enhancing methane production during the anaerobic digestion of crude
TRANSCRIPT
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8/13/2019 Enhancing Methane Production During the Anaerobic Digestion of Crude
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Enhancing methane production during the anaerobic digestion of crude
glycerol using Japanese cedar charcoal
Ryoya Watanabe a,b, Chika Tada a,, Yasunori Baba a, Yasuhiro Fukuda a, Yutaka Nakai a,
a Laboratory of Sustainable Environmental Biology, Graduate School of Agricultural Science, Tohoku University, Yomogida 232-3, Naruko-onsen, Osaki, Miyagi 989-6711, Japanb Dept. of Civil and Environmental Engineering, Tohoku University, 6-6-06 Aoba, Sendai, Miyagi 980-8579, Japan
h i g h l i g h t s
The use of Japanese cedar charcoal as
a support could enhance methane
production.
It was achieved to operate the highest
OLR of crude glycerol in the previous
studies.
Methane production yield containing
charcoal was about 1.6 times higher
than without.
Propionate degradation was
enhanced on charcoal by attached
microorganisms.
The use of Japanese cedar charcoal in
anaerobic digestion is a sustainable
practice.
g r a p h i c a l a b s t r a c t
a r t i c l e i n f o
Article history:
Received 8 August 2013
Received in revised form 3 October 2013
Accepted 9 October 2013
Available online 16 October 2013
Keywords:
Anaerobic digestion
Methane
Glycerol
Charcoal
Microbial community
a b s t r a c t
The use of Japanese cedar charcoal as a support material for microbial attachment could enhance
methane production during anaerobic digestion of crude glycerol and wastewater sludge. Methane yield
from a charcoal-containing reactor was approximately 1.6 times higher than that from a reactor without
charcoal, and methane production was stable over 50 days when the loading rate was 2.17 g chemical
oxygen demand (COD) L1 d1. Examination of microbial communities on the charcoal revealed the
presence of UnculturedDesulfovibriosp. clone V29 and Pelobacter seleniigenes, known as 1,3-propandiol
degraders. Hydrogenotrophic methanogens were also detected in the archaeal community on the
charcoal. Methanosaeta, Methanoregula, and Methanocellus were present in the charcoal-containing
reactor. The concentration of propionate in the charcoal-containing reactor was also lower than that in
the control reactor. These results suggest that propionate degradation was enhanced by the consumption
of hydrogen by hydrogenotrophic methanogens on the charcoal.
2013 Elsevier Ltd. All rights reserved.
1. Introduction
Biodiesel fuel is increasingly being produced for use in public
transportation (Dube et al., 2007). However, glycerol is generated
during the manufacture of biodiesel, and an efficient waste-treat-
ment system for the glycerol byproduct is required (Du et al.,
2003; Vicente et al., 2004).
Because crude glycerol contains a high concentration of organic
matter, large amounts of methane (CH4) can be generated from
small volumes of glycerol during anaerobic digestion (Yang et al.,
2008). Most studies of the anaerobic digestion of glycerol have
used loading rates of approximately 1.0 g chemical oxygen demand
(COD) L1 d1 (Astals et al., 2012; Nakamura et al., 2008; Robra
et al., 2010). Further study is needed to determine the treatment
capability when operating at higher glycerol loading rates.
0960-8524/$ - see front matter 2013 Elsevier Ltd. All rights reserved.http://dx.doi.org/10.1016/j.biortech.2013.10.030
Corresponding authors. Tel.: +81 229 84 7395; fax: +81 229 84 7391.
E-mail addresses: [email protected] (C. Tada), [email protected]
(Y. Nakai).
Bioresource Technology 150 (2013) 387392
Contents lists available at ScienceDirect
Bioresource Technology
j o u r n a l h o m e p a g e : w w w . e l s e v i e r . c o m / l o c a t e / b i o r t e c h
http://dx.doi.org/10.1016/j.biortech.2013.10.030mailto:[email protected]:[email protected]://dx.doi.org/10.1016/j.biortech.2013.10.030http://www.sciencedirect.com/science/journal/09608524http://www.elsevier.com/locate/biortechhttp://www.elsevier.com/locate/biortechhttp://www.sciencedirect.com/science/journal/09608524http://dx.doi.org/10.1016/j.biortech.2013.10.030mailto:[email protected]:[email protected]://dx.doi.org/10.1016/j.biortech.2013.10.030http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://crossmark.crossref.org/dialog/?doi=10.1016/j.biortech.2013.10.030&domain=pdfhttp://-/?- -
8/13/2019 Enhancing Methane Production During the Anaerobic Digestion of Crude
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Immobilization of microorganisms on waste or other support
material is a widely used technique in anaerobic digestion for pro-
ducing biogas. Parameters such as specific surface area, porosity,
surface roughness, pore size, and the orientation of the packing
material influence the performance of anaerobic filter reactors
(Elmitwalli et al., 2000; Picanco et al., 2001; Yang et al., 2004).
Manufactured materials including activated carbon, polyurethane,
and clay have been used as support materials for microorganisms
(Hansen et al., 1999).
To safely reuse digested fluids as liquid fertilizer on agricultural
fields, it is necessary to use natural support materials for microbial
colonization. Most trees in Japans forest plantations are Japanese
cedar (Cryptomeria japonica) (Ministry of Agriculture, 2011).
Japanese cedar is no longer used as a building material, and the
condition of plantation forests has consequently deteriorated.
Improved forestry management, including thinning of Japanese
cedar trees, is now required, necessitating innovative uses for the
thinned trees. Carbonization is one technique that has been consid-
ered; the pore size of Japanese cedar charcoal is larger than that of
oak charcoal, and the pores are linear and regularly spaced (Saito
and Arima, 2007). Charcoal produced from Japanese cedar has
the ability to absorb chloroform and trichloroethylene in drinking
water (Abe et al., 2001).
In this study, the use of Japanese cedar charcoal as a support
material for microorganisms during anaerobic digestion of glycerol
was investigated. The functions of microorganisms attached to the
support material were examined by gene analysis.
2. Methods
2.1. Wastewater sludge substrate and crude glycerol
The wastewater sludge used as substrate was obtained from a
noodle factory (Table 1). Crude glycerol (47 8.6% pure glycerol,
11.3 mg L1 P2O5, 20.0 g L1 K2O) was obtained from a biodiesel
production company in Osaki City, Japan. The COD of the crude
glycerol was 1477 235 g L1. Total solids (TS), volatile total solids
(VS), and density were 7.5%, 72.1%, and 1.02 g cm3, respectively.
2.2. Effect of support material injection
Two single-step anaerobic bioreactors (1.5 L active volume
each) were employed in the study (Fig. 1). Charcoal (pore
size= 50lm) from thinned Japanese cedar was placed into one
reactor and the other was used as a control. Each reactor was
inoculated with 1000 mL of seed sludge harvested from a full-scale
anaerobic digester. The seed sludge was fed with a synthetic
medium as described in a previous report (Yang et al., 2004). The
two reactors were operated in semi-continuous mode with a hydraulic
retention time of 30 days. Temperature was maintained at 35 C.
2.3. Conditions of crude glycerol loading
Crude glycerol was dosed into the reactor every day during the
experiment. The first period of operation ran from days 0 to 12,
during which crude glycerol was added at 0.375 mL d1 (0.54
g-COD L1 d1). The second period of operation ran from day 13
to day 34, during which crude glycerol was added at 0.75 mL d1
(1.09 g-COD L1 d1). The final period of operation was performed
from day 35 to day 85, during which crude glycerol was added at
1.5 mL d1 (2.17 g-COD L1 d1).
2.4. Chemical analysis
Total solids were analyzed according to Japanese standard
methods (JSWA, 1997). Total C and total N were measured with
an on-line TOC-VCSH (Shimadzu, Kyoto, Japan) operated at
680 C using high-purity air as the carrier gas at a flow rate of
150 mL min1. Volatile fatty acids (VFAs) were determined by
high-performance liquid chromatography (HPLC) (Jasco, Tokyo,
Japan) equipped with an ion-exchange column (RSpak KC-811;
Shodex, Japan) at 60 C using 3 mM HClO4 as eluent at a flow rate
of 0.8 ml min1 and a UV detector (870-UV; Jasco). COD was
measured using a colorimetric method with Hach 01500 mg L1
vials (Jirka and Carter, 1975). Samples were centrifuged for
15 min at 3000 rpm and the supernatant as filtered through
0.45-lm cellulose filters.
Gas samples were collected in gas bags (PVDF); CH4 and CO2contents were determined using a gas chromatograph (GC-8A, Shi-
madzu, Kyoto, Japan) with a thermal conductivity detector
equipped with a Porapak-Q column (Shinwakakou, Kyoto, Japan).
2.5. Scanning electron microscopy
At the end of operation, the surfaces of the support materials
were observed via scanning electron microscopy (SEM) (SU8000,
Hitachi, Tokyo, Japan). Tissue of Japanese cedar was fixed for 3 h
in 4% glutaraldehyde containing 0.1 M sodium cacodylate buffer
at 4 C (Ramage et al., 2002). Tissue samples were then dehydrated
through an ethanol gradient as follows: 50% for 40 min, 70% for
40 min, 80% for 40 min, 90% for 40 min, and 100% for 40 min (this
last dehydration step was repeated twice). After dehydration,samples were treated with a mixture of 100% ethanol and t-butyl
alcohol (1:1) for 30 min, and then three times (30 min each) with
t-butyl-alcohol. Finally, samples were frozen in saturatedt-butyl-
alcohol at 4 C. Operation of the SEM was commissioned to Tohoku
University, Sendai, Japan.
2.6. Polymerase chain reactiondenaturing gradient gel
electrophoresis and sequencing
Fluid samples were collected from each reactor after 25 d
(crude glycerol addition = 0.75 mL d1) and after 53 d (crude
glycerol addition = 1.5 mL d1). Samples of the attached support
materials were collected at the end of the operation. DNA was
extracted using a Power Soil
DNA Isolation Kit (Mo Bio Laboratories,Inc., Carlsbad, CA, USA) according to the manufacturers instruc-
tions. The bacterial 16S rRNA gene sequences were amplified by
polymerase chain reaction (PCR) with the primer sets 968F
(50-AACGCGAAGAACCTTAC-30) and 1401R (50-CGGTGTGTA
CAAGGCCCGGGAACG-30) (Heuer et al., 1997). The bacterial PCR
reaction consisted of 25 cycles of 30 s at 94 C, 30 s at 55 C, and
1 min at 72 C. Archaeal 16S rRNA gene sequences were amplified
by PCR with the primer set 1106F (50-TTWAGTCAGGCAACGAGC-30)
and 1378R (50-TGTGCAAGGAGCAGGGAC-30) (Lu et al., 2009). The
archaeal PCR reaction consisted of 30 cycles of 30 s at 94 C, 30 s
at 52 C, and 1 min at 72 C. For denaturing gradient gel electro-
phoresis (DGGE), primers 968F and 1106F contained a 40-bp GC
clamp (CGCCCGCCGCGCCCCGCGCCCGTCCCGCCGCCCCCGCCCG)
(Cheng et al., 2009). DGGE of the PCR-amplified 16S rRNA geneswas performed using a D-code multiple system (Bio-Rad, Hercules,
Table 1
Characteristics of waste sludge from noodle production.
Parameter Unit Average
TS % 6.4 5.6
pH 6.88 0.11
VFA g L 1 0.72 0.35
T-CODcr g L 1 18.3 3.1
Total-C g L 1 0.87 0.7
Total-N g L 1 0.21 0.17
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CA, USA). Polyacrylamide gels, consisting of 8% acrylamidebis-
acrylamide mixture (37.5:1.0) in 0.5
TAE buffer with a gradientof 3070% denaturant, were prepared according to the manufac-
turers guidelines (Muyzer et al., 1993). One hundred percent dena-
turing acrylamide was defined as 7 M urea and 40% formamide,such that 30% denaturant corresponded to 2.1 M urea and 12%
Fig. 1. Schematic of two single-step anaerobic reactors; (a) control, (b) Japanese cedar charcoal containing reactor.
Fig. 2. Cumulative methane production in each reactor during the operational period at different operational loading rates (OLRs).
Table 2
Volatile fatty acid (VFA) concentration and composition in each reactor during the operational period.
VFA (g L-1)
Control Japanese cedar charcoal
Acetate Propionate Isobutyrate Acetate Propionate Isobutyrate
Day 13 0 0 4.35 0 0 2.88
25 0 0 3.51 0 0 3.61
37 0 0 3.14 0 0 2.96
45 0 0 2.30 0 0 3.19
53 0.53 0.49 1.79 0.19 0 2.91
61 0.20 0 2.59 0.61 0.08 2.44
73 1.89 1.97 0.33 1.06 0.37 1.60
81 0.16 4.51 0.46 0.95 0.65 1.60
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formamide. Gels were run for 12 h at 100 V in 1TAE buffer at a
constant temperature of 60 C. After electrophoresis, the gels were
stained for 15 min in 1 TAE buffer containing 100 ng mL1
GelStar Nucleic Acid Gel Stain (Lonza Rockland, Rockland, ME,
USA), the DNA bands were excised and transferred to 1.5-mL tubes
containing 70 lL TE buffer. Part of each aliquot (1 lL) was used as
the template for PCR to sequence the DNA bands using primer sets
without the GC clamp. (Oishi et al., 2012). The PCR product was
purified in a polyethylene glycol (13% PEG-6000, 1.6 M NaCl)
precipitation. The purified DNA was sequenced using a Big Dye
Terminator v1.1 Cycle Sequencing Kit (Applied Biosystems, Foster
City, CA, USA) and an ABI Prism-310 automated sequence analyzer
(Applied Biosystems, Foster City, CA, USA). The determined sequences
were compared with known 16S rRNA sequences by a nucleotide-
nucleotide BLAST search (http://blast.ddbj.nig.ac.jp/top-j.html ).
3. Results and discussion
3.1. Degradation efficiency following addition of support materials
Cumulative methane production in the experimental and con-
trol reactors is illustrated in Fig. 2. There was little difference be-
tween the two reactors during the first and second periods of
operation; however, during the final period of operation, methane
production in the charcoal-containing reactor was higher than that
in the control. Cumulative methane production in the charcoal-
containing reactor was more than 1.6 times higher than that in
the control reactor.Nakamura et al. (2008)examined thermophilic
anaerobic digestion (55 C) of mixed materials including glycerol
and food waste operated at a loading of 1.02.0 g-COD L1 d1,
and found that methane production and pH decreased when COD
loading increased to 2.0 g-COD L1 d1.Yang et al. (2008)reported
methanogenic fermentation of glycerol under mesophilic condi-
tions using a polyurethane support for 120 days, but their loading
rate was only 0.7 g-COD L1 d1.
In this study, methane production from the reactor containingJapanese cedar charcoal was stable for 50 days when the loading
rate was increased to 2.17 g-COD L1 d1. This is the highest organ-
ic loading rate using crude glycerol currently reported. Stable oper-
ating conditions were also achieved for longer than previously
reported.
Some VFAs (acetic acid, propionic acid, isobutyric acid, butyric
acid, valeric acid, isovaleric acid) were detected in both reactors.
The dominant VFAs were acetic acid, propionic acid, and isobutyric
acid; details on the contents of these compounds are presented in
Table 2. Propionic acid was detected in the control reactor at a con-
centration of 490 mg L1 after 53 days, but was not observed in the
charcoal-containing reactor until day 61. The propionic acid con-
centration increased to 4510 mg L1 by day 81 in the control reac-
tor and to 650 mg L1
in the charcoal-containing reactor.A decrease in methane production was seen in the control reac-
tor due to the increasing levels of propionic acid, consistent with
other reports that methane production decreases when propionate
accumulates (Gallert and Winter, 2008). The accumulation of pro-
pionate began earlier in the control than in the charcoal-containing
reactor, which also had a lower concentration of propionate. These
results suggest that propionate was more efficiently degraded in
the presence of charcoal.
The pH values of the control and charcoal-containing reactors at
the end of the experiment were 5.87 and 6.72, respectively, and pH
was maintained at >6.7 in the charcoal-containing reactor. The
optimum pH for propionate degradation is reported to be between
6.8 and 7.3 (Fukuzaki et al., 1990). Using charcoal as a support
material resulted in pH conditions better suited for methane pro-duction. The cost of alkaline agents required to maintain pH above
B1
B2
B3
B4
B5
(a) Bacterial (b) Archaeal
A1A2
A3
A4
A5
Fig. 3. Results of denaturing gradient gel electrophoresis (DGGE) analysis for (a)
bacterial and (b) archaeal communities on Japanese cedar charcoal.
C1 C2 J1 J2
B1
B2
B3
B4
B5
B6B7
B8
B10
Fig. 4. Results of denaturing gradient gel electrophoresis (DGGE) analysis for
bacterial communities in the fluid of each reactor for different levels of crude
glycerol using the primer sets 968F and 1401R, (C1: control, 0.75 mL d
1, C2:control, 1.5 mL d1, J1: Japanese cedar, 0.75 mL d1, J2: Japanese cedar, 1.5 mL d1).
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6.87.3 can be prohibitive to the operation of anaerobic digestion
processes. Furthermore, the addition of alkaline agents raises the
concentrations of sodium and other salts, raising the risk of salt
damage when the digested liquid is used as fertilizer for vegetable
cultivation (Shannon and Grieve, 1999). The use of Japanese cedar
charcoal as a support material reduces the need for the addition of
alkaline agents to maintain pH, and thus minimizes the salt con-
centration in the digested liquid. The use of charcoal can alsoreplenish carbon when the digested liquid is applied to paddy
fields (Zhang et al., 2010).
3.2. Differences in the microbial communities of the two reactors
The SEM photos of Japanese cedar charcoal before and after cul-
tivation revealed rods and cocci of several microorganisms adhered
to the pores of the charcoal. During the final period of operation,
five bands for both the bacterial and the archaeal community were
detected from the charcoal (Fig. 3). Bands B02 and B03 were related
to uncultured Desulfovibrio sp. clone V29 (94% similarity) and
Pelobacter seleniigenes(95% similarity), respectively.These bacteria
are reported to be involved in the degradation of 1,3-propanediol
to propionic acid (Oppenberg and Schink, 1990; Qatibi et al., 1991).In the archaeal community, A02 was related to Methanoregula
formicicumSMSP (98% similarity), and A05 was related to Methano-
cellus sp. SMA-21 (93% similarity), both of which are hydrogeno-
trophic methanogens. Propionic acid degradation is accelerated
in the presence of H2-utilizing methanogen cells (Fukuzaki et al.,
1990). These methanogens are believed to contribute to the degra-
dation of propionate acid by consuming hydrogen.
The bacterial community in the fluid of each reactor during the
second and final periods of operation is presented in Fig. 4. Bands
B1, B2, and B3 were only detected in the fluid of the charcoal-con-
taining reactor. Band B1 was related to Serratia liquefaciens (97%
similarity), B2 to Klebsiella pneumonia (99% similarity), and B3 to
Klebsiella sp. (98% similarity); Klebsiella variicola (96% similarity)
was detected in liquid from the control reactor (Table 3).Klebsiellaspp. have also been reported to degrade glycerol to 1,3-propane-
diol (Nakamura and Whited, 2003; Nemeth et al., 2003; Wu
et al., 2008). These results suggest that the bacterial communities
on charcoal enhance the conversion of glycerol to propionate
(Fig. 5).
The archaeal communities in the reactor fluids during the sec-
ond and final periods of operation are illustrated in Fig. 6. Bands
A1, A2, and A5 were related toMethanospillumsp. (94% similarity),
M. formicicum (95% similarity), andMethanoculleus sp. IIE1 (98%
similarity), respectively, which are hydrogenotrophic methano-
gens (Table 4). Bands A3 and A4 were aceticlastic methanogens re-
lated toMethanosaeta concilii (98% similarity) and Methanosarcina
sp. SMA-21 (97% similarity), respectively. There was little differ-
ence in the archaeal communities between the control and exper-
imental reactors. Analysis of VFAs showed the progressive
degradation of propionate, suggesting the presence of hydrogeno-
trophic methanogens; Gibbs free energy indicates that hydrogen is
consumed when propionate is degraded (McCarty, 1981).
The degradation of propionate was faster, and the methane
yield was greater, in the charcoal-containing reactor than in the
control reactor (Table 2, Fig. 1). These findings suggested that
much of the methane originated from hydrogen and that a greater
number of hydrogenotrophic methanogens was present in the
charcoal-containing reactor than in the control. Further quantita-tive study, such as real-time PCR, is necessary to evaluate these
inferences.
Table 3
Sequence analysis of excised bacterial bands that appear in Fig. 4.
Band Reactor Accession
number
Closest relative Similarity
(%)
B1 J AB004752 Serratia liquefaciens 97
B2 J EU360793 Klebsiella pneumoniae 99
B3 J JN049594 Klebsiella sp. 98
B4 J,C HQ407284 Klebsiella variicola 96
B5 C CU466930 Candidatus Cloacamonacidam inovorans
95
B6 J AF327558 Endosymbiont of Folsomia
candida
99
B7 J,C AY169413 Finegodia magna 87
B8 C FR737799 Staphylococcus epidermidis 88
B9 C JF802205 Delta proteobatcerium S3R1 89
J: Japanese cedar charcoal; C: control.
Fig. 5. The process of bacterial conversion of glycerol to propionate.
C1 C2 J1 J2
A1
A3
A4
A5
A2
Fig. 6. Results of denaturing gradient gel electrophoresis (DGGE) analysis of
archaeal communities in the fluid of each reactor for different levels of crude
glycerol (C1: control, 0.75 mL d1, C2: control, 1.5mL d1, J1: Japanese cedar,
0.75mL d1, J2: Japanese cedar, 1.5 mL d1).
Table 4
Sequence analysis of excised archaeal bands that appear in Fig. 6.
Band Reactor Accession
number
Closest relative Similarity
(%)
A1 J,C AJ133792 Methanospirillumsp. 94
A2 J AB479390 Methanoregula formicicum
SMSP
95
A3 J,C CP002565 Methanosaeta conciliiGP-6 98
A4 J,C JF812255 Methanosarcina sp. SMA-21 97
A5 J,C AB089178 Methanoculleus sp. IIE1 98
J: Japanese cedar charcoal; C: control.
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In this analyses revealed differences in the microbial commu-
nity when charcoal was included as a microbial substrate for the
anaerobic digestion of glycerol. Operation of two horizontal-flow
anaerobic immobilized biomass reactors containing either charcoal
or expanded clay and polyurethane foam generated different
microbial communities on the different support materials (Lima
de Oliveira et al., 2009).Yang et al. (2004)also reported on effects
of support materials on the performance of methanogenic fluidized
bed reactors. Four kinds of support materials (carbon filter, rock
wool, loofah sponge, and polyurethane foam) were evaluated,
and microbial analyses indicated differences among the archaeal
communities (Yang et al., 2004). These reports suggest that the
presence of charcoal causes changes in the microbial community,
as observed in the present study.
4. Conclusions
Charcoal produced from Japanese cedar was determined to be a
useful support material, allowing the attachment of microbes that
produced methane from glycerol. Propionate degradation was en-
hanced by hydrogenotrophic methanogens attached to charcoal.
Cumulative methane production in the charcoal-containing reactor
was about 1.6 times higher than control, and this production re-
mained stable during 50 days at 2.17 g-COD L1 d1.
The use of Japanese cedar charcoal in anaerobic digestion of
glycerol is a sustainable practice that not only enhances the pro-
duction of methane but also allows for the use of digested liquid
on rice paddies and arable fields.
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