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Energy Storage Summit February 28th – 1st March
Victoria Plaza – London
storage.solarenergyevents.com/
#storagesummit 28th February – 1st March Victoria Plaza | London, UK
NIDEC CORPORATION
March 1st 2017
Energy Storage Summit, London
NIDEC ASI: STEAG PROJECT
Matteo Rizzi, Director, Global Sales
PV&BESS
3/1 3/16
About Nidec Corporation
FY15 sales by product group
Workforce: 140,000
Market capitalization: $25B USD
The genisys of an industrial player
• 2009, Nidec Techno Motors has been
incoporated for small motors for commercial and
industrial applications
•
• 2012, Nidec acquires US motors from Emerson
(USA), motors and controls for industrial,
residential and commercial applications
• 2013, Nidec acquires Ansaldo Sistemi
Industriali SpA (Europe), generators, drives,
power quality, and industrial automation
• 2013, Nidec acquires Avtron Automation (USA),
automation equipment for heavy industry
• 2015, Nidec assigns ASI role as leader of the
Industrial Systems platform: NIS
• February 2017, Nidec acquires Leroy Somer
(France) and Control Techniques (UK)
Goal: become the number one brand
in industrial motors & drive solutions
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Leading edge technology for renewable energy
PV Plant Hybrid/electric propulsion
Brand new 1500V Power Conversion Systems
with more than 1GWp for PV, microgrid and battery energy storage solutions worldwide
6/1 6/16
World Leader in Battery Energy Storage
& smart microgrid solutions
France
24.5 MWh
Chile
752 kWh
450MWh of Battery Energy Storage solutions (BESS) installed
*41 MWh under construction ** In some projects the SoW was PCS supply
Mexico
238 MW
F. Guiana
5 MWh
France
24.5 MWh
UK*
59 MWh
Marocco
30 kWh
Italy
216 MWh**
Germany
140 MWh
Norway
1,6 MWh
Maldive
1.5 MWh
Mayotte
50 kWh
Japan
6 MWh
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STEAG PROJECT
Germany: Steag project
The challenge
Primary frequency regulation (PFR) to the
grid to ensure stability
Scope of supply:
• EPC for 6 BESS for 15 MW/ 23MWh
• Net Voltage: 10 KV
• Total Peak Power: 90 MW
• Total Capacity: 138 MWh
Technology
•Optimized configuration: 1.5 MW/2.3 MWh
in 40’ container
•Li Ion Batteries
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PFR – a simple concept
Each week the German national grid issues a tender for PFR services with 1 MW min size.
With 52 bids/year the service provider must be fast and competitive….that’s why STEAG
chose BESS and NIDEC
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Meeting the stringent German Grid Codes
Minimizing losses to maximize profit
Meeting Health & Safety regulations
Deliver the entire project – 6 sites in less than 12 months
Project Challenges
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P
erf
orm
an
ce
Automatic and complete activation within 30 sec in case of frequency deviations
Proportional regulation with droop (Statik) as proportional gain
Typical value 0,4% with -Pmax @ 200mHz / Pmax @ -200mHz
Frequency band to be covered 49,8 Hz….50,2 Hz
Deadband 50 Hz ± 10 mHz (49,99 Hz …. 50,01 Hz)
Time period to be covered per single fault at least 15 min
Continuous full call of primary control in prequalified technical units with capacity
limitation for at least 30 minutes
The primary control must be provided throughout the entire offer period (one
week)
Project Challenges
The German Grid Code requirements
11/1 11/16
Minimizing losses from auxiliaries
Our challenge
a) Heat mitigation Vs Guaranteed PeGu
b) Cooling systems cons
• Further heat generation
• Energy consumption
The solutions
1. External cooling device(chillers) w free
cooling mode by fans
2. External and sealed oil trafo(natural
cooling)
3. Trafo designed for no load losses
4. Smart State of Charge(SoC) and
State of Health (SoH) management
through algoritm to optimize
performance of the system
5. Simulation of SoC during eng phase
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Health & Safety –
OUR CHALLENGE:
Being the first often means
having to find solutions to
problems that have never
been faced before.
On the market today there
are no containers that are
fully compliant with fire
safety regulations
Working with safety experts we
identified a reliable innovative solution
to solve the problem installing cement
fire containment walls between the
trafo and containers.
13/1 13/16
Bauantrag, 22.42857143
Genehmigungsdauer,
11.85714286
Bau / Fundamente, 7
Project Start
Nov 9th 2015
Commercial
Operation
First Site
Sept 12th 2016
Commercial
Operation
6 Sites
Nov 7th 2016
Fenne
Walsum
Bexbach
Herne
Weiher
Lünen
Building
Application
Construction
Foundations
Building
Permission
Electrical Erection
and Comissioning
Test
Operation
Project Challenge - Delivery
Building
permission
Lünen
March 14th 2016
Guaranteed Delivery Time
(=12months) Actual Delivery time
14/1 14/16
Nidec ASI has developed a simulation tool to
validate SOC management during engineering
phase to reduce start up and commissioning
cycles and increase reliability of the plant.
4 lesson learnt
Key functions
• Real-time control for loads and
generators for grid stability and
max RES production purposes
• Power metering
• Measure and analysis of the
electric distribution system
• Emergency and protection
management
• System Synchronization
• On-Grid & Off-Grid operations
• Monitoring and supervision
system
• Historical data collection
• RES plant production prediction
and management
ARTICS Smart Energy
A key asset in reducing start up and commissioning
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Layout at each site
Power Management
System
Control container
interface to
https://steag-oneopt.com/
Steag Power Plant management system
UNIT 1
3 MW
UNIT 2
3 MW
UNIT 3
3 MW
UNIT 4
3 MW UNIT 5
3 MW
Fiber optic loop
PCS + Battery
rack
PCS + Battery
rack
PCS + Battery
rack
PCS + Battery
rack
PCS + Battery
rack
16/1 16/16
Project Financing & Bankability
STEAG was internally funded through Corporate Financing
NIDEC EPC Contracts fits to switch into project financing option in late stage C
rite
ria t
o im
pro
ve B
ankabili
ty
Economically Viable
• Proper sizing of the project ensuring compliance with project requirements and achievement of investor’s target profitability
Technically Robust
• Reliable, project tailored, robust state-of.the-art technology, ensuring maximum performance for the life of the plant up to twenty years
Financially solid
• Ability to support equipment(spare parts, defect warranty) over lifetime of the plant
Demonstrable Performance
• Proven track record of performance data related to similar plant in operation
17/1 17/16
Benefits of working with a partner like us
Track record of 1GW PV & 450MWh BESS worldwide
In House R&D and engineering to develop customized solutions
Vertical integration in PCS, PMS, EMS
Frameworks with strategic suppliers of batteries
Proven Global records of delivery on time, on budget, on specs
Financial strength and EPC/O&M Contract bankability
Preventive and corrective maintenance, remote monitoring
Guaranteed perfomance
18/1 18/16
UK BESS Market 2017-2024
UK – Cumulative energy storage deployment
application, 2015-24 (MW)
Source: Bloomberg New Energy Finance
NIDEC ASI