbering.
It is done in the report.
77. Where data are presented in the Report
especially in Tables, the period in which the
data were collected and the source should be
indicated.
It is mentioned in the report.
78. Project Proponent shall enclose all the
analysis/testing report of water, air, Soil, noise
etc. Using the MoEF&CC /NABL accredited
laboratories. All the original analysis/testing
reports should be available during appraisal of
the Project.
The analysis was performed in the
MoEF&CC approved laboratory of
San Envirotech Pvt. Ltd.,
Ahmedabad The results are
included in the EIA report.
79. In case of Expansion of the project:
This is not an expansion project.
a. Need for the proposed expansion should be justified in
detail.
Not applicable
b. Adequacy of existing EMS (Environmental Management
system).
Not applicable
c. Explore the possibility to achieve Zero Liquid Discharge
(ZLD) for existing as well as proposed activity.
Not applicable
d. Records of any legal breach of Environmental laws i.e.
details of show-cause notices, closure notices etc. served
by the GPCB to the existing unit in last five years and
action taken then after for prevention of pollution.
Not applicable
e. Copies of Environment Clearances obtained for the existing
plant, its point wise compliance report.
Not applicable
f. Environment audit report for last 3 years and compliance
of its recommendations/Suggestions. (Including latest
audit report and its compliance.)
Not applicable
g. Copy of Consent to Operate (CC&A) obtained along with
point wise compliance status of all the conditions stipulated
therein.
Not applicable
h. Compliance of MoEFCC circulars vide No: J-
11011/618/2010-lAll (l) dated 30/05/2012 and J-
11013/41/2006-lA-ll (l) dated 20/10/2009.
Not applicable
i. Copies of XGN generated Inspection reports with analysis
reports of the water/Air/Hazardous samples collected by
GPCB (Last 2 year). Copies of instructions issued by GPCB
in last 2 year and point wise compliance thereof.
Not applicable
80. In case of project is located in Ankleshwar- panoli, Vatva- Narol&Vapi GIDC:
Project is not located in Ankleshwar-Panoli, Vatva-Narol&Vapi GIDC
(A) Compliance of MOEFCCs OM no. J -11013/5/2010-lA.ll (l) Not applicable
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EIA Report of Associated Dyestuff Pvt. Ltd. (Unit-IV) 19
dated 25/11/2016 regarding lifting of moratorium on the
consideration of projects for environmental clearance.
(B) Compliance on the direction under section 18 (1) (b) of the
Water (Prevention and Control Pollution) act, 1974 issued
by CPCB dated 31/03/2016 regarding compliance of CETP.
Not applicable
a) Action initiated by GPCB, if any, against proposed unit
regarding non-compliance of prescribed standards under
the various environment laws.
Not applicable
b) Performance of CETP with respect to current hydraulic load
& prescribed standers with No. Objection Certificate of
CETP regarding incorporation of the proposal unit for
acceptance of waste water.
Not applicable
c) Performance of TSDF site with respect to current load &
prescribed standers with No. Objection Certificate of TSDF
site regarding incorporation of the proposed unit for
acceptance of hazardous waste to the common
infrastructure.
Not applicable
d) Copies of quarterly action report taken for the above points
submitted to the CPCB.
Not applicable
e) Report of GPCB which have conducted monitoring as per
the said direction by CPCB dated 31/03/2016.
Not applicable
i. Action plan for rainwater harvesting measures at plant site shall be submitted to harvest rainwater
from the roof tops and storm water drains to
recharge the ground water and also to use for the
various activities at the project site to conserve
fresh water and reduce the water requirement from
other sources.
Not applicable
ii. Total capital cost and recurring cost/annum for environmental pollution control measures shall be
included.
Not applicable
iii. Action plan for post-project environmental monitoring shall be submitted.
Not applicable
iv. Onsite and Offsite Disaster (natural and Man-made) Preparedness and Emergency Management Plan
including Risk Assessment and damage control.
Disaster management plan should be linked with
District Disaster Management Plan.
Not applicable
1.8 OBJECTIVE OF EIA
The objectives of the present EIA Study are to identify potential source of
pollution, assess the impacts on various environmental components due
to the proposed project activity, and recommend appropriate
environmental management system and environment management plan
for the unit to ensure that the adverse impacts, if any, will be minimized.
1.9 METHODOLOGY FOR EIA
Considering the nature and magnitude of the proposed project,
surrounding area and various guidelines available, an area of 10-km
radius from the center of proposed plant site was considered for the
purpose of environmental impact assessment study. The methodology is
briefly reported below,
Baseline Data Collection
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The baseline data for the impact zone have been generated for the
following environmental parameters,
Ambient Air Quality
Micrometeorology
Noise Level
Surface & Ground Water Quality
Soil Quality
Ecology &Biodiversity
Land Use Pattern
Socio-Economics
The baseline status of the above environmental parameters has been
worked out based on the rapid monitoring/analysis carried out during the
study period of October 2017 to December 2017, supplemented by
data collected from various Government Departments, census
publications, etc.
Evaluation of Impact from Project Activities
The Environmental Impact resulting from project activities have been
identified, predicted and evaluated based on the study of manufacturing
process and is correlated with existing baseline status.
Preparation of Environmental Management Plan
Environmental Management Plan has been prepared covering pollution
prevention measures at source in terms of air and water pollution control
measures, solid waste/hazardous waste management, safety
management, greenbelt development, and environmental surveillance.
1.10 STRUCTURE OF EIA REPORT
The overall contents of the EIA report is in line with generic structure of
EIA report as per the Appendix III of the EIA Notification, 2006. The
report consists of twelve chapters and the content is briefly described
below,
Chapter 1: Introduction
The chapter gives brief outline of the project and its proponent, brief description nature,
size and location of the project, purpose of the EIA study including the scope of the
study, TORs compliance etc. and work to be covered under each Environmental
component.
Chapter 2: Project Description
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EIA Report of Associated Dyestuff Pvt. Ltd. (Unit-IV) 21
This chapter includes project details and Infrastructure facilities including all industrial &
environmental aspects of the unit as well as manufacturing process details. It also gives
information about utilities, raw material, water & wastewater quantitative details, stack
details, hazardous waste generation, storage & disposal facility.
Chapter 3: Description of the Environment
This chapter covers data of existing condition of Valued Environmental Components like
air, water, noise, soil, biological environment and socio-economic aspects, basic
amenities land use pattern. It also gives details of study area, period of study,
component of environment & its methodology. Various sections of the chapter discuss
the existing land use and drainage pattern, climate and meteorological parameters. Both
primary and secondary data collected for the study are depicted in this chapter.
Chapter 4: Anticipated Environmental Impacts and Mitigation Measures
This chapter describes the overall impacts of the project activities on various
environmental components. It predicts the overall impact of the project activities on
different components of the environment viz. Air, Water, Land, Noise, Biological and
Socio-Economic and its mitigation measures.
Chapter 5: Analysis of Alternatives
This chapter gives details of analysis of alternatives in terms of technology & site.
Chapter 6: Environmental Monitoring Programme
This chapter describes technical aspects of monitoring (including measurement
methodologies, frequency, location and data analysis, reporting schedules, emergency
procedures, detailed budget and procurement schedules.
Chapter 7: Additional Studies
This chapter describes Risk assessment, on-site and off-site emergency plan, and
occupational health & safety programme.
Chapter 8: Project Benefits
This chapter focuses on benefits of project on improvement in physical infrastructure,
social infrastructure & other tangible benefits.
Chapter 9: Environmental Cost Benefit Analysis
Chapter 10: Environmental Management Plan
This chapter describes Environment Management Plan (EMP) to be adopted for
mitigation of anticipated adverse impacts if any and to ensure acceptable impacts.
Chapter 11: Summary & Conclusion
It gives brief of the EIA Report and chapters there in. It also describes about overall
justification for implementation of the project and explanation on various mitigation
measures.
Chapter 12: Disclosure of Consultants engaged
This chapter describes the name of the consultant engaged with their brief nature of
consultancy activities.
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Chapter-2
Project Description
2.1 TYPE OF PROJECT
M/s. Associated Dyestuff Pvt. Ltd. (Unit-IV) proposes to manufacture
Dye intermediates at Plot No. DP-2 (part), Saykha Ind. Estate, Saykha,
Tehsil: Vagra, Dist.: Bharuch. As per the EIA Notification-2006, Industry
falls under the Activity 5(f) Synthetic organic chemicals industry (dyes &
dye intermediates; bulk drugs and intermediates excluding drug
formulations; synthetic rubbers; basic organic chemicals, other synthetic
organic chemicals and chemical intermediates), Category B.
Total cost of proposed project is Rs. 70 Crores. Out of which, Rs.12.25
Crores will be earmarked to development of EMS as capital investment
and around Rs. 18.90 Crores will be recurring cost per annum.
Based on the type of project, following are the expected aspects:
Air Emissions,
Waste water generation,
Noise generation,
Hazardous waste generation, and
Occupational health, hazards & safety risk.
2.2 NEED FOR THE PROJECT
In the last 4 decades, Associated Dyestuff Pvt. Ltd. (ADPL) the company
has transformed itself from a small manufacturing company to one of the
most reputed quality oriented supplier of specialized products in the field
of selected reactive dyes and dye-intermediates. ADPL being an R & D
oriented company and having experienced technicians including PhDs &
chemical engineers of dyes and dye-intermediates fields, continuously
strives to develop new and improved processes for existing products as
well as new products. With increasing market demand ADPL proposes to
increase its production capacity by proposing M/s. Associated Dyestuff
Pvt. Ltd. (Unit-IV) at Saykha to manufacture 1725 MTPM of Dye
intermediates.
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2.3 PROPOSED SCHEDULE FOR APPROVAL AND IMPLEMENTATION
Activity
2017 2018 2019
Jan
Mar
May
Jul
Sep
No
v
Jan
Mar
May
Jul
Sep
No
v
Jan
Mar
May
Jul
Sep
No
v
EC Approval
Land Development
Site Construction
Equipment/Utilities/ EMS Orders
Equipment/Utilities/ EMS Delivery
Installations & Commissioning
CTO Approval
Commercial Production
2.4 LOCATION OF THE PROJECT
M/s. Associated Dyestuff Pvt. Ltd. (Unit-IV) is located at Plot No. DP-2
(part), Saykha Ind. Estate, Saykha, Tehsil: Vagra, Dist.: Bharuch. The
project site is approachable by Road via Gujarat State Highway (SH) 161
and National Highway (NH) 228. Nearest railway station of Bharuch and
airport of Surat and Vadodara are at about 20 km and 75 km,
respectively. Locations of the project, Google map of 10 km radius and
coordinates and boundary of the site are shown in Figure 2.1, 2.2, and
2.3, respectively.
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Figure 2.1 Location of the Project
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EIA Report of Associated Dyestuff Pvt. Ltd. (Unit-IV) 25
Figure 2.2 Google map of 10 km radius
Figure 2.3 Coordinates and boundary of the site
AssociatedDyestuffPvt.Ltd.(Unit-IV)2147'33.27"N,7249'29.00"E
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EIA Report of Associated Dyestuff Pvt. Ltd. (Unit-IV) 26
2.5 SIZE OR MAGNITUDE OF OPERATION
2.5.1 Land Breakup & Project Site Layout
Total area of the plot is 51406.34 m2, of which 40000 m2 will be utilized
for this project. Detailed break up of land is given in Table 2.1 and
Project site layout is given in Figure 2.4.
Table 2.1 Land breakup of the area
Sr. No. Particular Area (m2)
1. H Acid Plant 1600
2. VS Plant 1600
3. Other intermediates plant 1600
4. G. Salt recovery (MEE) 400
5. RM storage area 2500
6. Finished product storage area 900
Utility
7. Boiler 900
8. HAG
9. Coal yard 200
10. Water Tank 225
11. Work shop & engineering store 400
Tank Farm
12. EO tank 400
13. Methanol tank 100
14. Acid Storage yard 2500
15. Spent acid storage 625
16. Gypsum storage 900
17. LSP storage 625
18. ETP+MEE 900
19. Haz. waste storage area 625
20. Internal Road 4000
21. Parking 1000
22. Sec. Cabin 100
23. Admin building & lab 400
24. Greenbelt 13200
25. Miscellaneous 1500
26. Open area 2800
27. Open area for future expansion 11406
Total 51406
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Figure 2.4. Project site layout
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2.5.2 PROJECT MAGNITUDE
The design capacity of the plant will be 1725 MTPM of Dye
intermediates. Complete list of products proposed to be manufactured is
provided in Table 2.2.
Table 2.2 List of Products
Sr.
No. Product CAS no.
Capacity
(MT/month) End-use
1 K Acid 118-03-6 100
Dye
Intermediates
2 Gamma Acid 90-51-7 50
3 Dyes Intermediates like 500
H Acid 90-20-0
FC Acid 119-70-0
MUA 59690-88-9
Sulfo Tobias Acid 171570-11-9
Sulfo J Acid 6535-70-2
4 VS and Its derivatives 1000
Vinyl Sulphone (PBVS) 2494-89-5
OAVS 26672-22-0
Sulpho VS 42986-22-1
Sulpho OAVS 121-88-0
MPDSA 88-63-1
DASA 16803-97-7
5 PCVS 21635-69-8 50
6 DMAVS 26672-24-2 25
Total 1725
2.6 DESC