enhancement of minority-carrier lifetime by an advanced high temperature annealing method

3
Enhancement of minority-carrier lifetime by an advanced high temperature annealing method Hui Pan a, * , Liying Tong b , Yuanping Feng a , Jianyi Lin a a Department of Physics, National University of Singapore, Singapore 117542, Singapore b Tianjin Electronic Materials Institute, Tianjin 300220, PR China Available online 24 October 2005 Abstract An advanced annealing method was proposed to enhance the lifetime of minority carriers by obtaining larger defect-free zone and keeping an amount of oxygen precipitates. We investigated the influence of annealing process on the defect-free zone and oxygen precipitates. In our experiments, the thickness of defect-free zone reached up to 100 Am. And an amount of oxygen precipitates, which play a great role on impurity gathering, were kept at the same time. It was found that the lifetime of minority-carrier was proportional to the thickness of defect-free zone. The lifetime of minority carriers was enhanced by reducing the grown-in defects in the defect-free zone. D 2005 Elsevier B.V. All rights reserved. Keywords: Advanced annealing; Lifetime of minority-carrier; Defect-free zone; Oxygen precipitates 1. Introduction Oxygen density has been an important parameter for the performance of ULSI. It has been reported that grown-in void defects were formed owing to the aggregation of excess vacancies that contained a lot of oxygen inside, called crystal originated particles (COPs) [1,2]. It is well known that COPs degrade gate oxide integrity (GOI). So far, in order to decrease COPs and improve GOI characteristics, there are many methods been proposed, such as slow cooling during CZ Si growth and hydrogen annealing at 1200 -C [3]. All of those methods cannot satisfy the requirements of nano-devices. At the same time, SiO x precipitates (oxygen precipitates, OP) are known to act as effective intrinsic gathering (IG) centers that attract metallic impurities, such as Fe, Cu, and Au. These transition metals arrive on the wafer surface after being sublimated from the heating element of the hot furnace or carried in by process gas from contaminated gas tank or gas lines [4]. The metallic impurities alone can form deep-level electrical traps that can be detrimental to integrated circuit devices [5]. Several papers had reported that doping nitrogen could reach the double purposes [6], decreasing COPs and keeping an amount of OPs. But the method is complicated and expensive. In our study, we report an advanced annealing method for eliminating grown-in defect from the surface-active region and keeping an amount of OPs that act as IG centers below the surface-active region. 2. Experimental procedure The silicon wafers used in this study were <100> oriented 100 mm diameter boron-doped CZ-grown crystal with specific resistivities 25–30 VIcm and oxygen concentration 1.1– 1.3 10 18 atom/cm 3 . Before introducing the Si wafers into furnace, they were thoroughly cleansed chemically to remove any organic and metallic contaminates and native oxides on the surface. A four-step chemical cleaning procedure consisting of 10 min/80 -C NH 3 IH 2 O:H 2 O 2 :H 2 O (1:1:5), 2 min/ 25 -C HF:H 2 O (1 : 1), 10 min/80 -C HCl : H 2 O 2 :H 2 O (1 : 1 : 5), and 10 min/80 -C NH 3 IH 2 O:H 2 O 2 :H 2 O (1 : 1 : 5) was used. Between each chemical cleaning step, the wafers were rinsed for 5 min with deionized water at 80 -C to remove any residual chemicals. After the chemical cleaning procedure, the wafers were dried and then inspected under oblique light for cleanliness. Before introducing the wafers into furnace, the furnace was heated to 800 -C. The annealing processes mainly consist of 1200 -C/3 h denudation, 650–850 -C/10 h nucleation, and 0040-6090/$ - see front matter D 2005 Elsevier B.V. All rights reserved. doi:10.1016/j.tsf.2005.09.156 * Corresponding author. Tel.: +65 68747900; fax: +65 67776126. E-mail address: [email protected] (H. Pan). Thin Solid Films 504 (2006) 129 – 131 www.elsevier.com/locate/tsf

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Thin Solid Films 504 (

Enhancement of minority-carrier lifetime by an advanced high temperature

annealing method

Hui Pan a,*, Liying Tong b, Yuanping Feng a, Jianyi Lin a

a Department of Physics, National University of Singapore, Singapore 117542, Singaporeb Tianjin Electronic Materials Institute, Tianjin 300220, PR China

Available online 24 October 2005

Abstract

An advanced annealing method was proposed to enhance the lifetime of minority carriers by obtaining larger defect-free zone and keeping an

amount of oxygen precipitates. We investigated the influence of annealing process on the defect-free zone and oxygen precipitates. In our

experiments, the thickness of defect-free zone reached up to 100 Am. And an amount of oxygen precipitates, which play a great role on impurity

gathering, were kept at the same time. It was found that the lifetime of minority-carrier was proportional to the thickness of defect-free zone. The

lifetime of minority carriers was enhanced by reducing the grown-in defects in the defect-free zone.

D 2005 Elsevier B.V. All rights reserved.

Keywords: Advanced annealing; Lifetime of minority-carrier; Defect-free zone; Oxygen precipitates

1. Introduction

Oxygen density has been an important parameter for the

performance of ULSI. It has been reported that grown-in void

defects were formed owing to the aggregation of excess

vacancies that contained a lot of oxygen inside, called crystal

originated particles (COPs) [1,2]. It is well known that COPs

degrade gate oxide integrity (GOI). So far, in order to decrease

COPs and improve GOI characteristics, there are many

methods been proposed, such as slow cooling during CZ Si

growth and hydrogen annealing at 1200 -C [3]. All of those

methods cannot satisfy the requirements of nano-devices. At

the same time, SiOx precipitates (oxygen precipitates, OP) are

known to act as effective intrinsic gathering (IG) centers that

attract metallic impurities, such as Fe, Cu, and Au. These

transition metals arrive on the wafer surface after being

sublimated from the heating element of the hot furnace or

carried in by process gas from contaminated gas tank or gas

lines [4]. The metallic impurities alone can form deep-level

electrical traps that can be detrimental to integrated circuit

devices [5]. Several papers had reported that doping nitrogen

could reach the double purposes [6], decreasing COPs and

0040-6090/$ - see front matter D 2005 Elsevier B.V. All rights reserved.

doi:10.1016/j.tsf.2005.09.156

* Corresponding author. Tel.: +65 68747900; fax: +65 67776126.

E-mail address: [email protected] (H. Pan).

keeping an amount of OPs. But the method is complicated and

expensive. In our study, we report an advanced annealing

method for eliminating grown-in defect from the surface-active

region and keeping an amount of OPs that act as IG centers

below the surface-active region.

2. Experimental procedure

The silicon wafers used in this study were <100> oriented

100 mm diameter boron-doped CZ-grown crystal with specific

resistivities 25–30 VIcm and oxygen concentration 1.1–

1.3�1018 atom/cm3. Before introducing the Si wafers into

furnace, they were thoroughly cleansed chemically to remove

any organic and metallic contaminates and native oxides on the

surface. A four-step chemical cleaning procedure consisting of

10 min/80 -C NH3IH2O:H2O2 :H2O (1 :1 :5), 2 min/ 25 -CHF:H2O (1 :1), 10 min/80 -C HCl :H2O2 :H2O (1 :1 :5), and 10

min/80 -C NH3IH2O:H2O2 :H2O (1 :1 :5) was used. Between

each chemical cleaning step, the wafers were rinsed for 5 min

with deionized water at 80 -C to remove any residual chemicals.

After the chemical cleaning procedure, the wafers were dried

and then inspected under oblique light for cleanliness.

Before introducing the wafers into furnace, the furnace was

heated to 800 -C. The annealing processes mainly consist of

1200 -C/3 h denudation, 650–850 -C/10 h nucleation, and

2006) 129 – 131

ww

Fig. 1. The process of annealing for enhancing the lifetime of minority-carrier.

In this process, a thicker defect-free zone was obtained and an amount of

oxygen precipitates was kept.

Table 1

Concentration of interstitial oxygen

1 2 3 4 5 6

Oip (�1017cm�3) 12.21 12.05 12.75 11.65 12.20 11.81

Oia (�1017cm�3) 11.49 11.62 11.87 11.37 11.96 11.52

DOi (�1017cm�3) �0.72 �0.43 �0.88 �0.28 �0.24 �0.29O% �5.0 �3.6 �6.9 �2.4 �2.0 �2.9Oip is interstitial Oxygen density pre-annealing, Oia is interstitial Oxygen

density after annealing. DOi=Oia�Oip and O%=DOi /Oip. Points (1,2,3) were

taken from sample 2 and points (4,5,6) from sample 1.

H. Pan et al. / Thin Solid Films 504 (2006) 129–131130

1100 -C/4 h denudation in sequence, or a high-low-high three-

step process as shown in Fig. 1. In the whole process, Si wafers

were treated in Nitrogen ambient.

To facilitate MOS C– t measurements, MOS capacities were

formed on the annealed Si wafer specimens. The wafers were

first polished by chemical and mechanical polish (CMP) and

oxidized to grow about 3 Am thick thermal oxide on the

surface. On it, 1.5 Am thick Al gates were formed by thermal

evaporation using a shadow mask. The backside of the wafers

was stripped of the oxide and plated with a 1.5 Am Al thick Al

ohmic contact by thermal evaporation. Three points per sample

were detected.

At the same time, the annealed wafers were treated by

Wright solution after being sliced. Then, the thickness of

surface-active region in the annealed wafers was measured by

SEM.

3. Results and discussion

Samples (sample 1 and sample 2) selected for the illustration

are corresponding to the biggest defect-free zone (DZ) and the

smallest DZ, respectively. The defect-free zone (DZ) of

annealed wafer measured by SEM is shown in Fig. 2. The

thickness of DZ is up to 50–100 Am away from the wafer

Fig. 2. SEM images of annealed wafers. The scaling bar is 50 Am. (a) is taken from

annealed. The points in the images are grown-in defects.

surface. Fig. 2a shows the thickness of DZ is up to 100 Am and

the thickness of DZ in Fig. 2b is thicker than 50 Am. There are

several papers had discussed the mechanism of the formation

of DZ [7,8]. Transformation of the state of oxygen in CZ-

grown Si occurs at temperature (�350 -C) when oxygen atoms

become mobile. The elimination of COPs from the surface

region is based on the out-diffusion of oxygen from the inner

wall of COPs and the interjection of excess self-interstitials

around to form perfect lattice at high temperature. The

reduction of grown-in defects after high temperature annealing

and the decrease of size of defects result in the formation of

DZ. The increase of COPs away from the wafer surface is due

to the larger sizes of grown-in defects, as a result of both

injection of self-interstitials and in-diffusion of oxygen atoms.

However, the thickness of DZ in our experiments is larger

compared with that in conventional 3-step annealing experi-

ments, [9] which had a prolonged annealing time at 1000 -C.In our experiments, the first step was the process of

denutation at 1200 -C. In this process, the density of COPs

near the wafer surface decreases at high temperature with the

out-diffusion of oxygen inside the COPs and injection of

excess self-interstitials. At the same time, the annealing in

nitrogen ambient made the oxygen out-diffusion effective,

because of in-diffusion of oxygen from the wafer surface does

not occur. In the case of oxygen ambient, the sizes of COPs

grow larger for in-diffusion of oxygen faster than out-diffusion

[7].

Oxygen precipitation was investigated with regard to the

annealing conditions. A reduced oxygen concentration after 3-

step heat treatment was measured with Fourier transform

sample 1 and (b) is taken from sample 2. Samples are randomly selected after

Table 2

Generation lifetime of pre- and after-annealed wafers

1 2 3 4 5 6

sp(s) 7.93 10.80 3.55 14.51 14.00 18.61

sa(s) 52.37 53.79 43.35 97.94 82.11 98.45

sp is the lifetime of minority-carrier generation pre-annealing. sa is the lifetime

of minority-carrier generation after-annealing. Points (1,2,3) were taken from

sample 2 and points (4, 5, 6) from sample 1.

H. Pan et al. / Thin Solid Films 504 (2006) 129–131 131

infrared spectroscopy and the results are shown in Table 1.

The oxygen precipitates out from the interstitial sites and

forms the SiOx precipitates at around 650 -C. At the same

time, in the process of oxygen precipitation, oxygen diffuses

into wafer surface. In our second step, we introduced a

prolonged annealing time with increasing temperature from

650 to 850 -C. This non-equilibrium dynamic process benefits

not only to the formation of OPs, but also to the control of

COPs as much as possible. However, there is always oxygen

that can be attracted by voids in the surface region, which are

not completely eliminated in the first step annealing, and

COPs form near the wafer surface in second step. This may

be the reason why there is no thicker DZ in wafers annealed

by the traditional method. In the third step of our experiments,

a higher temperature annealing was introduced. In the process,

COPs formed in the second step were eliminated from the

near surface region. Then, a comparably thicker DZ was

obtained. It had been reported that COPs were reduced greatly

by high temperature anneal at 1300 -C [7]. However, the

oxygen precipitates density was greatly reduced for the lack

of enough oxygen and could not play an important role in

intrinsic-gathering.

In MOS C–t measurements, as shown in Table 2, it was

found that those OPs in the Si substrate have a great deal to do

with the minority-carrier generation. There are two factors, i.e.,

defect and impurity, which greatly affect the generation lifetime

of minority-carrier. In our experiments, we eliminated most

defects from the active region and get a thick DZ. At the same

time, an amount of OPs, which plays a great role on the

impurity-gathering and reduces the density of impurities in DZ,

was kept. The results indicate the generation lifetime in the

annealed wafers is higher than that in traditionally annealed

wafers [10]. The lifetime of minority-carrier in sample 1 is

lager than that in sample 2, as shown in Table 2. And, from Fig.

2, the thickness of DZ in sample 1 is thicker than that in sample

2. This indicates that the thickness of DZ greatly affects the

generation lifetime of minority-carrier. Combining Fig. 2 and

Table 2, it may be concluded that the lifetime of minority-

carrier is proportional to the thickness of DZ. The reason would

be that thin DZ includes more grown-in defects than thick DZ.

4. Conclusions

In summary, an advanced annealing method was carried out

to improve the lifetime of the minority-carrier. In most cases,

the thickness of the DZ is up to 100 Am and the oxygen

concentration can be kept to some extent in our experiments. It

was believed that the first step annealing in our study reduces

the density of the COPs near surface region and the sizes of

deep COPs within wafers that are far away from the surface. In

the second step, interstitial oxygen precipitates out and forms

SiOx precipitates. At the same time, oxygen diffuses into the

DZ. This process can increase the densities of OPs and COPs.

In the device manufacturing, we mostly focus on the properties

of DZ. After two annealing steps, some COPs have been

eliminated from the surface region. And an amount of OPs

were formed. However, the second step annealing may

compensate the first step effect to an extent for the diffusion

of oxygen and formation of COPs, and increases the oxygen

concentration in the DZ. Therefore, the third step in our

experiments was introduced to reduce the side effect of oxygen

precipitation in second step. In this process, the densities of

COPs and OPs are reduced further. The MOS C – t measure-

ments showed that the generation lifetime of minority-carrier

was greatly enhanced by this advanced anneal method.

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