english | franÇais - zodiac pool systems · 2017. 6. 5. · please see your pump/filter owner’s...
TRANSCRIPT
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H036
8100
Rev
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English | FRAnÇAis
insTAllATiOn AnD OPERATiOn MAnuAl
FOR YOuR sAFETY - This product must be installed and serviced by a contractor who is licensed and qualified in pool equipment by the jurisdiction in which the product will be installed where such provincial or local requirements exists. in the event no such provincial or local requirement exists, the installer or maintainer must be a professional with sufficient experience in pool equipment installation and maintenance so that all of the instructions in this manual can be followed exactly. Before installing this product, read and follow all warning notices and instructions that accompany this product. Failure to follow warning notices and instructions may result in property damage, personal injury, or death. improper installation and/or operation will void the warranty.improper installation and/or operation can create unwanted electrical hazard which can cause serious injury, property damage, or death.
Operating Zodiac Aquapure Ei series APuRE35C models without water flow through the cell can cause a buildup of flammable gases which can result in FiRE OR EXPlOsiOn.
KEEP OuT OF REACh OF ChilDREn
WARning
AquaPure SeriesTM APuRE35C
swimming Pool Algicide/Bactericide Chlorine generating Device for Residential Pools
DOMEsTiC REgisTRATiOn nO. 30232 PEsT COnTROl PRODuCTs ACT
READ ThE lABEl AnD OPERATiOn MAnuAl BEFORE usingKEEP OuT OF REACh OF ChilDREn
BuilDER/insTAllER: Please leave this manual with the pool owner POOl OWnER: Please save this manual
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notice to userThis pest control product is to be used only in accordance with the directions on the label. it is an offence under the Pest Control Products Act to use this product in a way that is inconsistent with the directions on the label. The user assumes the risk to persons or property that arises from any such use of this product.
• MaximumOvercurrentProtection-15A
• UseCopperConductorsOnly
• DisconnectPowerbeforeOpeningServiceCover
• ForOutdoororIndoorUse
• ElectricalRequirements:120/240VAC50/60Hz3WIRE,1.3AMP
• MaximumOutputofHypochlorousAcidisEquivalentto420gofFreeAvailableChlorinePerDay
• 4,000partspermillionofsalt
• ThemaximumvolumeofwaterthatcanbetreatedwithoneunitofAPURE35Cis132,000litres(35,000gallons)(132.0m3)
• Forswimmingpools,arangeof1-3ppmoffreeavailablechlorinemustbemaintained
• Controlsbacteriaandalgaeinswimmingpoolwater
Page 2 English Zodiac® AquaPure® Ei Series APURE35C | Installation and Operation Manual
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Table of Contents
section 1. important safety instructions ........ 5
section 2. system Description ........................ 82.1 ProductSpecifications(ZodiacAquaPure
EiSeriesAPURE35C) ........................................ 82.2 ProductContents ................................................ 9
section 3. installation instructions ............... 103.1 MaterialsandTools........................................... 103.2 InstallationRequirements ................................. 103.3 InstallingthePowerPackandCell ....................113.4 WiringthePowerPacktoPowerSource ......... 133.5 Bonding ............................................................ 153.6 ConnectiontoanAquaLink®RSControlSystem
orPDA(Optional) ............................................. 153.7 BypassPlumbingInstructions:IfFlowRate
Exceeds348L/min(92GPM) .......................... 173.8 SplitReturnPlumbingInstructionsforInfloor
CleaningSystems ............................................ 183.9 AlternativeInstallation
(WhenPipeisObstructed) ............................... 19
section 4. Pool Water Preparation ................ 194.1 DeterminingPoolSize
(LitresofWaterinYourPool) ............................ 194.2 DeterminingPoolSize
(GallonsofWaterinYourPool) ........................ 204.3 ChemistryYouNeedtoKnow ........................... 204.4 OptimumPoolWaterConditions .................... 214.5 ChlorineTesting .............................................. 214.6 Salt(NaClSodiumChloride) .......................... 21
section 5. Operating instructions ................. 245.1 ControlPanel .................................................... 245.2 TurningPowerPackOn/Off(Manually) ............ 245.3 TurningPowerPackOn/Off
(UsingthePump’sExternalTimer) ................... 245.4 SettingtheChlorineOutputLevel .................... 245.5 ConnectiontoanAquaLinkRS/PDA
ControlSystem ................................................. 245.6 PolarityReversal .............................................. 245.7 BackupBattery ................................................. 25
section 6. Maintenance instructions ............ 256.1 Daily ................................................................. 256.2 Monthly ............................................................. 256.3 CleaningtheCell .............................................. 266.4 Winterizing ........................................................ 27
section 7. Troubleshooting ........................... 29
section 8. Replacement Parts and Exploded Views ............................................. 32
8.1 PartsList .......................................................... 328.2 ExplodedViews ................................................ 33
Page 3 English Zodiac® AquaPure® Ei Series APURE35C | Installation and Operation Manual
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list of Figures list of Tables
Table1. ApproximateKilograms(Pounds)ofSaltNeededtoObtain 4,000ppm(4.0gpl) ...............................23
Table2. ApproximateKilograms(Pounds)ofStabilizerNeededtoObtain 50ppm ..................................................23
Figure1. ExampleofInstallation .......................... 8
Figure2. CartonContents .................................... 9
Figure3. InstallationRequirements ...................... 10
Figure4. AttachingthePowerPack ..................... 11
Figure5. DisassembleCell .................................. 11
Figure6. MarkingPipeforDrillingFeederHoles . 11
Figure7. DrillingFeederHoles ............................. 12
Figure8. PipeSpacer ........................................... 12
Figure9. AttachingCellClamps ........................... 12
Figure10. WaterFlowArrows ................................ 12
Figure11. CellAttached ......................................... 12
Figure12. LockingRingAlignment .........................13
Figure13. LockingRing .........................................13
Figure14. LockingRingLevel ................................13
Figure15. ConnectingCellLeads ..........................13
Figure16. AttachingTerminalCap .........................13
Figure17. 240VACor120VACWiringDiagram ...14
Figure18. AccessingandWiringtothe PowerPCB ............................................16
Figure19. WiringPowerPacktoanAquaLink®RSorPDAPowerCenter (240VACand120VAC) ........................17
Figure20. CommunicationWiringbetweenPowerPackandAquaLinkRSorPDAPower Center ...................................................17
Figure21. ExampleofBypassInstallation ............. 18
Figure22. NewPoolPlumbingfor In-FloorSystems ................................... 19
Figure23. ExampleofAlternativeInstallation ........ 19
Figure24. ControlPanelonthePowerPack .........24
Figure25. UndoLockingRing ................................26
Figure26. RemovetheCell ....................................26
Figure27. InverttheCell ........................................26
Figure28. WinterizingCapInstalled ...................... 28
Figure29. LockingRingLevel ................................ 28
Figure30. CellExplodedView ...............................33
Figure31. WinterizingCapandLocking RingTool ...............................................33
Figure32. PowerPackExplodedView ..................34
Page 4 English Zodiac® AquaPure® Ei Series APURE35C | Installation and Operation Manual
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section 1. important safety instructions
READ AnD FOllOW All insTRuCTiOnsThisdevicecanonlybeusedinswimmingpoolsandswimmingpoolswithabuilt-inspa.Itcannotbeusedinstand-alonespas.
Allelectricalworkmustbeperformedbyalicensedelectricianandconformtoallnational,provincial,andlocalcodes.Wheninstallingandusingthiselectricalequipment,basicsafetyprecautionsshouldalwaysbefollowed,includingthefollowing:
WARningEQuiPMEnT unDER PREssuRE: Alwaysturnpumpoffpriortoinstallingorservicingthepowerpackorcell.Yourpump/filtersystemisoperatedunderpressureandthepressuremustbereleasedbeforeyoubeginwork.Pleaseseeyourpump/filterowner’smanualforfurtherinstructions.
WARningZodiacAquaPureEiSeriesAPURE35Cchlorinegeneratingdevicesaredesignedfordomestic(residential)swimmingpooluseonly.Contraryusecouldaffectperformance,voidwarranty,andmayresultinpropertydamage,seriousinjury,ordeath.• Heavypool(orspa)usageandhighertemperaturesmayrequirehigherchlorineoutputtomaintainproperfree
availablechlorine/bromineresiduals.• Operatingachlorinegeneratorwithoutwaterflowingthroughthecellmaycauseabuildupofflammable
gases,resultinginfireorexplosion.• Toreducetheriskofinjury,donotpermitchildrentooperatethisdevice.• Adamagedsupplycordshouldonlybereplacedbythemanufacturer,serviceagentorelectrician.• Wheninstallingandusingthiselectricalequipment,alwaysfollowbasicsafetyprecautions.• Beforeperforminginstallation,disconnectallpower.• Connecttoacircuitthatisprotectedbyagroundfaultcircuitinterrupter(GFCI).• Donotinstallwithinanouterenclosureorbeneaththeskirtofahottuborspa.
WARningInstallationmustbedoneinaccordancewiththeCanadianElectricalCode®(CEC®orC22.1)and/oranyotherlocalandnationalinstallationcodes.RisK OF ElECTRiC shOCK, FiRE, PERsOnAl inJuRY, OR DEATh.Connectonlytoabranchcircuitthatisprotectedbyaground-faultcircuit-interrupter(GFCI).ContactaqualifiedelectricianifyoucannotverifythatthecircuitisprotectedbyaGFCI.MakesuresuchaGFCIshouldbeprovidedbytheinstallerandshouldbetestedonaroutinebasis.TotesttheGFCI,pushthetestbutton.TheGFCIshouldinterruptpower.Pushtheresetbutton.Powershouldberestored.IftheGFCIfailstooperateinthismanner,theGFCIisdefective.IftheGFCIinterruptspowertothepumpwithoutthetestbuttonbeingpushed,agroundcurrentisflowing,indicatingthepossibilityofelectricalshock.Donotusethedevice.Disconnectthedeviceandhavetheproblemcorrectedbyaqualifiedservicerepresentativebeforeusing.
Awire-bindingscrewforgrounding(labeled )isprovidedinsidethepowerpack.Toreduceriskofelectricshock,connectthegroundwiretothegroundingpointsinthepowerpackandofyourelectricserviceorsupplypanelwithaconductorequivalentinsizetothecircuitconductorssupplyingthisequipment.
Thepowerpackmustbeinterlocked/interconnectedwiththepoolpumpmotorpowersourcetoensurethatthechlorinatoronlyoperateswhenthepoolpumpisoperating.
Page 5 English Zodiac® AquaPure® Ei Series APURE35C | Installation and Operation Manual
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WARningOperatingtheZodiacAquaPureEiSeriesAPURE35CchlorinegeneratingdevicewithoutwaterflowthroughtheelectrolyticcellcancauseabuildupofflammablegasseswhichcanresultinFIREOREXPLOSION
WARning• Thepowerpackmustbeinstalledatleast1.5m(5ft.)verticallyofftheground.• Thepowerpackmustbeinstalledatleast3m(10ft.)fromtheinsidewallofyourswimmingpoolorbuilt-inspa.
WARningThisapplianceisnotintendedforusebypersonswithreducedphysical,sensoryormentalcapabilities,orlackofexperienceandknowledge,unlesstheyhavebeengivensupervisionorinstructionconcerninguseoftheappliancebyapersonresponsiblefortheirsafety
WARningToreducetheriskofinjury,donotremovethesuctionfittingsofyourspaorhottub.Neveroperateaspaorhottubifthesuctionfittingsarebrokenormissing.Neverreplaceasuctionfittingwithoneratedlessthantheflowratemarkedontheequipmentassembly.
WARningPREVEnT ChilD DROWning: Donotletanyone,especiallysmallchildren,sit,step,leanorclimbonanyequipmentinstalledaspartofyourpool’soperationalsystem.Locatethecomponentsofyouroperationalsystematleast1m(3ft.)fromthepoolsochildrencannotusetheequipmenttoaccessthepoolandbeinjuredordrown.
WARningPeoplewithamedicalconditionshouldconsultaphysicianbeforeenteringpoolorspawater.Prolongedimmersioninhotwatermayinducehyperthermia.Hyperthermiaoccurswhentheinternaltemperatureofthebodyreachesalevelseveraldegreesabovethenormalbodytemperatureof37°C(98.6°F).Thesymptomsofhyperthermiaincludedizziness,fainting,drowsiness,lethargy,andanincreaseintheinternaltemperatureofthebody.Theeffectsofhyperthermiainclude: • Unawarenessofimpendingdanger• Failuretoperceiveheat• Failuretorecognizetheneedtoexitspa• Physicalinabilitytoexitspa• Fetaldamageinpregnantwomen• Unconsciousnessresultinginadangerofdrowning
WARningThisdeviceisintendedforusewithpermanentswimmingpoolsandswimmingpoolswithabuilt-inspa.Itcannotbeusedinstand-alonespas.Donotusewithstorablepools.Apermanently-installedpoolisconstructedinoronthegroundorinabuildingsuchthatitcannotbereadilydisassembledforstorage.Astorablepoolisconstructedsothatitiscapableofbeingreadilydisassembledforstorageandreassembledtoitsoriginalintegrity.
Page 6 English Zodiac® AquaPure® Ei Series APURE35C | Installation and Operation Manual
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sAVE ThEsE insTRuCTiOns
WARningItisimportanttonotethatcertainmaterialsusedinandaroundswimmingpoolsandspasmaynotbecompatiblewithchemicalscommonlyusedtopurifypoolandspawater(e.g.acids,chlorine,salt,stabilizers,etc.).
ZodiacPoolSystems,Inc.doesnotwarrantorguaranteethatthechlorinatedwatergeneratedbytheZodiacAquaPureEiSeriesAPURE35Cchlorinegeneratingdevicewillnotdamageordestroycertaintypesofplants,decking,copingandothermaterialsinandaroundyourpooland/orspa.Beforeselectingmaterialstobeusedinandaroundyourpooland/orspa,pleasediscussalloptionswithyourcontractortoassessthecompatibilityofsuchmaterialsandchemicals.
Whenmixingacidwithwater,AlWAYs ADD ACiD TO WATER. nEVER ADD WATER TO ACiD.Somehelpfulconsiderationsmayinclude:•Maintaininghighsaltandchlorine/brominelevelsaboverecommendedrangecancontributetocorrosionofpoolorspaequipment.
•Choosingplantsthatcanwithstandsplashoutofpoolwatercontainingchlorineand/orsaltandotherwaterpurificationchemicals.
•Allmetalcomponentsusedinandaroundapoolshouldbeofahighgrade,qualitystainlesssteel.•Carefulselectionofmasonryproducts.Theporosityandhardnessofnaturalstonesvariesgreatly.Thereforewerecommendyouconsultwithyourbuilderorstonecontractoronthebestchoiceforstonematerialsaroundyourpoolorspa.
•Sealingallmasonryproducts.Professionalsinthestoneindustryspecifythatevennaturalstone,especiallywhenusedoutdoors,besealedtopreventweathering,staining,andprematuredegradation.Consultwithyourstoneordeckcontractorforthepropersealerforthemasonryproductsyouhaveselectedtousearoundyourpoolorspa.
•Fortheoptimalresults,sealersshouldbereappliedonaregularbasis.Reapplytheprotectivesealeronascheduleperthemanufacturer’sinstructions.
•Useofchemicalsotherthanthoserecommendedmaybehazardous.Followthechemicalmanufacturers instructions.
WARningTo Reduce the Risk of injury -• Maximumspawaterusagetemperatureis40°C.Bathinginspawaterat40°Cshouldnotexceed15minutes.
Watertemperaturesbetween38°C(100°F)and40°C(104°F)areconsideredsafeforahealthyadult.Lowerwatertemperaturesarerecommendedforyoungchildrenandwhenspauseexceeds10minutes.
• Sinceexcessivewatertemperatureshaveahighpotentialforcausingfetaldamageduringtheearlymonthsofpregnancy,pregnantorpossiblypregnantwomenshouldlimitspawatertemperaturesto38°C(100°F).
• Beforeenteringaspaorhottub,theusershouldmeasurethewatertemperaturewithanaccuratethermometersincethetoleranceofwatertemperature-regulatingdevicesvaries.
• Theuseofalcohol,drugs,ormedicationbeforeorduringspaorhottubusemayleadtounconsciousnesswiththepossibilityofdrowning.
• Obesepersonsandpersonswithahistoryofheartdisease,loworhighbloodpressure,circulatorysystemproblems,ordiabetesshouldconsultaphysicianbeforeusingaspa.
• Personsusingmedicationshouldconsultaphysicianbeforeusingaspaorhottubsincesomemedicationmayinducedrowsinesswhileothermedicationmayaffectheartrate,bloodpressure,andcirculation.
Page 7 English Zodiac® AquaPure® Ei Series APURE35C | Installation and Operation Manual
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section 2. system Description
Figure 1. Example of installation
2.1 ProductSpecifications(ZodiacAquaPureEiSeriesAPURE35C)
MaximumOperatingPressure:50psi InputFreq:47~63HzMinimumFlowRate:152L/min(40gpm) OutputVoltage:25VDC(max)MaximumFlowRate:348L/min(92gpm) OutputCurrent:5ADCRequiredSaltLevel:4,000ppm(4.0gpl) Dimensions:
PowerPack(LxWxH): 25.4cmx11.4cmx33cm(10in.x4.5in.x13in.)ElectrolyticCell(LxWxH): 16.5cmx14cmx30.5cm(6.5in.x5.5in.x12in.)
Maximumwatervolumetreated: 132,000L(35,000gal.)ChlorineOutput:0.42kg(0.93lbs.)perday
InputVoltages:240Vor120V(thesystemauto-detectsvoltage)
Weight:PowerPack:3.2kg.(7lbs)ElectrolyticCell:0.9kg(2lbs.)InputCurrent@240VAC:~1A
InputCurrent@120VAC:~1.3A
Heater
Cell
The cell must be installed as the last piece of equipment in the circulation plumbing system just before the pool
Power Pack
To common power source
FilterPump
Pool Intake Spa Intake
Pool Return Spa Return
Page 8 English Zodiac® AquaPure® Ei Series APURE35C | Installation and Operation Manual
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Figure 2. Carton Contents
2.2 Product Contents
iTEM DEsCRiPTiOn QTYA PowerPack 1B Cell 1C PowerPackBracket 1D PipeSpacer-40mm(1½in.)pipeonly 1E ScrewSet(includeswallplugs) 1F InstallationandOperationManual 1G HoleSaw 1H LockingRingTool 1I WinterizingCap 1
A
D
HB
G
F
I
C
E
H036
8100
Rev
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ENGLISH | FRANÇAIS
INSTALLATION AND OPERATION MANUAL
FOR YOUR SAFETY - This product must be installed and serviced by a contractor who is licensed and qualified in pool equipment by the jurisdiction in which the product will be installed where such state or local requirements exists. In the event no such state or local requirement exists, the installer or maintainer must be a professional with sufficient experience in pool equipment installation and maintenance so that all of the instructions in this manual can be followed exactly. Before installing this product, read and follow all warning notices and instructions that accompany this product. Failure to follow warning notices and instructions may result in property damage, personal injury, or death. Improper installation and/or operation will void the warranty.Improper installation and/or operation can create unwanted electrical hazard which can cause serious injury, property damage, or death.
Operating Zodiac Aquapure Ei Series APURE35C models without water flow through the cell can cause a buildup of flammable gases which can result in FIRE OR EXPLOSION.
KEEP OUT OF REACH OF CHILDREN
WARNING
AquaPure SeriesTM APURE35C
Swimming Pool Agicide/Bactericide Chlorine Generating Device for Residential Pools
DOMESTIC REGISTRATION NO. 30232 PEST CONTROL PRODUCTS ACT
READ THE LABEL AND OPERATION MANUAL BEFORE USINGKEEP OUT OF REACH OF CHILDREN
BUILDER/INSTALLER: Please leave this manual with the pool owner POOL OWNER: Please save this manual
Page 9 English Zodiac® AquaPure® Ei Series APURE35C | Installation and Operation Manual
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section 3. installation instructions
Beforeyoubeginyourinstallation,pleasecheckthatyouhavetherighttoolsandasuitablelocationtoinstallthepowerpackandcell.PleaseensurethatyouhavereadandunderstoodtheImportantSafetyInstructionssection.
3.1 Materials and Tools
installation Materials Furnished• PipeSpacer-for40mm(1½in.)pipe
• HoleSaw
• ScrewSet(includeswallplugs)
• InstallationandOperationManual
Tools needed for installation• CordlessDrill(orPowerDrill)
• 6mm(15/64in.)HammerDrillBit(onlynecessaryifdrillingintobrickorconcrete)
• PencilorMarkingPen
• PhillipsHeadScrewdriverorPhillipsHeadDrillBit
3.2 installation Requirements
WARningTheZodiacAquaPureEiSeriesAPURE35CchlorinegeneratingdevicemustbeinstalledhorizontallywiththecellabovethepipetoavoidbuildupofflammablegaseswhichcanresultinFIREOREXPLOSION..
TheinstallationrequirementsfortheZodiacAquaPureEiSeriesAPURE35Cchlorinegeneratingdeviceareasfollows:
• Thepowerpackmustbeinstalledatleast1.5m(5ft.)verticallyofftheground.
• Thepowerpackmustbeinstalledatleast3m(10ft.)fromtheinsidewallofyourswimmingpoolorbuilt-inspa.
• Thecellmustbeinstalledona0.4m(1⅓ft.)horizontallengthofpipeaftertheheaters,pumps,andfilters,asthelastpieceofequipmentinthecirculationplumbingsystemjustbeforethepool(seeFigure3).
• Thecellmustbeinstallednomorethan4.6m(15ft.)fromthepowerpack(seeFigure3).
• Itisrecommendedthatthecellbeinstalled0.25m(10in.)fromany90°elbow.
WARningFOR YOuR sAFETY: Thisproductmustbeinstalledandservicedbyaprofessionalpool/spaservicetechnicianasdescribedonthefrontcoverofthismanual.Theproceduresinthismanualmustbefollowedexactly.Failuretofollowwarningnoticesandinstructionsmayresultinpropertydamage,seriousinjury,ordeath.Improperinstallationand/oroperationwillvoidthewarranty..
WARningEQuiPMEnT unDER PREssuRE: AlwaysturnpumpoffpriortoinstallingorservicingtheZodiacAquaPureEi SeriesAPURE35Cchlorinegeneratingdevice.Yourpump/filtersystemisoperatedunderpressureandthepressuremustbereleasedbeforeyoubeginwork.Pleaseseeyourpump/filterowner’smanualforfurtherinstructions.Disconnectpowertothesystematthemaincircuitbreakerbeforeperformingthisproceduretoavoidriskofelectricshockwhichcanresultinpropertydamage,severeinjuryordeath..
Figure 3. installation Requirements
Power Pack
Cell
4.6m (15ft.) MAX
0.4m (1 1/3 ft.) MIN
Page 10 English Zodiac® AquaPure® Ei Series APURE35C | Installation and Operation Manual
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3.3 installing the Power Pack and Cell
WARningIfyouareinstallingtheZodiacAquaPureEiSeriesAPURE35CtoaGoldline®adaptor,itisnecessarytodisconnectthepowertotheGoldlinecontroller.Zodiacrecommendsthatanyprocedurerequiringpotentialcontactwithliveelectricalwiringand/orpartsotherthancordsandplugsconnectedtoelectricaloutlets,becompletedbyacontractorwhoislicensedandqualifiedinpoolequipmentasdescribedonthefrontcoverofthismanual.Failuretofollowwarningnoticesandinstructionsmayresultinpropertydamage,seriousinjury,ordeath.
WARningToavoidpropertydamage,seriousinjuryordeath,donotoperatetheelectrolyticcellwithoutwatercirculation.AbuildupofflammablegasseswhichcanresultinFIREOREXPLOSION.
1. EnsureplacementofthecellandthepowerpackwillmeetalltheinstallationrequirementsoutlinedinSection3.2.
2. Screwthepowerpackbracketintopositiononawallsurfacewhereitwillmountsecurely,whileensuringitisnomorethan4.6m(15ft.)fromthecell(seeFigure4).
3. Positionthepowerpackinplacebyaligningthebracketwiththecorrespondingthru-holes(seeFigure4).
4. WirethepowerpacktotheLOADsideofthepumportheLOADsideofthepoolpumptimerrelaysothatthechlorinatorcanonlycomeonwhenthepoolpumpcomeson(seeSection3.4).Attachthebondingwireandconnectittoacommonbondingpoint(seeSection3.5).Ifavailable,wirethepowerpacktoanAquaLink®RSControlSystemorPDA(seeSection3.6).
5. Unscrewthelockingringfromthecellinordertoextractitfromtheupperclamp(seeFigure5).
Figure 5. Disassemble Cell
Upper Clamp with Gasket
Push-button
Lower Clamp
6. Pressthetwo(2)push-buttonsoneithersideoftheupperclamptoseparatetheupperclampfromthelowerclamp(seeFigure5).
7. Invertthelowerclampandplaceonthepipe.Markthepipefordrillingthefeederholes(seeFigure6).
Figure 6. Marking Pipe for Drilling Feeder holes
Thetwoholesinthelowerclampserveasatemplatefor thefeederholes.
Figure 4. Attaching the Power Pack
Screws
Thru-holes
*TheGoldlinebrandispropertyofHaywardIndustries,Inc.and/oritssubsidiariesoraffiliates.Allothertrademarksusedhereinarethepropertyoftheirrespectiveowners.
Page 11 English Zodiac® AquaPure® Ei Series APURE35C | Installation and Operation Manual
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Figure 9. Attaching Cell Clamps
12. Inserttheo-ringintothechannelontheclampandthenattachthecell(seeFigure10and11).
Figure 10. Water Flow Arrows
O-Ring
Water Flow
Figure 11. Cell Attached
The groove must be on the inlet side
Inlet
Outlet
13. Positionthelockingringinproperalignment,makingsurethebumpalignswiththetopthread(seeFigure12).
8. Drillthefeederholesusingtheholesawprovided.Ensureholesarecleanandsmooth(seeFigure7).
Figure 7. Drilling Feeder holes
Feeder Holes
9. Usethepipespacerasshownifmountingona40mm(1½in.)pipe(seeFigure8).
Figure 8. Pipe spacer
Spacer used for 40mm (1 1/2 in.) pipe only
nOTE Thepipespacerisrequiredfor40mm(1½in.)diameterpipeonly.Thespacerisnotrequiredon 50mm(2in.)pipe.
10. Verifythegasketisattachedtotheupperclamp.Thecurvedsideofthegasketmustbepointingdownsothatitwillcreateasealwiththepipe.
11. Securetheclamps,pipespacer,andgasketaroundthepipeasshown(seeFigure9)making sure the flow arrows on the clamp point in the direction of the water flow(seeFigure10).Makesurethetwo(2)clipsonthesidesoftheclamparesnappedintoplace.
Page 12 English Zodiac® AquaPure® Ei Series APURE35C | Installation and Operation Manual
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Figure 12. locking Ring Alignment
Align bump with top thread on the lower clamp
14. Screwdownthelockingringtothethreadedclampusingthelockingringtool(seeFigure13).
nOTE Ensurethelockingringislevelwhenengagingthethreadingclamp(seeFigure14).
Figure 13. locking Ring
Locking Ring Tool
Figure 14. locking Ring level
x
15 Securelyconnectthecellleadstothelikecoloredterminals(seeFigure15).
16. Attachtheterminalcap(seeFigure16).
BlackRed
Blue
Red
Figure 15. Connecting Cell leads
Figure 16. Attaching Terminal Cap
3.4 Wiring the Power Pack to Power source
1. Wirepowerpacktopoolpumppowersourceusing3.3mm2(12AWG)insulatedwireandconduit.WirethepowerpacktotheLOADsideofapumportheLOADsideofthepoolpumptimerrelaysothatthechlorinatorcanonlycomeonwhenthepoolpumpcomeson(seeFigure17).
Page 13 English Zodiac® AquaPure® Ei Series APURE35C | Installation and Operation Manual
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Figure 17. 240 VAC or 120 VAC Wiring Diagram
Use Copper Conductors Only – Rated for 90°C Minimum
RIBBON CABLEFROM CONTROL PCB
Power PCB*Factory Wired for
240 VAC or 120 VAC ~
*The Power PCB auto-detects voltage
Pool Pump
TO EARTHBONDING
POINT
POOL PUMP TIMER
3
12
6
9
240 VAC or 120 VAC
CIRCUIT BREAKER
PANEL
50/60 Hz3 wire
Line 1 ACT
Pump
Line 2 NEUTRAL
0V
BA
0VPOS
BLUE
RED
RED
BLK
BLK
TO EI™ CELL
GROUND
LINE 1
LINE 2
RED
BLK
BLUE
TO FAN
OPTIONAL CONNECTION
TO AQUALINK® RS OR PDA BLK
YELREDGRN
RED
BLK
BLK
NOT USED
LOAD 2
LOAD 1
GROUND (CHASSIS)
WHT
TO EARTHBONDING
POINT
NOT USED
NOT USED
NOT USED
WARningWhenusingelectricalproducts,basicprecautionsshouldalwaysbefollowed,includingthefollowing:• DANGER:RISKOFELECTRICSHOCKWHICHCANRESULTINSERIOUSINJURYORDEATH.Before
attemptinginstallationorservice,ensurethatallpowertothedeviceisdisconnected/turnedoffatthecircuitbreaker.Connectonlytoacircuitprotectedbyaground-faultcircuit-interrupter(GFCI).
• Groundingisrequired.Theunitshouldbeinstalledbyaqualifiedservicerepresentativeandshouldbeproperlygroundedandbonded(SeeSection3.5,Bonding).
• Toavoidpropertydamage,seriousinjuryordeath,neverusethechassisbackplateofthepowerpacktogroundanyotherequipment.
• Installtopermitaccessforservicing.• PleasereadallcautionsandsafetyinstructionsintheImportantSafetyInstructionssection.Before attempting
any electrical wiring, be sure to read and follow safety instructions. Wiring should only be attempted by a qualified professional.
Page 14 English Zodiac® AquaPure® Ei Series APURE35C | Installation and Operation Manual
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2. Attachthethirdwire(ground)fromtheelectricalpaneltothegroundpointinsidethepowerpack.Additionally,applicablelocaland/orNationalinstallationcodesmayrequiretheequipmenttobeproperlybondedtootherpoolequipmentortoabondinggrid.BondingperSection3.5mustalsobeaccomplishedtoensurepersonalsafetyandsafetyofequipment.
3.5 BondingCanadianElectricCode®(CEC)requirespoolequipmenttobebondedtoeachother.CheckyourlocalcodestodetermineifotherlocalinstallationcodesareenforcedbytheAuthorityHavingJurisdiction(AHJ).Asolid,copper13.3mm2(6AWG)wireisrecommended,pertheCEC™,forbondingthepowerpacktoapermanentbondingconnectionthatisacceptabletothelocalAHJ.Refertoyourlocallyenforcedcodesfortheacceptablebondingwiregauge.Attachthebondingpointlocatedonthebottomofthechassisbackplatetoacommonbondingpoint.Donotusethepowerpackasthecommonbondingpoint.Eachpieceofnon-relatedpoolequipmentrequiringagroundshouldalsobebondedtothecommon,approvedbondingpoint.Thereshouldbeonebondingconnectiontothepowerpack.CEC™dictatesthatthebondingconductorbeminimum13.3mm2(6AWG).
3.6 Connection to an Aqualink® Rs ControlSystemorPDA(Optional)
TheAquaLinkRSorPDAisamulti-functionpoolcontrollerwhichcanfullycontrolthefunctionoftheZodiacAquaPureEiSeriesAPURE35Cchlorinegeneratingdevice.AdjustmentofthechlorineproductionratecanbecontrolledfromthemainmenuoftheAquaLinkRSorPDA.TheAquaLinkRSorPDAoffersindividualpoolandspasettingsforoutputpercentage.RefertotheAquaLinkRSorPDAOwner’sManualformoreinformation.
nOTE TheZodiacAquaPureEiSeriesAPURE35CchlorinegeneratingdevicewillcommunicatewithallAquaLinkmodelsRev.Korlater.
3.6.1 Verify the Controller Type on the Power Pack is set Correctly
BeforewiringtoanAquaLinkRSControlSystem,thecontrollertypemustbesettoJANDYL/MtoallowcommunicationbetweenthepowerpackandtheAquaLinkRSControlSystem.ThedefaultcontrollersettingonthepowerpackisJANDYL/M.Followtheinstructionsbelowtoverifythecontrollertypeissetcorrectly.
nOTE ThecontrollertypemustbesetcorrectlybeforemakingthewiringconnectionbetweenthepowerpackandtheAquaLink,otherwisethepowerpackmaybelockedoutoftheAquaLink.
Toverifythecontrollertypeissetcorrectly:
1. Applypowertothepowerpack.
2. Waitforthestart-upsequencetocomplete.
3. PressandholdtheOUTPUTbuttonforapproximatelyfour(4)seconds.Afterfour(4)seconds,acontrollertypewillbedisplayedonthescreen.
4. VerifythattheJANDYL/Mcontrollertypeappearsonthedisplay.IfthecontrollertypeisnotsettoJANDYL/M,keeptheOUTPUTbuttonpressedtotogglethroughthelistofcontrollers.Eachcontrollerwillbedisplayedonthescreenfortwo(2)seconds.ReleasetheOUTPUTbuttonwhenJANDYL/Mappearsonthedisplay.
Page 15 English Zodiac® AquaPure® Ei Series APURE35C | Installation and Operation Manual
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Cable TieComm Hole
Prop the cover on the two posts located on the back plate
Figure 18. Accessing and Wiring to the Power PCB
6. IntheAquaLinkRSorPDApowercenter,wirethepowerpackdirectlytotheLOADSIDEofthefilterpumprelay(seeFigure19).
7. TheAquaLinkRSorPDAandpowerpackuseafour(4)wireconnectiontocommunicateandcanbewiredupto152.4m(500ft)apart.Anyoutdoorratedfourconductorcable,minimum0.33mm2(22AWG),canbeused.LocatetheappropriatescrewterminalsonthecircuitboardandwirethepowerpacktotheAquaLinkRSorPDAred4-pinterminalbar(seeFigure20).
nOTE ThescrewterminalsontheAquaLinkRSorPDAareremovabletoaidininstallation.
3.6.3 Testing the ConnectionOncethepowerpackhasbeenwiredtotheAquaLinkRSControlSystemorPDA,followthesestepstotesttheconnection:
1. ApplypowertothepowerpackandtheAquaLinkRSControlSystemorPDA.
2. Waitabout20seconds.Iftheconnectionwassuccessful,aŦ symbolwillappearinthetoprightcornerofthepowerpackdisplay.
nOTE Ifthepowerpackdoesnotconnecttothecontroller,turnthepowerofftobothdevicesandrepeatsteps1and2.Ifthepowerpackstilldoesnotconnecttothecontroller,re-checkthewiringconnections(seeSection3.6.2)andthecontrollersettingonthepowerpack(seeSection3.6.1).
3.6.2 Wiring to the Aqualink® Rs Control system or PDA
WARningFOR YOuR sAFETY: This product must be installed and serviced by a professional pool/spa service technician as described on the front cover of this manual.Theproceduresinthismanualmustbefollowedexactly.Failuretofollowwarningnoticesandinstructionsmayresultinpropertydamage,seriousinjury,ordeath.Improperinstallationand/oroperationwillvoidthewarranty. Whenusingelectricalproducts,basicprecautionsshouldalwaysbefollowed,includingthefollowing:
• DANGER:RISKOFELECTRICSHOCKWHICHCANRESULTINSERIOUSINJURYORDEATH.Beforeattemptinginstallationorservice,ensurethatallpowertothedeviceisdisconnected/turnedoffatthecircuitbreaker.Connectonlytoacircuitprotectedbyaground-faultcircuit-interrupter(GFCI).
• Groundingisrequired.Theunitshouldbeservicedbyaqualifiedservicerepresentativeandshouldbeproperlygrounded.(SeeSection3.4,WiringthePowerPacktoPowerSource).
• Installtopermitaccessforservicing.• Pleasereadallcautionsandsafetyinstructions
intheImportantSafetyInstructionssection.Before attempting any electrical wiring, be sure to read and follow safety instructions. Wiring should only be attempted by a qualified professional..
1. Ensurethatallpowertothepowerpackandthecontrollerisdisconnected/turnedoffatthecircuitbreaker.
2. Removethescrewsattachingthecovertothebackplateandpropthecoveruptoexposetheterminals(seeFigure18).
nOTE BecarefulnottopulltheribboncablethatisconnectedtothePowerSupplyandtheCover.
3. Removethewhitecapcoveringthecommhole(seeFigure18).
4. Threadthecontrollercablethroughthehole.Agrommetmaybenecessarydependingonthesizeofthecablebeingused.
5. Attachacabletietothecontrollercableasshown(seeFigure18).
Page 16 English Zodiac® AquaPure® Ei Series APURE35C | Installation and Operation Manual
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Figure19. WiringPowerPacktoanAquaLinkRSorPDAPowerCenter(240VACand120VAC)
AquaLink® RS or PDA Power Center
Filter Pump Relay Aux. 3 Relay
Load
1
Line
1
120 VAC
To Filter Pump (120 VAC)
To Power Pack(120 VAC)
Neu
tral
To Breaker Panel
Filter Pump Relay Aux. 3 Relay
Load
2
Line
2
Load
1Li
ne1
240 VAC
To Filter Pump (240 VAC)
To Power Pack(240 VAC)To Breaker
Panel
Figure 20. Communication Wiring between Power Pack and Aqualink Rs or PDA Power Centre
Power Center
Power Pack
OPTIONAL
4 3 2 1
RED
BLK
YEL
GR
N
Red, 4-PinTerminal Bar
RED
GRNYELBLK
B A0V PO
S
RE
DB
LK
3.7 Bypass Plumbing instructions: if FlowRateExceeds348L/min(92GPM)
WARningIfflowrateexceeds348L/min(92gpm),thecellmustbeplumbedonbypassotherwiseitmayresultinpropertydamage,personalinjury,ordeath.
nOTE Poolpumpsgreaterthan2HPmayproduceflowratesexceeding348L/min(92gpm).Ifyouareunsureoftheflowrateofyourpoolpump,contactyourdealerforassistance.
Themaximumflowrateforthecellis348L/min(92gpm).Ifflowrateexceeds348L/min(92gpm),thecellMUSTbeplumbedonbypass(seeFigure21).Acontrolvalvemustbeinstalledtoregulatetheflowthroughthecell.Itcanbeinstalledontheinletsideofthecellorbetweentheinletanddischargesideofthebypasspiping.Theproperflowwillbeachievedbyadjustingthehandleofthevalveuntilthered“NoFlow”lighthasturnedoffandalllargeairbubblesareclearedfromthecell.
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3.8 split Return Plumbing instructions ForInfloorCleaningSystems
Ifthechlorinatorisusedwithanin-floorcleaningsystem,itmustbeinstalledinaseparatededicatedreturnlineordamagetothechlorinatorwilloccur.
nOTE Donotinstallthechlorinatoronin-floorsystemsthatdonothaveadedicatedpoolreturnasshowninFigure22.
Figure 21. Example of Bypass installation
Control Valve Installation Options
* The cell must be installed as the last piece of equipment in the circulation plumbing system just before the pool.
Heater
Cell
Power Pack
To common power source
FilterPump
Pool Intake Spa Intake
Pool Return Spa Return
Install between the inlet and discharge side of bypass plumbing
Install onthe inlet sideof the vessel
Page 18 English Zodiac® AquaPure® Ei Series APURE35C | Installation and Operation Manual
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Figure 22. new Pool Plumbing for in-Floor systems
* The cell must be installed as the last piece of equipment in the dedicated return plumbing just before the pool.
Cell
From Pump
To In Floor Cleaning System
Pool Return
3.9 AlternativeInstallation(WhenPipeisObstructed)
Iftheonlysuitablelengthofpipeisobstructed,suchasonamultiportvalveoftenfoundonasandfilter,itisacceptableto‘lean’thecelloveruptoamaximumof45degrees(seeFigure23).Markthefeederholesinthesameanglethatthecellwillbeleaningtoensurethatyoudrillintherightposition.
Figure 23. Example of Alternative installation
Do not install past 45 degrees
45
Do not install past 45 degrees.
section 4. Pool Water Preparation
4.1 DeterminingPoolSize(LitresofWaterinYourPool)
• Rectangular Pools Averagelength(metres)xaveragewidth(metres)xaveragedepth(metres)x1000=litrescapacity.
• Circular PoolsDiameter(metres)xdiameter(metres)xaveragedepth(metres)x785=litrescapacity.
• Oval PoolsLongdiameter(metres)xshortdiameter(metres)xaveragedepth(metres)x785=litrescapacity.
• Sloping SidesMultiplytotallitresby0.85=litrescapacity.
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4.2 DeterminingPoolSize(GallonsofWaterinYourPool)
• Rectangular PoolsAveragelength(feet)xaveragewidth(feet)xaveragedepth(feet)x7.5=galloncapacity.
• Circular PoolsDiameter(feet)xdiameter(feet)xaveragedepth(feet)x5.9=galloncapacity.
• Oval PoolsLongdiameter(feet)xshortdiameter(feet)xaveragedepth(feet)x5.9=galloncapacity.
• Sloping SidesMultiplytotalgallonsby0.85=galloncapacity.
4.3 Chemistry You need to Know
• Chlorine Stabilizer(cyanuricacid)isneededtomaintainproperlevelsofchlorine.Mostnon-stabilizedchlorineisdestroyedbytheUVradiationfromthesunwithintwo(2)hours.Chlorinestabilizershouldbemaintainedbetween10-50ppm.Forindoorpools,itisnotnecessarytoaddchlorinestabilizertotheswimmingpoolwater.
• Nitratescancauseextremelyhighchlorinedemandsandwilldepletechlorinefromyourswimmingpool.Insomecasesnitratesmayevenloweryourchlorinelevelstozero.Yourlocalpoolprofessionalcantestfornitrates.Makesurenitratesarenotpresentinyourpool.
• Metals(somemetals)cancauselossofchlorineandstainyourpool.Haveyourlocalpoolprofessionalcheckformetalsandrecommendmethodsofremoval.
• Chloraminesshouldnotbepresentinpoolwater.Whenorganicmaterialscombinewithfreechlorine,chloraminesareformed.Thistiesupthefreechlorineinyourpoolanddoesnotallowthechlorineinyourpooltodisinfect.Chloraminesalsocloudpoolwaterandburntheeyes.Shocktoremovechloraminesattheinitialstartupofthepool.
• Super Chlorinationburnsouttheorganicmaterialthathascombinedwithchlorinewhichfreesthechlorineforsanitizing.SuperChlorinationisaccomplishedbyraisingthechlorinelevelquicklyanddramatically.TosuperchlorinatethepoolusingtheZodiacAquaPureEiSeriesAPURE35Cchlorinegeneratingdevice,setthechlorineproductionto100%andthensetthepumpandthecelltorunfor24hours.
• Shocking (Superoxidation)isalsoameansofburningouttheorganicmaterialthathascombinedwithchlorine.Thismethodinvolvesthemanualadditionofchemicals(usearegisteredorscheduledsourceofsodiumdichlor,calciumhypochlorite,liquidchlorineortrichlor)toquicklyraisethelevelofchlorine.Whenthechlorinelevelisquicklyraisedto5-15ppmthepoolwaterissaidtohavebeenshocked.
nOTE Oninitialstartupofapool,itisbesttoshockusingeitherashocktreatmentoraregisteredorscheduledsourceofsodiumdichlor,calciumhypochlorite,liquidchlorineortrichloravailableatyourlocalpoolsupplier.
CAuTiOnNeverusedryacidtoadjustpHinaridgeographicareaswithexcessiveevaporationandminimaldilutionofpoolwaterwithfreshwater.Abuildupofby-productscandamagetheelectrolyticcell.
• The pH Conditionresultingfromtheoperationofasaltwaterchlorinationsystemisclosetoneutral.However,otherfactorsusuallycausethepHofthepoolwatertorise.Therefore,thepHinapoolchlorinatedbyasaltwatersystemtendstostabilizeatapproximately7.6.IfthepoolpHrisesabove7.6haveapoolprofessionaltesttoseeifotherfactorssuchashighcalciumhardnessortotalalkalinityarethecauseandthenbalanceaccordingly.
• Total Dissolved Solids(TDS).AddingsalttopoolwaterwillraisetheTDSlevel.Whilethisdoesnotadverselyaffectthepoolwaterchemistryorclarity,thepoolwaterprofessionaltestingforTDSmustbemadeawaresalthasbeenaddedforthesanitizingsystem.TheindividualperformingtheTDStestwillthensubtractthesalinityleveltoarriveatthecorrectTDSlevel.
• New pool waterinarecentlyfilledornewlyrefinishedpoolmaycontainundesirablematterwhichcouldinterferewiththesaltwaterchlorinator’sabilitytosanitizeproperly.Makesurethewateristestedbyapoolprofessionalandproperlybalancedbeforeturningonthechlorinatorsystem.Newplasterpoolshaveaconstantaciddemandforsix(6)months.TestoftenandmaintainaproperpHtoavoidexcessscalingofthecell.
• Sequestering Agentscanbeusedtocompensateforsourcewaterwhichmayhaveunusuallyhighcalciumhardness.Highcalciumhardnesscancontributetoscaleformationinthepool.
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Sequesteringagentswillhelpkeepmineralsinsolutionandundersomeconditionscanpreventscalingfromhappening.Consultyourpoolprofessionalabouttheuseofasequesteringagent.
4.4 Optimum Pool Water Conditions InaccordancewithAssociationofPoolandSpaProfessionals(APSP)standards,werecommendthefollowingwaterbalanceconditionsbemaintainedonanon-goingbasistoprotectthepoolfinishandtheequipmentandtoensurethepleasingappearanceofthewater.TheZodiacAquaPureEiSeriesAPURE35Ciswarrantedtooperateproperlyonlyifthefollowingconditionsaremet:
Free Available Chlorine 1.0-3.0ppmpH 7.2-7.6Total Alkalinity 100-120ppmCalcium Hardness 200-300ppmSalt 4,000-4,500ppmCyanuric Acid (for outdoor pools only)
10-50ppm
4.5 Chlorine Testing Ifadditionalchlorineisrequiredduetoheavybatherloads,usesodiumdichlor,calciumhypochlorite,liquidchlorineortrichlortomaintainanappropriatechlorine/bromineresidualinthewater.Useahometestkitoraskyourpoolprofessionaltotestyourwater.Checktheexpirydateofthetestkitastestresultsmaybeinaccurateifusedafterthatdate.Itisrecommendedthatchlorinetestsamplesbetakenfromtwo(2)places,describedbelow.Comparethetwo(2)samples.Ahigherlevelshouldbefoundatthepoolreturnline.Thehigherlevelatthepoolreturnlineindicatesthesaltwaterchlorinatorsystemisproducingchlorine.
1. Atthepoolreturnline.
2. 46cm(18in.)belowthesurfaceandwellawayfromthepoolreturnline.
4.6 Salt(NaClSodiumChloride)4.6.1 When to Add saltAddsalttothepoolifthesaltistoolow(seeTable1)orifsaltindicatorlightturnson.Foranewpoolornewlyresurfacedpoolitisrecommendedtowaitatleast30days(surfaceshouldbecompletelycured)beforeaddingsalt.Donotrunthechlorinatoratthistime.
Manuallychlorinatethepool.Contactyourdealerforrecommendations.Followthepoolsurfacemanufacturer’sguidelinesforyourparticularpool.Forvinylandfiberglasspools,saltcanbeaddedatstartup.
4.6.2 What Type of salt to use
• Thepurerthesalt,thebetterthelifeandperformanceoftheelectrolyticcell.Useasaltthatisatleast99.8%pureNaCl.Thesaltisanevaporated,granulated,foodquality,non-iodizedsalt.Consultyoursaltsupplier.
• Avoidusingsaltwithanti-cakingagents(sodiumferrocyanide,alsoknownasYPSoryellowprussiateofsoda)thatcouldcausesomediscolourationoffittingsandsurfacefinishesinpool.
• Waterconditioningsaltpelletsarecompressedformsofevaporatedsaltandmaybeusedbutwilltakelongertodissolve.
• Do notusecalciumchlorideasasourceofsalt.Usesodiumchlorideonly.
• Do notuserocksaltbecauseinsolubleimpuritiesmixedwiththerocksaltcanshortenthelifeoftheunit.
4.6.3 how Much salt to use Usesalinityteststrips,aTDS/salinitymeter,oranotherreliablemethodtotestthesalinityofthepoolwater.Oncetheexistingsalinityhasbeenestablished,useTable1todeterminetheamountofsalttoaddtoreachthedesiredlevel.Beconservativewhenaddingsaltasitiseasiertoaddmoreifneededthanitistodiluteifthereistoomuchsalt.
• 4,000ppmofsaltisrecommendedforoptimumwaterconditions.
nOTE Incoolerwaterconditions(lessthan18°C[65°F]),itmaybenecessarytoaddmorethan4,500ppmofsalttokeepthe“CheckSalt”alarmfromappearingonthepowerpack.
• Lowsaltconcentrationbelow3,000ppmwillcauseprematurecellfailure.
• Highsaltconcentrationabove6,000ppmmaycausecorrosiondamagetopoolfixtures.
Page 21 English Zodiac® AquaPure® Ei Series APURE35C | Installation and Operation Manual
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4.6.4 how to Add salt to the Pool 1. Turnonpumptocirculatepoolwater.
2. IMPORTANT-TurnthepowerpackoffbypressingtheON/Offbutton(OFFwillbedisplayedonthescreen).
3. Testthewaterforsalinitylevelusingteststrips,electronicmeter,orbyyourlocalpoolprofessional.
4. UsetheTable1todeterminetheamountofsalttoadd.Beconservativewhenaddingsaltasitiseasiertoaddmoreifneededthanitistodiluteifthereistoomuchsalt.
5. Broadcastsaltintopool.Donotaddthroughskimmer,maindrain,orsurgetank.Brushthesaltaroundthepooltofacilitatedissolving.Circulatefiltersystemfor24hourstoensureevendistribution.
6. After24hours,verifycorrectsaltreadingbytestingthewatersalinitylevelusingteststrips,electronicmeter,orbyyourlocalpoolprofessional.
7. Whenthesalinityleveliscorrect,turnthepowerpackon.PresstheOUTPUTbuttontosetthedesiredproductionrate.
nOTE Foranewpoolornewlyresurfacedpoolitisrecommendedtowaitatleast30days(surfaceshouldbecompletelycured)beforeaddingsalt.Followthepoolsurfacemanufacturersguidelinesforyourparticularpool.Forvinylandfiberglasspools,saltcanbeaddedatstartup.
Page 22 English Zodiac® AquaPure® Ei Series APURE35C | Installation and Operation Manual
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Table1. ApproximateKilograms(Pounds)ofSaltNeededtoObtain4.0gpl(4,000ppm)Current
saltlevelppm
Pool/SpaSize-Litres(USGallons)
38,000 l(10,000gal)
57,000 l(15,000gal)
76,000 l(20,000gal)
95,000 l (25,000 gal)
114,000 l(30,000gal)
132,000 l(35,000gal)
0 151kgs(334lbs) 227kgs(501lbs) 303kgs(668lbs) 379kgs(835lbs) 454kgs(1001lbs) 530kgs(1168lbs)
250 142kgs(313lbs) 213kgs(469lbs) 284kgs(626lbs) 355kgs(782lbs) 426kgs(939lbs) 497kgs(1095lbs)
500 132kgs(292lbs) 199kgs(438lbs) 265kgs(584lbs) 331kgs(730lbs) 397kgs(876lbs) 464kgs(1022lbs)
750 123kgs(271lbs) 185kgs(407lbs) 246kgs(542lbs) 308kgs(678lbs) 369kgs(814lbs) 431kgs(949lbs)
1000 114kgs(250lbs) 170kgs(376lbs) 227kgs(501lbs) 284kgs(626lbs) 341kgs(751lbs) 397kgs(876lbs)
1250 104kgs(229lbs) 156kgs(344lbs) 208kgs(459lbs) 260kgs(574lbs) 312kgs(688lbs) 364kgs(803lbs)
1500 95kgs(209lbs) 142kgs(313lbs) 189kgs(417lbs) 237kgs(522lbs) 284kgs(626lbs) 331kgs(730lbs)
1750 85kgs(188lbs) 128kgs(282lbs) 170kgs(376lbs) 213kgs(469lbs) 256kgs(563lbs) 298kgs(657lbs)
2000 76kgs(167lbs) 114kgs(250lbs) 151kgs(334lbs) 189kgs(417lbs) 227kgs(501lbs) 265kgs(584lbs)
2250 66kgs(146lbs) 99kgs(219lbs) 132kgs(292lbs) 166kgs(365lbs) 199kgs(438lbs) 232kgs(511lbs)
2500 57kgs(125lbs) 85kgs(188lbs) 114kgs(250lbs) 142kgs(313lbs) 170kgs(376lbs) 199kgs(438lbs)
2750 47kgs(104lbs) 71kgs(156lbs) 95kgs(209lbs) 118kgs(261lbs) 142kgs(313lbs) 166kgs(365lbs)
3000 38kgs(83lbs) 57kgs(125lbs) 76kgs(167lbs) 95kgs(209lbs) 114kgs(250lbs) 132kgs(292lbs)
3250 28kgs(63lbs) 43kgs(94lbs) 57kgs(125lbs) 71kgs(156lbs) 85kgs(188lbs) 99kgs(219lbs)
3500 19kgs(42lbs) 28kgs(63lbs) 38kgs(83lbs) 47kgs(104lbs) 57kgs(125lbs) 66kgs(146lbs)
3750 9kgs(21lbs) 14kgs(31lbs) 19kgs(42lbs) 24kgs(52lbs) 28kgs(63lbs) 33kgs(73lbs)
4000 Optimum Optimum Optimum Optimum Optimum Optimum
Table2. ApproximateKilograms(Pounds)ofStabilizerNeededtoObtain50ppm
Current Cyanuric Acid Level - ppm
Pool/Spa Size Litres (US gallons)
38,000 L (10,000 gal)
57,000 L (15,000 gal)
76,000 L (20,000 gal)
95,000 L (25,000 gal)
114,000 L (30,000 gal)
132,000 L (35,000 gal)
0 1.9kgs(4.2lbs) 2.9kgs(6.3lbs) 3.8kgs(8.4lbs) 4.8kgs(10.5lbs) 5.7kgs(12.6lbs) 6.7kgs(14.8lbs)
10 1.5kgs(3.4lbs) 2.3kgs(5.1lbs) 3.1kgs(6.7lbs) 3.8kgs(8.4lbs) 4.6kgs(10.1lbs) 5.4kgs(11.8lbs)
20 1.1kgs(2.5lbs) 1.7kgs(3.8lbs) 2.3kgs(5.1lbs) 2.9kgs(6.3lbs) 3.4kgs(7.6lbs) 4.0kgs(8.9lbs)
30 0.8kgs(1.7lbs) 1.2kgs(2.5lbs) 1.5kgs(3.4lbs) 1.9kgs(4.2lbs) 2.3kgs(5.1lbs) 2.7kgs(5.9lbs)
40 0.4kgs(0.8lbs) 0.6kgs(1.3lbs) 0.8kgs(1.7lbs) 1.0kgs(2.1lbs) 1.2kgs(2.5lbs) 1.3kgs(3.0lbs)
nOTE Theabovechartisforgeneralreferenceonly.Therecommendedstabilizerreadingisbetween10-50ppmandwillvarydependentongeographicclimate.Warm,sunnyclimateswillrequireastabilizerreadingatthehigherendofthegivenrange.Consultyourlocalpoolprofessionalforyouroptimumlevel.Alwaysaddstabilizeraccordingtomanufacturer’sinstructions.Forindoorpools,itisnotnecessarytoaddchlorinestabilizertotheswimmingpoolwater.
Page 23 English Zodiac® AquaPure® Ei Series APURE35C | Installation and Operation Manual
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section 5. Operating instructions
WARningToavoidpropertydamage,seriousinjuryordeath,donotoperatetheelectrolyticcellwithoutwatercirculation.AbuildupofflammablegasseswhichcanresultinFIREOREXPLOSION.
5.1 Control Panel
Figure 24. Control Panel on the Power Pack
On/Off
Flow Salt
Output
Indicates there is not enough flow through the cell
Indicates level of chlorine output production. Each light represents a 20% increment of output production.
Check salt level indicator
TM
5.2 TurningPowerPackOn/Off(Manually)ToturntheZodiacAquaPureEiSeriesAPURE35C
chlorinegeneratingdeviceonoroffpressthe button.
nOTE Becausethepowerpackiswiredtothepump’spowersource,thepowerpackcanonlybeturnedonwhenthepumpisturnedon.
5.3 TurningPowerPackOn/Off(UsingthePump’sExternalTimer)
Ifthepowerpackiswiredtothepump’sexternaltimerandthepowertothepowerpackison,thepowerpackwillautomaticallyturnonandoffwhenthepumpturnsonandoff(seeSection3.4).Whenthepowerpackiswiredassuch,theonlysettingthatmustbesetmanuallyisthechlorineoutputlevel(seeSection5.4).
5.4 setting the Chlorine Output levelWhensettingthechlorineoutputlevelyoumustconsiderthesizeofthepool,theamountofusethepoolwillbereceivingandhowhottheweatheris.Allthesefactorsweighgreatlyonthelevelofoutputneeded.Toadjusttheoutputlevel,followthesesteps:
1. Turnthepowerpackonbypressingthe button.
2. Pressthe buttontoreachthedesiredoutputlevel.Theminimumsettingis20%(oneamberlight).Theoutputcanbeadjustedinincrementsof20%upto100%.IftheOUTPUTbuttonispressedbeyond100%,theoutputlevelsettingwilldropbackto20%.
Output setting Amount of time cell will run20%-one(1)light Cellwillruntwo(2)min.
everyten(10)min.40%-two(2)lights Cellwillrunfour(4)min.
everyten(10)min.60%-three(3)lights Cellwillrunsix(6)min.
everyten(10)min.80%-four(4)lights Cellwillruneight(8)min.
everyten(10)min.100%-five(5)lights Cellwillrunnon-stop.
5.5 Connection to an Aqualink® Rs / PDA Control system
TheZodiacAquaPureEiSeriesAPURE35CchlorinegeneratingdevicecanbeconnectedtoanAquaLinkRSorPDAControlSystem(seeSection3.6).FordetailedinstructionsfortheAquaLinkRSorPDAControlSystem,seetherespectivemanuals.
5.6 Polarity ReversalTheZodiacAquaPureEiSeriesAPURE35Cchlorinegeneratingdeviceisareversablepolaritycellwhichmeansthatforeveryfive(5)hoursofoperationthecellwillswitchitspolaritytohelppreventanybuildupofcalciumonthecellplates.Thisissometimesreferredtoastheautomatedcellcleaningfeature.Duringthetransitionbetweenchangingitspolaritythereisafive(5)minutewaittimewhenthecellwillnotproduceanychlorine.Onceithaschangedpolarityitwillcontinuetomakechlorine.
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CAuTiOnNeverusedryacidtoadjustpHinaridgeographicareaswithexcessiveevaporationandminimaldilutionofpoolwaterwithfreshwater.Abuildupofbyproductscandamagetheelectrolyticcell.
3. Total Alkalinity Test. Testpoolwaterfortotalalkalinitywithatestkit.Takestepsnecessarytomaintainanalkalinityof100-120ppm(seeSection4.3).
4. Calcium Hardness.Testpoolwaterforcalciumhardnesslevelusingtestkitorbyhavingawatersampletestedbyapoolprofessional.Adjustasnecessarytomaintainacalciumhardnessof200-300ppm(seeSection4.3).
6.2 Monthly1. Check the cell.Itisrecommendedthatevery
monththecellberemovedandinspectedforscaleformationand/ordebris.Ifcellneedstobecleaned,seeSection6.3forinstructions.
2. Salt Level Test. Usesalinityteststrips,aTDS/salinitymeter,oranotherreliablemethodtotestthesalinityofthepoolwater.Oncetheexistingsalinityhasbeenestablished,useTable1todeterminetheamountofsalttoaddtoreachthedesiredlevel.Beconservativewhenaddingsaltasitiseasiertoaddmoreifneededthanitistodiluteifthereistoomuchsalt.IfthesalinitylevelofthepooliscorrectandthesaltLEDdoesnotgoout,seeSection7.Troubleshooting.
3. Pool Water Sample. Takewatersampletolocalpoolstorefortesting.
4. Stabilizer (Cyanuric Acid). Testpoolwaterstabilizer(cyanuricacid)levelusingatestkitorbyhavingawatersampletestedbyapoolprofessional.Maintainidealrangeof10-50ppm.Followyourpoolprofessional’srecommendations.Forindoorpools,itisnotnecessarytoaddchlorinestabilizertotheswimmingpoolwater.
5. Metals Test. Itisrecommendedthatthepoolwaterbetestedperiodicallyforthepresenceofmetalssuchasiron,andmanganese.Thesemetalsshouldnotbepresentinthepoolwater.Ifthosemetalsarepresent,contactyourlocalpoolprofessional.
nOTE DONOTaddpoolorspachemicalsdirectlytotheskimmer.Thismaydamagethecell.
nOTE ‘CLEANING’willbedisplayedonthescreenduringthefive(5)minute‘WAIT’period.Theoutputlevelindicatorwillremainassetduringthecleaningperiod.
5.7 Backup BatteryThepowerpackisfittedwitharechargeablebatterywhichcanlastinexcessof500hourswithoutthepowerbeingconnected.IntheeventofapowerfailurethebatterywillretainALLsettings.
Intheeventofthebatterylosingitscharge,themicroprocessorintheunitwillretainthefollowingsettingspermanently:
• Operatinghours• Cellhours• Controllersetting
section 6. Maintenance instructions
BeforeservicingtheZodiacAquaPureEiSeriesAPURE35CchlorinegeneratingdevicepleaseensureyouhavereadandunderstoodtheImportantSafetyInstructionssection.
iMPORTAnTAlwaystestthechlorinelevelsofyourpoolbeforeeachuse.
6.1 Daily1. Chlorine Test.Testpoolwaterchlorinelevel
withareliabletestkit.Checktheexpirydateofthetestkitastestresultsmaybeinaccurateifusedafterthatdate.Maintainanidealrangebyadjustingthechlorineoutputlevelonthepowerpack(seeSection5.4).Therecommendedfreechlorinelevelis1-3ppm.
nOTE Itisrecommendedthatchlorinetestsamplesbetakenfromtwo(2)places,one(1)atthepoolreturnline,theotherwellawayfromthepoolreturnline.Comparethetwo(2)samples.Ahigherlevelshouldbefoundatthepoolreturnline.Thehigherlevelatthepoolreturnlineindicatesthesystemisproducing chlorine.
2. pH Level Test.TestthepHlevelofyourpoolwithatestkit.Ifnecessary,adjusttomaintainapHlevelof7.4-7.6(seeSection4.3).
Page 25 English Zodiac® AquaPure® Ei Series APURE35C | Installation and Operation Manual
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6.3 Cleaning the Cell
WARningDisconnectpowertothesystematthemaincircuitbreakerbeforeperformingthisproceduretoavoidriskofelectricshockwhichcanresultinpropertydamage,severeinjuryordeath.
WARning•Whencleaningthecell,wearprotectiveeyeglasses
andgloves.
•Whenmixingacidwithwater,AlWAYs ADD ACiD TO WATER. nEVER ADD WATER TO ACiD.
Thepowerpackhasanautomaticcellcleaningfeature(polarityreversing)thatremovesscaledepositsfromthecell(seeSection5.6).
Scalewillforminexcessivelyhardwaterorfrompoolwaterthatisoutofbalanceandinascalingcondition.FollowingtheinstallationoftheZodiacAquaPureEiSeriesAPURE35Cchlorinegeneratingdevice,checkthecellonceamonthforsignsofscale.
Ifthecellhasatendencytoscale,itisrecommendedthateverymonththecellberemovedandinspectedforscaleformationand/ordebris.Somefiltersallowdebristopassthroughtothecellwhichcouldlodgebetweentheplatesinthecell.Asmallamountofscaleformationisnormal.Ifbylookingthroughthecellitisobservedthatthereisexcessivescaleformationbetweentheplatesordebrisispresent,thecellmustbecleanedasfollows:
1. Ensurethatallpowertothepowerpackandthecontrollerisdisconnected/turnedoffatthecircuitbreaker.
2. Beforeremovingthecellforcleaning,shutoffanynecessaryvalvestopreventanywaterloss.
3. Opentheairreliefvalvetoreleaseanypressureinthepoolsystem.
4. Removetheterminalcapandcellleads.
5. Undothelockingring.Ifrequired,usethelockingringtoolprovided(seeFigure25).
Figure 25. undo locking Ring
Locking Ring Tool
6. Removethecell(seeFigure26).
Figure 26. Remove the Cell
7. Refitthecaponthecellandinvert(seeFigure27).
Figure 27. invert the Cell
Page 26 English Zodiac® AquaPure® Ei Series APURE35C | Installation and Operation Manual
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8. Withprotectiveglassesandgloveson,addone(1)partmuriaticacidtoten(10)partswaterandmix.
9. Fillthecelltothetopoftheelectrodeplateswiththeacidsolution.Afoamingactionwillbegin,whichiscausedbyscale(calciumcarbonate)beingdissolvedfromtheplates.Ifrigorousfoamingactiondoesnotbegin,thecelldoesnotneedtobecleaned(STOPTHECLEANINGPROCESS-gotostep10).Otherwiseallowthecelltoremaininthesolutionuntilthefoaminghasstopped(approximately5-10minutes).
10. Afterthecellhasbeencleaned,disposeofthesolutionbypouringitintothepoolwaterordisposeofaccordingtolocalregulations.
11. Rinsethecellthoroughlywithcleantapwaterandinspect.Ifdepositsarestillvisibleontheelectrolyticcell,repeatstep9.
nOTE Excessiveacidwashingwilldamagetheelectrolyticcell.Do not leave in acid for more than 30 minutes.
12. Ifthecellisclean,reattachthecellasdescribedinSection3.3.
Thelifeexpectancyoftheelectrolyticcellis10,000hoursundernormaluseconditions.Whenreplacingthecell,useonlyreplacementcellshavingalabelthatclearlystatesthatitisareplacementcellforthechlorinegeneratingdeviceZodiacAquaPureEiSeriesAPURE35C,REGISTRATIONNUMBER30232,PEST CONTROL PRODUCTS ACT.
6.4 WinterizingnOTE DonotuseEthyleneGlycol(anti-freeze)inthe
system.
Verylittlechlorineisneededincoldwater.Operatingthechlorinatorbelow11°C(51°F)isnotrecommended.Operatingthechlorinatorincoldwatercanshortenthelifeofthecell.
Ifpreventativemeasuresarenottaken,freezingwatermaycauseseveredamagetothecell.Preventfreezedamagetothecellbyrunningpumpcontinuouslyorwinterizepoolbydrainingwaterfrompump,filter,and
allintakeandreturnlines.Removethecell,cleanandstoreitindoors.Coilthecellleads,wrapinplasticandtapetothepowerpack.
Awinterizingcapisincludedwiththisproducttoreplacethecellduringwinterizingorcellmaintenance.Thiswillenablepoolpumptocirculatewaterwiththecellouttheofline.
Duringthecoldseason,ifyouareusingaFREEZECONTROLLERonpumpequipmentandyouchoosetokeepthechlorinatorinstalled,turntheCHLORINEPRODUCTIONdownto20%,otherwise,chlorineproductionwillexceedtherecommendedlevelof1-3ppm.
6.4.1 Winterizing Procedure
WARningDisconnectpowertothesystematthemaincircuitbreakerbeforeperformingthisproceduretoavoidriskofelectricshockwhichcanresultinpropertydamage,severeinjuryordeath.
1. Ensurethatallpowertothepowerpackandthecontrollerisdisconnected/turnedoffatthecircuitbreaker.
2. Shutoffanynecessaryvalvestopreventanywaterloss.
3. Opentheairreliefvalvetorelieveanypressureinthepoolsystem.
4. Removetheterminalcapandcellleads.
5. Undothelockingring.Ifrequired,usethelockingringtoolprovided(seeFigure25).
6. Removethecell(seeFigure26).
7. Attachthewinterizingcap(seeFigure27).
Page 27 English Zodiac® AquaPure® Ei Series APURE35C | Installation and Operation Manual
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Figure 28. Winterizing Cap installed
8. Positionthelockingringinproperalignment,makingsurethebumpalignswiththetopthread.
9. Screwdownthelockingringtothethreadedclampusingthelockingringtool.
nOTE Ensurethelockingringislevelwhenengagingthethreadinghousing(seeFigure29).
Figure 29. locking Ring level
x
Page 28 English Zodiac® AquaPure® Ei Series APURE35C | Installation and Operation Manual
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section 7. Troubleshooting
WARningAlwaysturnpumpoffpriortoattemptingserviceorrepairYourpumpandfiltersystemisoperatedunderpressureandpressuremustbereleasedbeforeyoubegintoavoidsystemdamageorpersonalinjury.Followthemanufacturer’sinstructionstoproperlyreleasetheairinthepoolfilter.
Problem PossibleCause CorrectiveAction
Lowornochlorine. Lowstabilizer(cyanuricacid) levelinpoolwater(foroutdoorpoolsonly).
Addstabilizertomaintain10-50ppm (seeTable2).
Insufficientoperatinghoursof theunit.
Increasethesystemoperatingtimeperday.
Chlorineoutputpercentagesettoolow. IncreasechlorineproductionbypressingtheOutputbutton(seeSection5.4).
Recentincreasesinweathertemperaturewithoutincreasingthechlorineproductionofyourunit.
IncreasechlorineproductionbypressingtheOutputbutton(seeSection5.4).
Temporarylossofchlorineduetoheavyorganicload-rain,leaves,fertilizerorheavybatherload.Petsusingpool.
Setchlorineproductionto100%andsetthepumpandthecelltorunfor24hours.After24hours,recheckchlorinelevels.Ifstilltoolow,superchlorinatewithalternatesource.
Low(lessthan3,500ppm)saltlevelinpoolwater.
Usesalinityteststrips,aTDS/salinitymeter,oranotherreliablemethodtotestthesalinityofthepoolwater.Oncetheexistingsalinityhasbeenestablished,useTable1todeterminetheamountofsalttoaddtoreachthedesiredlevel.Maintainasalinitylevelof4,000ppm-4,500ppm.
Highnitratelevel. Contactapoolprofessional.
Metalspresentinpoolwater. Contactapoolprofessional.
Newpoolwater.Notshockedproperlyuponstartup.
Superchlorinatethepool.
Cloggedordirtycell. Removecellforinspectionandcleanifnecessary(seeSection6.3).
Problem PossibleCause CorrectiveAction
Chlorineleveltoohigh. Chlorineoutputpercentagesettoohigh. DecreasethechlorineproductionratebypressingtheOutputbutton(seeSection5.4).
Powerpackandcellturnedontoolong. Ifchlorineoutputissetatthelowestsettinganditconsistentlyprovidesexcessivechlorinelevels,decreaseoperationtimeasmuchasnecessary.
Page 29 English Zodiac® AquaPure® Ei Series APURE35C | Installation and Operation Manual
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Problem PossibleCause CorrectiveAction
NodisplayonLCD(screenisblank). Nopowertounit. Checktheconnectiontothepumptimer(seeSection3.4).
CheckifGFCItripped.
Problem PossibleCause CorrectiveAction
Flowlightison(Displaysays“NoFlow”).
Causedbyinsufficientwaterflowthroughthecell.
nOTE WhentheFlowlightison,thechlorineoutputwillbe turnedoff.
Thepumporskimmerbasketsarefilledwithdebrispreventingsufficientwaterflowthroughthesystem.
Checkandcleanthepumpandskimmerbaskets.
Dirtyfilter. Cleanthefilter.
Closedvalves. Checkandcorrectallvalvealignments.
Pumpfailstoprovidesufficientwaterflow.
Checkforcorrectoperationofthepump.
Makesurepumpissizedproperlyforrequiredflowrate.
Problem PossibleCause CorrectiveAction
Saltlightisonandthedisplaysays“CheckSaltorLowTemperature”.
nOTE TheSaltlightwillturnonwhenthesaltleveldropswell below3,000ppmanditwill remainonuntilthesaltlevelis raisedabove4,000ppm.
*IfanAquaLink®RSorPDAisinstalled,whenthesaltlevelislow,theAquaLinkRSorPDAwilldisplay,“Salt2900PPM,CheckAquaPure®,(LowSalt)”.
Saltleveliswellbelow3,000ppm,dependingonwatertemperature.
Maintainasalinitylevelof 4,000ppm-4,500ppm (seeSection4.6orcontact yourlocalpoolprofessional).
Celllifeexpired. Replacethecell.
Problem PossibleCause CorrectiveAction
Displaysays“CheckSaltorLowTemperature”(Saltlightisoff).
Acombinationoflowwatertemperature(2°-18°C/[35°-65°F)andlowersaltlevels(3,500-4,000ppm).
Checksaltlevelinpoolwater.Iflevelisbetween4,000-4,500ppm,noactionisnecessary.Ifsaltlevelsarelowerthan4,000ppm,raisethesalinitylevelto4,000-4,500ppm(seeSection4.6).
nOTE Saltlevelsabove6,000ppmmaycausecorrosiondamage.
Page 30 English Zodiac® AquaPure® Ei Series APURE35C | Installation and Operation Manual
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Problem PossibleCause CorrectiveAction
“OutputFault”appearsonthescreen. Powersupply. Turnthepowerofftothepowerpackandconsultyourlocalpoolcareprofessional.
Problem PossibleCause CorrectiveAction
Saltleveltoohigh. Toomuchsalthasbeenaddedtopool.
Backwashorpartiallydrainpoolanddilutewithfreshwateruntilsalinityreturnsto4,000ppm-4,500ppm.
Problem PossibleCause CorrectiveAction
Saltleveltoolow. Notenoughsaltaddedtopool.
Addsalttopooluntilsalinityreturnsto4,000ppm-4,500ppm (seeSection4.6.3).
Heavyrainfalldilutedthepoolwater.
Addsalttopooluntilsalinityreturnsto4,000ppm-4,500ppm (seeSection4.6.3).
Leakinpool. Repairpool.
Problem PossibleCause CorrectiveAction
Chlorineodor. Presenceofexcesschloramines(combinedchlorine).
Manuallyshockthepool (seeSection4.3).
Problem PossibleCause CorrectiveAction
Cloudywater,slimywallsofpool. Combinedalgaeandbacteriagrowth.
Brushdowntheaffectedwallsandthenmanuallyshockthepool (seeSection4.3).
Problem PossibleCause CorrectiveAction
Eyeand/orskinirritation. Improperwaterbalance. BalancethewatertorecommendedlevelsinSection4.4.
Problem PossibleCause CorrectiveAction
Scaleformationonpoolequipment.
nOTE Tocleanthedeposit(scale)onthecell,seeSection6.3.
IncorrectpHcausingmineralstocomeoutofsolution.
Adjusttotalalkalinityto100-120ppm.ThenadjustpHtowithintherange7.4-7.6(seeSection4.4).
Highcalciumhardness. Dilutepoolwithfreshwater.Consultyourpoolprofessionalregardinguseofasequesteringagent.
Page 31 English Zodiac® AquaPure® Ei Series APURE35C | Installation and Operation Manual
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section 8. Replacement Parts and Exploded Views
8.1 Parts list
Key no. Description Order Part no.
Cell
1 R-Kit,TerminalCap,APUREEiT R05112002* R-Kit,LockingRing R05113003* R-Kit,Electrode,APUREEi35 R05114004* R-Kit,O-Ring,ElectrodeHousing R05116005* R-Kit,SaddleClampAssy,APUREEi R0511700
PowerPack
6 R-Kit,PowerPCBAssy,APURE35 R05121007** R-Kit,ControlPCBAssy,APUREEi R05123008** R-Kit,CoverAssy,Controller,APUREEi R05124009 R-Kit,OutputCableAssy,APUREEi R051250010 R-Kit,Screws,PCBMounting,APUREEi R051280011 R-Kit,Screws,Cover,PowerSupply,APUREEi R0512900
Miscellaneous
12 R-KitLockingRingTool R051260013* R-Kit,WinterizingKit R0512700
*Replacemento-ringsuppliedinthiskit **Screwsaresuppliedinthiskit
Page 32 English Zodiac® AquaPure® Ei Series APURE35C | Installation and Operation Manual
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8.2 Exploded Views
Figure 31. Winterizing Cap and locking Ring Tool
12
13
1
2
3
2,3,4,5,13
5
5
5
5
Figure 30. Cell Exploded View
Page 33 English Zodiac® AquaPure® Ei Series APURE35C | Installation and Operation Manual
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OutputFlo
w
On/O�
Salt
6
7 8
8
7,10
8,119
9
Figure 32. Power Pack Exploded View
Page 34 English Zodiac® AquaPure® Ei Series APURE35C | Installation and Operation Manual
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nOTEs
Page 35 English Zodiac® AquaPure® Ei Series APURE35C | Installation and Operation Manual
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ETLLISTEDCONFORMSTOUL-STD1563
CERTIFIEDTOCAN/CSAC22.2NO.218.1
Zodiac Pool Systems, Inc. 2620 Commerce Way, Vista, CA 92081 1.800.822.7933 | www.ZodiacPoolSystems.comZodiac Pool Systems Canada, Inc. 2115 South Service Road West, Unit 3 Oakville, Ontario • Canada L6L 5W2 1.888.647.4004 | www.zodiacpoolsystems.ca
ZODIAC® is a registered trademark of Zodiac International, S.A.S.U, used under license. All other trademarks used herein are the property of their respective owners.
ZODIAC est une marque de commerce déposée de Zodiac International, S.A.S.U, utilisée sous licence. Toutes les autres marques de commerce mentionnées sont la propriété de leurs propriétaires respectifs.
©2011 Zodiac Pool Systems, Inc. H0368100 Rev- 1112
-
H036
8100
Rev
-
FRAnÇAis
guiDE D’insTAllATiOn ET D'uTilisATiOn
POuR VOTRE sÉCuRiTÉ – l’installation et l’entretien de ce produit doivent être effectués par un technicien autorisé et qualifié pour la réparation des équipements de piscine par la juridiction où le dit produit est installé lorsque de telles exigences locales sont édictées. si aucune exigence locale n’est disponible, l’agent d’installation ou d’entretien doit être un professionnel avec suffisamment d’expérience dans l’installation et la maintenance d’équipement de piscine pour appliquer correctement les consignes du présent manuel. Avant d’installer ce produit, lisez et respectez toutes les consignes de mise en garde et les instructions incluses avec ce produit. le non-respect des avertissements et des instructions pourrait résulter en des dommages matériels, des blessures graves ou même la mort. l’installation ou l’utilisation inappropriée annulera la garantie. l’installation ou l’utilisation inappropriée peuvent créer un danger électrique indésirable qui peut provoquer des blessures graves, des dommages à la propriété ou la mort. l’utilisation des modèles Zodiac Aquapure Ei series APuRE35C sans que l’eau circule à travers la cellule électrolytiquepourraitcauseruneaccumulationdegazinflammablesquipourraitcauserunINCENDIEouune EXPlOsiOn. gARDER hORs DE lA PORTÉE DEs EnFAnTs
AVERTissEMEnT
liRE l’ÉTiQuETTE ET lE MODE D’EMPlOi AVAnT l’uTilisATiOn gARDER hORs DE lA PORTÉE DEs EnFAnTs
COnsTRuCTEuR/insTAllATEuR : Veuillez laisser le présent manuel auprès du propriétaire de la piscine. PROPRiÉTAiRE DE lA PisCinE:
Veuillez conserver le présent manuel.
AquaPure SeriesTM APuRE35C
Algicide/bactericide pour piscines Chlorateur pour piscines résidentielles
DOMEsTiQuE nuMÉRO D’EnREgisTRATiOn 30232
lOi suR lEs PRODuiTs AnTiPARAsiTAiREs
-
AVis À l’uTilisATEuR Ceproduitantiparasitairedoitêtreemployéstrictementselonlemoded’emploiquifiguresurlaprésenteétiquette.L’emploinonconformesacemoded’emploiconstitueuneinfractionàlaLoisurlesproduitsantiparasitaires.L’utilisateurassumelesrisquesdeblessuresauxpersonnesoudedommagesauxbiensquel’utilisationduproduitpeutentraîner.
• Protectionmaximaledesurintensité-15A
• Utiliserlesconducteursdecuivreseulement
• Débrancherl’alimentationélectriqueavantd’ouvrirlecouvercledeservice.
• Pourusageintérieurouextérieur
• Exigencesélectriques:120/240VCA50/60Hzà3FILS,1,3A
• Productionmaximaled’acidehypochloreuxéquivalenteà420gdechlorelibredisponibleparjour.
• 4000partiesparmilliondesel
• Levolumed’eaumaximalquipeutêtretraitéparunappareilAPURE35Cestde132000litres(35000gallons)(132m3)
• Pourlespiscines,unniveaude1à3ppmdechlorelibredoitêtremaintenu
• Contrôlelesbactériesetlesalguesdansl’eaudelapiscine
Page 38 Zodiac® AquaPure® Ei Series APURE35C | Guide d’installation et d’utilisationFRANÇAIS
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Table des matières
section 1. Consignes de sécurité importantes ................................... 41
section 2. Description du système .............. 442.1 Specificationsduproduit(ZodiacAquaPure
EiSeriesAPURE35C) ..................................... 442.2 Contenu ........................................................... 45
section 3. guide d’installation ..................... 463.1 Matériauxetoutils ........................................... 463.2 Exigencesd’installation .................................... 463.3 Installationdublocd’alimentationet
delacellule ...................................................... 473.4 Câblagedublocd’alimentationàlasource
decourant ........................................................ 503.5 Liaisonélectrique ............................................. 513.6 Connexionàunsystèmedecommande
AquaLink®RSouPDA(optionnel) .................... 513.7 Instructionsdetuyauteriededérivation:sile
débitexcède348L/min(92GPM) ................... 533.8 Consignesrelativesàlatuyauteriederetour
divisée:pourlessystèmesdenettoyage ausol ................................................................ 55
3.9 Autreinstallation (lorsqueletuyauestbloqué) ........................... 55
section 4. Préparation de l’eau de la piscine ................................. 55
4.1 Déterminerlagrandeurdelapiscine (capacitéenlitresd’eau) ................................. 55
4.2 Déterminerlagrandeurdelapiscine (capacitéengallonsd’eau) ............................. 56
4.3 Connaissancesdechimieessentielles ............ 564.4 Conditionsoptimalespourl’eaudelapiscine . 574.5 Analyseduchlore ............................................ 574.6 Sel(chloruredesodiumNaCl) ........................ 57
section 5. Mode d’emploi .............................. 605.1 Panneaudecommande .................................. 605.2 Allumeretéteindreleblocd'alimentation
(manuellement) ............................................... 605.3 Allumeretéteindreleblocd'alimentation
(àl'aidedelaminuterieexternedelapompe) 605.4 Configurationduniveaudeproduction
duchlore ........................................................... 605.5 Connexionausystèmedecommande
AquaLink®RS/PDA ........................................ 615.6 Inversiondelapolarité .................................... 615.7 Piledesecours ................................................. 61
section 6. instructions d’entretien ................ 616.1 Entretienquotidien .......................................... 616.2 Entretienmensuel ........................................... 626.4 l’Hivernisation ................................................. 64
section 7. Dépannage .................................... 65
section 8. Pièces de rechange et vues éclatées ........................................ 68
8.1 Listedespièces ............................................... 688.2 Vueséclatées .................................................. 69
Page 39 FRANÇAIS Zodiac® AquaPure® Ei Series APURE35C | Guide d’installation et d’utilisation
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liste de Figures
Figure25. Défairel’anneaudeserrage .................27
Figure26. Enleverlacellule ..................................27
Figure27. Inverserlacellule .................................27
Figure28. Bouchond’hivernisationinstallé ............ 28
Figure29. Miseauniveaude l'anneaudeserrage ............................... 28
Figure30. Vueéclatéedelacellule ......................33
Figure31. Bouchond'hivernageetoutilpour anneaudeserrage ...............................33
Figure32. Vueéclatéedublocd’alimentation .......33
liste de TableauxTableau1. Nombreapproximatifdekilogrammes
(livres)deselnécessairespour obteniruneconcentration de4000ppm(4,0g/L) ..........................23
Tableau2. Nombreapproximatifdekilogrammes(livres)destabilisantnécessairepourobteniruneconcentrationde50ppm ....23
Figure1. Exempled’installation .......................... 8
Figure2. Contenudel’emballage ....................... 9
Figure3. Exigencesd’installation ........................ 10
Figure4. Fixerleblocd’alimentation ................... 11
Figure5. Démonterlacellule .............................. 11
Figure6. Marquerlestrousdansletuyau avantleperçage ................................... 12
Figure7. Percerlestrousdansletuyau .............. 12
Figure8. Écarteurdetuyau ................................. 12
Figure9. Fixerlecollierdeserrage delacellule .......................................... 12
Figure10. Flèchesdudébitd’eau ......................... 12
Figure11. Cellulefixée ..........................................13
Figure12. Alignementd’anneaudeblocage .........13
Figure13. Anneaudeserrage ...............................13
Figure14. Blocageduniveaudel’anneau deblocage ............................................13
Figure15. Connecterlesfilsdesortie delacellule ..........................................13
Figure16. Fixerlecapuchonterminal ...................13
Figure17. Schémadecâblage240VCA ou120VCA .........................................14
Figure18. Accèsetcâblageàlacartedecircuitimprimé.................................................16
Figure19. Câblagedublocd’alimentationaumoduled'alimentationAquaLinkRSouPDA ....17
Figure20. Raccordementdecommunicationentreleblocd’alimentationetlesystème decommandeAquaLinkRSou leréseauPDA. .....................................17
Figure21. Exempled’uneinstallationde dérivation .............................................. 18
Figure22. Nouvelletuyauteriepourlessystèmes ausoldelapiscine ................................ 19
Figure23. Exempled’uneinstallationalternative ... 19
Figure24. Panneaudecommandedublocd’alimentation .......................................24
Page 40 Zodiac® AquaPure® Ei Series APURE35C | Guide d’installation et d’utilisationFRANÇAIS
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section 1. Consignes de sécurité importantes
liRE ET suiVRE TOuTEs lEs COnsignEsLeprésentdispositifnepeutêtreutiliséquedansdespiscinesetdespiscinesavecspaintégré.Ilnepeutpasêtreutilisédansdesspasautonomes.Touslestravauxd’électricitédoiventêtreeffectuésparunélectricienagréeetdoiventseconformerauxnormesfédérales,provincialesetlocales.Aucoursdel’installationetl’utilisationdel’equipementélectrique,desmesuresdesécuritédebasedoiventtoujoursêtrerespectées,ycomprislessuivantes:
AVERTissEMEnT ÉQuiPEMEnT sOus PREssiOn : Toujourséteindrelapompeavantd'installeroud'effectuerl'entretiendublocd'alimentationoudelacellule.Lapompeetlefiltreopèrentsouspressionetlapressiondoitêtrerelachéeavantdecommencerletravail.Veuillezconsulterlemanueld'utilisateurdevotrepompe/filtrepourplusd'instructions.
AVERTissEMEnT LeschlorateursZodiacAquaPureEi™ SeriesAPURE35Csontconçuspourl'usagedanslespiscinesrésidentiellesseulement.L’utilisationnon-conformeauxconsignespourraitnuireaufonctionnement,annulerlagarantieetcauserdesdommagesmatériels,desblessuresgravesoulamort.
• Lespiscines(ouspas)àutilisationfréquenteetlestempératuresplusélevéespeuventexigerdechlorerdavantageafindemaintenirunequantitéappropriéederésidusdechlore/brome.
• L’utilisationduchlorateursansqu’ilyaitdébitd’eaudanslacelluleélectrolytiquepourraitcauseruneaccumulationdegazinflammablesquipourraitcauserunINCENDIEouuneEXPLOSION.
• Afinderéduirelerisquedeblessures,nelaisserpasd’enfantsfairefonctionnerleprésentdispositif.• Uncordond’alimentationendommagédoitseulementêtreremplacéparlefabricant,leresponsabled’entretien
oul’électricien.• Lorsdel’installationetdel’utilisationdecetéquipementélectrique,desprécautionsdebasedoiventtoujoursêtresuivies.• Avantl’installation,coupertoutealimentationencourant.• Brancheràuncircuitquiestprotégéparundisjoncteurdefuiteàlaterre(GFCI).• Nepasinstallerdansuneenceinteextérieureousouslesbordsd’unjacuzzioud’unspa.
AVERTissEMEnTPourréduirelerisquedechocélectrique,d’incendieoud’accidents,l’entretiendoitêtrefaituniquementparuntechnicienqualifiéspécialisédansl’entretiendespiscines.
AVERTissEMEnTL’installationdoitêtreeffectuéeconformémentaucodeélectriquecanadien(«CEC»ouC22.1)et/outouslesautrescodeslocauxounationaux.
RisQuE DE ChOC ÉlECTRiQuE, D’inCEnDiE, DE BlEssuREs Ou DE MORT.Brancherseulementàuncircuitquiestprotégéparundisjoncteurdefuiteàlaterre(GFCI).Consulterunélectriciencertifiés’ilyadoute.S’assurerqu’unteldisjoncteursoitfourniparl’installateurettestérégulièrement.Pourtesterledisjoncteurdefuiteàlaterre,appuyersurleboutondetest.Ledisjoncteurdefuiteàlaterredoitcouperl’alimentationélectrique.Appuyersurleboutonderéinitialisation.L’alimentationélectriquedoitêtrerestaurée.Siledisjoncteurdefuiteàlaterrenefonctionnepasdecettefaçon,ledisjoncteurestdéfectueux.Siledisjoncteurdefuiteàlaterrecoupel’alimentationàlapompesansqueleboutondetestsoitenfoncé,ilyaalorsécoulementdecourantàlaterre,cequiindiquelapossibilitédechocélectrique.Nepasutiliserl'appareil.Débranchercetappareilets’assurerqueleproblèmesoitrésoluparunreprésentantdeservicequalifiéavantdel’utiliser.
Unvisserre-fil(nommé)estfourniàl’intérieurdublocd’alimentationpourlamiseàlaterre.Pourréduirelerisquedechocélectrique,brancherlefildemiseàlaterreauxpointsdemiseàlaterredublocd’alimentationdevotreserviceélectriqueoupanneaud’alimentationavecunconducteurdetailleéquivalenteauxconducteursdecircuitquialimententcetéquipement.
Leblocd'alimentationdoitêtreinterconnectéàlasourced'alimentationdelapompedepiscinepourgarantirquelechlorateurfonctionneuniquementlorsquelapompeestenmarche.
AVERTissEMEnT Siunmanqued’eauestdétecté,l’interrupteurdel’unitédedébitélectroniqueestconçupourdésactiverlesystème.Interféreraveclecommutateurdedébitélectroniquepourraitentraînerdesblessurespersonnelleset/oudommagesàlacellule.
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AVERTissEMEnT Pour réduire le risque de blessures - • L’eauduspanedoitjamaisdepasserde40°C(104°F).Nepasexcéder15minutesdebaignadedansl’eaud’unspa
à40°C.Lestempératuresdel'eauentre38°C(100°F)et40°C(104°F)sontconsidéréesadéquatespourunadulteenbonnesanté.Destempératuresd'eauinférieuressontrecommandéespourlesenfantsetuneutilisationd’unspanedépassantpasles10minutes.
• Étantdonnéquelestempératuresdel'eauexcessivesontunpotentielélevéd’endommagerlefœtuspendantlespremiersmoisdelagrossesse,lesfemmesenceintesouquipensentl’êtredoiventlimiterlatempératuredel'eauduspaà38°C(100°F).
• Avantd’entrerdansunspaoujacuzzi,l’utilisateurdevraitvérifierlatempératuredel'eauàl’aided’unthermomètreprécispuisquelatolérancedesdispositifsderégulationdetempératuredel'eauvarie.
• Laconsommationd’alcool,dedroguesoudemédicamentsavantoupendantl’utilisationd’unspaoujacuzzipeutentraînerlapertedeconscienceetlapossibilitédenoyade.
• Lespersonnesobèses,ouayantdesantécédentsmédicauxdemaladieducœur,dediabète,deproblèmescirculatoiresoudepressionsanguineirrégulièredevraientconsulterleurmédecinavantd’utiliserunspa.
• Lespersonnesquiprennentdesmédicamentsdevraientconsulterunmédecinavantd'utiliserunspaoujacuzzipuisquecertainsmédicamentspeuventprovoquerlasomnolencealorsqued'autresmédicamentspeuventaffecterlafréquencecardiaque,latensionartérielleetlacirculation.
AVERTissEMEnT Cetappareiln'estpasconçupourêtreutilisépardespersonnesavecdescapacitésphysiques,sensoriellesoumentalesréduites,ouquin'ontpasassezd'expérienceoudeconnaissance,àmoinsd'êtresuperviséesouinstruitessurl'usagedel'appareilparlapersonneresponsabledeleursécurité.
AVERTissEMEnT Lespersonnesayantdestroublesmédicauxdevraientconsulterunmédecinavantd’entrerdansl’eaud’unepiscineoud’unspa.L’immersionprolongéedansl’eauchaudepeutprovoquerdel’hyperthermie.L’hyperthermiesurvientlorsquelatempératureinterneducorpsatteintunniveausupérieurdeplusieursdegrésàlatempératurenormaleducorpsde37°C.Lessymptômesd’hyperthermiecomprennentlevertige,l’évanouissement,lasomnolence,laléthargieetl’augmentationdelatempératureinterneducorps.Leseffetsdel’hyperthermiecomprennent:• Ignorancedudangerimminent• Incapacitéàsentirlachaleur• Incapacitéàreconnaîtrelanécessitédesortirduspa• Incapacitéphysiqueàquitterlespa• Dommageaufoetuschezlafemmeenceinte• Pertedeconscienceentraînantunrisquedenoyade
AVERTissEMEnT Pourréduirelerisquededommages,nepasenleverlatuyauteried'aspirationdevotrespaoujacuzzi.Nejamaisactionnerunspaoujacuzzisilatuyauteried'aspirationestcasséeouabsente.Nejamaisremplacerunetuyauteried'aspirationparunequiaunecoteinférieureauévaluéeinférieureautauxdedébitspécifiédansl’assemblagedel'équipement.
AVERTissEMEnT ÉViTER lE RisQuE DE nOYADE DEs EnFAnTs : Nepaslaisserpersonne,surtoutdesjeunesenfants,s’asseoir,mettrelepied,s’appuyeroumontersurdesappareilsfaisantpartiedusystèmeopérationneldelapiscine.Placerlescomposantsdevotresystèmeopérationnelàaumoins3piedsdelapiscinepourquelesenfantsnepuissentpasutiliserl'équipementpouraccéderàlapiscineetseblesserousenoyer.
AVERTissEMEnT• Leblocd'alimentationdoitêtreinstalléàaumoins1,5m(5pi)audessusdusol.• Leblocd'alimentationdoitêtreinstalléàaumoins3m(10pi)delaparoiintérieuredevotrepiscineouduspaintegré.
AVERTissEMEnT L’utilisationduchlorateurZodiacAquaPureEiSeriesAPURE35Csansquel’eaucirculeàtraverslacelluled’électrolysepourraitcauseruneaccumulationdegazinflammablesquipourraitcauserunINCENDIEouuneEXPLOSION.
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COnsERVER CEs DiRECTiVEs
AVERTissEMEnT • Pourunnettoyageapproprié,lesspasdoiventêtrecomplètementvidangéspériodiquement.Lenombredejoursentre
leVIDANGECOMPLETDUSPAestégalauvolumed’eauenlitresdanslespa,divisépar10foislenombremaximald’utilisateursquotidiensduspa.Remplirlespaavecdel’eau,puisrépéterdenouveaulesMODED’EMPLOIdudispositif.
• Lespersonnesavecdesmaladiesinfectieusesnedevraientpasutiliserunspaoujacuzzi.• Pouréviterdesblessures,fairebienattentionenentrantouensortantduspaoujacuzzi.• Nepasconsommerdedroguesoud'alcoolavantoupendantl'utilisationd'unspaoujacuzziafind’éviterlapertede
conscienceouunepossiblenoyade.• Lesfemmesenceintesouquipensentl’êtredevraientconsulterunmédecinavantd'utiliserunspaouunjacuzzi.• Latempératuredel'eauau-dessusde38°C(100°F)peutêtrenuisibleàvotresanté.• Avantd’entrerdansunspaoujacuzzi,vérifierlatempératuredel’eauàl’aided’unthermomètreprécis.• Nepasutiliserunspaouunjacuzziimmédiatementaprèsavoirpratiquéuneactivitéphysiqueintense.• L'immersionprolongéedansunspaoujacuzzipeutêtrenuisibleàvotresanté.• Nepasplacerd'appareilélectrique(telqu'unelumière,untéléphone,uneradioouunetélévision)àmoins
de1,5m(5pieds)d'unspaoujacuzzi.• L'utilisationdel'alcool,desdroguesoudesmédicamentspeutaugmenterconsidérablementlerisqued'hyperthermie
mortelledanslesspasoulesjacuzzis.• Unetempératuredel'eausupérieureà38°C(100°F)peutêtredangereuseàvotresanté.
AVERTissEMEnTIlestimportantdenoterquecertainsmatériauxutilisésdanslesspasetlespiscinesouàproximitédeceux-cipeuventêtreincompatiblesaveclesproduitschimiquesutiliséshabituellementpourpurifierl’eaudesspasoudespiscines(p.ex.:lesacides,lechlore,lesel,lesstabilisants,etc.)
ZodiacPoolSystems,Inc.negarantitpasquel’eauchloréeproduiteparlechlorateurZodiacAquaPureEiSeriesAPURE35Cn’endommagerapasounedétruirapascertainstypesdesplantes,lerevêtementoulesdallesdeterrasseettoutautrematérielutiliséàl’intérieurouàproximitéduspaoudelapiscine.Avantdesélectionnerlesmatériauxquiserontutilisésàl’intérieurdevotrepiscineouduspaouàproximitédeceux-ci,veuillezdiscuteravecvotreentrepreneurdesoptionsdisponiblespourévaluerlacompatibilitédetelsmatériauxaveclesproduitschimiques.
Lorsquevousmélangezl’acideàl’eau,TOuJOuRs AJOuTER l’ACiDE À l’EAu. nE JAMAis AJOuTER l’EAu À l’ACiDE.Quelquesconseilsutiles:
• Lemaintiendesniveauxdeseletdechlore/bromeau-dessusdeslimit