engineering laboratories general catalog - … catalog402...full length spindle nose adaptors 79...

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ENGINEERINGLABORATORIES

General Catalog

April 2002

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TABLE OF CONTENTS

Section 1 - General Information & Introduction 5-9General Information 6Consultation 7Introduction 8-9

Section 2 - Lathes 11-61Lathe Specification Chart 12-15Part Number Construction 16Part Identification 17F Lathe, Accessories & Options 18-20U Lathe, Accessories & Options 21-23HSA/HSJA Lathe, Accessories & Options 24-27HSJ Lathes, Accessories & Options 28-31EE Lathes, Accessories & Options 32-34EJ Lathes, Accessories & Options 35-37ME Lathes, Accessories & Options 38-40MJ Lathes, Accessories & Options 41-43ESA Lathes, Accessories & Options 44-46ESB Lathes, Accessories & Options 47-49K Lathes, Accessories & Options 50-52KA Lathes, Accessories & Options 53-54KB Lathes, Accessories & Options 55-56Vertical Sealing Machine, Accessories & Options 57-58Vertical HSJ & HSJA Lathes 59Horizontal/Vertical U Lathe 60Benches 61

Section 3 - Chucks 63-80Faceplates 64Drill Chucks 65Bison Chucks 66Universal Planetary Three-Jaw Chucks 67-68Universal Planetary Six-Jaw Chucks 69-70Independent Four-Jaw Chucks 71-72Litton Scroll Chucks 73-74Litton Air Actuated Chucks 75-76Guiding Chucks 77Breeze Jet Clamps 78Spools 78Ceramic Sleeves For Arm Rods 78Outboard Spindle Closure Discs 78Outboard Spindle Nose Adaptors 79Standard Spindle Nose Adaptors 79Full Length Spindle Nose Adaptors 79Interchangeable Chuck Backs 80

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Section 4 - Burners 81-89Burner Systems 82Standard Burners 83Swivel Burners 83Ring Burners 83Annealing Torches 83Hand Torches 83Q5 1-Fire Burner 83Tapered Hole Plugs 83Burner Replacement Parts 85-86Rotary Burner 87Water Cooled Ring Burner 88Flow Rates for Litton Burners 89

Section 5 - General Accessories 91-104Swivel/Stop System 92Spindle Hose Nipple 92Guide Bar & Bracket 92Pressure Regulators And Gauges 92Remote Controls 92Felt Way Wipers 93Roller Bearing Gibs 93Pyrometer Mount 93Firecarriages 94Standard Firecarriage Cover 94T-Slot Firecarriage Cover 94Rack & Pinion Firecarriage Cover 94Annealing Burner Mount Assembly 94Mounting Bar, l-Fire 94T-Slot Bracket and Rod 945C Hardinge Metal Collets 95-96Redwood Collets and Accessories 97Drag Bars 98Stemheads 99Piston Type Proportioner Valves 100Spindle Air and Vacuum Control Valves 100Foot Pedal Mechanisms 100Proportioner Valves With Brackets (Piston Type) 100Rotary Cock Valves, HS & EK 101-102Rotary Cock Foot Pedal Mechanisms 101EK Foot Pedal Stop Mechanism Option 101Graphite Paddles 103Glassmate 104

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Section 6 - Automated Lathes 105-106Automated Lathe FeaturesCylinder Control SystemBurner Gas Delivery SystemSequential Spindle Pressure SystemFirecarriageToolingbarSwivel/Stop SystemChucksBurnersBenchesLathe Specifications

Section 7 - Motorized Equipment & Controls 107-117Motorized Firecarriage 108T-Slot Firecarriage Cover 108Rack & Pinion Firecarriage Cover 108Motorized Tailstock Assemblies 108Stepper Motor/Driver Systems 10996000 Series Interfaces & Controls 110-1139540 Spindle Motor Control 114GlassMaker™ System 115-117

Section 8 - Fiber Optic Package 119-123EE & ME Lathe PackagesControl & InterfacesModel SpecificationsWater Cooled Ring BurnerScroll ChucksAdjustable Burner MountPyrometer MountLathe Specifications 120Part Number Construction 121Accessories 122-123

Section 9 - Rebuilding and Maintenance 125-127Rebuild Lathes 126Rebuild Chucks 126Lathe Maintenance Kit 127Lathe Inspection and Maintenance Program 127

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Section 1

General Information

&

Introduction

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GENERAL INFORMATION________________________________________________________________________

Ordering Procedure

All items in this catalog are listed by model number. Prices can be obtained by phoning,writing, or e-mailing Litton Engineering Laboratories. Upon approval of credit, our termsare Net 30 days, F.O.B. Grass Valley, California. Terms for international sales will benegotiated on an individual basis.

ENGINEERING LABORATORIES

Post Office Box 950 FAX 530-477-1068Grass Valley, CA 95945-0950 e-mail: [email protected]

800/821-8866

The latest version of this catalog can be downloaded from our web site:www.littonengr.com

If you have any questions, feel free to give us a call. Consultation services are listed on thenext page. Service and maintenance information is contained in Section 9.

______________________________________________________________________

Replacement Parts

Most replacement parts for lathes built over the last 50 years are available to purchase.

Custom Design

Through the years, Litton Engineering has excelled in the areas of electrical and mechanicaldesign and production and in the development of microprocessor controls. Thesecapabilities, along with our extensive background in the glassblowing community, enable usto undertake a wide variety of special jobs. Feel free to contact us concerning any specialneed you might encounter.

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CONSULTATION SERVICES

Consultation is charged on an hourly basis at $100.00 per hour. Approximate time forconsultation depends upon the individual needs of your company.

1. GLASSBLOWING CONSULTATION

Job sequencing - recommending the proper order in the manufacturingprocess.

Job cost estimating.

Training - making recommendations in the conversion from a manual to anautomated operation, including programming of automated controllers.

2. TOOLING CONSULTATION

Recommending the proper use of materials, tools, parts, equipment andtechnique.

Training - correct technique and use of molds, chucks, burners and theLitton Automated Tooling System.

3. ENGINEERING CONSULTATION

Custom equipment design and fabrication.

Evaluation of manual processes for conversion to automated processes.

Automated program design.

Custom development of proprietary equipment.

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INTRODUCTION

Corporate Headquarters for Litton Engineering in Grass Valley, California

There are thousands of Litton Lathes in use throughout the world and many otherswhich feature some element of the Litton design. An innovator within the industry, Littonhas introduced the articulating jet mix burner, the planetary glass chuck, the horizontal stempress mechanism, precision alignment design for heavy overhanging loads, foot controlvalves to regulate flame size and spindle pressure, and the drag bar for spin and moldforming. Recently Litton has introduced automated equipment such as the tooling bar, thepressure control system, the burner control system and the multi-tasking motor controlsystem. Litton is a clear leader in technical innovation in glassblowing and glass processcontrol.

There are several reasons to choose a Litton Glassworking Lathe. Every machinehas: precision alignment of the spindles through ground, stress relieved, nodular cast ironbeds; hand scraped heads and tails; and precision bearings. While spindle alignment hasnever been the subject of a guarantee, no lathe has ever left the factory with an accumulatederror greater than .002", for the full extended length. Beds are mounted in three pointsuspension to eliminate distortion or misalignment that might result from warping orunevenness in mounting on bench surfaces or floors. Precision ground box ways, whichmaintain high accuracy in flatness and twist, are an integral part of the bed.

Spindles and drive parts are mounted in precision anti-friction bearings. Spindlebearings are held to a maximum, non-repetitive runout of less than .0002".

Lathe spindles (except for the KB Series) contain their own packing glands forapplying air pressure or vacuum to the bore of the spindles, eliminating the need for swivelsor spit tubes. Optional differential orifice valves or computer pressure control systemspermit precise control of flow into the work. This feature prevents products of combustionfrom condensing within the work during the softening process and also permits continuous"floating" with pressure in forming and wall evening operations. The lathes outfitted withseals can work with both pressure and vacuum. An optional selector valve controls theintroduction of air in either spindle, or in both simultaneously, by using the foot pedals. Thecomputer option uses the pressure control system and can control both the magnitude andconfiguration of the blow.

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Spindles are driven by sprocket and inverted tooth chain. These sprockets are co-generated with the grinding operation from common centers and are an integral part of thespindle. Backlash is controlled by long life fiber shoes, against which the back of the chainrides. The fiber shoe contributes no wear to the chain and has the advantage that no linkchatter is produced. Chain stretch is readily taken up by an adjustment of these shoes.

In order to preserve precision during the operation of a lathe, where varying degreesof heat are present in the working zone, it is necessary to shield the bed and heads fromradiant heat. Cover plates are provided at both head and tailstock, which effectively shieldthe whole frontal area. The bed is covered by a continuous heat shield extending fromunder the headstock to the end of the ways.

An integrated accessory system permits the interchange of accessories betweendifferent lathe sizes, thereby minimizing investment and maximizing versatility. With regardto chucking, a number of methods and accessories have been made available.

Burners have been developed primarily to provide the narrowest heating zonecommensurate with ample total heat. Fire control is usually by foot pedal, operating a fuelproportioner valve assembly. The fuel valve assembly provides for a standby fire when thefoot pedal is fully released. The fuel mixture can be adjusted by a hand valve on the face ofthe machine that permits manipulation of the proportioner valve while the lathe is in use.Other burner controls include the Burner Control System which is operated by computer.The functions of the Burner Control System can be over-ridden by the computer logicinterface control.

Of the 52 models of Litton Lathes, the Model F is the smallest. The F Lathe isdriven by a variable speed motor coupled to the drive shaft by a small timing belt. The U, H,E, and K Series Lathes have an infinitely variable timing belt drive. A coaxial feature allowsthe tail spindle to be disengaged while the headstock continues to rotate. The coaxial featureis standard on the U and H machines and optional on the F, E an K machines. Coax is notavailable on the longest version of the E series machines.

In the E Lathe series, all machines have the same firecarriage and driveconfiguration. There are four bore diameters available in the series: 98 mm (EE, M, ME),114 mm (EJ, MJ), 184 mm (ESA), and 209 mm (ESB). All are available in six bed lengths.The M, ME and MJ are greater in radial clearance. The M Lathes have very short legs toaccommodate the extended radial clearance above the heat shield such that the centerline ofthe spindle above the floor is the same as the EE. As a result, the handwheels were designedwith extensions for convenient operation. M Lathes can be equipped with hand levers forvalve operation, as opposed to foot pedals.

The K Lathe series represents the largest of the Litton Lathes. There are nine lathesin this series (K, KS, KT, KA, KSA, KTA, KB, KSB, KTB) and they differ in two basicrespects. They come with either standard or raised radial clearance to the bed and in threespindle bore sizes. The S designation refers to an 89 mm (3-1/2") increase in radialclearance to the bed, the T designation refers to a 178 mm (7") increase in radial clearance tothe bed. The A designation refers to the 210 mm (8-1/4") spindle bore diameter and the Bdesignation refers to the 260 mm (10-1/4") spindle bore diameter. ESA Models of the Eseries and models K, KS and KT of the K series have the same spindle nose configuration.Similarly, the ESB Models of the E Series and models KA, KSA and KTA of the K Serieshave the same spindle nose configuration. Therefore, although spindle bore diameters aredifferent, faceplates and chucks are interchangeable.Litton lathes have a long field history, lasting 40 years or more. They can be rebuilt andmodernized to current design at the end of such period of service. Remote control andautomated systems are also available for convenience and safety, not to mention increasedproductivity. At Litton - quality, innovation, and service are ongoing objectives.

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Section 2

Glassworking Lathes

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LITTON GLASSWORKING LATHE SPECIFICATIONS

A= Spindle bore diameterB= Maximum length, spindle

nose to spindle noseD= Radial clearance above

heat shieldE= Radial clearance above

T-slot firecarriage coverF= Length of spindleG= Firecarriage travel

distanceI= Height, floor to ways

Dimensions are in Millimeters

Model A B D E F G GMotorized

ISpindleSpeedRPM

F053 33 527 102 89 152 425 425 Bench 20-400U077 79 772 149 113 167 635 635 Bench 10-300HSA093 67 927 232 190 238 737 699 Bench 10-300HSJ093 114 927 232 190 241 737 699 Bench 10-240HSJ143 114 1429 232 190 241 1238 1200 Bench 10-240HTJ093 114 927 350 308 241 737 699 Bench 10-240HTJ143 114 1429 350 308 241 1238 1200 Bench 10-240EE125 98 1251 349 295 305 914 914 765 5-270EE171 98 1708 349 295 305 1372 1372 765 5-270EE199 98 1988 349 295 305 1652 1652 765 5-270EE227 98 2267 349 295 305 1931 1931 765 5-100EE255 98 2546 349 295 305 2210 2210 765 5-100EE283 98 2826 349 295 305 2489 2489 765 5-100EJ128 114 1281 349 295 291 914 914 765 5-225EJ174 114 1738 349 295 291 1372 1372 765 5-225EJ202 114 2018 349 295 291 1652 1652 765 5-225EJ230 114 2297 349 295 291 1931 1931 765 5-85EJ258 114 2576 349 295 291 2210 2210 765 5-85EJ286 114 2856 349 295 291 2489 2489 765 5-85ME120 98 1200 540 482 305 864 864 765 5-270ME166 98 1657 540 482 305 1321 1321 765 5-270ME194 98 1937 540 482 305 1601 1601 765 5-270ME222 98 2216 540 482 305 1880 1880 765 5-100ME250 98 2495 540 482 305 2159 2159 765 5-100ME278 98 2775 540 482 305 2438 2438 765 5-100MJ123 114 1230 540 482 291 864 864 765 5-225MJ169 114 1687 540 482 291 1321 1321 765 5-225MJ197 114 1967 540 482 291 1601 1601 765 5-225MJ225 114 2246 540 482 291 1880 1880 765 5-85MJ253 114 2525 540 482 291 2159 2159 765 5-85MJ281 114 2805 540 482 291 2438 2438 765 5-85ESA120 184 1200 349 295 337 864 864 765 5-165ESA166 184 1657 349 295 337 1321 1321 765 5-165ESA194 184 1937 349 295 337 1601 1601 765 5-165ESA222 184 2216 349 295 337 1880 1880 765 5-60ESA250 184 2495 349 295 337 2159 2159 765 5-60ESA278 184 2775 349 295 337 2438 2438 765 5-60ESB119 209 1187 349 295 362 864 864 765 5-120ESB165 209 1645 349 295 362 1321 1321 765 5-120ESB192 209 1924 349 295 362 1601 1601 765 5-120

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ESB220 209 2203 349 295 362 1880 1880 765 5-50ESB248 209 2483 349 295 362 2159 2159 765 5-50ESB276 209 2762 349 295 362 2438 2438 765 5-50K192 175 1918 441 393 391 1575 1575 822 5-145KS192 175 1918 530 482 391 1575 1575 822 5-145KT192 175 1918 619 571 391 1575 1575 822 5-145KA192 209 1918 441 393 391 1575 1575 822 5-120KSA192 209 1918 530 482 391 1575 1575 822 5-120KTA192 209 1918 619 571 391 1575 1575 822 5-120KB197 260 1968 441 393 365 1575 1575 822 5-95KSB197 260 1968 530 482 365 1575 1575 822 5-95KTB197 260 1968 619 571 365 1575 1575 822 5-95

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LITTON GLASSWORKING LATHE SPECIFICATIONS

A= Spindle bore diameterB= Maximum length, spindle

nose to spindle noseD= Radial clearance above

heat shieldE= Radial clearance above

T-slot firecarriage coverF= Length of spindleG= Firecarriage travel

distanceI= Height, floor to ways

Dimensions are in Inches

Model A B D E F G GMotorized

ISpindleSpeedRPM

F053 1-5/16 20-3/4 4 3-1/2 5-15/16 16-3/4 16-3/4 Bench 20-400U077 3-1/8 30-3/8 5-7/8 4-7/16 6-9/16 25 25 Bench 10-300HSA093 2-5/8 36-1/2 9-1/8 7-1/2 9-3/8 29 27-1/2 Bench 10-300HSJ093 4-1/2 36-1/2 9-1/8 7-1/2 9-1/2 29 27-1/2 Bench 10-240HSJ143 4-1/2 56-1/4 9-1/8 7-1/2 9-1/2 48-3/4 47-1/4 Bench 10-240HTJ093 4-1/2 36-1/2 13-3/4 12-1/8 9-1/2 29 27-1/2 Bench 10-240HTJ143 4-1/2 56-1/4 13-3/4 12-1/8 9-1/2 48-3/4 47-1/4 Bench 10-240EE125 3-7/8 49-1/4 13-3/4 11-5/8 12 36 36 30-1/8 5-270EE171 3-7/8 67-1/4 13-3/4 11-5/8 12 54 54 30-1/8 5-270EE199 3-7/8 78-1/4 13-3/4 11-5/8 12 65 65 30-1/8 5-270EE227 3-7/8 89-1/4 13-3/4 11-5/8 12 76 76 30-1/8 5-100EE255 3-7/8 100-1/4 13-3/4 11-5/8 12 87 87 30-1/8 5-100EE283 3-7/8 111-1/4 13-3/4 11-5/8 12 98 98 30-1/8 5-100EJ128 4-1/2 50-1/2 13-3/4 11-5/8 11-1/2 36 36 30-1/8 5-225EJ174 4-1/2 68-1/2 13-3/4 11-5/8 11-1/2 54 54 30-1/8 5-225EJ202 4-1/2 79-1/2 13-3/4 11-5/8 11-1/2 65 65 30-1/8 5-225EJ230 4-1/2 90-1/2 13-3/4 11-5/8 11-1/2 76 76 30-1/8 5-85EJ258 4-1/2 101-1/2 13-3/4 11-5/8 11-1/2 87 87 30-1/8 5-85EJ286 4-1/2 112-1/2 13-3/4 11-5/8 11-1/2 98 98 30-1/8 5-85ME120 3-7/8 47-1/4 21-1/4 19 12 34 34 30-1/8 5-270ME166 3-7/8 65-1/4 21-1/4 19 12 52 52 30-1/8 5-270ME194 3-7/8 76-1/4 21-1/4 19 12 63 63 30-1/8 5-270ME222 3-7/8 87-1/4 21-1/4 19 12 74 74 30-1/8 5-100ME250 3-7/8 98-1/4 21-1/4 19 12 85 85 30-1/8 5-100ME278 3-7/8 109-1/4 21-1/4 19 12 96 96 30-1/8 5-100MJ123 4-1/2 48-1/2 21-1/4 19 11-1/2 34 34 30-1/8 5-225MJ169 4-1/2 66-1/2 21-1/4 19 11-1/2 52 52 30-1/8 5-225MJ197 4-1/2 77-1/2 21-1/4 19 11-1/2 63 63 30-1/8 5-225MJ225 4-1/2 88-1/2 21-1/4 19 11-1/2 74 74 30-1/8 5-85MJ253 4-1/2 99-1/2 21-1/4 19 11-1/2 85 85 30-1/8 5-85MJ281 4-1/2 110-1/2 21-1/4 19 11-1/2 96 96 30-1/8 5-85ESA120 7-1/4 47-1/4 13-3/4 11-5/8 13-3/4 34 34 30-1/8 5-165ESA166 7-1/4 65-1/4 13-3/4 11-5/8 13-3/4 52 52 30-1/8 5-165ESA194 7-1/4 76-1/4 13-3/4 11-5/8 13-3/4 63 63 30-1/8 5-165ESA222 7-1/4 87-1/4 13-3/4 11-5/8 13-3/4 74 74 30-1/8 5-60ESA250 7-1/4 98-1/4 13-3/4 11-5/8 13-3/4 85 85 30-1/8 5-60ESA278 7-1/4 109-1/4 13-3/4 11-5/8 13-3/4 96 96 30-1/8 5-60ESB119 8-1/4 46-3/4 13-3/4 11-5/8 14-1/2 34 34 30-1/8 5-120ESB165 8-1/4 64-3/4 13-3/4 11-5/8 14-1/2 52 52 30-1/8 5-120ESB192 8-1/4 75-3/4 13-3/4 11-5/8 14-1/2 63 63 30-1/8 5-120

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ESB220 8-1/4 86-3/4 13-3/4 11-5/8 14-1/2 74 74 30-1/8 5-50ESB248 8-1/4 97-3/4 13-3/4 11-5/8 14-1/2 85 85 30-1/8 5-50ESB276 8-1/4 108-3/4 13-3/4 11-5/8 14-1/2 96 96 30-1/8 5-50K192 6-7/8 75-1/2 17-3/8 15-1/2 15-3/8 62 62 32-3/8 5-145KS192 6-7/8 75-1/2 20-7/8 19 15-3/8 62 62 32-3/8 5-145KT192 6-7/8 75-1/2 24-3/8 22-1/2 15-3/8 62 62 32-3/8 5-145KA192 8-1/4 75-1/2 17-3/8 15-1/2 15-3/8 62 62 32-3/8 5-120KSA192 8-1/4 75-1/2 20-7/8 19 15-3/8 62 62 32-3/8 5-120KTA192 8-1/4 75-1/2 24-3/8 22-1/2 15-3/8 62 62 32-3/8 5-120KB197 10-1/4 77-1/2 17-3/8 15-1/2 14-3/8 62 62 32-3/8 5-95KSB197 10-1/4 77-1/2 20-7/8 19 14-3/8 62 62 32-3/8 5-95KTB197 10-1/4 77-1/2 24-3/8 22-1/2 14-3/8 62 62 32-3/8 5-95

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LITTON LATHE PART NUMBER CONSTRUCTION

Litton Engineering Laboratories uses a significant digit type of numbering system for the numbering of itslathes. The following chart will aid you in constructing the part numbers for less common machineconfigurations that are not specifically listed in this catalog. Note that all configurations you mayconstruct are not necessarily available.

LLL N N n - N N N

Drive Pulley Ratios (xxx:1):

F 1= 2.000 E 1= 2.700 K 1= 2.700U 1= 1.444 Series 2= 7.200 Series 2= 7.200HA 1= 2.000HJ 1= 2.000

Voltage Designator (50-60 Hz):

1= 110-120 VAC 3= 240 VAC2= 220 VAC 4= 100 VAC

Drive designator:

0= No Drive 5=1= Standard 6=2= Coaxial 7=3= 9540 8= Compumotor4= 9540 Coaxial 9= Compumotor Coaxial

Special designator. This digit may not exist in a number at all.

1= Moveable Headstock

Bed Length designator (meters):

F 1= 0.787 EE, EJ, 1= NA K, KA, KB 1= NAU 1= 1.038 EA, EB 2= 1.829 2= NAHA 1= 1.276 3= 2.286 (L) 3= 2.743HJ 1= 1.276 4= 2.565

2= 1.778 5= 2.8456= 3.1247= 3.404

Radial Clearance designator (millimeters):

F 1= 102 EE 1= 349 K, KA, KB 1= 441U 1= 149 2= 540 (ME) 2= 530 (S)HA 1= 232 EJ 1= 349 3= 619 (T)HJ 1= 232 2= 540 (MJ)

2= 350 EA 1= 349EB 1= 349

Basic lathe of a particular spindle bore diameter and lathe family (mm):F (33), U (79), HA (67), HJ (114), EE (98), EJ (114), EA (184), EB (209), K (175), KA (209), KB (260)

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A Headstock I Firecarriage HandwheelB Headstock Cover Plate J Firecarriage Handwheel HandleC Tailstock K Tailstock HandwheelD Tailstock Cover Plate L Tailstock Handwheel HandleE Spindles O Spindle Speed ControlF Heat Shield P Drive HousingG Firecarriage Q BedH Firecarriage Cover R Legs

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800-821-8866530-273-6176

FAX 530-477-1068Post Office Box 950Grass Valley, CA 95945-0950 e-mail: [email protected]

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F LATHE SPECIFICATIONS

The Model F is the smallest of the fine quality, precision aligned Litton Lathes. The standard machine includes aninfinitely variable speed drive. This is a very efficient DC motor coupled to the drive shaft by a small timing belt.

Lateral movement of tailstock and firecarriage are by sprocket and chain, with the controlling handwheelsremaining in a fixed position. The F Lathe is equipped with a rack and pinion firecarriage burner bracket whichallows convenient vertical adjustment of the burner assembly for proper positioning. A lathe bed scale is alsostandard.

Accessories must be ordered separately. Additional information on individual accessories which are listed can beobtained under each accessory’s respective catalog listing. For information on burners and paddles, refer to theBurner section of the catalog.

A= Spindle bore diameter G= Firecarriage travel distanceB= Maximum spindle nose to spindle nose

distanceH= Overall height

D= Radial clearance above heat shield J= Overall lengthE= Radial clearance above T-slot

firecarriage coverK= Overall width

F= Length of spindle L= Weight/Shipping weight

F 0 5 3A= mm 33B= mm 527D= mm 102E= mm 89F= mm 152G= mm 425H= mm 292J= mm 1067K= mm 356L= ~kg 47/77

A= in 1-5/16B= in 20-3/4D= in 4E= in 3-1/2F= in 6G= in 16-3/4H= in 11-1/2J= in 42K= in 14L= ~lb 104/170

Spindle speed range 20 to 400 rpmElectrical supply required 100-240V AC, 50-60 Hz single phase

Voltage required must be specified at time of order

Part No. Model Part No. Model

F11-111 F053 Lathe F11-211 F053 Lathe Co-ax

9071-01 F Firecarriage with Rack and Pinion Burner Mount Assembly

9637 Extended Spindle Option (One 9637 for One Spindle)

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F LATHE ACCESSORIES

FIRECARRIAGE COVER OPTIONSLathes can be purchased with a T-slot firecarriage cover

9572 T-Slot Firecarriage Cover

BENCH CONFIGURATIONSThe plumbed bench has a stainless steel top and a black backboard. It is equipped with manifolds for gas,air, and oxygen with separate cutoff valves for the lathe, the gas-oxygen hand torch and an air-gasannealing burner. The basic bench is not plumbed and has no backboard.

9043-03 Plumbed Bench 9043-13 Basic Bench

VALVES AND FOOT PEDAL MECHANISMSModel numbers listed on the left are for valves and foot pedal mechanisms which are installed to a bench,model numbers on the right are for valves and foot pedal mechanisms which are not installed.

Rotary Cock gas-oxy proport ioner , volume control and spindle a ir control(foot pedal mechanism required)

9051-01 Valve 9051 Valve for all bench models9311-02 Foot pedal mechanism 9311 Foot pedal mechanism

Pis ton type gas -oxy proport ioner , vo lume contro l va lve9059-01 Small proportioner valve 9059 Small proportioner valve9060-01 Large proportioner valve 9060 Large proportioner valve

Rotary Cock spindle air and vacuum control valve9064 Spindle control valve 9061 Spindle control valve

Foot pedal mechanisms for two preceding valves9393 For both valves 9318 For both valves9394 For proportioner valve only 9320 For proportioner valve only9395 For spindle control valve only 9321 For spindle control valve only

CHUCKSChuck measurements listed below reflect their potential based on the dimensions of the F Lathe. Maximummeasurements for all chucks, regardless of the lathe on which they are used, are listed in section 3 of thecatalog. For the following chucks: C=Clockwise Close, CC=Counter Clockwise Close.

9270 1 / 3 2 " t o 1 / 2 " Dril l Chuck , 1 mm → 13 mm capacity9421 3 / 1 6 " t o 3 / 4 " Dril l Chuck , 5 mm → 19 mm capacity9429 3 / 1 6 " t o 1 - 1 / 3 2 " Dril l Chuck , 5 mm → 26 mm capacity90009-01 4 " Bison Chuck , 32 mm bore diameter, 0 mm → 60 mm capacity97011-0197012-01

LSC050 Scrol l Chuck C , 54 mm bore diameter / 2 mm → 76 mm capacityLSC050 Scroll Chuck CC , 54 mm bore diameter / 2 mm → 76 mm capacity

9781-01 LAC033 Automatic Chuck , air actuated, 33 mm bore diameter, requires 9796 or 97972→18 & 15→35 mm capacity

9796 Foot pedal actuating switch for air actuated chucking devices9797 Hand valve actuating switch for air actuated chucking devices9898 FC Universal Planetary 3-jaw Chuck , 33 mm bore diameter

3 mm → 142 mm capacity, standard arm rods are 51 mm in length4467 102 mm arm rods for FC Chuck, order 3 each80481 102 mm arm rod option for FC Chuck

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ADAPTORS (will adapt spindle nose of F Lathe to that of another lathe)9442 U Lathe 9441 HA Lathe

MISCELLANEOUS ACCESSORIES9296 Standard faceplate, 1" - 16 threads

per inch9330 Outboard spindle nose adaptor9628-01 Swivel/Stop Mechanism1617 Spindle closure disc 9356 Guide bar & bracket9345 Felt way wipers, set of four90066 Foot Pedal Spindle On/Off Control 90067 Remote motor control, Speed-

On/Off90068 Foot Pedal Spindle Speed Control 90052 Foot Pedal Power On/Off Switch

SPECIAL ORDER ACCESSORIES

COLLET SYSTEMSREDWOOD

9241 Unbored spindle nose collet9825 Bored spindle nose collet, specify bore, 6 mm - 70 mm9265 Collet protector disc faceplate2733 Unbored protector disc9801 Bored protector disc, specify bore, 89 mm max9221 Spindle nose collet draw-in bar assembly9230 Collet draw-in bar assembly for outboard spindle nose adaptor2633 2" adaptor collet, unbored9401 2" adaptor collet, specify bore, 13 mm - 54 mm9406 2" adaptor assembly9402 3" adaptor collet, unbored9804 3" adaptor collet, specify bore, 25 mm - 76 mm9407 3" adaptor assembly9415 3" adaptor collet draw-in bar assembly

AdaptorStyle

ExtendedSpindle Style

METAL (collets not included in system)

9400-311 9400-111 Hand wheel actuated 5C collet system9005-421 9005-111 Lever actuated 5C collet system9595-421 9595-111 Air actuated 5C collet system, headstock (9796 or 9797 required)9596-421 9596-111 Air actuated 5C collet system, tailstock (9796 or 9797 required)

STEMHEADS AND ACTUATING MECHANISM (headstock)9979 2-jaw small9980 3-jaw small9981 4-jaw small9361 Stemhead actuating mechanism (for use on headstock only)

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21

U LATHE SPECIFICATIONS

The U Lathe has an infinitely variable "V" belt drive with the following features: spindle On/Off, speed anddirection controls; tailstock spindle On/Off switch; jog switch for spindles; and sockets which allow connectionof remote control devices for control of spindle On/Off and speed functions.

Standard features include a rack and pinion firecarriage burner bracket and a lathe bed scale. The U Lathe can bepurchased with motorized firecarriage and tailstock; additional sheets for motorized versions are available uponrequest.







U 0 7 7A= mm 79B= mm 772D= mm 149E= mm 113F= mm 167G= mm 635H= mm 378J= mm 1359K= mm 403L= ~kg 83/119

A= in 3-1/8B= in 30-3/8D= in 5-7/8E= in 4-7/16F= in 6-9/16G= in 25H= in 14-7/8J= in 53-1/2K= in 15-7/8L= ~lb 183/263


Note: Other electrical supplies can be accommodated at extra cost.

Part No. Model

U11-211 U077 Lathe Co-ax

9262 U Firecarriage with Rack and Pinion Burner Mount Assembly (Required)

22

U LATHE ACCESSORIES

FIRECARRIAGE COVER OPTIONSLathes can be purchased with a T-slot firecarriage cover

9586 T-Slot Firecarriage Cover









CHUCKSChuck measurements listed below reflect their potential based on the dimensions of the U Lathe. Maximummeasurements for all chucks, regardless of the lathe on which they are used, are listed in section 3 of thecatalog. For the following chucks: C=Clockwise Close, CC=Counter Clockwise Close.



97023-0297024-02

LSC080 Scrol l Chuck C , 80 mm bore diameter / 2→124 & 10→156 mm capacityLSC080 Scroll Chuck CC , 80 mm bore diameter / 2→124 & 10→156 mm capacity



9796 Foot pedal actuating mechanism for air actuated chucking devices9797 Hand valve actuating mechanism for air actuated chucking devices9959 UC Universal Planetary 3-jaw Chuck , 79 mm bore diameter

3 mm → 232 mm capacity, standard arm rods are 51 mm in length4467 102 mm arm rods for UC Chuck, order 3 each80481 102 mm arm rod option for UC Chuck

23

ADAPTORS (will adapt spindle nose of U Lathe to that of another lathe)9457 F Lathe 9450 HJ Lathe9458 HA Lathe 9449 EE Lathes

MISCELLANEOUS ACCESSORIES9298 Standard faceplate, 1-1/4" - 16

threads per inch9308 Optional faceplate, 1" - 16 threads

per inch9331 Outboard spindle nose adaptor9628-02 Swivel/Stop Mechanism 9805 Spindle hose nipple2220 Spindle closure disc 9387 Guide bar & bracket9323-01 Drag bar 9323-21 Drag bar & stemhead actuating

mechanism combined90066 Foot Pedal Spindle On/Off Control 90067 Remote motor control, Speed-

On/Off90068 Foot Pedal Spindle Speed Control 90052 Foot Pedal Power On/Off Switch



9242 Unbored spindle nose collet9826 Bored spindle nose collet, specify bore, 6 mm - 70 mm9266 Collet protector disc faceplate2610 Unbored protector disc9802 Bored protector disc, specify bore, 89 mm max9223 Spindle nose collet draw-in bar assembly9232 Collet draw-in bar assembly for outboard spindle nose adaptor1757 3" adaptor collet, unbored9403 3" adaptor collet, specify bore, 25 mm - 73 mm9408 3" adaptor assembly

METAL (collets not included in system)9495 Hand wheel actuated 5C collet system9633 Air actuated 5C collet system, headstock (9796 or 9797 required)9634 Air actuated 5C collet system, tailstock (9796 or 9797 required)

STEMHEADS AND ACTUATING MECHANISM (headstock)9982 2-jaw small 9991 2-jaw large9983 3-jaw small 9992 3-jaw large9984 4-jaw small9362 Stemhead actuating mechanism (for use on headstock only)

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24

HSA/HSJA LATHE SPECIFICATIONS

The HSA Lathe has been replaced with the HSJA Lathe. The HSJA Lathe uses the same spindle as the HSA Lathebut the headstock and tailstock are the same as those used on the HSJ Lathe. All accessories that were originallydesigned to mount to the HSA spindle will still be able to be used on the HSJA Lathe. Only those accessories thatwere dependent on the outside diameter of the headstock and tailstock will not be able to be used.

The HSJA Lathe has an infinitely variable "V" belt drive with the following features: spindle On/Off, speed anddirection controls; tailstock spindle On/Off switch; jog switch for spindles; and sockets which allow connectionof remote control devices for control of spindle On/Off and speed functions. Lathe bed scales are also a standardfeature.

The HSJA Lathe can be purchased with motorized firecarriage and tailstock; additional sheets for motorizedversions are available upon request.







HSJA093A= mm 67B= mm 927D= mm 232E= mm 190F= mm 238G= mm 737H= mm 520J= mm 1625K= mm 482L= ~kg 175/217

A= in 2-5/8B= in 36-1/2D= in 9-1/8E= in 7-1/2F= in 9-3/8G= in 29H= in 20-1/2J= in 64K= in 19L= ~lb 385/479



Part No. Model

HA11-211 HSJA093 Lathe Co-ax

8983 HS Firecarriage Assembly (Required)

25

HSA/HSJA LATHE ACCESSORIES

FIRECARRIAGE COVER AND BURNER MOUNT OPTIONS (Required)Lathes can be purchased with a standard firecarriage cover and standard burner mount or with a T-slotfirecarriage cover and/or a rack and pinion burner mount. The desired configuration must be specified.Model numbers are listed below.

9674 Standard Firecarriage Cover and Burner Mount9587 T-Slot Firecarriage Cover and Burner Mount9366-01 Rack and Pinion Burner Mount9366-11 Rack and Pinion Burner Mount and T-Slot Firecarriage Cover









CHUCKSChuck measurements listed below reflect their potential based on the dimensions of the HSA Lathe.Maximum measurements for all chucks, regardless of the lathe on which they are used, are listed in section3 of the catalog. For the following chucks: C=Clockwise Close, CC=Counter Clockwise Close



97023-0397024-03


97035-0397036-03

LSC114 Scrol l Chuck C , 67 mm bore diameter / 2 →175 & 48 →225 mm capacityLSC114 Scroll Chuck CC , 67 mm bore diameter / 2 →175 & 48 →225 mm capacity

9781-03 LAC033 Automatic Chuck , air actuated, 33 mm bore diameter, requires 9796 or 97972→18 & 15→35 mm capacity, for HSA093

9779-03 LAC050 Automatic Chuck , air actuated, 50 mm bore diameter, requires 9796 or 97973→25 & 25→47 mm capacity, for HSA093

9781-53 LAC033 Automatic Chuck , air actuated, 33 mm bore diameter, requires 9796 or 97972→18 & 15→35 mm capacity, for HSJA093

9779-53 LAC050 Automatic Chuck , air actuated, 50 mm bore diameter, requires 9796 or 97973→25 & 25→47 mm capacity, for HSJA093

9796 Foot pedal actuating mechanism for air actuated chucking devices9797 Hand valve actuating mechanism for air actuated chucking devices

26

9960 UC Universal Planetary 3-jaw Chuck , 67 mm bore diameter3 mm → 298 mm capacity, standard arm rods are 51 mm in length

4467 102 mm arm rods for UC Chuck, order 3 each80481 102 mm arm rod option for UC Chuck9897 HC Universal Planetary 3-jaw , 67 mm bore diameter

16 mm → 368 mm capacity, standard rods are 114 mm in length9961 EC Universal Planetary 3-jaw Chuck , 67 mm bore diameter

25 mm → 400 mm capacity, standard rods are 114 mm in length9968 HSJ Universal Planetary 6-jaw Chuck , 67 mm bore diameter

6 mm → 171 mm inner jaw capacity, standard rods are 51 mm in length27 mm → 376 mm outer jaw capacity, standard rods are 114 mm in length

1748 221 mm arm rods for HC, EC, HSJ Chucks, order 3 each80308 221 mm arm rod option for HC, EC, HSJ Chucks81026 Donut Option for HC, EC Chucks9894 HSJ Guiding Chuck , 114 mm bore diameter

6 mm → 134 mm capacity (outboard spindle nose adaptor required 9338)9972 4601 Independent 4-jaw Chuck , 67 mm bore diameter

146 mm → 386 mm capacity, 0 mm → 241 mm with jaws reversed

ADAPTORS (will adapt spindle nose of HSA/HSJA Lathe to that of another lathe)9456 F Lathe 9446 EE Lathes9445 U Lathe 9448 EA, K Lathes9447 HJ Lathe



per inch9332 Outboard spindle nose adaptor 9338 Outboard spindle nose adaptor

(special HSJ spindle nose to fit onrear of spindle)

9628-03 Swivel/Stop Mechanism 9805 Spindle hose nipple1686 Spindle closure disc 9388 Guide bar & bracket9325-51 Drag bar for HSA093 9325-01 Drag bar for HSJA0939027-01 Roller bearing gib

specify front or rear9029 Felt way wipers, set of four

90066 Foot Pedal Spindle On/Off Control 90067 Remote motor control, Speed-On/Off

90068 Foot Pedal Spindle Speed Control 90052 Foot Pedal Power On/Off Switch

27



9243 Unbored spindle nose collet9827 Bored spindle nose collet, specify bore, 6 mm - 57 mm9267 Collet protector disc faceplate2610 Unbored protector disc9802 Bored protector disc, specify bore, 89 mm max9224 Spindle nose collet draw-in bar assembly9233 Collet draw-in bar assembly for outboard spindle nose adaptor1757 3" adaptor collet, unbored9403 3" adaptor collet, specify bore, 25 mm - 73 mm9409 3" adaptor assembly1760 5-1/2" adaptor collet, unbored9404 5-1/2" adaptor collet, specify bore, 51 mm - 137 mm9411 5-1/2" adaptor assembly

METAL (collets not included in system)9496 Hand wheel actuated 5C collet system

STEMHEADS AND ACTUATING MECHANISM (headstock)9985 2-jaw small 9993 2-jaw large9986 3-jaw small 9994 3-jaw large9987 4-jaw small9363 Stemhead actuating mechanism (for use on headstock only) for HSA0939364 Stemhead actuating mechanism (for use on headstock only) for HSJA093

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HSJ & HTJ LATHE SPECIFICATIONS

The HSJ and HTJ Lathes have an infinitely variable "V" belt drive with the following features: spindle On/Off,speed and direction controls; tailstock spindle On/Off switch; jog switch for spindles; and sockets which allowconnection of remote control devices for control of spindle On/Off and speed functions. Lathe bed scales are alsoa standard feature.

The HSJ and HTJ Lathes vary in radial clearance. Two bed lengths are available for each model (see specificationsbelow). Lathes can be purchased with motorized firecarriage and tailstock; additional sheets for motorizedversions are available upon request.







HSJ093 HSJ143 HTJ093 HTJ143A= mm 114 114 114 114B= mm 927 1429 927 1429D= mm 232 232 350 350E= mm 190 190 308 308F= mm 241 241 241 241G= mm 737 1238 737 1238H= mm 546 546 664 664J= mm 1625 2127 1625 2127K= mm 482 482 482 482L= ~kg 189/232 222/264 212/255 245/288

A= in 4-1/2 4-1/2 4-1/2 4-1/2B= in 36-1/2 56-1/4 36-1/2 56-1/4D= in 9-1/8 9-1/8 13-3/4 13-3/4E= in 7-1/2 7-1/2 12-1/8 12-1/8F= in 9-1/2 9-1/2 9-1/2 9-1/2G= in 29 48-3/4 29 48-3/4H= in 21-1/2 21-1/2 26-1/8 26-1/8J= in 64 83-3/4 64 83-3/4K= in 19 19 19 19L= ~lb 417/511 489/583 467/561 539/633




HJ11-211 HSJ093 Lathe Co-ax HJ21-211 HTJ093 Lathe Co-axHJ12-211 HSJ143 Lathe Co-ax HJ22-211 HTJ143 Lathe Co-ax

8983 HS Firecarriage Assembly (Required)

29

HSJ & HTJ LATHE ACCESSORIES




9044-05 Plumbed Bench (HSJ093/HTJ093) 9044-15 Basic Bench (HSJ093/HTJ093)9045-03 Plumbed Bench (HSJ143/HTJ143) 9045-13 Basic Bench (HSJ143/HTJ143)



9051-03 Valve (HSJ093/HTJ093) 9051 Valve for all bench models9051-04 Valve (HSJ143/HTJ143)9311-02 Foot pedal mechanism 9311 Foot pedal mechanism




CHUCKSChuck measurements listed below reflect their potential based on the dimensions of the HSJ & HTJ Lathe.Maximum measurements for all chucks, regardless of the lathe on which they are used, are listed in section3 of the catalog. For the following chucks: C=Clockwise Close, CC=Counter Clockwise Close



97023-0497024-04


97035-0497036-04


30



9796 Foot pedal actuating mechanism for air actuated chucking devices9797 Hand valve actuating mechanism for air actuated chucking devices9899 UC Universal Planetary 3-jaw Chuck , 92 mm bore diameter

3 mm → 298 mm capacity, standard arm rods are 51 mm in length4467 102 mm arm rods for UC Chuck, order 3 each80481 102 mm arm rod option for UC Chuck9962 EC Universal Planetary 3-jaw Chuck , 114 mm bore diameter



1748 221 mm arm rods for EC, HSJ Chucks, order 3 each80308 221 mm arm rod option for EC, HSJ Chucks81026 Donut Option for EC Chuck9894 HSJ Guiding Chuck , 114 mm bore diameter


146 mm → 386 mm capacity, 0 mm → 241 mm with jaws reversed

ADAPTORS (will adapt spindle nose of HSJ & HTJ Lathe to that of another lathe)9462 F Lathe 9465 EE Lathes9464 U Lathe 9454 EA, K Lathes9463 HA Lathe



per inch9333 Outboard spindle nose adaptor9628-04 Swivel/Stop Mechanism 9806 Spindle hose nipple1766 Spindle closure disc 9388 Guide bar & bracket9325-01 Drag bar for HSJ093 9325-11 Drag bar for HTJ0939325-02 Drag bar for HSJ143 9325-12 Drag bar for HTJ1439027-01 Roller bearing gib

specify front or rear9029 Felt way wipers, set of four


90068 Foot Pedal Spindle Speed Control 90052 Foot Pedal Power On/Off Switch

31



9244 Unbored spindle nose collet9828 Bored spindle nose collet, specify bore, 6 mm - 102 mm9268 Collet protector disc faceplate2634 Unbored protector disc9803 Bored protector disc, specify bore, 102 mm max9225 Spindle nose collet draw-in bar assembly9234 Collet draw-in bar assembly for outboard spindle nose adaptor1757 3" adaptor collet, unbored9403 3" adaptor collet, specify bore, 25 mm - 73 mm9410 3" adaptor assembly1760 5-1/2" adaptor collet, unbored9404 5-1/2" adaptor collet, specify bore, 51 mm - 137 mm9412 5-1/2" adaptor assembly

METAL (collets not included in system)9249 Hand wheel actuated 5C collet system


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EE LATHE SPECIFICATIONS

Model EE Lathes have an infinitely variable timing belt drive with the following features: spindle On/Off, speedand direction controls; jog switch for spindles; and sockets which allow connection of remote control devices forcontrol of spindle On/Off and speed functions. An optional tailstock spindle On/Off feature (co-axial) is availablefor certain models indicated below. The co-ax version of EE199 is limited to a maximum speed of 100 RPM.

The spindle bore diameter of Model EE Lathes is 98 mm. The six different models of EE Lathes represent sixdifferent bed lengths. Lathes can be purchased with motorized firecarriage and tailstock; additional sheets formotorized versions are available upon request. Lathe bed scales are a standard feature.

Accessories must be ordered separately. Additional information on individual accessories which are listed can beobtained under each accessory's respective catalog listing. For information on burners and paddles, refer to theBurner section of the catalog.


distanceH=I=

Overall heightHeight-Floor to Ways


firecarriage coverK=L=

Overall widthWeight/Shipping weight

F= Length of spindle M= Spindle Speed Range

EE125 EE171 EE199 EE227 EE255 EE283A= mm 98 98 98 98 98 98B= mm 1251 1708 1988 2267 2546 2826D= mm 349 349 349 349 349 349E= mm 295 295 295 295 295 295F= mm 305 305 305 305 305 305G= mm 914 1372 1652 1931 2210 2489H= mm 1248 1248 1248 1248 1248 1248I= mm 765 765 765 765 765 765J= mm 2083 2540 2819 3099 3378 3658K= mm 686 686 686 686 686 686L= ~kg 590/748 635/805 661/831 689/859 717/887 744/914

A= in 3-7/8 3-7/8 3-7/8 3-7/8 3-7/8 3-7/8B= in 49-1/4 67-1/4 78-1/4 89-1/4 100-1/4 111-1/4D= in 13-3/4 13-3/4 13-3/4 13-3/4 13-3/4 13-3/4E= in 11-5/8 11-5/8 11-5/8 11-5/8 11-5/8 11-5/8F= in 12 12 12 12 12 12G= in 36 54 65 76 87 98H= in 49-1/8 49-1/8 49-1/8 49-1/8 49-1/8 49-1/8I= in 30-1/8 30-1/8 30-1/8 30-1/8 30-1/8 30-1/8J= in 82 100 111 122 133 144K= in 27 27 27 27 27 27L= ~lb 1300/1650 1400/1775 1460/1835 1520/1895 1580/1955 1640/2015

M= RPM 5-270 5-270 5-270 5-100 5-100 5-100Electrical supply required 110-120V AC, 50-60 Hz single phase



EE12-111 EE125 Lathe EE12-211 EE125 Lathe Co-axEE13-111 EE171 Lathe EE13-211 EE171 Lathe Co-axEE14-111 EE199 Lathe EE14-212 EE199 Lathe Co-ax (100RPM)EE15-112 EE227 Lathe EE15-212 EE227 Lathe Co-axEE16-112 EE255 LatheEE17-112 EE283 Lathe

8984 E Firecarriage Assembly (Required)

33

EE LATHE ACCESSORIES



VALVES, FOOT PEDAL MECHANISM, AND HAND LEVER MECHANISMRotary Cock gas-oxy proport ioner , volume control and spindle a ir controlAn optional Foot Pedal Stop Mechanism allows you to hold the fire control foot pedal at any desiredposition. It automatically releases when the foot pedal is pushed.9869-01 Valve and Foot Pedal Mechanism Assembly9869-02 Valve and Foot Pedal Mechanism Assembly with Foot Pedal Stop Mechanism9869-03 Valve and Hand Lever Mechanism Assembly

Pis ton type gas -oxy proport ioner , vo lume contro l va lve9059-03 Small Proportioner Valve and

Bracket9060-02 Large Proportioner Valve and

Bracket

CHUCKSChuck measurements listed below reflect their potential based on the dimensions of the EE Lathe.Maximum measurements for all chucks, regardless of the lathe on which they are used, are listed in section3 of the catalog. For the following chucks: C=Clockwise Close, CC=Counter Clockwise Close



97023-0597024-05


97035-0597036-05




9796 Foot pedal actuating mechanism for air actuated chucking devices9797 Hand valve actuating mechanism for air actuated chucking devices9892 UC Universal Planetary 3-jaw Chuck , 92 mm bore diameter,

3 mm → 298 mm capacity, standard arm rods are 51 mm in length4467 102 mm arm rods for UC Chuck, order 3 each80481 102 mm arm rod option for UC Chuck9963 EC Universal Planetary 3-jaw Chuck , 98 mm bore diameter,



1748 221 mm arm rods for EC, HSJ Chucks, order 3 each80308 221 mm arm rod option for EC, HSJ Chucks81026 Donut Option for EC Chuck9965 KC Universal Planetary 3-jaw Chuck , 98 mm bore diameter,

37 mm → 571 mm capacity, standard rods are 152 mm in length1169 279 mm arm rods for KC Chuck, order 3 each80309 279 mm arm rod option for KC Chuck9894 HSJ Guiding Chuck , 114 mm bore diameter

6 mm → 134 mm capacity (outboard spindle nose adaptor required 9339)

34

9974 4601 Independent 4-jaw Chuck , 84 mm bore diameter146 mm → 394 mm capacity, 0 mm → 241 mm with jaws reversed

80115 Extended Jaw Set with Wrench for 4601 Chuck, 445 mm → 617 mm capacity80114 Extended Jaw Option for 4601 Chuck9976 4600 Independent 4-jaw Chuck , 98 mm bore diameter

243 mm → 489 mm capacity, 203 mm → 445 mm with jaws reversed80112 Extended Jaw Set with Wrench for 4600 Chuck, 527 mm → 580 mm capacity80111 Extended Jaw Option for 4600 Chuck

ADAPTORS (will adapt spindle nose of EE Lathe to that of another lathe)9459 F Lathe 9451 HJ Lathes9461 U Lathe 9452 EA, K Lathes9460 HA Lathe 9453 EB,KA Lathes


threads per inch9302 Optional faceplate, 2-1/2" - 12

threads per inch9334 Outboard spindle nose adaptor 9339 Outboard spindle nose adaptor


9628-05 Swivel/Stop Mechanism 9807 Spindle hose nipple1490 Spindle closure disc 9389 Guide bar & bracket9328-12 Drag bar for EE125 9328-15 Drag bar for EE2279328-13 Drag bar for EE171 9328-16 Drag bar for EE2559328-14 Drag bar for EE199 9328-17 Drag bar for EE2839008 Roller bearing gib

specify front or rear9009B Felt way wipers, set of four


90068 Foot Pedal Spindle Speed Control 90052 Foot Pedal Power On/Off Switch9594 Pyrometer Mount (T-Slot Required)



9245 Unbored spindle nose collet9829 Bored spindle nose collet, specify bore, 6 mm - 86 mm9269 Collet protector disc faceplate2634 Unbored protector disc9803 Bored protector disc, specify bore, 102 mm max9226 Spindle nose collet draw-in bar assembly9235 Collet draw-in bar assembly for outboard spindle nose adaptor1760 5-1/2" adaptor collet, unbored9404 5-1/2" adaptor collet, specify bore, 51 mm - 137 mm9413 5-1/2" adaptor assembly

STEMHEADS AND ACTUATING MECHANISM (headstock)9997 2-jaw large 9998 3-jaw large9365 Stemhead actuating mechanism (for use on headstock only)

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EJ LATHE SPECIFICATIONS

Model EJ Lathes have an infinitely variable timing belt drive with the following features: spindle On/Off, speedand direction controls; jog switch for spindles; and sockets which allow connection of remote control devices forcontrol of spindle On/Off and speed functions. An optional tailstock spindle On/Off feature (co-axial) is availablefor certain models indicated below. The co-ax version of EJ202 is limited to a maximum speed of 85 RPM.

The spindle bore diameter of Model EJ Lathes is 114 mm. The six different models of EJ Lathes represent sixdifferent bed lengths. Lathes can be purchased with motorized firecarriage and tailstock; additional sheets formotorized versions are available upon request. Lathe bed scales are a standard feature.



distanceH=I=






EJ128 EJ174 EJ202 EJ230 EJ258 EJ286A= mm 114 114 114 114 114 114B= mm 1281 1738 2018 2297 2576 2856D= mm 349 349 349 349 349 349E= mm 295 295 295 295 295 295F= mm 291 291 291 291 291 291G= mm 914 1372 1652 1931 2210 2489H= mm 1248 1248 1248 1248 1248 1248I= mm 765 765 765 765 765 765J= mm 2083 2540 2819 3099 3378 3658K= mm 686 686 686 686 686 686L= ~kg 590/748 635/805 661/831 689/859 717/887 744/914

A= in 4-1/2 4-1/2 4-1/2 4-1/2 4-1/2 4-1/2B= in 50-1/2 68-1/2 79-1/2 90-1/2 101-1/2 112-1/2D= in 13-3/4 13-3/4 13-3/4 13-3/4 13-3/4 13-3/4E= in 11-5/8 11-5/8 11-5/8 11-5/8 11-5/8 11-5/8F= in 11-1/2 11-1/2 11-1/2 11-1/2 11-1/2 11-1/2G= in 36 54 65 76 87 98H= in 49-1/8 49-1/8 49-1/8 49-1/8 49-1/8 49-1/8I= in 30-1/8 30-1/8 30-1/8 30-1/8 30-1/8 30-1/8J= in 82 100 111 122 133 144K= in 27 27 27 27 27 27L= ~lb 1300/1650 1400/1775 1460/1835 1520/1895 1580/1955 1640/2015




EJ12-111 EJ128 Lathe EJ12-211 EJ128 Lathe Co-axEJ13-111 EJ174 Lathe EJ13-211 EJ174 Lathe Co-axEJ14-111 EJ202 Lathe EJ14-212 EJ202 Lathe Co-ax (85RPM)EJ15-112 EJ230 Lathe EJ15-212 EJ230 Lathe Co-axEJ16-112 EJ258 LatheEJ17-112 EJ286 Lathe


36

EJ LATHE ACCESSORIES






Bracket

CHUCKSChuck measurements listed below reflect their potential based on the dimensions of the EJ Lathe.Maximum measurements for all chucks, regardless of the lathe on which they are used, are listed in section3 of the catalog. For the following chucks: C=Clockwise Close, CC=Counter Clockwise Close



97023-0497024-04


97035-0497036-04











37

ADAPTORS (will adapt spindle nose of EJ Lathe to that of another lathe)9462 F Lathe 9465 EE Lathes9464 U Lathe 9454 EA, K Lathes9463 HA Lathe



per inch9333 Outboard spindle nose adaptor9628-04 Swivel/Stop Mechanism 9807 Spindle hose nipple1766 Spindle closure disc 9389 Guide bar & bracket9328-12 Drag bar for EJ128 9328-15 Drag bar for EJ2309328-13 Drag bar for EJ174 9328-16 Drag bar for EJ2589328-14 Drag bar for EJ202 9328-17 Drag bar for EJ2869008 Roller bearing gib








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ME LATHE SPECIFICATIONS

Model ME Lathes have an infinitely variable timing belt drive with the following features: spindle On/Off, speedand direction controls; jog switch for spindles; and sockets which allow connection of remote control devices forcontrol of spindle On/Off and speed functions. An optional tailstock spindle On/Off feature (co-axial) is availablefor certain models indicated below. The co-ax version of ME194 is limited to a maximum speed of 100 RPM.

The spindle bore diameter of Model ME Lathes is 98 mm. ME and EE Lathes vary in radial clearance. ME Latheshave a radial clearance of 540 mm, while EE Lathes have a radial clearance of 349 mm. The six different models ofME Lathes represent six different bed lengths. Lathes can be purchased with motorized firecarriage and tailstock;additional sheets for motorized versions are available upon request. Lathe bed scales are a standard feature.



distanceH=I=






ME120 ME166 ME194 ME222 ME250 ME278A= mm 98 98 98 98 98 98B= mm 1200 1656 1937 2216 2495 2775D= mm 540 540 540 540 540 540E= mm 482 482 482 482 482 482F= mm 305 305 305 305 305 305G= mm 864 1321 1600 1880 2159 2438H= mm 1442 1442 1442 1442 1442 1442I= mm 765 765 765 765 765 765J= mm 2083 2540 2819 3099 3378 3658K= mm 686 686 686 686 686 686L= ~kg 726/885 771/941 799/969 826/996 853/1023 880/1050

A= in 3-7/8 3-7/8 3-7/8 3-7/8 3-7/8 3-7/8B= in 47-1/4 65-1/4 76-1/4 87-1/4 98-1/4 109-1/4D= in 21-1/4 21-1/4 21-1/4 21-1/4 21-1/4 21-1/4E= in 19 19 19 19 19 19F= in 12 12 12 12 12 12G= in 34 52 63 74 85 96H= in 56-3/4 56-3/4 56-3/4 56-3/4 56-3/4 56-3/4I= in 30-1/8 30-1/8 30-1/8 30-1/8 30-1/8 30-1/8J= in 82 100 111 122 133 144K= in 27 27 27 27 27 27L= ~lb 1600/1950 1700/2075 1760/2135 1820/2195 1880/2255 1940/2315




EE22-111 ME120 Lathe EE22-211 ME120 Lathe Co-axEE23-111 ME166 Lathe EE23-211 ME166 Lathe Co-axEE24-111 ME194 Lathe EE24-212 ME194 Lathe Co-ax (100 RPM)EE25-112 ME222 Lathe EE25-212 ME222 Lathe Co-axEE26-112 ME250 LatheEE27-112 ME278 Lathe


39

ME LATHE ACCESSORIES


9675 Standard Firecarriage Cover and Burner Mount9677 Standard Firecarriage Cover with Riser and Burner Mount9589 T-Slot Firecarriage Cover and Burner Mount9368-01 Rack and Pinion Burner Mount9368-11 Rack and Pinion Burner Mount and T-Slot Firecarriage Cover




Bracket

CHUCKSChuck measurements listed below reflect their potential based on the dimensions of the ME Lathe.Maximum measurements for all chucks, regardless of the lathe on which they are used, are listed in section3 of the catalog. For the following chucks: C=Clockwise Close, CC=Counter Clockwise Close



97023-0597024-05

Scroll Chuck C , 80 mm bore diameter / 2→124 & 10→156 mm capacityScroll Chuck CC , 80 mm bore diameter / 2→124 & 10→156 mm capacity

97035-0597036-05

Scroll Chuck C , 98 mm bore diameter / 2 →175 & 48 →225 mm capacityScroll Chuck CC , 98 mm bore diameter / 2 →175 & 48 →225 mm capacity







1748 221 mm arm rods for EC, HSJ Chucks, order 3 each80308 221 mm arm rod option for EC, HSJ Chucks81026 Donut Option for EC Chuck9965 KC Universal Planetary 3-jaw Chuck , 98 mm bore diameter,

37 mm → 727 mm capacity, standard rods are 152 mm in length1169 279 mm arm rods for KC Chuck, order 3 each80309 279 mm arm rod option for KC Chuck9894 HSJ Guiding Chuck , 114 mm bore diameter

6 mm → 134 mm capacity (outboard spindle nose adaptor required 9339)

40

9974 4601 Independent 4-jaw Chuck , 84 mm bore diameter146 mm → 394 mm capacity, 0 mm → 241 mm with jaws reversed

80115 Extended Jaw Set with Wrench for 4601 Chuck, 445 mm → 699 mm capacity80114 Extended Jaw Option for 4601 Chuck9976 4600 Independent 4-jaw Chuck , 98 mm bore diameter

243 mm → 489 mm capacity, 203 mm - → mm with jaws reversed80112 Extended Jaw Set with Wrench for 4600 Chuck, 527 mm → 876 mm capacity80111 Extended Jaw Option for 4600 Chuck

ADAPTORS (will adapt spindle nose of ME Lathe to that of another lathe)9459 F Lathe 9451 HJ Lathes9461 U Lathe 9452 EA, K Lathes9460 HA Lathe 9453 EB,KA Lathes





9628-05 Swivel/Stop Mechanism 9807 Spindle hose nipple1490 Spindle closure disc 9389 Guide bar & bracket9328-12 Drag bar for ME120 9328-15 Drag bar for ME2229328-13 Drag bar for ME166 9328-16 Drag bar for ME2509328-14 Drag bar for ME194 9328-17 Drag bar for ME2789008 Roller bearing gib







STEMHEADS AND ACTUATING MECHANISM (headstock)9997 2-jaw large 9998 3-jaw large9365 Stemhead actuating mechanism (for use on headstock only)

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41

MJ LATHE SPECIFICATIONS

Model MJ Lathes have an infinitely variable timing belt drive with the following features: spindle On/Off, speedand direction controls; jog switch for spindles; and sockets which allow connection of remote control devices forcontrol of spindle On/Off and speed functions. An optional tailstock spindle On/Off feature (co-axial) is availablefor certain models indicated below. The co-ax version of MJ197 is limited to a maximum speed of 85 RPM.

The spindle bore diameter of Model MJ Lathes is 114 mm. MJ and EJ Lathes vary in radial clearance. MJ Latheshave a radial clearance of 540 mm, while EJ Lathes have a radial clearance of 349 mm. The six different models ofMJ Lathes represent six different bed lengths. Lathes can be purchased with motorized firecarriage and tailstock;additional sheets for motorized versions are available upon request. Lathe bed scales are a standard feature.



distanceH=I=






MJ123 MJ169 MJ197 MJ225 MJ253 MJ281A= mm 114 114 114 114 114 114B= mm 1230 1686 1967 2246 2525 2805D= mm 540 540 540 540 540 540E= mm 482 482 482 482 482 482F= mm 291 291 291 291 291 291G= mm 864 1321 1600 1880 2159 2438H= mm 1442 1442 1442 1442 1442 1442I= mm 765 765 765 765 765 765J= mm 2083 2540 2819 3099 3378 3658K= mm 686 686 686 686 686 686L= ~kg 726/885 771/941 799/969 826/996 853/1023 880/1050

A= in 4-1/2 4-1/2 4-1/2 4-1/2 4-1/2 4-1/2B= in 48-1/2 66-1/2 77-1/2 88-1/2 99-1/2 110-1/2D= in 21-1/4 21-1/4 21-1/4 21-1/4 21-1/4 21-1/4E= in 19 19 19 19 19 19F= in 11-1/2 11-1/2 11-1/2 11-1/2 11-1/2 11-1/2G= in 34 52 63 74 85 96H= in 56-3/4 56-3/4 56-3/4 56-3/4 56-3/4 56-3/4I= in 30-1/8 30-1/8 30-1/8 30-1/8 30-1/8 30-1/8J= in 82 100 111 122 133 144K= in 27 27 27 27 27 27L= ~lb 1600/1950 1700/2075 1760/2135 1820/2195 1880/2255 1940/2315




EJ22-111 MJ123 Lathe EJ22-211 MJ123 Lathe Co-axEJ23-111 MJ169 Lathe EJ23-211 MJ169 Lathe Co-axEJ24-111 MJ197 Lathe EJ24-212 MJ197 Lathe Co-ax (85 RPM)EJ25-112 MJ225 Lathe EJ25-212 MJ225 Lathe Co-axEJ26-112 MJ253 LatheEJ27-112 MJ281 Lathe


42

MJ LATHE ACCESSORIES


9675 Standard Firecarriage Cover and Burner Mount9677 Standard Firecarriage Cover with Riser and Burner Mount9589 T-Slot Firecarriage Cover and Burner Mount9368-01 Rack and Pinion Burner Mount9368-11 Rack and Pinion Burner Mount and T-Slot Firecarriage Cover




Bracket

CHUCKSChuck measurements listed below reflect their potential based on the dimensions of the MJ Lathe.Maximum measurements for all chucks, regardless of the lathe on which they are used, are listed in section3 of the catalog. For the following chucks: C=Clockwise Close, CC=Counter Clockwise Close



97023-0497024-04

Scroll Chuck C , 80 mm bore diameter / 2→124 & 10→156 capacityScroll Chuck CC , 80 mm bore diameter / 2→124 & 10→156 capacity

97035-0497036-04

Scroll Chuck C , 114 mm bore diameter / 2 →175 & 48 →225 mm capacityScroll Chuck CC , 114 mm bore diameter / 2 →175 & 48 →225 mm capacity










43

ADAPTORS (will adapt spindle nose of MJ Lathe to that of another lathe)9462 F Lathe 9465 EE Lathes9464 U Lathe 9454 EA, K Lathes9463 HA Lathe


threads per inch9310 Optional faceplate, 1” - 16 threads

per inch9333 Outboard spindle nose adaptor9628-04 Swivel/Stop Mechanism 9807 Spindle hose nipple1766 Spindle closure disc 9389 Guide bar & bracket9328-12 Drag bar for MJ123 9328-15 Drag bar for MJ2259328-13 Drag bar for MJ169 9328-16 Drag bar for MJ2539328-14 Drag bar for MJ197 9328-17 Drag bar for MJ2819008 Roller bearing gib








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44

ESA LATHE SPECIFICATIONS

Model ESA Lathes have an infinitely variable timing belt drive with the following features: spindle On/Off, speedand direction controls; jog switch for spindles; and sockets which allow connection of remote control devices forcontrol of spindle On/Off and speed functions. An optional tailstock spindle On/Off feature (co-axial) is availablefor certain models indicated below. The co-ax version of ESA194 is limited to a maximum speed of 60 RPM.

The spindle bore diameter of Model ESA Lathes is 184 mm. The six different models of ESA Lathes represent sixdifferent bed lengths. Lathes can be purchased with motorized firecarriage and tailstock; additional sheets formotorized versions are available upon request. Lathe bed scales are a standard feature.



distanceH=I=






ESA120 ESA166 ESA194 ESA222 ESA250 ESA278A= mm 184 184 184 184 184 184B= mm 1200 1656 1937 2216 2495 2775D= mm 349 349 349 349 349 349E= mm 295 295 295 295 295 295F= mm 337 337 337 337 337 337G= mm 864 1321 1600 1880 2159 2438H= mm 1289 1289 1289 1289 1289 1289I= mm 765 765 765 765 765 765J= mm 2083 2540 2819 3099 3378 3658K= mm 686 686 686 686 686 686L= ~kg 635/794 680/851 708/878 735/905 762/932 789/959





EA12-111 ESA120 Lathe EA12-211 ESA120 Lathe Co-axEA13-111 ESA166 Lathe EA13-211 ESA166 Lathe Co-axEA14-111 ESA194 Lathe EA14-212 ESA194 Lathe Co-ax (60 RPM)EA15-112 ESA222 Lathe EA15-212 ESA222 Lathe Co-axEA16-112 ESA250 LatheEA17-112 ESA278 Lathe


45

ESA LATHE ACCESSORIES






Bracket

CHUCKSChuck measurements listed below reflect their potential based on the dimensions of the ESA Lathe.Maximum measurements for all chucks, regardless of the lathe on which they are used, are listed in section3 of the catalog. For the following chucks: C=Clockwise Close, CC=Counter Clockwise Close

9276 1 / 3 2 " t o 1 / 2 " Dril l Chuck , 1 mm → 13 mm capacity9427 3 / 1 6 " t o 3 / 4 " Dril l Chuck , 5 mm → 19 mm capacity9435 3 / 1 6 " t o 1 - 1 / 3 2 " Dril l Chuck , 5 mm → 26 mm capacity97035-0697036-06



9964 EC Universal Planetary 3-jaw Chuck , 134 mm bore diameter,25 mm → 418 mm capacity, standard rods are 114 mm in length

9896 ESC Universal Planetary 3-jaw Chuck , 184 mm bore diameter,25 mm → 579 mm capacity, standard rods are 114 mm in length

9971 HSJ Universal Planetary 6-jaw Chuck , 134 mm bore diameter6 mm → 171 mm inner jaw capacity, standard rods are 51 mm in length27 mm → 418 mm outer jaw capacity, standard rods are 114 mm in length

9895 ESJ Universal Planetary 6-jaw Chuck , 184 mm bore diameter6 mm → 222 mm inner jaw capacity, standard rods are 76 mm in length22 mm → 604 mm outer jaw capacity, standard rods are 114 mm in length

1748 221 mm arm rods for EC, ESC, HSJ, ESJ Chucks, order 3 each80308 221 mm arm rod option for EC, ESC, HSJ, ESJ Chucks81026 Donut Option for EC, ESC Chuck9966 KC Universal Planetary 3-jaw Chuck , 184 mm bore diameter,

37 mm → 571 mm capacity, standard rods are 152 mm in length1169 279 mm arm rods for KC Chuck, order 3 each80309 279 mm arm rod option for KC Chuck9893 ESA Guiding Chuck , 184 mm bore diameter


146 mm → 394 mm capacity, 0 mm → 241 mm with jaws reversed80115 Extended Jaw Set with Wrench for 4601 Chuck, 445 mm → 617 mm capacity80114 Extended Jaw Option for 4601 Chuck9977 4600 Independent 4-jaw Chuck , 184 mm bore diameter


46

ADAPTORS (will adapt spindle nose of ESA and K Lathes to that of another lathe)9467 U Lathe 9468 EE Lathes9466 HA Lathe 9455 EB,KA Lathes9469 HJ Lathes



threads per inch9335 Outboard spindle nose adaptor9628-06 Swivel/Stop Mechanism 9807 Spindle hose nipple2159 Spindle closure disc 9389 Guide bar & bracket9328-02 Drag bar for ESA120 9328-05 Drag bar for ESA2229328-03 Drag bar for ESA166 9328-06 Drag bar for ESA2509328-04 Drag bar for ESA194 9328-07 Drag bar for ESA2789008 Roller bearing gib




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47

ESB LATHE SPECIFICATIONS

Model ESB Lathes have an infinitely variable timing belt drive with the following features: spindle On/Off, speedand direction controls; jog switch for spindles; and sockets which allow connection of remote control devices forcontrol of spindle On/Off and speed functions. An optional tailstock spindle On/Off feature (co-axial) is availablefor certain models indicated below. The co-ax version of ESB192 is limited to a maximum speed of 50 RPM.

The spindle bore diameter of Model ESB Lathes is 209 mm. ESB Lathes have the same spindle nose and bore asKA Lathes. The six different models of ESA Lathes represent six different bed lengths. Lathes can be purchasedwith motorized firecarriage and tailstock; additional sheets for motorized versions are available upon request.Lathe bed scales are a standard feature.



distanceH=I=






ESB119 ESB165 ESB192 ESB220 ESB248 ESB276A= mm 209 209 209 209 209 209B= mm 1187 1645 1924 2203 2483 2762D= mm 349 349 349 349 349 349E= mm 295 295 295 295 295 295F= mm 362 362 362 362 362 362G= mm 864 1321 1600 1880 2159 2438H= mm 1289 1289 1289 1289 1289 1289I= mm 765 765 765 765 765 765J= mm 2083 2540 2819 3099 3378 3658K= mm 686 686 686 686 686 686L= ~kg 635/794 680/851 708/878 735/905 762/932 789/959





EB12-111 ESB119 Lathe EB12-211 ESB119 Lathe Co-axEB13-111 ESB165 Lathe EB13-211 ESB165 Lathe Co-axEB14-111 ESB192 Lathe EB14-212 ESB192 Lathe Co-ax (50 RPM)EB15-112 ESB220 Lathe EB15-212 ESB220 Lathe Co-axEB16-112 ESB248 LatheEB17-112 ESB276 Lathe


48

ESB LATHE ACCESSORIES






Bracket

CHUCKSChuck measurements listed below reflect their potential based on the dimensions of the ESB Lathe.Maximum measurements for all chucks, regardless of the lathe on which they are used, are listed in section3 of the catalog. For the following chucks: C=Clockwise Close, CC=Counter Clockwise Close

9277 1 / 3 2 " t o 1 / 2 " Dril l Chuck , 1 mm → 13 mm capacity9428 3 / 1 6 " t o 3 / 4 " Dril l Chuck , 5 mm → 19 mm capacity9436 3 / 1 6 " t o 1 - 1 / 3 2 " Dril l Chuck , 5 mm → 26 mm capacity9967 KC Universal Planetary 3-jaw Chuck , 209 mm bore diameter,

37 mm → 571 mm capacity, standard rods are 152 mm in length1169 279 mm arm rods for KC Chuck, order 3 each80309 279 mm arm rod option for KC Chuck9978 4600 Independent 4-jaw Chuck , 209 mm bore diameter


49

ADAPTORS (will adapt spindle nose of ESB and KA Lathes to that of another lathe)9471 U Lathe 9472 EE Lathes9470 HA Lathe 9474 EA,K Lathes9473 HJ Lathes



threads per inch9336 Outboard spindle nose adaptor9628-08 Swivel/Stop Mechanism 9807 Spindle hose nipple1931 Spindle closure disc 9389 Guide bar & bracket9328-02 Drag bar for ESB119 9328-05 Drag bar for ESB2209328-03 Drag bar for ESB165 9328-06 Drag bar for ESB2489328-04 Drag bar for ESB192 9328-07 Drag bar for ESB2769008 Roller bearing gib




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50

K, KS, KT LATHE SPECIFICATIONS

Model K Lathes have an infinitely variable timing belt drive with the following features: spindle On/Off, speedand direction controls; jog switch for spindles; and sockets which allow connection of remote control devices forcontrol of spindle On/Off and speed functions. An optional tailstock spindle On/Off feature (co-axial) is availablefor all models.

The spindle bore diameter of Model K Lathes is 175 mm, however, the spindle nose configuration is the same asthe ESA Lathe which allows the same spindle mounting accessories to be used on either machine. The K, KS andKT Lathes differ in the radial clearance to the bed. Lathes can be purchased with motorized firecarriage andtailstock; additional sheets for motorized versions are available upon request. Lathe bed scales are a standardfeature.

Accessories must be ordered separately. Additional information on individual accessories can be obtained undereach accessory's respective catalog listing. For information on burners and paddles, refer to the Burner section ofthe catalog.



I= Height-Floor to WaysD= Radial clearance above heat shield J= Overall lengthE= Radial clearance above T-slot



K192 KS192 KT192A= mm 175 175 175B= mm 1918 1918 1918D= mm 441 530 619E= mm 393 482 571F= mm 391 391 391G= mm 1575 1575 1575H= mm 1460 1549 1638I= mm 822 822 822J= mm 2945 2945 2945K= mm 756 756 756L= ~kg 953/1179 1043/1270 1135/1362

A= in 6-7/8 6-7/8 6-7/8B= in 75-1/2 75-1/2 75-1/2D= in 17-3/8 20-7/8 24-3/8E= in 15-1/2 19 22-1/2F= in 15-3/8 15-3/8 15-3/8G= in 62 62 62H= in 57-1/2 61 64-1/2I= in 32-3/8 32-3/8 32-3/8J= in 112 112 112K= in 29-3/4 29-3/4 29-3/4L= ~lb 2100/2600 2300/2800 2500/3000




K13-111 K192 Lathe K13-211 K192 Lathe Co-axK23-111 KS192 Lathe K23-211 KS192 Lathe Co-axK33-111 KT192 Lathe K33-211 KT192 Lathe Co-ax

8985 K Firecarriage Assembly (Required)

51

K LATHE ACCESSORIES



VALVES AND FOOT PEDAL MECHANISMRotary Cock gas-oxy proport ioner , volume control and spindle a ir control9053 Valve9316 Foot Pedal Mechanism for 90539392 Foot Pedal Stop Mechanism for 9316



Bracket

CHUCKSChuck measurements listed below reflect their potential based on the dimensions of the K Lathe. Maximummeasurements for all chucks, regardless of the lathe on which they are used, are listed in section 3 of thecatalog. For the following chucks: C=Clockwise Close, CC=Counter Clockwise Close

9276 1 / 3 2 " t o 1 / 2 " Dril l Chuck , 1 mm → 13 mm capacity9427 3 / 1 6 " t o 3 / 4 " Dril l Chuck , 5 mm → 19 mm capacity9435 3 / 1 6 " t o 1 - 1 / 3 2 " Dril l Chuck , 5 mm → 26 mm capacity97035-0697036-06



9964 EC Universal Planetary 3-jaw Chuck , 134 mm bore diameter,25 mm → 418 mm capacity, standard rods are 114 mm in length

9896 ESC Universal Planetary 3-jaw Chuck , 175 mm bore diameter,25 mm → 579 mm capacity, standard rods are 114 mm in length

9971 HSJ Universal Planetary 6-jaw Chuck , 134 mm bore diameter6 mm → 171 mm inner jaw capacity, standard rods are 51 mm in length27 mm → 418 mm outer jaw capacity, standard rods are 114 mm in length

9895 ESJ Universal Planetary 6-jaw Chuck , 175 mm bore diameter6 mm → 222 mm inner jaw capacity, standard rods are 76 mm in length22 mm → 604 mm outer jaw capacity, standard rods are 114 mm in length

1748 221 mm arm rods for EC, ESC, HSJ, ESJ Chucks, order 3 each80308 221 mm arm rod option for EC, ESC, HSJ, ESJ Chucks81026 Donut Option for EC, ESC Chuck9966 KC Universal Planetary 3-jaw Chuck , 175 mm bore diameter,

37 mm → 727 mm capacity, standard rods are 152 mm in length1169 279 mm arm rods for KC Chuck, order 3 each80309 279 mm arm rod option for KC Chuck9893 ESA Guiding Chuck , 175 mm bore diameter


146 mm → 394 mm capacity, 0 mm → 241 mm with jaws reversed80115 Extended Jaw Set with Wrench for 4601 Chuck, 445 mm → 699 mm capacity80114 Extended Jaw Option for 4601 Chuck9977 4600 Independent 4-jaw Chuck , 184 mm bore diameter


52

ADAPTORS (will adapt spindle nose of ESA and K Lathes to that of another lathe)9467 U Lathe 9468 EE Lathes9466 HA Lathe 9455 EB,KA Lathes9469 HJ Lathes



threads per inch9337 Outboard spindle nose adaptor9628-07 Swivel/Stop Mechanism 9807 Spindle hose nipple1905 Spindle closure disc9329-03 Drag bar90066 Foot Pedal Spindle On/Off Control 90067 Remote motor control, Speed-

On/Off90068 Foot Pedal Spindle Speed Control 90052 Foot Pedal Power On/Off Switch9594 Pyrometer Mount (T-Slot Required)

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53

KA, KSA, KTA LATHE SPECIFICATIONS

Model KA Lathes have an infinitely variable timing belt drive with the following features: spindle On/Off, speedand direction controls; jog switch for spindles; and sockets which allow connection of remote control devices forcontrol of spindle On/Off and speed functions. An optional tailstock spindle On/Off feature (co-axial) is availablefor all models.

The spindle bore diameter of Model KA Lathes is 209 mm, however, the spindle nose configuration is the same asthe ESB Lathe which allows the same spindle mounting accessories to be used on either machine. The KA, KSAand KTA Lathes differ in the radial clearance to the bed. Lathes can be purchased with motorized firecarriage andtailstock; additional sheets for motorized versions are available upon request. Lathe bed scales are a standardfeature.







KA192 KSA192 KTA192A= mm 209 209 209B= mm 1918 1918 1918D= mm 441 530 619E= mm 393 482 571F= mm 391 391 391G= mm 1575 1575 1575H= mm 1460 1549 1638I= mm 822 822 822J= mm 2945 2945 2945K= mm 756 756 756L= ~kg 953/1179 1043/1270 1135/1362





KA13-111 KA192 Lathe KA13-211 KA192 Lathe Co-axKA23-111 KSA192 Lathe KA23-211 KSA192 Lathe Co-axKA33-111 KTA192 Lathe KA33-211 KTA192 Lathe Co-ax


54

KA LATHE ACCESSORIES






Bracket

CHUCKSChuck measurements listed below reflect their potential based on the dimensions of the KA Lathe.Maximum measurements for all chucks, regardless of the lathe on which they are used, are listed in section3 of the catalog. For the following chucks: C=Clockwise Close, CC=Counter Clockwise Close

9277 1 / 3 2 " t o 1 / 2 " Dril l Chuck , 1 mm → 13 mm capacity9428 3 / 1 6 " t o 3 / 4 " Dril l Chuck , 5 mm → 19 mm capacity9436 3 / 1 6 " t o 1 - 1 / 3 2 " Dril l Chuck , 5 mm → 26 mm capacity9967 KC Universal Planetary 3-jaw Chuck , 209 mm bore diameter,

37 mm → 727 mm capacity, standard rods are 152 mm in length1169 279 mm arm rods for KC Chuck, order 3 each80309 279 mm arm rod option for KC Chuck9978 4600 Independent 4-jaw Chuck , 209 mm bore diameter


ADAPTORS (will adapt spindle nose of ESB and KA Lathes to that of another lathe)9471 U Lathe 9472 EE Lathes9470 HA Lathe 9474 EA,K Lathes9473 HJ Lathes



threads per inch9336 Outboard spindle nose adaptor9628-08 Swivel/Stop Mechanism 9807 Spindle hose nipple1931 Spindle closure disc9329-03 Drag bar90066 Foot Pedal Spindle On/Off Control 90067 Remote motor control, Speed-


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KB, KSB, KTB LATHE SPECIFICATIONS

Model KB Lathes have an infinitely variable timing belt drive with the following features: spindle On/Off, speedand direction controls; jog switch for spindles; and sockets which allow connection of remote control devices forcontrol of spindle On/Off and speed functions. An optional tailstock spindle On/Off feature (co-axial) is availablefor all models.

The spindle bore diameter of Model KB Lathes is 260 mm. The KB, KSB and KTB Lathes differ in the radialclearance to the bed. Lathes can be purchased with motorized firecarriage and tailstock; additional sheets formotorized versions are available upon request. Lathe bed scales are a standard feature.







KB197 KSB197 KTB197A= mm 260 260 260B= mm 1968 1968 1968D= mm 441 530 619E= mm 393 482 571F= mm 365 365 365G= mm 1575 1575 1575H= mm 1460 1549 1638I= mm 822 822 822J= mm 2945 2945 2945K= mm 756 756 756L= ~kg 953/1179 1043/1270 1135/1362





KB13-111 KB197 Lathe KB13-211 KB197 Lathe Co-axKB23-111 KSB197 Lathe KB23-211 KSB197 Lathe Co-axKB33-111 KTB197 Lathe KB33-211 KTB197 Lathe Co-ax


56

KB LATHE ACCESSORIES






Bracket

CHUCKSChuck measurements listed below reflect their potential based on the dimensions of the KB Lathe.Maximum measurements for all chucks, regardless of the lathe on which they are used, are listed in section3 of the catalog. For the following chucks: C=Clockwise Close, CC=Counter Clockwise Close

9527 1 / 3 2 " t o 1 / 2 " Dril l Chuck , 1 mm → 13 mm capacity9528 3 / 1 6 " t o 3 / 4 " Dril l Chuck , 5 mm → 19 mm capacity9529 3 / 1 6 " t o 1 - 1 / 3 2 " Dril l Chuck , 5 mm → 26 mm capacity9891 KCB Universal Planetary 3-jaw Chuck , 260 mm bore diameter,

44 mm → 754 mm capacity, standard rods are 152 mm in length7578 279 mm arm rods for KC Chuck, order 3 each80307 279 mm arm rod option for KC Chuck

ADAPTORS (will adapt spindle nose of KB Lathe to that of another lathe)9819 EA,K Lathe

MISCELLANEOUS ACCESSORIES9305 Standard faceplate, 89 mm bore

(3-1/2 inch)9340 Outboard spindle nose adaptor9628-09 Swivel/Stop Mechanism 9807 Spindle hose nipple80386 Spindle closure disc9329-13 Drag bar90066 Foot Pedal Spindle On/Off Control 90067 Remote motor control, Speed-


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MODEL D VERTICAL SEALING MACHINE SPECIFICATIONS

The basic concept of the Vertical Sealing Machine is that the fires rotate while the work stands still. One of thepieces to be joined is supported above the fires, and the other is supported through the axis of the rotating burnersystem.

There are three coaxial movements along the axis of the rotating fire head. The first is the fire head itself, whichrotates at approximately 100 rpm. One of the handwheels at the front face of the machine serves to move the firehead vertically over a 108 mm (4-1/4 inch) range. This motion, together with variable adjustment preselection ofthe burner tip angle and radius, gives complete control over the position of the heating zone.

The second movement, completely independent of the first, consists of a double walled tubular member with athreaded nose, to which many types of glass or metal chucking devices may be attached. The total verticalmovement of the mandrel is 203 mm (8 inches), permitting a full 89 mm (3-1/2 inch) range regardless of theposition of the fires.

The third movement involves a precision positioner with 64 mm (2-1/2 inches) of vertical movement, and a quickrelease positioner clamp which holds a hollow 13 mm (1/2 inch) diameter mandrel extending throughout the othermandrels. This mandrel provides the non-intersecting support required through the axis of the machine and holdsstems, metal seals, etc., in a fixed position with respect to the bulb or device being supported. It allows freemovement of the fires and chucking mandrel. This inner mandrel is hollow, and its lower end is connected to theselector pressure valve, so that tubulated stems may be readily sealed to blanks.

The Model D Vertical Sealing Machine is equipped with gas-oxy proportioner valve (9003), air valve (selection &volume control) (9004), foot pedals, and a burner assembly of six single jet tips (9145).

A= Overall height, alone D= Overall depthB= Overall height, with work support system E= Weight/Shipping weightC= Overall width F= Burner assembly RPM

VS DA= mm 1232 in 48-1/2B= mm 1759 in 69-1/4C= mm 438 in 17-1/4D= mm 540 in 21-1/4E= ~kg 82/127 ~lb 180/280

F= RPM 100Electrical supply required 110-120V AC, 50-60 Hz single phase


OPTIONAL WORK SUPPORT SYSTEMS (Only one can be used at a time.)

Polar Coordinate Sys tem . Consists of a single, precision ground steel support column which standsvertically at the rear of the machine. This column supports the swinging and rotating support bars to which theclamps or chucking devices are attached. Weight: 25 lbs (12 kg)

Three Dimensional Coordinate System. Consists of double, precision steel support columns with crossbars and appropriate rack and pinion and pulley mechanisms. Provides for three dimensional movement of thework support bracket. Work may be moved up or down, right or left, in or out by turning the appropriatehandwheel or knob. In addition, the work may be rotated in the vertical plane. Weight: 65 lbs (29 kg)

"PELICAN" CLAMP (optional)

The "Pelican" clamp (so named because it resembles a pelican) is designed to hold tubing from 1/2 inch diameterto 3 inch diameter at a constant axial distance from a 3/4 inch bar.


9000 Model D Vertical Seal 9099 Pelican Clamp9001 Polar Coordinate System 9003 Gas-Oxy Valve9002 Three Dimensional Coordinate

System90049145

Air ValveBurner Assembly

58

BURNER ASSEMBLY

Six single jet stainless steel burner tips along with sidearms, manifolds, clamps, and gaskets are standard with theVertical Sealing Machine. A replacement assembly can be ordered and is listed on the previous page.

Quantity Part No. Descr ipt ion6 8265 Stainless Steel Single Jet Tip12 8219 Sidearm6 82567 Top Clamp, Front6 7226 Top Clamp Screw6 1138 Bottom Clamp6 5651 Bottom Clamp Screw6 1136 Manifold Block6 1135 Block Gasket1 1131 Tip Wrench

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59

VERTICAL HSA & HSJ LATHES SPECIFICATIONS

The HSA-V and HSJ-V Lathes are vertical versions of our standard HSA and HSJ horizontal lathes. Spindle noseaccessories for the standard horizontal lathes will fit their vertical counterparts. See catalog pages HA and HJ forlistings of these accessories.

The spindle speed control for the vertical machines is the 9540 Control, which is a separate control box 140 mmhigh x 483 mm wide x 318 mm deep. The Vertical Lathe is available with a valve and mechanism very similar tothe standard valve available for the horizontal machines, except that the foot pedal mechanism is more complex.


distanceH=I=

Table HeightOverall height

D= Radial clearance above heat shield J= Overall widthE= Radial clearance above T-slot


Overall depthWeight/Shipping weight


HSAV093 HSJV093A= mm 67 114B= mm 854 854D= mm 232 232E= mm 190 190F= mm 238 241G= mm 664 664H= mm 690 690I= mm 2010 2010J= mm 940 940K= mm 838 838L= ~kg 370/460 370/460

A= in 2-5/8 4-1/2B= in 33-5/8 33-5/8D= in 9-1/8 9-1/8E= in 7-1/2 7-1/2F= in 9-3/8 9-1/2G= in 26-1/8 26-1/8H= in 27-1/8 27-1/8I= in 79-1/8 79-1/8J= in 37 37K= in 33 33L= ~lb 810/1010 810/1010

M= RPM 10-300 10-240Electrical supply required 110-120V AC, 50-60 Hz single phase



9711 HSAV093 Lathe 9540 9713 HSAV093 Lathe 9540 with Valve9712 HSJV093 Lathe 9540 9714 HSJV093 Lathe 9540 with Valve

9715 Valve and Footpedal Mechanism

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60

HORIZONTAL/VERTICAL U LATHE SPECIFICATIONS

The H/V U Lathe has an infinitely variable "V" belt drive with the following features: spindle On/Off, speed anddirection controls; tailstock spindle On/Off switch; jog switch for spindles; and sockets which allow connectionof remote control devices for control of spindle On/Off and speed functions. The lathe may be rotated fromhorizontal through 90˚ to vertical or stopped anywhere in between. Due to the mechanics of counterweighting thetailstock, some restrictions apply to the mounting of accessories to the outboard side of the tailstock.

Standard features include a rack and pinion firecarriage burner bracket and a lathe bed scale. The H/V U Lathe canbe purchased with motorized firecarriage and tailstock; additional sheets for motorized versions are available uponrequest.

Accessories must be ordered separately, see catalog pages U for listings of these accessories. Additionalinformation on individual accessories which are listed can be obtained under each accessory’s respective cataloglisting. For information on burners and paddles, refer to the Burner section of the catalog.



D= Radial clearance above heat shield J= Overall widthE= Radial clearance above T-slot

firecarriage coverK= Overall depth


H/V U077A= mm 79B= mm 772D= mm 149E= mm 113F= mm 167G= mm 635H= mm 1822J= mm 1511K= mm 775L= ~kg 282/341

A= in 3-1/8B= in 30-3/8D= in 5-7/8E= in 4-7/16F= in 6-9/16G= in 25H= in 71-3/4J= in 59-1/2K= in 30-1/2L= ~lb 620/750



Part No. Model

U11-211VH1 H/V U077 Lathe Co-axU11-221VH1 H/V U077 Lathe Co-ax (220V AC)

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BENCHES

Benches are available for all Litton bench model lathes. They are designed for lathes that have drivescompletely above the table. Two types of benches are available; plumbed and basic. Benches may beordered undrilled, drilled for a specific lathe, or drilled and mounted to a specific lathe.

Plumbed benches have a stainless steel top and a black backboard. They are plumbed with three manifolds,one for gas, one for air and one for oxygen. There is a cut off needle valve, for each manifold where thegas, air or oxygen would be connected to the lathe. (See the three valve handles on left side of the bench inthe drawing.) These same manifolds also supply gas and oxygen for a hand torch, and gas and air for anannealing burner. Again, there are cut off needle valves here also. (See the four valve handles on the rightside of the bench in drawing.)

Basic benches are not plumbed and do not have a backboard.

Plumbed Bench

Basic Bench

D i m e n s i o n s Metric E n g l i s hFor Lathe Height Depth Length Height Depth LengthF053 705 mm 610 mm 1219 mm 27-3/4" 24" 48"U077, HSA093HSJ093, HTJ093

705 mm 610 mm 1829 mm 27-3/4" 24" 72"

HSJ143, HTJ143 705 mm 610 mm 2184 mm 27-3/4" 24" 86"

F 0 5 3 U 0 7 7 HSA093HSJ093

HSJ143 HTJ093 HTJ143

Plumbed Bench with undrilled top 9043-01 9044-01 9044-01 9045-01 9044-51 9045-51Plumbed Bench drilled for lathe 9043-02 9044-02 9044-04 9045-02 9044-54 9045-52Plumbed Bench with lathe installed 9043-03 9044-03 9044-05 9045-03 9044-55 9045-53

Bas ic Bench with undrilled top 9043-11 9044-11 9044-11 9045-11 9044-11 9045-11Bas ic Bench drilled for lathe 9043-12 9044-12 9044-14 9045-12 9044-14 9045-12Bas ic Bench with lathe installed 9043-13 9044-13 9044-15 9045-13 9044-15 9045-13

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Section 3

Chucks

64

FACEPLATES

A = Bore diameter and threadB = Outer diameter of faceplateX = The distance from the end

of the spindle nose to theface of the faceplate

Listed on the chart below are model numbers for both Standard Faceplates and Faceplates with an optional,alternate bore diameter. Faceplates are supplied with one mounting wrench per pair. Modifications toFaceplates for the purpose of accommodating the chucks of other manufacturers are available upon specialrequest. Faceplates are supplied with screws. Some faceplates use 3 screws, others use 6 screws.

F U HA HJ, EJ EE EA, K EB,KA KBStandard Faceplate Part Numbers, Replacement Screws Part Numbers, and Specifications

F/P # 9296 9298 9299 9300 9301 9303 9304 9305

Wrench # 52045-187

52045-187

52045-187

52045-187

52045-250

52045-250

52045-250

Screw # 7146 7148 7147 7147 7145 7145 7145 50069

A 1"16 thread

1-1/4"16 thread

1-1/4"16 thread

1-1/4"16 thread

1-1/4"16 thread

1-1/4"16 thread

4-1/4"12 thread

89 mm3-1/2"

B 81 mm3-3/16"

138 mm5-7/16"

138 mm5-7/16"

190 mm7-1/2"

184 mm7-1/4"

272 mm10-3/4"

307 mm12-1/16"

324 mm12-3/4"

X 13.65 mm.5375"

10.16 mm.400"

19.05 mm.750"

15.01 mm.591"

14.10 mm.555"

13.34 mm.525"

10.16 mm.400"

26.67 mm1.050"

F U HA HJ, EJ EE EA, K EB,KA KBOptional Faceplate Part Numbers, Replacement Screws Part Numbers, and Specifications

F/P # 9308 9309 9310 9302 9306 9307

Wrench # 52045-187

52045-187

52045-187

52045-250

52045-250

52045-250

Screw # 7148 7147 7147 7145 7145 7145

A 1"16 thread

1"16 thread

1"16 thread

2-1/2"12 thread

4-1/4"12 thread

1-1/4"16 thread

B 138 mm5-7/16"

138 mm5-7/16"

190 mm7-1/2"

184 mm7-1/4"

272 mm10-3/4"

307 mm12-1/16"

X 10.16 mm.400"

19.05 mm.750"

15.01 mm591"

14.10 mm.555"

13.34 mm.525"

10.16 mm.400"

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DRILL CHUCKS

A = Bore diameter of chuckB = Outer diameter of faceplateC = Diameter of chuck baseD = Approximate length of chuck,

jaws closedX = The distance from the end of

the spindle nose to the face ofthe faceplate

There are three sizes of Drill Chucks. Model numbers are listed below. Chucks come with a mountingwrench only. Wrenches for the Drill Chucks are not supplied as hand tightening is sufficient.

Capacity C D

DC1 1 mm to 13 mm1/32" to 1/2"

51 mm2"

93 mm3-9/16"

DC2 5 mm to 19 mm3/16" to 3/4"

70 mm2-3/4"

126 mm4-7/8"

DC3 5 mm to 26 mm3/16" to 1-1/32"

78 mm3-1/16"

154 mm5-15/16"

F U HA HJ, EJ EE EA, K EB, KA KBDC1 # 9270 9272 9273 9274 9275 9276 9277 9527DC2 # 9421 9423 9424 9425 9426 9427 9428 9528DC3 # 9429 9431 9432 9433 9434 9435 9436 9529

Wrench # 52045-187

52045-187

52045-187

52045-187

52045-250

52045-250

52045-250

Screw # 7146 7148 7147 7147 7145 7145 7145 50069

B 81 mm3-3/16"

138 mm5-7/16"

138 mm5-7/16"

190 mm7-1/2"

184 mm7-1/4"

272 mm10-3/4"

307 mm12-1/16"

324 mm12-3/4"

X 13.65 mm.5375"

10.16 mm.400"

19.05 mm.750"

15.01 mm.591"

14.10 mm.555"

13.34 mm.525"

10.16 mm.400"

26.67 mm1.050"

DC1 # 9270 9272 9273 9274 9275 9276 9277 9527

A 13 mm1/2"

13 mm1/2"

13 mm1/2"

13 mm1/2"

13 mm1/2"

13 mm1/2"

13 mm1/2"

13 mm1/2"

Weight 1 kg2-1/4 lb

1.4 kg3 lb

1.8 kg4 lb

2.4 kg5-1/4 lb

2.3 kg5 lb

3.2 kg7 lb

4.6 kg10 lb

6.4 kg14 lb

DC2 # 9421 9423 9424 9425 9426 9427 9428 9528

A 20 mm13/16"

20 mm13/16"

20 mm13/16"

20 mm13/16"

20 mm13/16"

20 mm13/16"

20 mm13/16"

20 mm13/16"

Weight 2.3 kg5 lb

2.5 kg5-1/2 lb

3 kg6-3/4 lb

3.6 kg8 lb

3.4 kg7-1/2 lb

4.7 kg10-1/4 lb

5.9 kg13 lb

7.7 kg17 lb

DC3 # 9429 9431 9432 9433 9434 9435 9436 9529

A 20 mm13/16"

25.4 mm1"

25.4 mm1"

25.4 mm1"

25.4 mm1"

25.4 mm1"

25.4 mm1"

25.4 mm1"

Weight 3.2 kg7 lb

3.5 kg7-3/4 lb

4 kg9 lb

4.6 kg10 lb

4.4 kg9-3/4 lb

5.6 kg12-1/4 lb

6.8 kg15 lb

8.6 kg19 lb

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BISON CHUCK

A = Bore diameter of chuckB = Outer diameter of faceplateC = Diameter of chuck baseD = Approximate length of chuckX = The distance from the end of

the spindle nose to the face ofthe faceplate

Bison Chucks are scroll chucks . These are high precision chucks which are well suited to work whichrequires close tolerances. An adjustment wrench and a mounting wrench are supplied with each BisonChuck. The Bison Chucks come with two sets of jaws, inside and outside. The inside jaws are installedwhen the chuck is shipped. With the use of spindle nose adaptors, some Bison Chucks can be used withmore lathes than are listed below.

A C Capacity - Inside Jaws Capacity - Outside Jaws

All chucks 32 mm1-1/4"

101 mm4"

1.83 mm to 60 mm5/64" to 2-3/8"

0 mm to 114 mm0" to 4-1/2"

F U HA HJ, EJ EE EA, KChuck # 90009-01 90009-02 90009-03 90009-04 90009-05 90009-06Wrench # 52045-187 52045-187 52045-187 52045-187 52045-250 52045-250Screw # 7146 7148 7147 7147 7145 7145

B 81 mm3-3/16"

138 mm5-7/16"

138 mm5-7/16"

190 mm7-1/2"

184 mm7-1/4"

272 mm10-3/4"

D 62 mm2-7/16"

52 mm2-1/16"

52 mm2-1/16"

55 mm2-3/16"

56 mm2-1/4"

X 13.65 mm.5375"

10.16 mm.400"

19.05 mm.750"

15.01 mm.591"

14.10 mm.555"

13.34 mm.525"

Weight 2 kg4-1/2 lb

2.3 kg5 lb

2.8 kg6-1/4 lb

3.3 kg7-1/4 lb

3.2 kg7 lb

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UNIVERSAL PLANETARY THREE-JAW CHUCKS

Three jaw chucks are available in the following models; FC, UC, HC, EC, ESC, KC and KCB. They areideal for holding spherical and conical shaped glass. The chucks can be purchased with standard or longrods. The HC, EC, ESC chucks may be ordered with a donut option which provides gripping similar to ascroll chuck with a minimum capacity close to 0. The model numbers for 3-jaw chucks, longer rod optionsand donut option are listed below. Be sure to state both the chuck and option numbers when ordering theseoptions. Rods can also be purchased separately. Each chuck is equipped with an adjustment wrench and amounting wrench. Spools are not included but must be ordered separately. With the use of interchangeablechuck backs and spindle nose adaptors, some chucks can be used with more lathes than are listed below.

Three-Jaw Chuck Model Numbers:

F U HAHJ

EJEE

EA

K

EB

KAKB

LongArm RodOption

Donut

Option

Chuck

Wrench #

FC 9898 80481 52045-187UC 9959 9960 9899 9892 80481 52045-187HC 9897 80308 81026 52045-312EC 9961 9962 9963 9964 80308 81026 52045-312ESC 9896 80308 81026 52045-312KC 9965 9966 9967 80309 52045-375KCB 9891 80307 52045-375MountingWrench #

52045-187 52045-250

Screw # 7146 7148 7147 7145 50069

Arm Rods OnlyThe following chart indicates which long and short rods will fit each chuck. Be advised that the modelnumber represents only one arm rod. When ordering a set, order three each.

Long Arm Rods Short Arm RodsFC, UC 4467 102 mm 4175 51 mmHC, EC, ESC 1748 221 mm 2564 114 mmKC 1169 279 mm 4109 152 mmKCB 4138 279 mm 4110 152 mm

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The chuck specifications which follow reflect the maximum capabilities of the chuck only, without respectto the limitations imposed by the dimensions of the lathe it will be used on. When selecting a chuckalways be sure to check the dimensions of the lathe on which it will be used.

A = Bore diameter of chuckB = Outer diameter of chuckD = Distance from the face of the

chuck to the face of the armcasting

E = Diameter of arm rodX = The distance from the end of

the spindle nose to the face ofthe chuck

Dimension FC UC HC EC ESC KC KCBA mm 49 92 83 134 192 210 260B mm 178 230 305 356 406 568 650D mm 19 18 40 40 43 47 69E mm 19.05 19.05 25.4 25.4 25.4 40.6 40.6X-F mm 17X-U mm 30X-HA mm 34 21 41X-HJ, EJ mm 53 52X-EE mm 51 51 59X-EA,K mm 51 33 60X-EB,KA mm 70X-KB mm 71Short Arm Rod mm 51 51 114 114 114 152 152Long Arm Rod mm 102 102 221 221 221 279 279Capacity mm 3-198 3-298 16-368 25-418 25-579 37-732 44-891Weight kg 1.8 5.0 9.0 10.9 11.4 35.9 43.2

A inch 1-15/16 3-5/8 3-1/8 5-1/4 7-9/16 8-1/4 10-1/4B inch 7 9-1/16 12 14 16 22-3/8 25-5/8D inch 3/4 3/4 1-5/8 1-5/8 1-11/16 1-7/8 2-3/4E inch 3/4 3/4 1 1 1 1.6 1.6X-F inch 11/16X-U inch 1-3/16X-HA inch 1-3/8 7/8 1-5/8X-HJ, EJ inch 2-1/4 2-1/16X-EE inch 2 2 2-5/16X-EA,K inch 2 1-5/16 2-3/8X-EB,KA inch 2-3/4X-KB inch 2-13/16Short Arm Rod inch 2 2 4-1/2 4-1/2 4-1/2 6 6Long Arm Rod inch 4 4 8-11/16 8-11/16 8-11/16 11 11

Capacity inch 1/87-13/16

1/811-3/4

5/814-1/2

116-7/16

122-13/16

1-7/1628-13/16

1-3/435-1/16

Weight lb 4 11 20 24 25 79 95

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UNIVERSAL PLANETARY INTERDIGITAL SIX-JAW CHUCKS

The 6-jaw chuck has two independent 3-jaw chucks in one. Use either set of jaws alone, or use both sets tohold two separate pieces of glass coaxially. Perfect for dewar seals, water jackets or ring seals.

There are two models of 6-jaw chucks; HSJ and ESJ. Both chucks can be purchased with longer outerrods. The HSJ chuck can be purchased with longer inner rods also. When ordering chucks with longer rodsbe sure to state the model number and the appropriate option number. If longer rods are desired on bothinner and outer jaws of the HSJ chuck, the model number and both option numbers are required. (Example:an HSJ chuck with long rods for both inner and outer jaws for an EE Lathe would require the numbers9970, 80481 and 80308). All rods can also be ordered separately. Keep in mind that the longer the rod thegreater the chance of distortion to the chuck arm. Each chuck is equipped with an adjustment wrench and amounting wrench . Remember that with the use of interchangeable chuck backs and spindle nose adaptors,some of these chucks can be used with more lathes than are listed below.

Six-Jaw Chuck Model Numbers:

HAHJ

EJEE

EA

K

Long InnerArm RodOption

Long OuterArm RodOption

Chuck

Wrench #

HSJ 9968 9969 9970 9971 80481 80308 52045-312ESJ 9895 80308 52045-312MountingWrench #

52045-187 52045-187 52045-250 52045-250

Screw # 7147 7147 7145 7145

Arm Rods Only

The following chart indicates which long and short rods will fit each chuck. Be advised that the modelnumber represents only one arm rod. When ordering a set, order three each.

Long Arm Rods Short Arm RodsHSJ Inner 4467 102 mm 4175 51 mmESJ Inner 1609 76 mmHSJ, ESJ Outer 1748 221 mm 2564 114 mm

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chuck to the face of the outerarm casting

E = Diameter of outer arm rodF = Diameter of inner arm rodG = Distance from the face of the

chuck to the face of the innerarm casting

X = The distance from the end ofthe spindle nose to the face ofthe chuck

Dimension HSJ ESJA mm 134 192B mm 356 406D mm 62 62E mm 25.4 25.4F mm 19.05 25.4G mm 20 20X-HA mm 58X-HJ, EJ mm 64X-EE mm 61X-EA,K mm 64 36Short Arm Rod Inner mm 51 76Long Arm Rod Inner mm 102Short Arm Rod Outer mm 114 114Long Arm Rod Outer mm 221 221Capacity Inner mm 6-171 6-222Capacity Outer mm 27-418 22-604Weight kg 13.2 14.1

A inch 5-1/4 7-9/16B inch 14 16D inch 2-7/16 2-7/16E inch 1 1F inch 3/4 1G inch 13/16 13/16X-HA inch 2-5/16X-HJ, EJ inch 2-1/2X-EE inch 2-3/8X-EA,K inch 2-1/2 1-7/16Short Arm Rod Inner inch 2 3Long Arm Rod Inner inch 4Short Arm Rod Outer inch 4-1/2 4-1/2Long Arm Rod Outer inch 8-11/16 8-11/16Capacity Inner inch 1/4 6-3/4 1/4 8-3/4Capacity Outer inch 1-1/16 16-7/16 7/8 21-3/4Weight lb 29 31

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INDEPENDENT FOUR-JAW CHUCKS

There are two models of 4-jaw chucks; the 4601 and the 4600. Each jaw on the Independent Four-JawChuck adjusts independently, allowing the chuck to be conveniently adjusted to hold irregularly shapedglass.

Four-jaw chucks can be purchased with standard or extended jaws. Extended jaw sets can also be orderedseparately. When ordering a 4-jaw chuck with extended jaws, be sure to state both the chuck model numberand the option number.

Each chuck is equipped with an adjustment wrench and a mounting wrench. Remember that with the use ofinterchangeable chuck backs and spindle nose adaptors, some chucks can be used with more lathes than arelisted here.

Four-Jaw Chuck Model Numbers:

HA HJ, EJ EEEA

K

EB

KA

ExtendedJaw

Option

Chuck

Wrench #

ChuckWrench #Extended

4 6 0 1 9972 9973 9974 9975 80114 8316 83174 6 0 0 9976 9977 9978 80111 8316 8317MountingWrench #

52045-187

52045-187

52045-250

52045-250

52045-250

Screw # 7147 7147 7145 7145 7145

Extended Jaw Sets Only

The following chart indicates the part numbers for the extended and standard jaws for each chuck. Thenumber represents a set of four jaws and the appropriate chuck wrench.

Extended Jaws Standard Jaws4 6 0 1 80115 801164 6 0 0 80112 80113

The extended jaws for 4601 cannot be used on the HSA or HSJ lathes.The extended jaws for 4600 cannot be used on the EE or ESA lathes.

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A = Bore diameter of chuckB = Outer diameter of chuckD = Length of JawX = The distance from the end of

the spindle nose to the face ofthe chuck

Dimension 4 6 0 1 4 6 0 0A mm 84 210B mm 454 610D Standard Jaw mm 103 101D Extended Jaw mm 138 140X-HA mm 69X-HJ, EJ mm 70X-EE mm 70 75X-EA,K mm 71 73X-EB,KA mm 73Capacity Standard Jaw mm 146-368 216-483Capacity Standard Jaw Reversed mm 0-229 203-445Capacity Extended Jaw mm 445-699 521-876Weight kg 12.7 23.9

A inch 3-5/16 8-1/4B inch 17-7/8 24D Standard Jaw inch 4-1/16 4D Extended Jaw inch 5-7/16 5-1/2X-HA inch 2-3/4X-HJ, EJ inch 2-3/4X-EE inch 2-3/4 2-15/16X-EA,K inch 2-13/16 2-7/8X-EB,KA inch 2-7/8Capacity Standard Jaw inch 5-3/4 14-1/2 8-1/2 19Capacity Standard Jaw Reversed inch 0 9 8 17-1/2Capacity Extended Jaw inch 17-1/2 27-1/2 20-1/2 34-1/2Weight lb 28 52.5

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LITTON THREE-JAW SCROLL CHUCKS

The Scroll Chuck offers a high degree of accuracy and a strong positive grip. Adjustment is by means ofthe handwheel. A knurled thumb screw locks the grip on the work. The face of the chuck has a raised areaand screw holes for easy mounting of heatshields should your particular application require them. Two boresizes are available at this time. The chuck comes with stainless steel inserts as standard. On the LSC080and the LSC114 chucks, the top jaws may be mounted to the master jaws in either of two positions,thereby providing two minimum and maximum capacities. Special jaws may be ordered to provide customminimum and maximum capacities, however the difference between the minimum and maximum of any setof jaws will always be the same.

Chuck model numbers for the various lathes are listed below. Chucks should be purchased whichcorrespond to the rotation of the spindle. If a spindle rotates clockwise, it requires the clockwise chuck. Ifit rotates counter-clockwise, it requires the counter-clockwise chuck. The spindle rotation relationship isdenoted by C for clockwise close and CC for counter-clockwise close.

The Litton Scroll Chuck is a metric chuck. All screws, set screws, etc. are metric.

Three-Jaw Scroll Model Numbers:

F U HA HJ, EJ EE EAK

LSC080CLSC080CC

97023-0297024-02

97023-0397024-03

97023-0497024-04

97023-0597024-05

LSC114CLSC114CC

97035-0397036-03

97035-0497036-04

97035-0597036-05

97035-0697036-06

Mounting Wrench # 52045-187 52045-187 52045-187 52045-187 52045-250 52045-250Screw # 7146 7148 7147 7147 7145 7145

Optional Chuck Jaw Inserts Installed

All Chucks are standard with Stainless Steel inserts. The following chart indicates part numbers to orderoptional jaw inserts installed.

Brass Glassmate Tef lonLSC080 8810183-2 8810183-3 8810183-4LSC114 8810161-2 8810161-3 8810161-4

Chuck Jaw Inserts

The following chart indicates part numbers for replacement jaw inserts for the above chucks. Each numberrepresents a set of three inserts, the set screws for mounting them and the metric allen wrench for the setscrews. Other special materials are available upon request.

Sta in l e s s S tee l Brass Glassmate Tef lonLSC080 810183-1 810183-2 810183-3 810183-4LSC114 810161-1 810161-2 810161-3 810161-4

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A = Bore diameter of chuckB = Outer diameter of chuck

handwheelD = Distance from the face of the

chuck to the end of the jawsI = Length of jaw insert


Dimension LSC080 LSC114A mm 80 114B mm 254 356D mm 76 114I mm 52 87X-F mmX-U mm 56X-HA mm 49 52X-HJ mm 79 59X-EE mm 73 59X-EA,K mmCapacity mm 2→124 / 10→156 2→175 / 48→225Weight kg 10.5 18

A inch 3-5/32 4-1/2B inch 10 14D inch 3 4-1/2I inch 2-1-16 3-7/16X-F inchX-U inch 2-3/16X-HA inch 1-15/16 2-1/16X-HJ inch 3-1/8 2-5/16X-EE inch 2-7/8 2-5/16X-EA,K inch

Capacity inch 1/16→4-7/83/8→6-1/8

1/16→6-7/81-7/8→8-7/8

Weight lb 23 39

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LITTON THREE-JAW AIR ACTUATED CHUCKS

The Air Actuated Chuck offers a high degree of accuracy and a strong positive grip. The chuck jaws areopened by depressing a foot switch or operating a hand lever (must be purchased separately). Two boresizes are available at this time. The chuck jaws come with stainless steel inserts as standard. The top jawsmay be mounted to the master jaws in either of two positions, thereby providing two minimum andmaximum capacities. Special jaws may be ordered to provide custom minimum and maximum capacities,however the difference between the minimum and maximum of any set of jaws will always be the same.

The Litton Air Actuated Chuck is ideally suited for use in high production jobs where the time to open andclose planetary or scroll chucks becomes a significant factor. Another benefit to using these chucks insteadof planetary or scroll chucks in high production situations is the minimization of the work related medicaldisorders such as repetitive motion fatigue syndrome and carpal tunnel syndrome that operators may beexperiencing.

Chuck model numbers for the various lathes are listed below. These part numbers include the chuck and theactuating mechanism. Actuating switches must be ordered separately.

The Litton Air Actuated Chuck is a metric chuck. All screws, set screws, etc. aremetric.

Three-Jaw Air Actuated Model Numbers:

F U HAHJA

HJEJ

EE EAK

LAC033 9781-01 9781-02 9781-039781-53

9781-049781-54

9781-05

LAC050 9779-02 9779-039779-53

9779-049779-54

9779-05 9779-069779-56


Air Control Valves for Air Actuated Chucks

9796 Foot pedal actuating switch 9797 Hand valve actuating switch

Chuck Jaw Inserts

The following chart indicates part numbers for replacement jaw inserts for the above chucks. Each numberrepresents a set of three inserts, the set screws for mounting them and the metric allen wrench for the setscrews. Other special materials are available upon request.

Sta in l e s s S tee l BrassLAC033 810204-1 810204-2LAC050 810191-1 810191-2

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chuck to the end of the jawsI = Length of jaw insert


Dimension LAC033 LAC050A mm 33 50B mm 107 163D mm 35 52I mm 23 36X-F mm 70X-U mm 70 102X-HA mm 79 110X-HJ mm 79 108X-EE mm 74 106X-EA,K mmCapacity mm 2→18 / 15→35 3→25 / 25→47Weight (Chuck Only) kg 2.3 7.3

A inch 1.3125 2.000B inch 4.220 6.425D inch 1.390 2.060I inch 0.920 1.4375X-F inch 2.766X-U inch 2.770 4.020X-HA inch 3.120 4.328X-HJ inch 3.095 4.254X-EE inch 2.926 4.175X-EA,K inchCapacity inch 0.0625→0.722 / 0.577→1.371 0.0938→1.000 / 0.982→1.876Weight (Chuck Only) lb 5 16

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GUIDING CHUCKS


chuck to the face of the armcasting

E = Diameter of arm rodH = Length of arm rod

There are two models of Guiding Chucks; the HSJ and ESA. Guiding Chucks are designed for mountingon the rear of the spindle to guide pieces of tubing that extend through the spindle. An outboard spindlenose adaptor (OBSNA) (not included) is required (except for 9823) to mount a Guiding Chuck on theoutboard side of the spindle. Guiding Chucks are not heavy duty chucks and are not to be used as a primarysupport in the glassblowing process. Each chuck is equipped with an adjustment wrench and a mountingwrench.

A B D E H Capacity Weight

HSJ 134 mm 257 mm 22 mm 32 mm 13 mm 6 mm to 134 mm 3.4 kg

ESA 192 mm 306 mm 22 mm 32 mm 13 mm 6 mm to 192 mm 5.7 kg

HSJ 5-5/16" 10-1/8" 7/8" 1-1/4 1/2" 1/4" to 5-5/16" 7.5 lb

ESA 7-9/16" 12-1/16" 7/8" 1-1/4 1/2" 1/4" to 7-9/16" 12.5 lb

HA HJ, EJ EE EA K EB, KAChuck # 9894 9894 9894 9893 9893 9823OBSNA # 9338 9333 9339 9335 9337 None RequiredChuckWrench #

52045-312 52045-312 52045-312 52045-312 52045-312 52045-312

MountingWrench #

52045-187 52045-187 52045-187 52045-250 52045-250 None Required

Screw # 7147 7147 7147 7145 7145 None Required

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BREEZE JET CLAMPS

Breeze jet clamps are useful for holding long pieces of glass in planetary chucks. Replacement numbers for1 each are listed below.

Model Number Description5135 2 inch Breeze clamp5134 3 inch Breeze clamp5133 6 inch Breeze clamp

SPOOLS

Chuck spools slip over the chuck arm rod to allow chucking of spherical glass. The following modelnumbers are for 1 each.

Model Number Diameter of rod Length of spool9096 Spool for 19.05 mm diameter rod 46 mm9087 Spool for 25.4 mm diameter rod 60 mm9097 Spool for 25.4 mm diameter rod 86 mm9098 Spool for 40.64 mm diameter rod 86 mm

CERAMIC SLEEVES FOR ARM RODS

Ceramic sleeves not only provide protection for arm rods, they decrease slippage. The following modelnumbers are for one each.

Model Number Arm Rod Diameter Arm Rod Length4290 19.05 mm 51 mm4291 19.05 mm 102 mm4292 25.40 mm 114 mm4293 25.40 mm 221 mm4294 40.64 mm 152 mm4295 40.64 mm 279 mm

SPINDLE CLOSURE DISCS

The Spindle Closure Disc seals off the outboard end of the spindle so that the spindle can be pressurized.This assumes you are using some sort of chucking device on the other end of the spindle that directs theapplied air pressure to the inside of the work.

F U HA HJ, EJ EE EA K KA KB1617 2220 1686 1766 1490 2159 1905 1931 80386

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ADAPTORS

Outboard Spindle Nose Adaptors

The outboard spindle nose adaptor screws onto the rear of the spindle. It allows mounting of all chucks fora given spindle size on the rear of the spindle. There is a standard spindle nose adaptor and a special HSJspindle nose adaptor that fits on the rear of indicated spindles which allows the use of the HSJ GuidingChuck.

F U HA HJ, EJ EE EA K EB,KA KBStandard 9330 9331 9332 9333 9334 9335 9337 9336 9340HSJ Nose 9338 9339

Standard Spindle Nose Adaptors

Spindle nose adaptors enable the spindle nose of one machine to accept the accessories of another machine.The chart below lists vertically in the left column the lathe on which the adaptor is to be used, whilespindle size is listed horizontally across the top. For instance: if you wanted to adapt U Lathe accessoriesto your EE Lathe, you would purchase a #9461 adaptor.

Lathe Adaptor modif ies spindle nose to that of :Used On F U HA HJ, EJ EE EA, K EB, KA

F 9442 9441 9443U 9457 9458 9450 9449HA 9456 9445 9447 9446 9448HJ, EJ 9462 9464 9463 9465 9454EE 9459 9461 9460 9451 9452 9453EA, K 9467 9466 9469 9468 9455EB, KA 9471 9470 9473 9472 9474KB 9819

Full Length Spindle Nose Adaptors

Full length spindle nose adaptors provide the same abilities as the standard spindle nose adaptor except thatthey also allow spindle nose collets and draw-in bar extensions for smaller model lathes to be used on largermodel lathes. Again, the chart below lists vertically in the left column the lathe on which the adaptor is tobe used, while spindle size is listed horizontally across the top. To adapt U Lathe accessories to an EELathe, you would purchase a #9480 adaptor.

Lathe Adaptor modif ies spindle nose to that of :Used On F U HA HJ,EJ EE EA K

U 9476 9477HA 9475HJ,EJ 9481 9483 9482 9484EE 9478 9480 9479EA, K 9486 9485 9488 9487EB, KA 9490 9489 9492 9491 9494 9493

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Interchangeable Chuck Backs

The following chucks have removable back plates to allow for adaptation to different spindles: UC, EC andKC 3-jaw; HSJ 6-jaw; 4601 and 4600 4-jaw; and the LSC080 and LSC114 3-jaw Scroll. The chart belowlists the chuck model and the model number of the back which adapts it to the indicated spindle size.

Chuck U HA HJ,EJ EE EA, K EB, KAUC 3-Jaw 8330 8331 8339 8340EC 3-Jaw 8332 8333 8334 8335KC 3-Jaw 8336 8337 8338HSJ 6-Jaw 8332 8333 8334 83354601 4 -Jaw 8332 8333 8334 83354600 4 -Jaw 8336 8337 8338LSC080 7883-02 7883-03 7883-04 7883-05LSC114 7920-03 7920-04 7920-05 7920-06


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Section 4

Burners

82

BURNER SYSTEMS

Litton surface mix burners are available in Standard, Swivel, and Ring configurations. Aburner tip refers to a single burner head. The number of fires on a burner relates to thenumber of burner tips present. Jet describes the hole or holes in the top of the tip, throughwhich the gas is released. A single jet tip has one flame hole, a 6/7N has 13, the 7-jet has 7,the 10/11N has 21 and the Q5 has 55.

All burners feature movable joints where tips are connected to sidearms and where sidearmsare connected to the bed block. This feature allows for varied heat zone width.

All burner tips are constructed of brass (which are chromium plated) or of stainless steel.The tip, sidearm and entire burner assembly are available in stainless steel. To obtainstainless steel tips with a burner, include the letters SS following the catalog number of theburner assembly desired. To obtain stainless steel tips and sidearms, include the letters SS2following the catalog number. To obtain the entire assembly in stainless steel, include theletters SS3 following the catalog number. The Single Jet tip and the Q5 tip are availableonly in stainless steel.

The stainless steel Q5 surface mix burner tip was designed to utilize hydrogen and oxygento produce a flame capable of melting quartz. A 1" OD quartz test piece, rotating atapproximately 25 rpm, was heated in excess of 2620˚C (measured with an opticalpyrometer). Q5 burners can also be used with other gases.

The Litton Ring Burner was designed for use with stationary or rotating glass. It differsfrom other Litton burners in that the burner bed is round and surrounds the glass. Eachburner tip is fix-mounted onto the ring. The burner tips can be swiveled in unison by arotational movement of the entire ring.

The swivel movement on both the swivel and ring burners allows perpendicular or angledcontact between flame and glass.

83

To obtain burners in stainless steel, use the following ordering procedureModel # + SS = Burner with stainless steel tipsModel # + SS2 = Burner with stainless steel tips and sidearmsModel # + SS3 = Entire assembly in stainless steel

Standard Burner Model Numbers

Tip2

Fire4

Fire6

Fire8

Fire1 0

Fire1 2

Fire1 4

Fire1 6

Fire

S ing le Je t 9112SS 9119SS 9126SS 9133SS 9139SS 9146SS6 / 7 N 9115 9122 9129 9135 9141 91477 Jet 9116 9123 9130 9136 9142 9148 92161 0 / 1 1 N 9118 9125 9132 9138 9144 9149 9343

Swivel Burner Model Numbers

Tip2

Fire4

Fire6

Fire8

Fire1 0

Fire1 2

Fire1 4

Fire1 6

Fire

S ing le Je t 9161SS 9170SS 9179SS 9186SS 9192SS 9157SS6 / 7 N 9164 9173 9182 9188 9194 91587 Jet 9165 9174 9183 9189 9195 9159 9214 97301 0 / 1 1 N 9167 9176 9185 9191 9197 9160 9215Q5 9198 9199 9545

Ring Burner Model Numbers

Tip8

Fire1 0

Fire1 2

Fire

S ing le Je t 9201SS 9203SS 9205SS6 / 7 N 9202 9204 92067 Jet 9207 9209 92111 0 / 1 1 N 9208 9210 9212

Hand Torches

Sing le Je t 6 / 7 6 / 7 N 7 Jet 1 0 / 1 1 N Q59101SS 9103 9104 9105 9107 9109

Annealing Burners, Q5 1-Fire Burner, Taper Hole Plugs

HandAnneal ing

Burner

Hand AnnealingBurner Holding

Bracket

Bench Mount ingAnneal ing

Burner

Q5 1-FireBurner

Taper Hole Plug

Small Large9151 1009 9152 9155 2788 2789

84

Overall Dimensions-Standard and Swivel Burners

Metric-mm Engl i sh - inch Metric-mm Engl i sh - inch

Standard Length Height Length Height S w i v e l Length Height Length Height

9 1 1 2 S S 178 64 7 2-1/2 9 1 6 1 S S 181 73 7-1/8 2-7/89 1 1 5 178 58 7 2-1/4 9 1 6 4 181 70 7-1/8 2-3/49 1 1 6 225 77 8-7/8 3 9 1 6 5 248 96 9-3/4 3-3/49 1 1 8 225 73 8-7/8 2-7/8 9 1 6 7 248 83 9-3/4 3-1/4

9 1 9 8 248 83 9-3/4 3-1/49 1 1 9 S S 197 77 7-3/4 3 9 1 7 0 S S 238 83 9-3/8 3-1/4

9 1 2 2 197 70 7-3/4 2-3/4 9 1 7 3 238 80 9-3/8 3-1/89 1 2 3 264 96 10-3/8 3-3/4 9 1 7 4 324 115 12-3/4 4-1/29 1 2 5 264 93 10-3/8 3-5/8 9 1 7 6 324 105 12-3/4 4-1/8

9 1 9 9 324 102 12-3/4 49 1 2 6 S S 235 89 9-1/4 3-1/2 9 1 7 9 S S 295 102 11-5/8 4

9 1 2 9 235 86 9-1/4 3-3/8 9 1 8 2 295 96 11-5/8 3-3/49 1 3 0 324 128 12-3/4 5 9 1 8 3 401 143 15-3/4 5-5/89 1 3 2 324 121 12-3/4 4-3/4 9 1 8 5 401 134 15-3/4 5-1/4

9 5 4 5 401 131 15-3/4 5-1/89 1 3 3 S S 273 89 10-3/4 3-1/2 9 1 8 6 S S 353 128 13-7/8 5

9 1 3 5 273 102 10-3/4 4 9 1 8 8 353 115 13-7/8 4-1/29 1 3 6 385 159 15-1/8 6-1/4 9 1 8 9 477 175 18-3/4 6-7/89 1 3 8 385 153 15-1/8 6 9 1 9 1 477 165 18-3/4 6-1/2

9 1 3 9 S S 311 108 12-1/4 4-1/4 9 1 9 2 S S 410 153 16-1/8 69 1 4 1 311 121 12-1/4 4-3/4 9 1 9 4 410 115 16-1/8 4-1/29 1 4 2 451 200 17-3/4 7-7/8 9 1 9 5 553 216 21-3/4 8-1/29 1 4 4 451 191 17-3/4 7-1/2 9 1 9 7 553 226 21-3/4 8-7/8

9 1 4 6 S S 350 124 13-3/4 4-7/8 9 1 5 7 S S 467 175 18-3/8 6-7/89 1 4 7 350 159 13-3/4 6-1/4 9 1 5 8 467 172 18-3/8 6-3/49 1 4 8 511 239 20-1/8 9-1/4 9 1 5 9 629 251 24-3/4 9-7/89 1 4 9 511 226 20-1/8 8-7/8 9 1 6 0 629 229 24-3/4 9

9 2 1 4 706 305 27-3/4 129 3 4 3 572 267 22-1/2 10-1/2 9 2 1 5 706 273 27-3/4 10-3/49 2 1 6 769 337 30-1/4 13-1/4 9 7 3 0 953 356 37-1/2 14

Bore Dimensions-Ring Burners

Metric-mm Engl i sh - inch Metric-mm Engl i sh - inchSmal l Bore Bore Large Bore Bore

9 2 0 1 S S 120 4-3/4 9 2 0 7 130 5-1/89 2 0 2 120 4-3/4 9 2 0 8 130 5-1/8

9 2 0 3 S S 156 6-1/8 9 2 0 9 172 6-3/49 2 0 4 156 6-1/8 9 2 1 0 172 6-3/4

9 2 0 5 S S 194 7-5/8 9 2 1 1 215 8-1/29 2 0 6 194 7-5/8 9 2 1 2 215 8-1/2

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REPLACEMENT BURNER PARTS

Sing le Je t 6 / 7 N 7-Jet 1 0 / 1 1 N Q5Std Swvl Std Swvl Std Swvl Std Swvl 1-Fire Swvl

Tip Brass-Chrome Plate

825414x14

825414x14

825522x34

825522x34

825722x23

825722x23

Tip SS * 826513x18

826513x18

826414x14

826414x14

8130722x34

8130722x34

826222x23

826222x23

826041x33

826041x33

1st Sidearm 820138

820138

820238

820238

822144

822244

822144

822244

8235117

822244

2nd Sidearm 820351

820548

820451

820648

822464

822564

822464

822564

822792

3rd Sidearm 820767

820767

820867

820867

822692

822792

822692

822792

8283162

4th Sidearm 820983

821192

821083

821292

8229124

8230124

8229124

8230124

5th Sidearm10 Fire

8213102

8215114

8214102

8216114

8231197

8232197

8231197

8232197

5th Sidearm12 Fire

8281162

8283162

8281162

8283162

5th Sidearm14 / 16 Fire

8281162

8284165

8281162

8284165

6th Sidearm12 Fire

8217149

8217149

8218149

8218149

8231197

8232197

8231197

8232197


8231197

8285210

8231197

8285210

7th Sidearm 80059 8286267

80059 8286267

8th Sidearm 80066 80177 80066 80177

2-Fire SideBracket

110764

110764

125770

125770

4-Fire SideBracket

110873

110873

125898

125898

6-Fire SideBracket

1109111

1109111

1259159

1259159

8-Fire SideBracket

1110149

1110149

1260219

1260219

10-Fire SideBracket

1111187

1111187

1261279

1261279

12-Fire SideBracket

1142225

1142225

1143340

1143340

14-Fire SideBracket

4108 4108

Top Clamp, Front 82567 82567 82567 82567 81276 81276 81276 81276 81288 81288Top Clamp, Rear 82568 82568 82568 82568 81278 81278 81278 81278 81288 81288Bottom Clamp 87225 87225 81277 81277 81277Clamp Screw 7226 7226 7226 7226 7227 7227 7227 7227 7227 7227Swivel Block 1126 1126 1275 1275 1275Swivl Blck Sprng 1128 1128 1128 1128 1128Burner Wrench 1131 1131 1131 1131 1280 1280 1280 1280Heat Sheild Cap 1132 1132 1281 1281Numbers below part numbers are the dimensions to the nearest mm.*81307 i s the d irec t rep lacement for obso le te 8263 .

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REPLACEMENT BURNER PARTS FOR SS2 BURNERS

Sing le Je t 6 / 7 N 7-Jet 1 0 / 1 1 N Q5Std Swvl Std Swvl Std Swvl Std Swvl Swvl

Tip SS * 826513x18

826513x18

826414x14

826414x14

8130722x34

8130722x34

826222x23

826222x23

826041x33

1st Sidearm 82004SS38

82004SS38

82005SS38

82005SS38

82001SS44

82006SS44

82001SS44

82006SS44

82006SS44

2nd Sidearm 82013SS51

82014SS48

82015SS51

82016SS48

82002SS64

82007SS64

82002SS64

82007SS64

82008SS92

3rd Sidearm 82017SS67

82017SS67

82018SS67

82018SS67

82003SS92

82008SS92

82003SS92

82008SS92

82028SS162

4th Sidearm 82019SS83

82020SS92

82021SS83

82022SS92

82009SS124

82010SS124

82009SS124

82010SS124

5th Sidearm10 Fire

82023SS102

82024SS114

82025SS102

82026SS114

82011SS197

82012SS197

82011SS197

82012SS197

5th Sidearm12 Fire

82027SS162

82028SS162

82027SS162

82028SS162


82027SS162

82034SS165

82027SS162

82034SS165

6th Sidearm12 Fire

82029SS149

82029SS149

82030SS149

82030SS149

82011SS197

82012SS197

82011SS197

82012SS197


82011SS197

82036SS210

82011SS197

82036SS210

7th Sidearm 82037SS 82038SS267

82037SS 82038SS267

8th Sidearm 82039SS 82040SS 82039SS 82040SS

Sidearm Clamp 81191 81191 81191 81191 81190 81190 81190 81190 81190 Clamp Clip 52171 52171 52171 52171 52205 52205 52205 52205 52205 Clamp Screw 52176 52176 52176 52176 52173 52173 52173 52173 52173 Clamp Nut 52260 52260 52260 52260 52259 52259 52259 52259 52259Swivel Block 1126 1126 1275 1275 1275Side BracketScrew HolePlug Screw

52261 52261 52262 52262

Swivl BlockSpring

1128 1128 1128 1128 1128

Burner Wrench 1131 1131 1131 1131 1280 1280 1280 1280Heat SheildCap

1132 1132 1281 1281

Numbers below part numbers are the dimensions to the nearest mm.*81307 i s the d irec t rep lacement for obso le te 8263 .

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ROTARY BURNER

Suited to both soft glass and quartz, the motorized Rotary Burner rotates the burner tips so that the workmay remain stationary. The Rotary Burner is cooled by forced air and is chain driven. These burners havebeen used in the production of ampules and complex necking operations with excellent results. They arealso ideal for window seals or complex tube assemblies which are too large to rotate. The Rotary Burner isconfigured to meet the application needs of the customer.

• Burner Beds can be obtained in three sizes.• Burner Pedestals come in variable lengths ranging from 50 to 230 millimeters.• Pedestals can be rigid or articulated at the base and burner tip to facilitate adjustment.• Four different size burner tips are available.• The Rotary Burner can be configured for operation in a variety of ways.

- Compumotor, Driver- Compumotor, Driver and Litton Control- Compumotor, Driver & Litton Interface- Compumotor, Programmable Driver- DC Motor & Control

Rotary Burner Base (less motor and burner pedestals)

A B C D Number of Tips burner can supportmm mm mm mm Single Jet 6/7N 7-Jet 10/11N

8991 51 127 257 64 2,4,6 2,4,6 2 280487 51 267 394 64 2,4,6 2,4,6 2 290020 111 267 445 92 2,4,6 2,4,6 2,4,6 2,4,6

Rotary Burner Articulating PedestalsSingle Jet 6/7N 7-Jet 10/11N80995-xxx 80996-xxx 80998-xxx 80997-xxx

When ordering articulating pedestals supply the sidearm length in mm in place of the xxx.

Factory representatives are available to help you determine the specifications for a Rotary Burner to meetyour application needs. To place an order it is necessary to specify:

- Burner Bed Model Number - Type and number of burner tips- Length of Burner Pedestal - Compumotor & Driver (Control or Interface if

needed) or DC Motor & Control- Type of Pedestal (rigid or articulating) - Mounting Bracket, if needed

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WATER COOLED RING BURNER

This 220˚ Ring Burner is well suited to Fiber Optic Preform manufacture. The burner is water cooled, uses8 or 10 10/11N jets, operates on Hydrogen/Oxygen or Natural Gas/Oxygen, and can accommodate glassfrom 12 mm to 28 mm in diameter. The jets are mounted in a water cooled ring in a fixed position.Special customer specified angles of flame contact with the glass can be accommodated for an additional feewhen requested at time of order.

Model Number Model Number9497 8-Fire Ring Burner 9360 10-Fire Ring Burner

Specifications

Be sure to compare dimensions of burner to that of lathe, prior to ordering.

AB

C

D

E

F

A = Inner DiameterB = Outer DiameterC = Distance from bottom of base to center of ringD = Width of baseE = Overall heightF = Overall depth

A B C D E FMetric mm 110 241 178 76 233 86English inch 4-5/16 9-1/2 7 3 9-3/16 3-3/8

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FLOW RATES FOR LITTON BURNERS

The following information was gathered using supply lines of a least 3/8 inch inside diameter tubing andthe following gas pressures:

Oxygen 5 Pounds per square inchHydrogen 18 inches of water column

Natural Gas 18 inches of water column

Oxygen-Hydrogen TablesFlow Rate Normal Flow Maximum Flow

Tip O2CFM

H2CFM

BTU/min

O2CFM

H2CFM

BTU/min

Single Jet 0.10 0.30 95.70 0.18 0.30 95.706/7N 0.28 0.36 114.84 0.36 1.04 331.507 Jet 0.40 0.50 159.50 0.75 1.20 382.8010/11N 0.35 0.45 143.55 0.90 1.10 350.90Q5 1.20 1.60 510.40 1.50 2.00 638.00

Oxygen-Natural Gas TablesFlow Rate Normal Flow Maximum Flow

Tip O2CFM

Natural GasCFM

BTU/min

O2CFM

Natural GasCFM

BTU/min

Single Jet 0.10 0.02 22.00 0.12 0.03 33.006/7N 0.24 0.05 55.00 0.38 0.17 187.007 Jet 0.35 0.05 55.00 0.42 0.15 165.0010/11N 0.45 0.10 110.00 1.00 0.45 495.00Annealing Burner 24 inch flame-no yellow Compressed Air 1.70 1,870.00

Note: The Annealing Burner is designed for Air and Natural Gas ONLY!!! Never use Hydrogen or Oxygenwith an Annealing Burner.

Note: The operation of any burner is dependent on the burner's ability to receive unrestricted flow. If theplumbing to the burner system is not adequate, the burner will burn improperly. Litton has a plumbinginstallation guide available free upon request.

1100 BTU per cubic foot for Natural Gas 319 BTU per cubic foot for Hydrogen

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Section 5

General Accessories

92

SWIVEL/STOP SYSTEM

The Swivel/Stop System delivers sealed pressure or vacuum to the work. No longer is it necessary topressureize the entire spindle. Stoppers are easily changed to accomodate different sizes of glass.

The Swivel/Stop is available for all Litton Lathes. A rotary union on the outboard end of the Swivel Stopfacilitates the delivery of pressure or vacuum via any air or vacuum source.

F U HA HJ, EJ EE EA K KA KB9628-01 9628-02 9628-03 9628-04 9628-05 9628-06 9628-07 9628-08 9628-09

SPINDLE HOSE NIPPLE

Consists of two pieces. They screw into the inside of the spindle and provide for air hose connection to therotating work.

F U HA HJ, EJ EE EA K KA KBNA 9805 9805 9806 9807 9807 9807 9807 NA

GUIDE BAR AND BRACKET

Mounts on the headstock or tailstock. May be used to mount various accessories or used as an arm rest.

F U HA HJ EE, EJ EA K KA KB9356 9387 9388 9388 9389 9389 NA NA NA

PRESSURE REGULATORS AND GAUGES

We supply standard Fisher regulators set for 5 psi for oxygen , and 18 inch water for gas and hydrogen. Thehydrogen regulator is modified slightly to eliminate diaphragm oscillation; a damping oil is also supplied.The pressure gauges include a restrictor fitting to restrict sudden gas surges.

Natural Gas Hydrogen OxygenGauge 9091 9091 9092Regulator 9093 9095 9094

REMOTE CONTROLS

The spindle drive housing on Litton Lathes are pre-wired to accept remote controls for Spindle Speed andOn/Off functions. These controls can be customer supplied or they may be purchased from Litton. We cancurrently supply a small hand control which provides an On/Off Switch and a Speed Potentiometer. We canalso supply a foot actuated ON/Off Switch. We also have a second type of foot actuated switch that cutspower to the entire machine.

Old Style → 6 / 9 5 New Sty l e 6 /95→

Remote Motor Speed and On/Off Control F053 Lathe 90051-01 90067Remote Motor Speed and On/Off Control 90051 90067Foot Pedal Spindle On/Off Control 80377 90066Foot Pedal Spindle Speed Control 90068Foot Pedal Power On/Off Switch 90052 90052

93

FELT WAY WIPERS

Felt Way Wipers are an option for the firecarriage or tailstock. A wiper option consists of 4 wiper felts and4 wiper holders mounted left-front, left-rear, right-front, and right-rear of the firecarriage or tailstock justabove the ways such that the felts wipe on the top and side surfaces of the bed ways.

F U H E K9345 9656 9029 9009B

ROLLER BEARING GIBS

Optional Roller Bearing Gibs are used when heavy overhanging loads, such as a pyrometer, will bemounted to the firecarriage. These special gibs reduce the amount of wear along the underside of the bedways. These gibs replace the standard firecarriage bottom gibs. When ordering, specify whether gib is tobe mounted on the front or rear of the firecarriage (or both).

U H H Motorized E KField Installed 9027 9028 9007Factory Installed 9027-01 9028-01 9008

PYROMETER MOUNT

The Pyrometer Mount attaches to the T-Slot firecarriage cover. The angle of the arm is adjustable and anadjustable mounting plate for the Pyrometer is included. For use on E-Series and K-Series Lathes only.The roller bearing gib is highly recommended when using a pyrometer mount.

9594 Pyrometer Mount

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FIRECARRIAGES AND FIRECARRIAGE COVERS

Litton Lathes can be purchased with a standard firecarriage cover and burner mount or with a T-SlotFirecarriage Cover and/or a Rack and Pinion Burner Mount.

The T-Slot Firecarriage Cover provides a base for mounting other apparaturs to the firecarriage. Included inthe assembly is the T-Slot Firecarriage Cover, a burner mount, four 7/8" T-bolts and two 2" T-bolts.

The Rack and Pinion Burner Mount provides convenient vertical and horizontal adjustment of the burner.Included in the assembly is a mounting bar for other accessories. The Rack and Pinion Burner Mount isstandard on the F and U Lathes.

Note: The U T-Slot Firecarriage Cover will mount on U Lathes with serial numbers 145 or higher. For ULathes prior to this a new firecarriage must be purchased.

F U H E KFirecarriage 9071 9262-1 8983-1 8984-1 8985-1Standard Cover 9674 9675 9676Tall Cover for Model ME 9677T-Slot Cover 9572 9586 9587 9589 9590Rack & Pinion Cover Std Std 9366-01 9368-01 9369-01T-Slot & Rack & Pinion Cover 9572 9586 9366-11 9368-11 9369-11

8387 7/8" T-Bolt 8388 2" T-Bolt

ANNEALING BURNER MOUNT

The annealing burner mount assembly provides for the mounting of an annealing burner (9152) to themounting bar which accompanies the adjustable burner mount. The assembly includes a circular burnermount, a 1/2" diameter rod and a clamping bar. To attach directly to the T-slot firecarriage cover, an 8385T-Slot bracket and rod (below) are required.

9808 Annealing Burner Mount

1 FIRE MOUNTING BAR

The 1-fire mounting bar provides for the mounting of a 1-fire burner assembly to the mounting bar whichaccompanies the adjustable burner mount. To attach directly to the T-slot firecarriage cover, an 8385 T-Slotbracket and rod (below) are required.

2882 1-Fire Mounting Bar

T-SLOT BRACKET AND ROD

To attach the annealing burner mount assembly directly to the T-slot firecarriage cover, the followingbracket and rod assembly must be purchased. A T-slot bolt is included.

8385 T-Slot Bracket and Rod

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5C HARDINGE METAL COLLETS

The 5C Metal Collet System is used when quick acting repetitive chucking of small parts is required. Thissystem is usually found in use on metal working lathes. Litton has made the use of this type of chuckingsystem available on its bench model lathes. Typically this system is an add on spindle accessory assemblywhich mounts to the spindle nose of the lathe. In the case of the Model F Lathe, special extended spindlesmay be ordered instead and installed in the machine at time of final assembly. This option decreases themaximum spindle nose to spindle nose dimension on the Model F Lathe from 527 mm to 485 mm (whenone extended spindle is ordered) and 443 mm (when two extended spindles are ordered).

Several methods of opening and closing a 5C Collet are available. These include (1) Handwheel, (2) HandActuated Lever, and (3) Air Actuated Lever. The Air Actuated type requires the purchase of either a hand orfoot operated air control valve to direct air pressure to the operating cylinder.

The part numbers below are for one each. If a collet system is needed for both the headstock and thetailstock, then a quantity of two must be ordered. In the case of the extended spindle for the Model F, thenumbers below include the factory installation of the extended spindle.

The systems below do not include 5C collets.

Extended Spindle Spindle AccessoryF F U HSA HSJ

Handwheel Actuated 9400-111 9400-311 9495 9496 9249Lever Actuated 9005-111 9005-421Air Actuated (Headstock) 9595-111 9595-421 9633BAir Actuated (Tailstock) 9596-111 9596-421 9634BExtended Spindle Only (installed) 9637

Air Control Valves for Air Actuated 5C Collet Actuating Mechanisms9796 Foot pedal actuating mechanism 9797 Hand valve actuating mechanism

96

5C COLLET SYSTEM PART NUMBER CONSTRUCTION FOR F LATHE

Litton Engineering Laboratories uses a significant digit type of numbering system for the numbering of its5C Collet Systems for the F Lathe. The following chart will aid you in constructing the part numbers forsystem configurations. Note that all configurations you may construct are not necessarily available.

9NNN - N N N5C Collet Systems for F Lathe

Installation Option:

1= Factory installed on a new machine.2= Factory installed on customer owned machine3= Field installed by customer on customer owned machine

Drawbar Length Option:

0= No Drawbar (For instance you already own this option)

1= Drawbar for 1.5" Extension 2= Drawbar for 2.5" Extension

Collet Nose Option:

0= No Nose or Extended Spindle (For instance you already own this option)

1= 1.5" Extended Spindle 3= Adaptor Nose (2 Piece, 1.5" Extension)2= 2.5" Extended Spindle 4= Adaptor Nose (1 Piece, 2.5" Extension)

Type of 5C Collet Actuating Mechanism:

9400= Handwheel Actuated 9595= Air Actuated (Head)9005= Lever Actuated 9596= Air Actuated (Tail)

Collet Nose Option Number 1 2 3 4Spindle 1631-02 1631-01 1631 1631Nose None None 8805 801259400 Drawbar 8806 8806-01 8806 8806-019005 Drawbar 10092 3508 10092 35089595,6 Drawbar 8690-01 8690 8690-01 8690

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REDWOOD COLLETS AND ACCESSORIES

Spindle Nose Redwood ColletsThe spindle nose redwood collet fits inside the spindle bore of the lathe and holds the glass. A draw-in barassembly mounts to the outboard end of the lathe spindle and opens and closes the collet by drawing thecollet into the tapered bore of the spindle (a spindle closure disc is part of the draw-in bar assembly). Thecollet makes an airtight seal with the spindle so that air pressure may be applied to the work. The protectorfaceplate mounts to the spindle nose and holds a metal disc which protects the collet from the heat. Colletsand metal discs can be purchased unbored or bored to a specific diameter. When ordering bored items, specifythe diameter of glass to be held.

F U HSA HSJ EEC o l l e t sUnbored 9241 9242 9243 9244 9245Bored 9825 9826 9827 9828 9829Bore Range min→max mm 3→25 6→70 6→57 6→102 6→86Bore Range min→max inch 1/8→1 1/4→2-3/4 1/4→2-1/4 1/4→4 1/4→3-3/8Draw-in Bar AssemblyStandard 9221 9223 9224 9225 9226Use with outboard spindle nose adaptor 9230 9232 9233 9234 9235Collet Protector Faceplates & DiscsFaceplate (disc not included) 9265 9266 9267 9268 9269Unbored Disc 2733 2610 2610 2634 2634Bored Disc 9801 9802 9802 9803 9803

Redwood Adaptor ColletsCollet adaptor assemblies mount outside the spindle bore to the spindle nose. They make larger collet borediameters possible. The adaptor collet fits inside the collet adaptor assembly and is opened and closed byturning the nose ring of the assembly (except 3" F which requires a draw-in bar). Work can extend thru theadaptor assembly and adaptor collet (except for 3" F). The adaptor collet may be purchased unbored or boredto a specific diameter.

F U HSA HSJ EE2" Adaptor ColletAdaptor Assembly 9406Unbored Adaptor Collet 2633Bored Adaptor Collet 9401Bore Range min→max mm 13→54Bore Range min→max inch 1/2→2-1/83" Adaptor ColletAdaptor Assembly 9407 9408 9409 9410Draw-in Bar Assembly 9415Unbored Adaptor Collet 9402 1757 1757 1757Bored Adaptor Collet 9804 9403 9403 9403Bore Range min→max mm 25→76 25→73 25→73 25→73Bore Range min→max inch 1→3 1→2-7/8 1→2-7/8 1→2-7/85-1/2" Adaptor Col letAdaptor Assembly 9411 9412 9413Unbored Adaptor Collet 1760 1760 1760Bored Adaptor Collet 9404 9404 9404Bore Range min→max mm 51→137 51→137 51→137Bore Range min→max inch 2→5-3/8 2→5-3/8 2→5-3/8

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DRAG BARS

The primary purpose of the Drag Bar is to provide for precisiondressing of large tube ends. The drag bar makes uniform diameter, as wellas fire polished narrow edges on glass sections used for bell jar seals togaskets. The double bar support structure is of general utility in holdingauxiliary burners, swinging half-molds, travel stops etc.

The drag unit consists of a flat graphite paddle bar which can beadjusted to give outside diameter control. It will release quickly from itscontrol position by rotating on the top bar of the double bar unit, awayfrom the work. In addition to this rotating motion against stops in bothdirections, a longitudinal movement of 3/4" (19 mm) is provided by aheadstock supported lever and linkage. Together with the diametercontrolling graphite block is an end-mounted graphite block which controlsand presses the free edge of the softened glass to a limit of 3/4" (19mm) from initial position; thus the two together provide control of theoutside diameter and face. Articulating from the block holding this doublepaddle system is a third support hinging and swinging a 3/4" (19 mm) or1" (25.4 mm) diameter graphite bar which engages the inner diameter ofthe glass. The glass blank is now confined on three sides. With properheating and softening, the last 1" (25 mm) or more of the glass can beshaped under these guided conditions on a 3" to 12" (76 mm to 305 mm)blank, just as the manual drag ironing process is commonly carried out at1" (25 mm) and 2" (51 mm) . If the wall thickness is non-uniform, as ismost often the case, this system simply drags the softened glass around theperiphery, from thick side to thin side, until absolute uniformity isattained.

It is true that some skill is required in properly heating the right areas,but it is easily acquired. Fire polished surfaces controlled in diameter to ±0.010" (0.25 mm) and faces flat to ± 0.002" (0.05 mm) are quite possible.Whether for bell jars or general purpose, the precision formation of edgespreparatory to ring seals, flares, or simple joints adds the concept ofprecision to the glassblower’s art.

Special graphite blocks may be substituted to aid in forming taperedflanges or other shaped cross-sections as required; blocks are easily removedfor change of shape or replacement. Specially shaped paddles and bulbforming half-molds are available on special order. To the right is a chartshowing the catalog numbers for the available drag bars.

Lathe

U077 with steamheadHSA093HSJA093HSJ093HSJ143HTJ093HTJ143EE125EE171EE199EE227EE255EE283EJ128EJ174EJ202EJ230EJ258EJ286ME120ME166ME194ME222ME250ME278MJ123MJ169MJ197MJ225MJ253MJ281ESA120ESA166ESA194ESA222ESA250ESA278ESB119ESB165ESB192ESB220ESB248ESB276K192KS192KT192KA192KSA192KTA192KB197KSB197KTB197

Part #

9323-019323-219325-519325-019325-019325-029325-119325-129328-129328-139328-149328-159328-169328-179328-129328-139328-149328-159328-169328-179328-129328-139328-149328-159328-169328-179328-129328-139328-149328-159328-169328-179328-029328-039328-049328-059328-069328-079328-029328-039328-049328-059328-069328-079329-039329-039329-039329-039329-039329-039329-039329-039329-03

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STEMHEADS

Stemheads are used to make pressed seals on bulbs, tubes, etc. The Stemhead is operated by a lever whichcloses the jaws down on the end of a molten piece of glass tubing and seals the glass around a filament(s)(or whatever) which is being held by a customer supplied jig mounted to the end of the center tube of thestemhead. They mount to the headstock of a lathe only, and are available in two sizes: large and small.The small stemhead is available in three configurations: two-jaw, three-jaw, and four-jaw. The largestemhead is available in two configurations: two-jaw and three-jaw. A Stemhead Actuating Mechanism isrequired to operate the Stemhead. The chart below lists model numbers for the various configurations.

Note: For the Model U Lathe, if the Stemhead Actuating Mechanism and the Drag Bar are being used at thesame time, relate this information to us since these two products share some components. For all otherlathes, use of the Stemhead and Drag Bar at the same time is not possible.

F U HA HJ, EJ EESmall 2-Jaw 9979 9982 9985 9988Small 3-Jaw 9980 9983 9986 9989Small 4-Jaw 9981 9984 9987 9990Large 2-Jaw 9991 9993 9995 9997Large 3-Jaw 9992 9994 9996 9998Actuating Mechanism 9361 9362 9363 HSA

9364 HSJA9364 HJ9365 EJ

9365

The small two-jaw stemhead is equipped with three sets of jaws for making three different sizes of presses.The large two-jaw is equipped with four sets of jaws for making four different sizes of presses. Dimensionsfor presses follow, the second measurement represents thickness of the press.

Shape ofPress

Dimens ion of PressMetric (mm)

Dimens ion of PressEng l i sh ( inch)

Small 2-Jaw Flat 19.05 x 3.18 0.750 x 0.125Flat 15.88 x 2.54 0.625 x 0.100Flat 12.70 x 2.03 0.500 x 0.080

Small 3-Jaw Star 25.40 x 2.54 1.000 x 0.100

Small 4-Jaw Cross 25.40 x 2.54 1.000 x 0.100

Large 2-Jaw Flat 31.75 x 6.35 1.250 x 0.250Flat 25.40 x 5.72 1.000 x 0.225Flat 19.05 x 3.18 0.750 x 0.125Flat 15.88 x 2.54 0.625 x 0.100

Large 3-Jaw Star 31.75 x 2.54 1.250 x 0.100

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PISTON VALVESSPINDLE AIR / VACUUM CONTROL VALVEFOOT PEDAL MECHANISMS

The Piston valve uses logarithmic pistons in cylinders to vary the volume and adjust the gas-oxyproportion. Moving the handle up and down varies the volume, and twisting the handle varies theproportion of gas to oxygen. The valve is designed for mounting on the underside of a bench with pilotadjust knobs sticking up through the bench. The valve is available in two sizes, the difference being inmaximum flow capacities. This valve is designed to operate with pressures of 5 lbs. oxygen and 18 inchesof water column gas.

The Spindle Air Control valve is also designed for bench mounting. The knob in the center allows theoperator to select pressure or vacuum for either or both spindles. Movement of the levers applies thechosen function to the chosen spindle(s). Designed primarily for use on bench style lathes; F, U, HSA,HSJ Lathes.

The piston type proportioner valves may be used on the larger floor model lathes with the aid of a specialbracket and plate assembly. The following assemblies include the valve and bracket, neatly assembled intoone easy-to-mount unit. The complete unit mounts on the underside of the lathe bed.

Valve Not Installed Installed to Litton Bench

Valve Opt ional FootPedal Mechanism

Valve Opt ional FootPedal Mechanism

Smal l P i s ton 9059 9320 9059-01 9394Large Piston 9060 9320 9060-01 9394Spindle Air 9061 9321 9064 9395Smal l P i s ton +Spindle Air

9059 + 9061 9318 9059-01 + 9064 9393

Large Piston +Spindle Air

9060 + 9061 9318 9060-01 + 9064 9393

Smal l P i s ton +Bracket for f loormodel Lathes

9062 NA NA NA

Large Piston +Bracket for f loormodel Lathes

9063 NA NA NA

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ROTARY COCK VALVES AND FOOT PEDAL MECHANISMS

Listed below are the model numbers for standard cast iron valves and their required Foot Pedal Mechanisms.These are gas-oxy proportioner and volume control valves with spindle air control. Valves are designed torelease a small flow of gas when actuating mechanisms are in the off position. This provides a pilot forburners. The spindle air delivery function of the valves is compatible for use with the Swivel/Stop System(see page 5-GACC-1 of the catalog). Recommended pressures to the valves are 5 lbs oxygen, 18 inches ofwater column gas.

The EK Valve Foot Pedal Mechanism is available with an optional Foot Pedal Stop. It allows the footpedal volume control for the gas-oxy proportioner valve to be set at any desired position. It automaticallyreleases when the foot pedal is pushed.

The EK Valve Hand Lever Mechanism allows complete control of the valve through the use of hand leversinstead of requiring foot operation for volume control.

F U H Valve Not Installed Installed to Litton Bench

Valve Foot PedalMechanism


F 0 5 3 9051 9311 9051-01 9311-02U 0 7 7 9051 9311 9051-02 9311-02HS093 9051 9311 9051-03 9311-02HS143 9051 9311 9051-04 9311-02HS (old bed) 9052 9311 9052-01 9311-01

EK Valve(new style bed)

Valve & Foot PedalMechanism

Valve & Foot PedalMechanism withFoot Pedal Stop

Valve & Hand LeverMechanism

E Family 9869-01 9869-02 9869-03

EK Valve(old style bed)


Foot Pedal Stop

E Family (old short bed) 9053 9314 9391E Family (old long bed) 9053 9315 9391K Family 9053 9316 9391

The following chart shows the serial number of the last lathe of the given model to use the old bed design.

EE EEL ESA ESL ME MEL441 139 168 103 3

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FUH Valve

Foot PedalLinkage

Foot PedalLinkage

To Headstock

Oxy MinimumFire AdjustmentScrew

Gas MinimumFire AdjustmentScrew

GasInlet

OxyOutlet

OxyInlet

GasOutlet

To Tailstock Air Inlet

EK Valve

Air Spindle Oxy Gas

Gas InletOxy Inlet

Gas OutletOxy Outlet

Air Inlet

To Headstock

Gas Minimum Fire AdjustmentScrew

Oxy MinimumFire AdjustmentScrew

To Tailstock Location Foot Pedal Linkage

Location FootPedal Linkage

103

GRAPHITE PADDLES

Light weight paddles are used to shape and form glass as it rotates on a glassworking lathe. Interchangeabletips are made of a durable, high grade graphite (grade 580) or Glassmate and are precision machined to asmooth finish. Tips are available in four standard shapes: chisel, triangular, cone, or two thirds cone. Around blank tip is also available. Standard shapes come in diameters of 5/8" or 1", standard length is 3".Special shapes may be made to customer specifications.

The handle is constructed of stainless steel tubing for low heat conductivity. The handle is 1/2" diameter x8-1/4" long. All points fit the standard handle.

Grade 580 C h i s e l Triangular Cone 2 / 3 C o n e Round Blank

5/8" x 3" Paddle 9372 9373 9374 9375 9371Replacement Tip 7254 7255 7256 7257 12251" x 3" Paddle 9377 9378 9379 9380 9376Replacement Tip 7258 7259 7260 7261 1220Replacement Handle 1219 1219 1219 1219 1219

Glassmate C h i s e l Triangular Cone 2 / 3 C o n e Round Blank

5/8" x 3" Paddle 9372-01 9373-01 9374-01 9375-01 9371-01Replacement Tip 7254-01 7255-01 7256-01 7257-01 1225-011" x 3" Paddle 9377-01 9378-01 9379-01 9380-01 9376-01Replacement Tip 7258-01 7259-01 7260-01 7261-01 1220-01Replacement Handle 1219 1219 1219 1219 1219

Also available is a flat shape paddle made of ultra grade graphite or Glassmate with a width of either 2-1/4"or 3-5/8", with a standard length of 4". This paddle has a handle constructed of stainless steel tubing, 3/4"diameter x 15" long.

Grade YU-40 Glassmate

2-1/4" x 4" flat paddle 9381 9381-01Replacement tip for 2-1/4" x 4" flat paddle 1232 1232-013-5/8" x 4" flat paddle 9382 9382-01Replacement tip for 3-5/8" x 4" flat paddle 1231 1231-01Handle for flat paddle 8011 8011

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GLASSMATE

Originally developed for aerospace use, Glassmate was modified to meet the specific needs of working glassor quartz. It is recommended for tooling and molds when precise repeatability is required in the operationand when longer tool/mold life will increase production rates.

• High strength resulting in low wear.

• Self lubricating, therefore non sticking.

• Low thermal expansion rate.

• Fine grained and easily machined.

Data

Property Typical Value

Apparent Density (g/cc) 1.87Hardness (scleroscope) 76Flexural Strength (psi) 14,000Compressive Strength (psi) 22,000Particle Size (micron) 4CTE (x 10-6/°C) (RT-100°C) 8.35*Oxidation Resistance 0.08%

*% weight loss of sample @ 1125 °F after 24 hours

To order Glassmate, call Litton today with the specifications required for yourapplication.

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Section 6

Automated Lathes

106

AUTOMATED LATHES

Litton Automated Lathes are available in Models F, U, and HS series machines.Consultation is usually required to determine the specific configuration necessary toaccomplish the objective. Autolathes are controlled using The GlassMaker System ofhardware and software. A description of the Glassmaker system can be found on page 115of this catalog (click on the GlassMaker Bookmark in Section 7 or click HERE).

Look for further information on the Litton Automated Lathe as it becomes available on ourWebsite: www.littonengr.com

107

Section 7

Motorized Equipment&

Controls

108

MOTORIZED FIRECARRIAGES AND FIRECARRIAGE COVERSMOTORIZED TAILSTOCK

Litton Lathes can be purchased with a motorized firecarriage and/or tailstock and corresponding covers toaccommodate the motorization. These Firecarriages and Tailstocks are designed to accept standard steppingmotors. Part numbers do not include the motor. All motorized configurations include DeclutchableHandwheels.

The T-Slot Firecarriage Cover provides a base for mounting other apparatus to the firecarriage. Included inthe assembly is the T-Slot Firecarriage Cover, a burner mount, four 7/8" T-bolts and two 2" T-bolts.

The Rack and Pinion Burner Mount provides convenient vertical and horizontal adjustment of the burner.Included in the assembly is a mounting bar for other accessories. The Rack and Pinion Burner Mount isstandard on the F and U Lathes.

Note: The U T-Slot Firecarriage Cover will mount on U Lathes with serial numbers 145 or higher. For ULathes prior to this a new firecarriage must be purchased.

Firecarriages andFirecarriage Covers

FFrame

S i z e 2 3

UFrame

S i z e 2 3

HFrame

S i z e 2 3

HFrame

S i z e 3 4

EFrame

S i z e 3 4

KFrame

S i z e 3 4Motorized Firecarriage 9535B 9264-11 9680-11 9680B-11 9681-11 9682-111 Add Roller Bearing Gibs 9680-12 9680B-12 9681-12 9682-122 Add Digital Position Indicator 9681-111Add 1 & 2 9681-121T-Slot Cover 9572 9586 9588 9588 9589 9590Rack & Pinion Cover Std Std 9367-02 9367-02 9368-02 9369-02Rack & Pinion Cover for usewith DPI

9368-021

T-Slot & Rack & Pinion Cover 9572 9586 9367-12 9367-12 9368-12 9369-12T-Slot & Rack & Pinion Coverfor use with DPI

9368-121

8387 7/8" T-Bolt 8388 2" T-Bolt

MotorizedTailstock Options

FFrame

S i z e 2 3

UFrame

S i z e 2 3

HFrame

S i z e 3 4

EEFrame

S i z e 3 4

ME, EAFrame

S i z e 3 4

K,KA,KBFrame

S i z e 4 2Installed 9535B 9532C 9530B 9603 90024-01 9868Not Installed 9534B 9606B 9531B 90024 9688

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COMPUMOTOR™ STEPPER MOTOR/DRIVER SYSTEMS

The following stepper motors are microstepping motors that make 25,400 steps per revolution or 25,000steps per revolution. The resulting smoothness and high resolution provide the latest developments inmotion control. They will run up to approximately 750 RPM. However, above approximately 300 RPMthe torque diminishes.

The OEM Series is the latest in Compumotor Systems that allows purchasing individual components.Motors and drivers in this case do not have to be matched to each other.

ModelFrameS i z e Static Torque

AsPurchased Modified Instal led

N-m oz-inOEM300 NA 52247 NA NA PowerSupply

OEM010 NA 52246 NA NA Indexer

OEM750 NA 52793 NA NA Driver

OEM750X NA 52794 NA NA Index/Driver

OEM57-83-MO-DS23

23 0.55 80 52243 7890 87890 Motor

OEM83-62-MO-DS34

34 1.00 140 52248 7891 87891 Motor

OEM83-135-MO-DS34

34 2.70 380 52244 7892 87892 Motor

Note: Other motor/driver systems are available upon request.

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96000 SERIES INTERFACES & CONTROLS SPECIFICATIONS

The Litton 96000 controller provides a state of the art remote control interface for Litton semi-automatedglass lathes. These units provide a means of controlling the direction and feed rate of the Parker HannifinCompumotors that are used to move various components on the lathe such as the firecarriage, tailstock, andtooling options. The control is form, fit, and function compatible with the well established 9610 seriescontrollers. This means that it can be used to update or expand an existing installation with no change insupport requirements. The 96000 is the same size as the 9610 units and uses the same input signals.

In addition, it has a convenient LCD touch panel display that provides additional functionality not found onprevious Litton controllers. Perhaps the greatest benefit of this method is the ease with which thecontroller can be setup directly from the front panel. The unit accepts separate right and left speed and delaysettings and will automatically oscillate within a distance range selected by the user. The LCD panelcontinuously displays the current direction and speed of the controlled function as well as the number ofcycles and passes accomplished. A zero reference can be set from the panel and the motor can be jogged ineither direction to a precisely monitored offset from the zero reference. A freewheel function is provided foreasy manual positioning.

In the remote mode, as with the 9611 interface, there are two speed ranges selected by applying logic levelsat pin 6 of the rear panel DB25 connector. They are nominally 0 to 300 mm per minute for the low rangeand 0 to 5,500 mm per minute for the high range. Internal circuitry provides acceleration and decelerationcontrol to insure smooth motor starting and stopping. Feed rate is controlled by applying a 0-10 Volt DCcontrol voltage at the DB25 connector. The two ranges can be controlled by a single 0-10 Volt source or aninternal jumper ( JP2 ) can be changed to allow each range to be controlled by separate supplies. Thedirection of motor travel is controlled at pin 3 of the DB25 connector. The polarity of this signal isconfigurable in software.

Although the 96000 was initially developed to control glassworking lathes, it can be used for any steppermotor control application.

Installation typically requires attaching the motor cable connector to the Motor Output connector and anoptional remote control cable to either the Remote Input DB25 connector or the Remote InputTerminal Strip on the rear panel of the controller. The remaining connector is for the AC power cord.The user must provide the proper signals to the remote control cable. This typically consists of a SPDTswitch for each function ( High/Low, Direction, and Local/Remote ) and a 0-10 Volt adjustable DC powersupply. On the DB25 connector, pins 1 or 13 can be used as a Ground and pin 14 as a source of +12 VoltsDC for applying to input pins 3, 4, and 6. One pole of each selector switch can be connected to Ground,the other to +12 Volts. The center position of the switch can then be connected to the appropriate pin onthe DB25 connector as shown below. A terminal strip on the rear panel provides a means of connectinglimit sensors as well as the normal remote control inputs. When the limit switches are activated they applya 0 VDC (zero volts direct current) or GND (Ground) level to the appropriate rear panel input. +12 VDCand +5 VDC are provided on the terminal strip for use by the control circuitry.

Because of advances in component design the 96000 offers extremely good feed rate linearity relative toinput control voltage. The input impedance of the 0-10 Volt analog to digital input control modules isvery high and therefore presents minimal loading on the control voltage. The 96000 will work well withany of the voltage sources used to control the 9610 series. Good control voltage regulation and filtering isrecommended in electrically noisy environments.

The use of sophisticated microprocessor techniques assures that the displayed values exactly match thecontrol pulses sent to the motor indexer units. This means that the displayed values are extremely accurate.In addition this allows for more convenient entry of control parameters by means of the touch screeninterface. Speed, delay, distance, and cycle count can all be input either directly with the onscreen keypad orby scrolling with onscreen up / down arrows. The response speed of the arrows increases the longer theyare held down. This allows for rapid scrolling to a particular range followed by slower scrolling for finecontrol of settings.

The 96000 is highly configurable via RS-232 to assure a proper match of the controller to the controlledmotor. This is normally done at the factory but can easily be done in the field.

111

There is one internal jumper that is provided to insure compatibility with 9610 series controllers. It islabeled JP2 and provides the capability of controlling both Hi and Lo remote speed ranges from either asingle voltage supply or separate voltage supplies. The default is to use a single supply. If separatespeed supplies are used, JP2 must be set to the “separate” posit ion. Failure to do soeffectively shorts the two supplies together. This can damage both the supplies andthe controller.

Features Touch Panel Controls

LCD Touch Panel Display and Data Entry Left Speed PadDigital Display of Speed in mm/min and Cycle/Pass Counter Right Speed PadCan be used as an Interface or a stand alone Control Left End Delay PadOperates over programmed distance or between limit switches Right End Delay PadLow Range 0-300 mm/min Distance of Travel PadHigh Range 100-5,500 mm/min Cycle / Pass PadJog Controls Go Left Pad

Go Right PadStop PadCount Reset PadSet-Up Screen Pad

Jog Speed PadHi Jog Left PadLow Jog Left PadHi Jog Right PadLow Jog Right PadConfigure PadReturn PadSet Zero PadGo Zero PadFree Wheel PadGo Home Pad

Power: 120 VAC, 5 amps, 50-60 Hz Dimensions: mminch

483 W x 356 D x 146 H19 W x 14 D x 5 3/4 H

Weight: 9.1 kg. (20 lbs.) Operating Temperature: 0° - 60° C (32° - 140° F)

112

96000 SERIES INTERFACES & CONTROLS SPECIFICATIONS

Following is the pinout information for the 96000 Series' DB25 connector and terminal strip. Descriptionsin bold face type are Outputs, all others are Inputs.

PinDB25

96000 TerminalStrip

96000

1 Ground 1 Ground

2 Low Range Input0-10 VDC

2 Low Range Input0-10 VDC

3Direction Select

Right = +12 to +24 VDCLeft = Open or 0 VDC

3Direction Select

Right = +12 to +24 VDCLeft = Open or 0 VDC

4Remote/Local

Remote = +12 to +24 VDCLocal = Open or 0 VDC

4Remote/Local

Remote = +12 to +24 VDCLocal = Open or 0 VDC

5 High Range Input0-10 VDC

5 High Range Input0-10 VDC

6High/Low Range SelectHigh = +12 to +24 VDCLow = Open or 0 VDC

6High/Low Range Select

High = +12 to +24 VDCLow = Open or 0 VDC

7 7 Ground

8 Left Limit SwitchOpen/Close

8 Left Limit SensorInput and Home (GND Activates)

9 9 12 VDC10 10 Ground

11 11 Right Limit SensorInput and Home (GND Activates)

12 12 12 VDC13 Ground 13 Ground14 12 VDC 14 Left End of Travel Switch15 5 VDC 15 12 VDC16 16 Ground17 17 Right End of Travel Switch18 18 12 VDC19 1920 20 5 VDC

21 Right Limit SwitchOpen/Close

22232425

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96000 SERIES PART NUMBER CONSTRUCTION

Litton Engineering Laboratories uses a significant digit type of numbering system for the numbering of its96000 Series Electronics. The following chart will aid you in constructing the part numbers for variousconfigurations. Note that all configurations you may construct are not necessarily available.

961 N N L - L NVoltage Designator (50-60 Hz):

1= 110-120 VAC 3=2= 220-240 VAC 4= 100 VAC

"Gear" Ratio:

25,000 Step/Rev Pulses/mm

F= F Lathe 984.252U= U Lathe 1,503.826H= H Lathes 1,566.486E= E Lathes 1,670.918K= K Lathes 1,691.805

%= Motor RPM Customer Specified

Version NumberMotor Length

57 Frame Size 83 Frame Size

1= 40 1= 622= 51 2= 933= 83 3= 135

Motor Frame Size:

1= 572= 83

Series Number

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114

9540 SPINDLE MOTOR CONTROL

The primary advantage of using the 9540 Spindle Motor Control is that it can be stationed at any positionfor the operator's convenience and safety for high temperature work or with chemical work associated withsuch processes as Fiber Optic Preform manufacture.

The 9540 Control replaces the standard electronic control housing on the lathe. The 9540 Control can bemounted in a 19" rack mount chassis for remote installation. It may be used for all models of lathes, withthe exception of the F and U series.

The 9540 is used with permanent magnet motors with 90 volt armatures. The motor and motor cord is notincluded but is available upon request. If the 9540 is ordered for a machine other than a Litton Lathe;motor, pulleys, belts and motor mounts may need to be replaced.

The front panel controls consist of a main power switch, a start button, a stop button, a three positionreversing switch (forward, stop, reverse), a tailstock on/off switch (co-axial versions only), and a speedpotentiometer for infinite speed control over a 50-1 range.

The rear panel of the 9540 Control has three sockets. The "emergency stop" socket is intended for use witha safety shut-off switch. A normally closed switch should be series connected to the plug. When thisswitch is opened the machine will stop and must be re-started from the front panel.

The "external on/off" socket can be used for an on/off switch at any location. A normally open switchshould be series connected to the plug. When this switch is closed the machine will start and will stopwhen the switch is opened.

More than one switch may be series connected to either of these sockets. The machine will not run unlessa jumpered plug or closed switch is connected to the emergency stop socket and the external on/off socket.The control is supplied with jumpered plugs for these two sockets.

The socket marked "DC Motor" is for connecting a permanent magnet DC motor with a 90 volt armature.A motor plug is supplied on the motor cord (motor with cord is not included with 9540). If you wish tosupply your own motor, the motor plug may be purchased separately using part number 51063.

See page Spec-3 at the beginning of section 2 for information on how to order a lathe with a 9540 controlinstead of the standard spindle control.

SPECIFICATIONS

Power: 120 VAC, 20 amps, 50-60 Hz Dimensions: mminch

483 W x 356 D x 146 H19 W x 14 D x 5 3/4 H

Weight: 6.8 kg. (15 lbs.) Operating Temperature: 0°-60° C (32°-140° F)

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GLASSMAKER

GlassMaker is a complete serial control system consisting of a set of hardware controller boards and asoftware program. The Serial Controllers are connected in a "daisy chain" configuration that can operatewith any host computer that is capable of RS-232 serial communications.

The Hardware

A typical system used to control a LittonAutolathe is illustrated at the right. Itconsists of six Compumotors, two SerialController Boards, a Serial DC MotorController, and a Serial Analog ControllerBoard. The host computer hasGlassMaker software installed. Thestepper motor drivers provide steppermotor control for such functions as thetailstock and fire carriage. Each motor hasan associated home sensor. The SerialController Board provides digital controllersignals to activate or deactivate air logicboards or Grayhill AC/DC outputmodules. Opto-isolated inputs areavailable that can be used to read signalsfor program control purposes. The SerialDC Motor Controller is used to control1/2 HP or 3/4 HP motors and a coaxialclutch. The Serial Analog Controllerprovides analog inputs and outputs used tocontrol such functions as mass flowcontrol valves.

The diagram illustrates the “daisy-chain”serial networking configuration used byGlassmaker. Each device block shown hasan independent microcontroller dedicated tocontrolling a particular task. In thediagram, the first six devices controlCompumotors, followed by a device tocontrol a DC spindle motor, then twodigital I/O Serial Controllers, and finallyan Analog Control Board. The devicenumbering is dependant upon the order inwhich the devices are connected to thesystem at the Serial Connector Board.

116

Glassmaker will work on any Macintosh computer but it is suggested that a 120 MHz Power PC with 20megabytes or more of RAM be used as the host computer. This will assure optimum performance.

Compumotors are controlled by means of Serial Adapter Boards that interface each Compumotor Indexer tothe system. The microcontrollers for Compumotors are built into the Indexer unit. This method providesflexibility in the choice of indexer / driver combinations. This is helpful in retrofitting or updating oldersystems. The 650X Indexer/Driver is preferred for new installations. It combines both the microcontrollercontrolled indexer and motor driver in one compact unit. Older installations can continue to use existing“M” series drives by using an OEM010 indexer to provide the microcontroller/indexer functions. TheOEM010 can be used for the same purpose with an OEM650. Possible combinations are shown below.The “Home” sensor for each motor connects to the associated Serial Adapter Board.

The Serial DC Motor Controller interfaces the system to a Minarik DC Motor Driver and a coaxial clutch.The Serial Controller Board provides for digital control inputs and outputs. Simple circuits are shown for aproximity switch and three pushbuttons. The output signals drive auxilliary circuitry to operate a widerange of devices. Note that the 16 outputs may be configured as 16 inputs. These lines must be configuredas all inputs or all outputs. No mixing is allowed. If more inputs or outputs are required than can beprovided by one Serial Controller Board, additional boards may be used. The Serial Analog ControllerBoard interfaces Glassmaker to Grayhill 73G series analog I/O modules. These are available in voltage or4-20ma current loop models. Voltage models are available in 5 or 10 volt versions. Analog controls areused to monitor or control contiuously variable quantities. The diagram on the following page shows howpotentiometers (variable resistors) may be connected to provide a continuously variable control voltagesource. It also shows a meter used to monitor voltage or current and a mass flow control used to operate acontinuously variable valve.

117

The Software

GlassMaker 4.0 software is designed to make configuring , using, and programming the entire system botheasy and intuitive. It completely eliminates the need for cryptic control code syntax through the use ofcomprehensive menus. All aspects of the system are accessible at the host computer. The system has beendesigned to allow the operator to accomplish objectives rapidly by automating all programming tasks.

GlassMaker software contains a set of powerful programming commands that allow the user to design asequence of events that can be used to control lathe operation. The user is prompted for information thatmay be required to complete a command statement. The statements are displayed continuously as theprogram is developed and the user can easily edit any changes quickly and easily using the built-in editor.There is on-line help detailing how the commands are used.

119

Section 8

Fiber Optic LathePackages

120

FIBER OPTIC PREFORM LATHE SPECIFICATIONS

Litton manufactures Fiber Lathe Packages for both the MCVD process and elongation in the VAD process.Special designs with many options and accessories are available, including various degrees of automation.

Included in a Fiber Lathe Package in addition to the Lathe are: (1) 9540 rack mount spindle drive systemfor remote control of spindles (unless specified otherwise); including speed, ON/OFF and reverse, (2)Firecarriage configured to accept a precision micro stepped stepper motor (feed rate up to 127.5 mm/sec), (3)T-slot firecarriage cover with burner bracket, (4) Front and rear firecarriage roller bearing gibs, required foroverhanging loads, (5) Firecarriage felt way wipers, (6) Lathe bed scale.

Many options are available such as: (1) two radial clearance choices, EE or ME, (2) two spindle styles,standard or SS flanged, (3) four bed lengths, (4) various spindle drive types, (5) various operating voltages,(6) headstock and tailstock motion combinations, (7) leg height. See the chart on the next page forinformation on constructing a custom part number for the desired machine configuration.


distanceH=I=






EE171 EE199 EE227 EE255 ME166 ME194 ME222 ME250A= mm 98 98 98 98 98 98 98 98B= mm 1708 1988 2267 2546 1656 1937 2216 2495D= mm 349 349 349 349 540 540 540 540E= mm 295 295 295 295 482 482 482 482F= mm 305 305 305 305 305 305 305 305G= mm 1372 1652 1931 2210 1321 1600 1880 2159H= mm 1248 1248 1248 1248 1442 1442 1442 1442I= mm 765 765 765 765 765 765 765 765J= mm 2540 2819 3099 3378 2540 2819 3099 3378K= mm 686 686 686 686 686 686 686 686L= ~kg 635

805661831

689859

717887

771941

799969

826996

8531023

A= in 3-7/8 3-7/8 3-7/8 3-7/8 3-7/8 3-7/8 3-7/8 3-7/8B= in 67-1/4 78-1/4 89-1/4 100-1/4 65-1/4 76-1/4 87-1/4 98-1/4D= in 13-3/4 13-3/4 13-3/4 13-3/4 21-1/4 21-1/4 21-1/4 21-1/4E= in 11-5/8 11-5/8 11-5/8 11-5/8 19 19 19 19F= in 12 12 12 12 12 12 12 12G= in 54 65 76 87 52 63 74 85H= in 49-1/8 49-1/8 49-1/8 49-1/8 56-3/4 56-3/4 56-3/4 56-3/4I= in 30-1/8 30-1/8 30-1/8 30-1/8 30-1/8 30-1/8 30-1/8 30-1/8J= in 100 111 122 133 100 111 122 133K= in 27 27 27 27 27 27 27 27L= ~lb 1400

177514601835

15201895

15801955

17002075

17602135

18202195

18802255

M= RPM 5-100 5-100 5-100 5-100 5-100 5-100 5-100 5-100Electrical supply required 110-120V AC, 50-60 Hz single phase


121

FIBER OPTIC PREFORM LATHE PART NUMBER CONSTRUCTION

Litton Engineering Laboratories uses a significant digit type of numbering system for the numbering of itsFiber Optic Preform Lathes. The following chart will aid you in constructing the part numbers for machineconfigurations. Note that all configurations you may construct are not necessarily available.

90N0 - N N N N N N

Bed Leg Height designator:

1= Standard 2= Tall

Add 238 mm (9-3/8 in) to H & I dimensions when selecting Tall

Stock Movement designator:

1= Fixed Headstock Hand Movable Tailstock2= Hand Movable Headstock Hand Movable Tailstock3= Motorized Headstock Hand Movable Tailstock4= Fixed Headstock Motorized Tailstock5= Hand Movable Headstock Motorized Tailstock6= Motorized Headstock Motorized Tailstock

Voltage Designator (50-60 Hz):

1= 110-120 VAC 3= 240 VAC2= 220 VAC 4= 100 VAC

Drive designator:

0= No Drive 5= AWS Configuration1= Standard (Head-end Mounted) 6=2= 7= Motor Only/No Electronic Drive3= 9540 (Rack Mount) 8= Compumotor (Interface/Control Req'd)4= 9=

Bed Length designator (meters):

3= 2.286 EE171 ME166 5= 2.845 EE227 ME2224= 2.565 EE199 ME194 6= 3.124 EE255 ME250

Spindle Style designator:

0= Standard Cast Iron ( 98mm) 2=1= Standard Cast Iron (114mm) 3= Flange Stainless Steel

Model and Radial Clearance designator:

1= EE 349 mm 2= ME 540 mm

122

ACCESSORIES

BURNER MOUNT OPTIONFiber Optic Preform Lathes come standard with a T-Slot Firecarriage Cover with manuallyadjustable burner mount.

9368-00 Rack and Pinion Burner Mount Field Installed9368-03 Rack and Pinion Burner Mount Factory Installed

VALVES



Bracket

CHUCKSFor the following chucks: C=Clockwise Close, CC=Counter Clockwise Close.

StandardSpindles98mm

StandardSpindles114mm

FlangeSpindles

9275 9274 9270-20 1 / 3 2 " t o 1 / 2 " Dril l Chuck1 mm → 13 mm capacity

9426 9425 9421-20 3 / 1 6 " t o 3 / 4 " Dril l Chuck5 mm → 19 mm capacity

9434 9433 9429-20 3 / 1 6 " t o 1 - 1 / 3 2 " Dril l Chuck5 mm → 26 mm capacity

90009-05 90009-04 90009-20 4 " Bison Chuck , 32 mm bore diameter0 mm → 60 mm capacity

97023-05

97024-05

97023-04

97024-04

97023-20

97024-20

LSC080 Scrol l Chuck C , 80 mm bore diameter2→124 & 10→156 mm capacityLSC080 Scroll Chuck CC , 80 mm bore diameter2→124 & 10→156 mm capacity

97035-05

97036-05

97035-04

97036-04

97035-20

97036-20

LSC114 Scrol l Chuck C , 98 mm bore diameter2 →175 & 48 →225 mm capacityLSC114 Scroll Chuck CC , 98 mm bore diameter2 →175 & 48 →225 mm capacity

9781-05 9781-04 9781-20 LAC033 Automatic Chuck , air actuated,33 mm bore diameter,2→18 & 15→35 mm capacity, requires 9796 or 9797

9779-05 9779-04 9779-20 LAC050 Automatic Chuck , air actuated,50 mm bore diameter,3→25 & 25→47 mm capacity, requires 9796 or 9797

9796 9796 9796 Foot pedal actuating mechanism for air actuatedchucking devices

9797 9797 9797 Hand valve actuating mechanism for air actuatedchucking devices

9963 9962 9963-20 EC Universal Planetary 3-jaw Chuck98 mm bore diameter,25 mm → 418 mm capacity,standard rods are 114 mm in length

9970 9969 9970-20 HSJ Universal Planetary 6-jaw Chuck114 mm bore diameter6 mm → 171 mm inner jaw capacity,standard rods are 51 mm in length27 mm → 376 mm outer jaw capacity,standard rods are 114 mm in length

1748 1748 1748 221 mm arm rods for EC, HSJ Chucks, order 3 each80308 80308 80308 221 mm arm rod option for EC, HSJ Chucks81026 81026 81026 Donut Option for EC Chuck9894 9894 9894 HSJ Guiding Chuck , 114 mm bore diameter

6 mm → 134 mm capacityoutboard spindle nose adaptor required 9339 for 98mmoutboard spindle nose adaptor required 9333 for 114mm

123

BURNERS9497 8-Fire Water Cooled Ring Burner

220˚, 110 mm Bore9360 10-Fire Water Cooled Ring Burner

220˚, 110 mm Bore9132SS2 6-Fire 10/11N Standard Burner

with Stainless Steel Tips andSidearms

9185SS2 6-Fire 10/11N Swivel Burnerwith Stainless Steel Tips andSidearms

9138SS2 8-Fire 10/11N Standard Burnerwith Stainless Steel Tips andSidearms

9191SS2 8-Fire 10/11N Swivel Burnerwith Stainless Steel Tips andSidearms





1490 Spindle closure disc 9389 Guide bar & bracket9594 Pyrometer Mount 9009B Felt way wipers, set of four90066 Foot Pedal Spindle On/Off Control 90067 Remote motor control, Speed-

On/Off90068 Foot Pedal Spindle Speed Control 90052 Foot Pedal Power On/Off Switch9156 Spindle RPM Readout for 9540 8735 Limit Switch Assembly

Mounts on and is adjustable alongthe bed

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Section 9

Rebuilding&

Maintenance

126

REBUILD: LATHES

Many times older lathes are less productive. A popular feature of Litton Lathes is their capability to berebuilt and/or retrofitted to current technology. A rebuilt lathe will have the same field life, accuracy,smooth operation and appearance as a new lathe.

Customer Controls CostThe cost of rebuilding an older lathe can be as low as 1/2 the price of a new lathe, depending upon the type,the age and the condition of the lathe. The customer controls costs by determining the degree of rebuildand/or upgrade. Typical turn-around time is 3 - 4 weeks from the time a quote is accepted and a purchaseorder is issued. Following is the procedure for rebuilding a lathe.

Litton Lathe Rebuild Process

1. Complete evaluation is made and an estimate is given based upon parts needed andlabor required to upgrade machine. Customer decides degree of rebuild, based onevaluation.

2. The bed may need to be reground to insure maximum travel and alignment of head,tail and firecarriage.

3. Head, tail and firecarriage may need to be remachined to guarantee maximum accuracyand alignment and, in most cases, to prepare for installation of parts to upgrade tonew machine status.

4. Head and tail are hand scraped for alignment and surface contact to insure longevity.Head and tail spindle alignment is held to a total accumulated tolerance of .002", orless, for the full length of the bed.

5. Lathe is sanded, primed and repainted.6. Lathe is reassembled. Assembly may include new and/or repaired parts, depending

upon customer's specifications.7. Lathe is run and tested for a minimum of 10 hours, after which alignment and spindle

tolerances are rechecked. Lathe is thoroughly inspected before shipment.8. If fully upgraded, the lathe will be equivalent to a new machine, at a cost which is

considerably less.

REBUILD: CHUCKS

Older chucks which are damaged or worn can, in most cases, be restored to full usefulness by being rebuilt.Rebuilt chucks are like new in appearance, performance and endurance.

Litton Chuck Rebuild Process

1. Dismantle Chuck.2. Clean and inspect internal parts.3. Issue repair and/or rebuild cost analysis.4. Repair or replace worn parts which would effect proper operation of the chuck.5. Reassemble chuck (includes painting and lubrication).6. Realign chuck arms and rods.

1. Never lift or carry chuck by arms or arm rods.

2. Never rotate chuck on lathe by grasping the arms or arm rods.

3. Avoid grasping glass by the outer ends of the arm rods.

Alignment Protection Tips!

127

LITTON LATHE MAINTENANCE KIT

Litton Lathes are manufactured to standards which ensure long field life. Precise durable components arecombined with quality workmanship to produce equipment characterized by high performance and precision.To compliment the excellence of Litton Lathes, regular field service is suggested.

The Litton Lathe Maintenance Kit provides a complete preventive maintenance program for Litton Lathes.The kit includes all the necessary tools, devices and lubricants needed to properly service a Litton Lathe,along with a complete maintenance and lubrication manual. The heavy duty metal box which contains thekit is convenient to carry and easy to store.

Model Number 90050-01

LATHE INSPECTION AND MAINTENANCE PROGRAM

Inspection and maintenance (including any repairs) are charged on an hourly basis at $95.00 per hour plusthe cost of parts. Approximate time involved will depend upon the age and condition of the machine andthe number of accessories that are attached to the machine. Travel expenses will also be charged, including$35.00 an hour travel time.

The lathe inspection and maintenance program includes inspection and maintenance of the following:

1. BEARINGS

2. SPINDLES

3. HEADSTOCK/TAILSTOCK (Alignment)Inspect seals, grease fittings, friction blocks, side and bottom gibs, and chains; tightenblocks. Replace any parts as necessary.

4. DRIVES

5. FIRECARRIAGE

6. ACCESSORIESInspect chucks, clutches, adjustable firecarriage, dragbar, heat shield, valves and valvemechanisms, plumbing, benches and foot pedals. Replace any parts as necessary.

APPROXIMATE MAINTENANCE TIMES (time may vary, depending upon parts replacement)Model F U HS E KHours 2 3 3 4 4

Some repairs cannot be accomplished at the site and will require shipment of the machine to LittonEngineering Laboratories in Grass Valley, California. These charges, including freight, will be determinedduring inspection of the equipment.

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