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  • 8/13/2019 Enhancing Methane Production During the Anaerobic Digestion of Crude

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    Enhancing methane production during the anaerobic digestion of crude

    glycerol using Japanese cedar charcoal

    Ryoya Watanabe a,b, Chika Tada a,, Yasunori Baba a, Yasuhiro Fukuda a, Yutaka Nakai a,

    a Laboratory of Sustainable Environmental Biology, Graduate School of Agricultural Science, Tohoku University, Yomogida 232-3, Naruko-onsen, Osaki, Miyagi 989-6711, Japanb Dept. of Civil and Environmental Engineering, Tohoku University, 6-6-06 Aoba, Sendai, Miyagi 980-8579, Japan

    h i g h l i g h t s

    The use of Japanese cedar charcoal as

    a support could enhance methane

    production.

    It was achieved to operate the highest

    OLR of crude glycerol in the previous

    studies.

    Methane production yield containing

    charcoal was about 1.6 times higher

    than without.

    Propionate degradation was

    enhanced on charcoal by attached

    microorganisms.

    The use of Japanese cedar charcoal in

    anaerobic digestion is a sustainable

    practice.

    g r a p h i c a l a b s t r a c t

    a r t i c l e i n f o

    Article history:

    Received 8 August 2013

    Received in revised form 3 October 2013

    Accepted 9 October 2013

    Available online 16 October 2013

    Keywords:

    Anaerobic digestion

    Methane

    Glycerol

    Charcoal

    Microbial community

    a b s t r a c t

    The use of Japanese cedar charcoal as a support material for microbial attachment could enhance

    methane production during anaerobic digestion of crude glycerol and wastewater sludge. Methane yield

    from a charcoal-containing reactor was approximately 1.6 times higher than that from a reactor without

    charcoal, and methane production was stable over 50 days when the loading rate was 2.17 g chemical

    oxygen demand (COD) L1 d1. Examination of microbial communities on the charcoal revealed the

    presence of UnculturedDesulfovibriosp. clone V29 and Pelobacter seleniigenes, known as 1,3-propandiol

    degraders. Hydrogenotrophic methanogens were also detected in the archaeal community on the

    charcoal. Methanosaeta, Methanoregula, and Methanocellus were present in the charcoal-containing

    reactor. The concentration of propionate in the charcoal-containing reactor was also lower than that in

    the control reactor. These results suggest that propionate degradation was enhanced by the consumption

    of hydrogen by hydrogenotrophic methanogens on the charcoal.

    2013 Elsevier Ltd. All rights reserved.

    1. Introduction

    Biodiesel fuel is increasingly being produced for use in public

    transportation (Dube et al., 2007). However, glycerol is generated

    during the manufacture of biodiesel, and an efficient waste-treat-

    ment system for the glycerol byproduct is required (Du et al.,

    2003; Vicente et al., 2004).

    Because crude glycerol contains a high concentration of organic

    matter, large amounts of methane (CH4) can be generated from

    small volumes of glycerol during anaerobic digestion (Yang et al.,

    2008). Most studies of the anaerobic digestion of glycerol have

    used loading rates of approximately 1.0 g chemical oxygen demand

    (COD) L1 d1 (Astals et al., 2012; Nakamura et al., 2008; Robra

    et al., 2010). Further study is needed to determine the treatment

    capability when operating at higher glycerol loading rates.

    0960-8524/$ - see front matter 2013 Elsevier Ltd. All rights reserved.http://dx.doi.org/10.1016/j.biortech.2013.10.030

    Corresponding authors. Tel.: +81 229 84 7395; fax: +81 229 84 7391.

    E-mail addresses: [email protected] (C. Tada), [email protected]

    (Y. Nakai).

    Bioresource Technology 150 (2013) 387392

    Contents lists available at ScienceDirect

    Bioresource Technology

    j o u r n a l h o m e p a g e : w w w . e l s e v i e r . c o m / l o c a t e / b i o r t e c h

    http://dx.doi.org/10.1016/j.biortech.2013.10.030mailto:[email protected]:[email protected]://dx.doi.org/10.1016/j.biortech.2013.10.030http://www.sciencedirect.com/science/journal/09608524http://www.elsevier.com/locate/biortechhttp://www.elsevier.com/locate/biortechhttp://www.sciencedirect.com/science/journal/09608524http://dx.doi.org/10.1016/j.biortech.2013.10.030mailto:[email protected]:[email protected]://dx.doi.org/10.1016/j.biortech.2013.10.030http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://crossmark.crossref.org/dialog/?doi=10.1016/j.biortech.2013.10.030&domain=pdfhttp://-/?-
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    Immobilization of microorganisms on waste or other support

    material is a widely used technique in anaerobic digestion for pro-

    ducing biogas. Parameters such as specific surface area, porosity,

    surface roughness, pore size, and the orientation of the packing

    material influence the performance of anaerobic filter reactors

    (Elmitwalli et al., 2000; Picanco et al., 2001; Yang et al., 2004).

    Manufactured materials including activated carbon, polyurethane,

    and clay have been used as support materials for microorganisms

    (Hansen et al., 1999).

    To safely reuse digested fluids as liquid fertilizer on agricultural

    fields, it is necessary to use natural support materials for microbial

    colonization. Most trees in Japans forest plantations are Japanese

    cedar (Cryptomeria japonica) (Ministry of Agriculture, 2011).

    Japanese cedar is no longer used as a building material, and the

    condition of plantation forests has consequently deteriorated.

    Improved forestry management, including thinning of Japanese

    cedar trees, is now required, necessitating innovative uses for the

    thinned trees. Carbonization is one technique that has been consid-

    ered; the pore size of Japanese cedar charcoal is larger than that of

    oak charcoal, and the pores are linear and regularly spaced (Saito

    and Arima, 2007). Charcoal produced from Japanese cedar has

    the ability to absorb chloroform and trichloroethylene in drinking

    water (Abe et al., 2001).

    In this study, the use of Japanese cedar charcoal as a support

    material for microorganisms during anaerobic digestion of glycerol

    was investigated. The functions of microorganisms attached to the

    support material were examined by gene analysis.

    2. Methods

    2.1. Wastewater sludge substrate and crude glycerol

    The wastewater sludge used as substrate was obtained from a

    noodle factory (Table 1). Crude glycerol (47 8.6% pure glycerol,

    11.3 mg L1 P2O5, 20.0 g L1 K2O) was obtained from a biodiesel

    production company in Osaki City, Japan. The COD of the crude

    glycerol was 1477 235 g L1. Total solids (TS), volatile total solids

    (VS), and density were 7.5%, 72.1%, and 1.02 g cm3, respectively.

    2.2. Effect of support material injection

    Two single-step anaerobic bioreactors (1.5 L active volume

    each) were employed in the study (Fig. 1). Charcoal (pore

    size= 50lm) from thinned Japanese cedar was placed into one

    reactor and the other was used as a control. Each reactor was

    inoculated with 1000 mL of seed sludge harvested from a full-scale

    anaerobic digester. The seed sludge was fed with a synthetic

    medium as described in a previous report (Yang et al., 2004). The

    two reactors were operated in semi-continuous mode with a hydraulic

    retention time of 30 days. Temperature was maintained at 35 C.

    2.3. Conditions of crude glycerol loading

    Crude glycerol was dosed into the reactor every day during the

    experiment. The first period of operation ran from days 0 to 12,

    during which crude glycerol was added at 0.375 mL d1 (0.54

    g-COD L1 d1). The second period of operation ran from day 13

    to day 34, during which crude glycerol was added at 0.75 mL d1

    (1.09 g-COD L1 d1). The final period of operation was performed

    from day 35 to day 85, during which crude glycerol was added at

    1.5 mL d1 (2.17 g-COD L1 d1).

    2.4. Chemical analysis

    Total solids were analyzed according to Japanese standard

    methods (JSWA, 1997). Total C and total N were measured with

    an on-line TOC-VCSH (Shimadzu, Kyoto, Japan) operated at

    680 C using high-purity air as the carrier gas at a flow rate of

    150 mL min1. Volatile fatty acids (VFAs) were determined by

    high-performance liquid chromatography (HPLC) (Jasco, Tokyo,

    Japan) equipped with an ion-exchange column (RSpak KC-811;

    Shodex, Japan) at 60 C using 3 mM HClO4 as eluent at a flow rate

    of 0.8 ml min1 and a UV detector (870-UV; Jasco). COD was

    measured using a colorimetric method with Hach 01500 mg L1

    vials (Jirka and Carter, 1975). Samples were centrifuged for

    15 min at 3000 rpm and the supernatant as filtered through

    0.45-lm cellulose filters.

    Gas samples were collected in gas bags (PVDF); CH4 and CO2contents were determined using a gas chromatograph (GC-8A, Shi-

    madzu, Kyoto, Japan) with a thermal conductivity detector

    equipped with a Porapak-Q column (Shinwakakou, Kyoto, Japan).

    2.5. Scanning electron microscopy

    At the end of operation, the surfaces of the support materials

    were observed via scanning electron microscopy (SEM) (SU8000,

    Hitachi, Tokyo, Japan). Tissue of Japanese cedar was fixed for 3 h

    in 4% glutaraldehyde containing 0.1 M sodium cacodylate buffer

    at 4 C (Ramage et al., 2002). Tissue samples were then dehydrated

    through an ethanol gradient as follows: 50% for 40 min, 70% for

    40 min, 80% for 40 min, 90% for 40 min, and 100% for 40 min (this

    last dehydration step was repeated twice). After dehydration,samples were treated with a mixture of 100% ethanol and t-butyl

    alcohol (1:1) for 30 min, and then three times (30 min each) with

    t-butyl-alcohol. Finally, samples were frozen in saturatedt-butyl-

    alcohol at 4 C. Operation of the SEM was commissioned to Tohoku

    University, Sendai, Japan.

    2.6. Polymerase chain reactiondenaturing gradient gel

    electrophoresis and sequencing

    Fluid samples were collected from each reactor after 25 d

    (crude glycerol addition = 0.75 mL d1) and after 53 d (crude

    glycerol addition = 1.5 mL d1). Samples of the attached support

    materials were collected at the end of the operation. DNA was

    extracted using a Power Soil

    DNA Isolation Kit (Mo Bio Laboratories,Inc., Carlsbad, CA, USA) according to the manufacturers instruc-

    tions. The bacterial 16S rRNA gene sequences were amplified by

    polymerase chain reaction (PCR) with the primer sets 968F

    (50-AACGCGAAGAACCTTAC-30) and 1401R (50-CGGTGTGTA

    CAAGGCCCGGGAACG-30) (Heuer et al., 1997). The bacterial PCR

    reaction consisted of 25 cycles of 30 s at 94 C, 30 s at 55 C, and

    1 min at 72 C. Archaeal 16S rRNA gene sequences were amplified

    by PCR with the primer set 1106F (50-TTWAGTCAGGCAACGAGC-30)

    and 1378R (50-TGTGCAAGGAGCAGGGAC-30) (Lu et al., 2009). The

    archaeal PCR reaction consisted of 30 cycles of 30 s at 94 C, 30 s

    at 52 C, and 1 min at 72 C. For denaturing gradient gel electro-

    phoresis (DGGE), primers 968F and 1106F contained a 40-bp GC

    clamp (CGCCCGCCGCGCCCCGCGCCCGTCCCGCCGCCCCCGCCCG)

    (Cheng et al., 2009). DGGE of the PCR-amplified 16S rRNA geneswas performed using a D-code multiple system (Bio-Rad, Hercules,

    Table 1

    Characteristics of waste sludge from noodle production.

    Parameter Unit Average

    TS % 6.4 5.6

    pH 6.88 0.11

    VFA g L 1 0.72 0.35

    T-CODcr g L 1 18.3 3.1

    Total-C g L 1 0.87 0.7

    Total-N g L 1 0.21 0.17

    388 R. Watanabe et al. / Bioresource Technology 150 (2013) 387392

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    CA, USA). Polyacrylamide gels, consisting of 8% acrylamidebis-

    acrylamide mixture (37.5:1.0) in 0.5

    TAE buffer with a gradientof 3070% denaturant, were prepared according to the manufac-

    turers guidelines (Muyzer et al., 1993). One hundred percent dena-

    turing acrylamide was defined as 7 M urea and 40% formamide,such that 30% denaturant corresponded to 2.1 M urea and 12%

    Fig. 1. Schematic of two single-step anaerobic reactors; (a) control, (b) Japanese cedar charcoal containing reactor.

    Fig. 2. Cumulative methane production in each reactor during the operational period at different operational loading rates (OLRs).

    Table 2

    Volatile fatty acid (VFA) concentration and composition in each reactor during the operational period.

    VFA (g L-1)

    Control Japanese cedar charcoal

    Acetate Propionate Isobutyrate Acetate Propionate Isobutyrate

    Day 13 0 0 4.35 0 0 2.88

    25 0 0 3.51 0 0 3.61

    37 0 0 3.14 0 0 2.96

    45 0 0 2.30 0 0 3.19

    53 0.53 0.49 1.79 0.19 0 2.91

    61 0.20 0 2.59 0.61 0.08 2.44

    73 1.89 1.97 0.33 1.06 0.37 1.60

    81 0.16 4.51 0.46 0.95 0.65 1.60

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    formamide. Gels were run for 12 h at 100 V in 1TAE buffer at a

    constant temperature of 60 C. After electrophoresis, the gels were

    stained for 15 min in 1 TAE buffer containing 100 ng mL1

    GelStar Nucleic Acid Gel Stain (Lonza Rockland, Rockland, ME,

    USA), the DNA bands were excised and transferred to 1.5-mL tubes

    containing 70 lL TE buffer. Part of each aliquot (1 lL) was used as

    the template for PCR to sequence the DNA bands using primer sets

    without the GC clamp. (Oishi et al., 2012). The PCR product was

    purified in a polyethylene glycol (13% PEG-6000, 1.6 M NaCl)

    precipitation. The purified DNA was sequenced using a Big Dye

    Terminator v1.1 Cycle Sequencing Kit (Applied Biosystems, Foster

    City, CA, USA) and an ABI Prism-310 automated sequence analyzer

    (Applied Biosystems, Foster City, CA, USA). The determined sequences

    were compared with known 16S rRNA sequences by a nucleotide-

    nucleotide BLAST search (http://blast.ddbj.nig.ac.jp/top-j.html ).

    3. Results and discussion

    3.1. Degradation efficiency following addition of support materials

    Cumulative methane production in the experimental and con-

    trol reactors is illustrated in Fig. 2. There was little difference be-

    tween the two reactors during the first and second periods of

    operation; however, during the final period of operation, methane

    production in the charcoal-containing reactor was higher than that

    in the control. Cumulative methane production in the charcoal-

    containing reactor was more than 1.6 times higher than that in

    the control reactor.Nakamura et al. (2008)examined thermophilic

    anaerobic digestion (55 C) of mixed materials including glycerol

    and food waste operated at a loading of 1.02.0 g-COD L1 d1,

    and found that methane production and pH decreased when COD

    loading increased to 2.0 g-COD L1 d1.Yang et al. (2008)reported

    methanogenic fermentation of glycerol under mesophilic condi-

    tions using a polyurethane support for 120 days, but their loading

    rate was only 0.7 g-COD L1 d1.

    In this study, methane production from the reactor containingJapanese cedar charcoal was stable for 50 days when the loading

    rate was increased to 2.17 g-COD L1 d1. This is the highest organ-

    ic loading rate using crude glycerol currently reported. Stable oper-

    ating conditions were also achieved for longer than previously

    reported.

    Some VFAs (acetic acid, propionic acid, isobutyric acid, butyric

    acid, valeric acid, isovaleric acid) were detected in both reactors.

    The dominant VFAs were acetic acid, propionic acid, and isobutyric

    acid; details on the contents of these compounds are presented in

    Table 2. Propionic acid was detected in the control reactor at a con-

    centration of 490 mg L1 after 53 days, but was not observed in the

    charcoal-containing reactor until day 61. The propionic acid con-

    centration increased to 4510 mg L1 by day 81 in the control reac-

    tor and to 650 mg L1

    in the charcoal-containing reactor.A decrease in methane production was seen in the control reac-

    tor due to the increasing levels of propionic acid, consistent with

    other reports that methane production decreases when propionate

    accumulates (Gallert and Winter, 2008). The accumulation of pro-

    pionate began earlier in the control than in the charcoal-containing

    reactor, which also had a lower concentration of propionate. These

    results suggest that propionate was more efficiently degraded in

    the presence of charcoal.

    The pH values of the control and charcoal-containing reactors at

    the end of the experiment were 5.87 and 6.72, respectively, and pH

    was maintained at >6.7 in the charcoal-containing reactor. The

    optimum pH for propionate degradation is reported to be between

    6.8 and 7.3 (Fukuzaki et al., 1990). Using charcoal as a support

    material resulted in pH conditions better suited for methane pro-duction. The cost of alkaline agents required to maintain pH above

    B1

    B2

    B3

    B4

    B5

    (a) Bacterial (b) Archaeal

    A1A2

    A3

    A4

    A5

    Fig. 3. Results of denaturing gradient gel electrophoresis (DGGE) analysis for (a)

    bacterial and (b) archaeal communities on Japanese cedar charcoal.

    C1 C2 J1 J2

    B1

    B2

    B3

    B4

    B5

    B6B7

    B8

    B10

    Fig. 4. Results of denaturing gradient gel electrophoresis (DGGE) analysis for

    bacterial communities in the fluid of each reactor for different levels of crude

    glycerol using the primer sets 968F and 1401R, (C1: control, 0.75 mL d

    1, C2:control, 1.5 mL d1, J1: Japanese cedar, 0.75 mL d1, J2: Japanese cedar, 1.5 mL d1).

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    6.87.3 can be prohibitive to the operation of anaerobic digestion

    processes. Furthermore, the addition of alkaline agents raises the

    concentrations of sodium and other salts, raising the risk of salt

    damage when the digested liquid is used as fertilizer for vegetable

    cultivation (Shannon and Grieve, 1999). The use of Japanese cedar

    charcoal as a support material reduces the need for the addition of

    alkaline agents to maintain pH, and thus minimizes the salt con-

    centration in the digested liquid. The use of charcoal can alsoreplenish carbon when the digested liquid is applied to paddy

    fields (Zhang et al., 2010).

    3.2. Differences in the microbial communities of the two reactors

    The SEM photos of Japanese cedar charcoal before and after cul-

    tivation revealed rods and cocci of several microorganisms adhered

    to the pores of the charcoal. During the final period of operation,

    five bands for both the bacterial and the archaeal community were

    detected from the charcoal (Fig. 3). Bands B02 and B03 were related

    to uncultured Desulfovibrio sp. clone V29 (94% similarity) and

    Pelobacter seleniigenes(95% similarity), respectively.These bacteria

    are reported to be involved in the degradation of 1,3-propanediol

    to propionic acid (Oppenberg and Schink, 1990; Qatibi et al., 1991).In the archaeal community, A02 was related to Methanoregula

    formicicumSMSP (98% similarity), and A05 was related to Methano-

    cellus sp. SMA-21 (93% similarity), both of which are hydrogeno-

    trophic methanogens. Propionic acid degradation is accelerated

    in the presence of H2-utilizing methanogen cells (Fukuzaki et al.,

    1990). These methanogens are believed to contribute to the degra-

    dation of propionate acid by consuming hydrogen.

    The bacterial community in the fluid of each reactor during the

    second and final periods of operation is presented in Fig. 4. Bands

    B1, B2, and B3 were only detected in the fluid of the charcoal-con-

    taining reactor. Band B1 was related to Serratia liquefaciens (97%

    similarity), B2 to Klebsiella pneumonia (99% similarity), and B3 to

    Klebsiella sp. (98% similarity); Klebsiella variicola (96% similarity)

    was detected in liquid from the control reactor (Table 3).Klebsiellaspp. have also been reported to degrade glycerol to 1,3-propane-

    diol (Nakamura and Whited, 2003; Nemeth et al., 2003; Wu

    et al., 2008). These results suggest that the bacterial communities

    on charcoal enhance the conversion of glycerol to propionate

    (Fig. 5).

    The archaeal communities in the reactor fluids during the sec-

    ond and final periods of operation are illustrated in Fig. 6. Bands

    A1, A2, and A5 were related toMethanospillumsp. (94% similarity),

    M. formicicum (95% similarity), andMethanoculleus sp. IIE1 (98%

    similarity), respectively, which are hydrogenotrophic methano-

    gens (Table 4). Bands A3 and A4 were aceticlastic methanogens re-

    lated toMethanosaeta concilii (98% similarity) and Methanosarcina

    sp. SMA-21 (97% similarity), respectively. There was little differ-

    ence in the archaeal communities between the control and exper-

    imental reactors. Analysis of VFAs showed the progressive

    degradation of propionate, suggesting the presence of hydrogeno-

    trophic methanogens; Gibbs free energy indicates that hydrogen is

    consumed when propionate is degraded (McCarty, 1981).

    The degradation of propionate was faster, and the methane

    yield was greater, in the charcoal-containing reactor than in the

    control reactor (Table 2, Fig. 1). These findings suggested that

    much of the methane originated from hydrogen and that a greater

    number of hydrogenotrophic methanogens was present in the

    charcoal-containing reactor than in the control. Further quantita-tive study, such as real-time PCR, is necessary to evaluate these

    inferences.

    Table 3

    Sequence analysis of excised bacterial bands that appear in Fig. 4.

    Band Reactor Accession

    number

    Closest relative Similarity

    (%)

    B1 J AB004752 Serratia liquefaciens 97

    B2 J EU360793 Klebsiella pneumoniae 99

    B3 J JN049594 Klebsiella sp. 98

    B4 J,C HQ407284 Klebsiella variicola 96

    B5 C CU466930 Candidatus Cloacamonacidam inovorans

    95

    B6 J AF327558 Endosymbiont of Folsomia

    candida

    99

    B7 J,C AY169413 Finegodia magna 87

    B8 C FR737799 Staphylococcus epidermidis 88

    B9 C JF802205 Delta proteobatcerium S3R1 89

    J: Japanese cedar charcoal; C: control.

    Fig. 5. The process of bacterial conversion of glycerol to propionate.

    C1 C2 J1 J2

    A1

    A3

    A4

    A5

    A2

    Fig. 6. Results of denaturing gradient gel electrophoresis (DGGE) analysis of

    archaeal communities in the fluid of each reactor for different levels of crude

    glycerol (C1: control, 0.75 mL d1, C2: control, 1.5mL d1, J1: Japanese cedar,

    0.75mL d1, J2: Japanese cedar, 1.5 mL d1).

    Table 4

    Sequence analysis of excised archaeal bands that appear in Fig. 6.

    Band Reactor Accession

    number

    Closest relative Similarity

    (%)

    A1 J,C AJ133792 Methanospirillumsp. 94

    A2 J AB479390 Methanoregula formicicum

    SMSP

    95

    A3 J,C CP002565 Methanosaeta conciliiGP-6 98

    A4 J,C JF812255 Methanosarcina sp. SMA-21 97

    A5 J,C AB089178 Methanoculleus sp. IIE1 98

    J: Japanese cedar charcoal; C: control.

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    In this analyses revealed differences in the microbial commu-

    nity when charcoal was included as a microbial substrate for the

    anaerobic digestion of glycerol. Operation of two horizontal-flow

    anaerobic immobilized biomass reactors containing either charcoal

    or expanded clay and polyurethane foam generated different

    microbial communities on the different support materials (Lima

    de Oliveira et al., 2009).Yang et al. (2004)also reported on effects

    of support materials on the performance of methanogenic fluidized

    bed reactors. Four kinds of support materials (carbon filter, rock

    wool, loofah sponge, and polyurethane foam) were evaluated,

    and microbial analyses indicated differences among the archaeal

    communities (Yang et al., 2004). These reports suggest that the

    presence of charcoal causes changes in the microbial community,

    as observed in the present study.

    4. Conclusions

    Charcoal produced from Japanese cedar was determined to be a

    useful support material, allowing the attachment of microbes that

    produced methane from glycerol. Propionate degradation was en-

    hanced by hydrogenotrophic methanogens attached to charcoal.

    Cumulative methane production in the charcoal-containing reactor

    was about 1.6 times higher than control, and this production re-

    mained stable during 50 days at 2.17 g-COD L1 d1.

    The use of Japanese cedar charcoal in anaerobic digestion of

    glycerol is a sustainable practice that not only enhances the pro-

    duction of methane but also allows for the use of digested liquid

    on rice paddies and arable fields.

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