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An Advanced Technology for Aircraft Overrunning Runway An Advanced Technology for Aircraft Overrunning Runway Engineered Material Arresting Engineered Material Arresting System (EMAS) System (EMAS)

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Page 1: Engineered Material Arresting System (EMAS) - COSCAP-NA EMAS_0_0.pdf · An Advanced Technology for Aircraft Overrunning Runway— — Engineered Material Arresting System (EMAS)

An Advanced Technology for Aircraft Overrunning RunwayAn Advanced Technology for Aircraft Overrunning Runway——

Engineered Material Arresting Engineered Material Arresting System (EMAS)System (EMAS)

Page 2: Engineered Material Arresting System (EMAS) - COSCAP-NA EMAS_0_0.pdf · An Advanced Technology for Aircraft Overrunning Runway— — Engineered Material Arresting System (EMAS)

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ContentsContents

WhatWhat’’s EMAS?s EMAS?

R&D of the EMASR&D of the EMAS

Application ProspectApplication Prospect

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ContentsContents

WhatWhat’’s EMAS?s EMAS?

R&D of the EMAS

Application Prospect

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Runway Overrun and VeerRunway Overrun and Veer--off off ---- One of the Major One of the Major Challenges to Aviation SafetyChallenges to Aviation Safety

1998~2007, number of 1998~2007, number of accidents due to accidents due to runway overrun and runway overrun and veerveer--off is in No.1 off is in No.1 place in the global place in the global statistics.statistics.

2005~2008, number of 2005~2008, number of incidents due to incidents due to runway overrun and runway overrun and veerveer--off is also in No.1 off is also in No.1 place in Chinese place in Chinese statistics.statistics.

15

6 65 5

3 32 2

1 1 12

0

4

8

12

16

冲偏

出跑

道跑

道混

淆跑

道侵

擦尾

/擦发

动机

/擦翼

尖系

统失

效跑

道外

接地

空中

颠簸

空中

停车

空中

释压

低于

最低

燃油

可控

飞行

撞地

/空中

...

空中

解体

/爆炸

/失火

其他

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Tragic Consequence Resulted from Tragic Consequence Resulted from OverrunOverrun

May 22, 2010, India, B737, overrun off the cliff, 158 fatalities

Dec. 22, 2009, Jamaica, B737, overrun, 40 injuries

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Particular Threat to Aviation Safety in Particular Threat to Aviation Safety in ChinaChina

In western China, there In western China, there are many high altitude are many high altitude airports. Even having airports. Even having standard Runway End standard Runway End Safety Area (RESA) in Safety Area (RESA) in place, beyond RESA place, beyond RESA always are steep cliffs, always are steep cliffs, which poses particular which poses particular threat to aviation safety threat to aviation safety in China.in China.

So do some airports So do some airports near water bodies or near water bodies or residential areas.residential areas.

250m away from runway end in an airport in western China

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WhatWhat’’s Solution?s Solution?

What to do with an airport not meeting new What to do with an airport not meeting new standard, or with dangerous geography beyond standard, or with dangerous geography beyond RESA?RESA?

USA invented technology: Engineered Material USA invented technology: Engineered Material Arresting System (EMASArresting System (EMAS))built within existing built within existing RESA, as an alternative method of compliance to RESA, as an alternative method of compliance to the RESA standardthe RESA standard

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WhatWhat’’s EMASs EMAS

Foam concrete, laid on RESA ground, as wide as Foam concrete, laid on RESA ground, as wide as runway, up to 70cm high, up to more than one runway, up to 70cm high, up to more than one hundred meters longhundred meters long

When overrunning aircraft travels in EMAS bed, the When overrunning aircraft travels in EMAS bed, the wheels crush the foam concrete, by which the aircraft wheels crush the foam concrete, by which the aircraft is gradually slowed down to complete stop within the is gradually slowed down to complete stop within the bed, without damage to aircraft or injury to occupants.bed, without damage to aircraft or injury to occupants.

Vehicle moving in the bed will damage it, but human Vehicle moving in the bed will damage it, but human will not.will not.

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WhatWhat’’s EMASs EMAS

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Arresting Arresting PrinciplePrinciple

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Standard for EMASStandard for EMAS

FAA AC 150/5220FAA AC 150/5220--22A22A ,, 20052005 ,, ““ Engineered Materials Engineered Materials Arresting Systems (EMAS) for Aircraft OverrunsArresting Systems (EMAS) for Aircraft Overruns””

able to arrest aircraft with exit speed up to 70 knots for standable to arrest aircraft with exit speed up to 70 knots for standard design, ard design, or up to 40 knots for non standard designor up to 40 knots for non standard design

Not cause major structural damage to the aircraft or imposing exNot cause major structural damage to the aircraft or imposing excessive cessive forces on its occupantsforces on its occupants

Enable safe ingress and egress of rescue and fire fighting vehicEnable safe ingress and egress of rescue and fire fighting vehiclele

not cause control problems for aircraft undershoots which touch not cause control problems for aircraft undershoots which touch down down in the EMAS bedin the EMAS bed

Validation may be based either on passage of an actual aircraft Validation may be based either on passage of an actual aircraft or an or an equivalent single wheel load through a test bed.equivalent single wheel load through a test bed.

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Applications Till NowApplications Till Now

At the present, USAAt the present, USA’’s product is only one s product is only one product all over the worldproduct all over the world

55 sets installed in 35 airports in US and 8 55 sets installed in 35 airports in US and 8 aircrafts arrestedaircrafts arrested

Installed in Spain, South America and 2 sets in Installed in Spain, South America and 2 sets in JiuzhaiJiuzhai--HuanglongHuanglong Airport in Sichuan Airport in Sichuan Province, ChinaProvince, China

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ICAOICAO’’ss Policy on EMASPolicy on EMAS

In September 2011, in Proposed Amendment to the International Standards and Recommended Practices Aerodrome Design and Operations Annex 14, Volume I to the Convention on International Civil Aviation:

3.5.5 Notwithstanding the provisions in 3.5.3 and 3.5.4 a) and b), the length of a runway end safety area may be reduced where an arresting system is installed with demonstrated performance that provides a level of protection at least equivalent to the prescribed runway end safety area.

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ContentsContents

What’s EMAS?

R&D of the EMASR&D of the EMAS

Application Prospect

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R&D of the R&D of the HangkeHangke CompanyCompany

Since 2010, Since 2010, HangkeHangke Company based in Company based in Beijing China has been conducting R&D on Beijing China has been conducting R&D on EMAS in accordance with the FAA ACEMAS in accordance with the FAA AC

Both military and civil actual aircraft Both military and civil actual aircraft validation tests were conductedvalidation tests were conducted

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Certification of CAACCertification of CAAC

In April 2011, CAAC In April 2011, CAAC Certification Team was Certification Team was constituted, working at constituted, working at theories, material theories, material performance, performance, simulation model, simulation model, single wheel load tests, single wheel load tests, actual aircraft tests, actual aircraft tests, production quality production quality assurance system etc. assurance system etc. in compliance with the in compliance with the relevant standards.relevant standards.

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Key TechniquesKey Techniques

2 key techniques in EMAS:2 key techniques in EMAS:

Manufacturing process producing foam concrete meeting Manufacturing process producing foam concrete meeting mechanical property and durability requirementsmechanical property and durability requirements

Simulation model capable of calculating stopping distance Simulation model capable of calculating stopping distance and evaluating safety of occupants and aircraft landing and evaluating safety of occupants and aircraft landing gears.gears.

Calculating aircraft speed decay curve, deceleration curve, stopCalculating aircraft speed decay curve, deceleration curve, stopping ping distance, loads imposed on landing gears and their strengths, badistance, loads imposed on landing gears and their strengths, based sed on material properties, bed geometry, aircraft type, exit speed,on material properties, bed geometry, aircraft type, exit speed, weight of aircraft and so on.weight of aircraft and so on.

The The HangkeHangke Company developed these 2 techniques.Company developed these 2 techniques.

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Achieved 2 Key TechniquesAchieved 2 Key Techniques

Block of the foam concrete

Mechanical performance

Bed geometry and speed decay curve

Deceleration curve

Drag load, vertical load and limit loads of nose gear

Drag load, vertical load and limit loads of main gear

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Single Wheel Load Validation TestSingle Wheel Load Validation Test

A single wheel load test device built, actual A single wheel load test device built, actual wheel, actual weight, actual bed and load wheel, actual weight, actual bed and load measuring system incorporatedmeasuring system incorporated

A number of tests conducted, the simulation A number of tests conducted, the simulation model greatly improved by the test resultsmodel greatly improved by the test results

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Test deviceTest device

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Photos After TestPhotos After Test

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Actual Aircraft Actual Aircraft Validation TestValidation Test

Venue: the second Venue: the second runway in Tianjin runway in Tianjin AirportAirport

Type of test aircraft: Type of test aircraft: B737B737--300300

Material: 24cm and Material: 24cm and 31cm high31cm high

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Measuring Devices on BoardMeasuring Devices on Board

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Calibration of the Load Measuring Calibration of the Load Measuring SystemSystem

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After ArrestmentAfter Arrestment

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Results of the TestsResults of the Tests

6 tests conducted, 2 short beds, 4 full scale beds up to 145m 6 tests conducted, 2 short beds, 4 full scale beds up to 145m longlong

Entrance speeds ranged from 24 ~ 61 knotsEntrance speeds ranged from 24 ~ 61 knots

Neither injury to people on board nor damage to the landing Neither injury to people on board nor damage to the landing gears as revealed by detailed visual inspection and gears as revealed by detailed visual inspection and nondestructive inspection after each testnondestructive inspection after each test

The actual stopping distances differ from the simulated ones The actual stopping distances differ from the simulated ones by less than 5% by less than 5%

The maximum deceleration <2g vs. limit of 4g for human The maximum deceleration <2g vs. limit of 4g for human safetysafety

Load peaks imposed on landing gears < the ultimate loadsLoad peaks imposed on landing gears < the ultimate loads

Fire fighting vehicle is able to move in, move out and move Fire fighting vehicle is able to move in, move out and move inside the bedsinside the beds

Bed withstands a jet blast produced by the aircraft at distance Bed withstands a jet blast produced by the aircraft at distance of 25m away at takeoff powerof 25m away at takeoff power

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Standard Design Scenario per the Standard Design Scenario per the FAA ACFAA AC

After validated, the simulation model can be After validated, the simulation model can be used to design EMAS for individual airportused to design EMAS for individual airport

Standard design scenario per the FAA ACStandard design scenario per the FAA AC

Aircraft weight: MTOWAircraft weight: MTOW

Exit speed: 70 Exit speed: 70 ktskts

Engine thrust: noEngine thrust: no

Reverse thrust : noReverse thrust : no

Braking: poor braking with the braking coefficient of Braking: poor braking with the braking coefficient of 0.250.25

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ContentsContents

What’s EMAS?

R&D of the EMAS

Application ProspectApplication Prospect

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Application prospectApplication prospect

EMAS can enhance airport safety, particularly for the EMAS can enhance airport safety, particularly for the airports with short RESA or dangerous geography airports with short RESA or dangerous geography beyond RESA, at a reasonable costbeyond RESA, at a reasonable cost

Based on Based on outcomingoutcoming of the certification, CAAC has of the certification, CAAC has issued an approval to the EMAS of the issued an approval to the EMAS of the HangkeHangke Company, as the first one developed in China.Company, as the first one developed in China.

TuofengTuofeng Airport in Yunnan Province, China, has been Airport in Yunnan Province, China, has been chosen for experimental installation of the EMAS of the chosen for experimental installation of the EMAS of the HangkeHangke Company. The installation is expected to start in Company. The installation is expected to start in May and to be completed in June this year.May and to be completed in June this year.

~50 airports in China may need EMAS as a rough ~50 airports in China may need EMAS as a rough estimateestimate

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Other Airport Related Business of the Other Airport Related Business of the HangkeHangke CompanyCompany

Performance based navigation (PBN) Performance based navigation (PBN) program design and its operation supportprogram design and its operation support

Airport capacity evaluationAirport capacity evaluation

Contracted energy managementContracted energy management

Technique for airport bird strike preventionTechnique for airport bird strike prevention

Detection technique for foreign object Detection technique for foreign object debris (FOD)debris (FOD)

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Thank youThank you

Question or comment?Question or comment?

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Q&AQ&A

Contact point of the Contact point of the HangkeHangke Company?Company?

Please go Please go http://www.hangketech.com/hky/SiteFiles/Innehttp://www.hangketech.com/hky/SiteFiles/Inne r/page.aspx?s=1248&n=1260r/page.aspx?s=1248&n=1260

WhatWhat’’s the price?s the price?

Roughly 10 million US$ per setRoughly 10 million US$ per set

What technical standard does the EMAS What technical standard does the EMAS comply with?comply with?

FAA AC 150/5220FAA AC 150/5220--22A22A