energy chain systems e2 “micro” e2 _micro.pdfproduct range inner heights from .20” to .59”...

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Energy Chain Systems ® E2 “micro” Product Range Inner heights from .20” to .59” Inner widths from .203” to 2.52” Interior Separation No interior separators are required for the E2 “micro” Energy Chains ® Mounting Brackets Series 06 and 08 available with or without integrated, strain relief tiewrap plate Order Example Ordering and information E2 “micro” Energy Chains ® Installation A screwdriver suffices for assem- bly/disassembly of the chain links Guide Troughs No guide troughs are required for the E2 “micro” Energy Chains ® Series 03 Series 04 Series 045 Series 05 Series 06 Series 08 2 parts per link, maximum Easy installation Many connection options Long service life High stability

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Page 1: Energy Chain Systems E2 “micro” E2 _micro.pdfProduct Range Inner heights from .20” to .59” Inner widths from .203” to 2.52” Interior Separation No interior separators are

Energy Chain Systems®

E2 “micro”

Product RangeInner heights from .20” to .59”

Inner widths from .203” to 2.52”

Interior SeparationNo interior separators are required for the

E2 “micro” Energy Chains®

Mounting BracketsSeries 06 and 08 available with or without

integrated, strain relief tiewrap plate

Order ExampleOrdering and information

E2 “micro” Energy Chains®

InstallationA screwdriver suffices for assem-

bly/disassembly of the chain links

Guide TroughsNo guide troughs are required for the E2

“micro” Energy Chains®

• Series 03

• Series 04

• Series 045

• Series 05

• Series 06

• Series 08

• 2 parts per link, maximum

• Easy installation

• Many connection options

• Long service life

• High stability

Page 2: Energy Chain Systems E2 “micro” E2 _micro.pdfProduct Range Inner heights from .20” to .59” Inner widths from .203” to 2.52” Interior Separation No interior separators are

Mounting bracket with

integrated strain relief

3 Widths

5 Bending Radii

Adapter plate for rapid

installation

4.2

Series 03 "E2 micro" .20

Product Range:

Inner Widths (Bi) inches (mm): .20 (05)

Bending Radii (R) inches (mm): .39 (010), .47 (012), .59

(015), .71 (018), 1.10 (028)

Pitch: .39 (10 mm)/link =

30.47 links/ft (100 links/m)

39.37 (1000 mm)

The smallest Energy Chain® -internal dimensions .20 x .20(5mm x 5mm)

Unsupported length in ft FLB / FLG

Length of travel S in ft

FLG

FLB

H

S (FLG)

S (FLB)

HF

0 1.64 3.28 4.92

0 .82 1.64 2.46

7

0

FLG

FLB

Unsupported length

� FLB = unsupported with permitted sag

� FLG = unsupported with straight upper run

Price Index

Fill

wei

ght

in lb

s/ft

When not to use the Series

03:

If snap-open links are

required

Series 047 "Zipper",

Chapter 3

If quick insertion of cables

with pre-assembled con-

nectors is required

Series E04 "E-Z

Chain", Chapter 2

-When to use the Series 03:

If quieter operation is

required

If cost is a factor

If snap-open links are not

necessary

Page 3: Energy Chain Systems E2 “micro” E2 _micro.pdfProduct Range Inner heights from .20” to .59” Inner widths from .203” to 2.52” Interior Separation No interior separators are

4.3

03Series 03 "E2 micro"

Bi

.14”max.

Ba

.20

(5

)

.31

(8

)

Installation Dimensions

.55(14)

.39(10)

H

H-.

31

(8

)

.31

(8

)

R

D S/2

S

.67 (17)

*The required clearance height is HF = H + .39 (10) with.067 lbs/ft (0.1 kg/m) fill weight. Please consult igus® isspace is particularly restricted.

Pitch: = .39 (10 mm) per linkLinks per ft (m): = 30.47 (100)Chain length: = S + K

2

R .39 (010) .47 (012) .59 (015)

H* 1.18 (30) 1.34 (34) 1.57 (40)

D .98 (25) 1.06 (27) 1.18 (30)

K 2.17 (55) 2.36 (60) 2.76 (70)

R .71 (018) 1.10 (028)

H* 1.81 (46) 2.60 (66)

D 1.30 (33) 1.69 (43)

K 3.15 (80) 4.33 (110)

Moving end

Fixed end

Part No. Bi Ba03-05 .20 (05) .34 (8.7)

Supplement part number with required radius

for example 03-05-018-0

Bending Radiifor ALL Widths

.39 (010)

.48 (012)

.59 (015)

.71 (018)1.10 (028)

Mounting Brackets

Chain Type Part No. Dimension BFull Set in (mm)

03-05 03-05-12Z .34 (8.7)

03....1ZMoving end

03....2ZFixed end

03....1Z 03....2Z

Mounting bracket Adapter platePart No. 03-10-QF

03....12Z = Full set, each part with pin/bore03....1Z = Mounting bracket with bore03....2Z = Mounting bracket with pin

03-10-QF = Adapter plate for all sizesThe adapter has broken edges, so that it can be adapted to the respective chain width. It is not absolute-ly necessary for attaching the mounting brackets. The mounting brackets can also be screwed on withoutthe adapter plate.

Polymer, One Piece

• One-piece mounting bracket• Corrosion resistant• Available pre-assembled• Rapid installation through

adaptor plate

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Page 4: Energy Chain Systems E2 “micro” E2 _micro.pdfProduct Range Inner heights from .20” to .59” Inner widths from .203” to 2.52” Interior Separation No interior separators are

03In

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4.4

Order Example and Technical Data:Series 03 "E2 micro"

Technical Data

For 2.62 ft (0.8 m) chain, color black, with mounting brackets:2.62 ft (0.8 m) 03-05-028-0 and 03-05-12Z

80 links — 30.47 links/ft (100 links/m)

1. Chain selection:

03-05-028-0

Color

Radius

Width

Chain type

2. Mounting brackets:

03-05-12Z

Full set

Chain width

Order Example 03-05...

Bi=.20 (5)

Ba=.34 (8.7)

.20

(5

)

.31

(8

)

Details of material properties

Design, Chapter 1

Chain Type Weight Per Link Weight(oz.) (g) (lbs/ft) (kg/m)

03-05 0.014 (≈ 0.4) 0.027 (≈ 0.040)

Material igumid G

Permitted temperature -40°F/266°F (-40°C/+130°C)

Gliding speed max. 9.8 ft/s (3 m/s)

Unsupported v max. 32.8 ft/s (10 m/s)

Flammability class VDE 0304 IIC UL94 HB

Page 5: Energy Chain Systems E2 “micro” E2 _micro.pdfProduct Range Inner heights from .20” to .59” Inner widths from .203” to 2.52” Interior Separation No interior separators are

Design Layout

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4.5

Page 6: Energy Chain Systems E2 “micro” E2 _micro.pdfProduct Range Inner heights from .20” to .59” Inner widths from .203” to 2.52” Interior Separation No interior separators are

4.6

Series 04 E2 “micro” .28

Product Range:

Inner Widths (Bi) inches (mm): .28 (7), .39 (10), .63 (16), .79 (20),

1.18 (30),

Bending Radii (R) inches (mm): .59 (015), .71 (018), 1.10 (028),

1.50 (038), 1.89 (048)

Pitch: .66 (16.7 mm)/link =1

18.28 links/ft (60 links/m)

Small Energy Chain®

internal dimensions .28 x.28 (7mm x 7mm)

Unsupported length in ft FLB / FLG

Length of travel S in ft

FLG

FLB

H

S (FLG)

S (FLB)

HF

0 .82 1.64 2.46

7

4

0

FLG

FLB

0 1.64 3.28 4.92

Unsupported length

FLB = unsupported with permitted sag

FLG = unsupported with straight upper run

Price Index

Fill

wei

ght

in lb

s/ft

When not to use the Series

04 E2 “micro”:

If snap-open links are

required

Series 047 “Zipper”,

Chapter 3

If quick insertion of cables

with pre-assembled con-

nectors is required

Series E04 “E-Z

Chain”, Chapter 2

-When to use the Series 04 E2

“micro”:

If quieter operation is

required

If cost is a factor

If snap-open links are not

necessary

Mounting bracket with

integrated strain relief

5 Widths

3 Bending Radii

Adapter plate for rapid

installation

Page 7: Energy Chain Systems E2 “micro” E2 _micro.pdfProduct Range Inner heights from .20” to .59” Inner widths from .203” to 2.52” Interior Separation No interior separators are

4.7

04Series 04 E2 “micro”

Bi

.20”max.

Ba

.28

(7

)

.39

(1

0)

Installation Dimensions

.75(19)

.66(16.7)

H

H-

.39

(1

0)

.39

(10

)

R

D S/2

S

*The required clearance height is HF = H + .20 (5) with.07 lbs/ ft (0.1 kg/m) fill weight. Please consult igus® ifspace is particularly restricted.

Pitch: = .66 (16.7 mm) per linkLinks per ft (m): = 18.28 links/ft (60 links/m)Chain length: = S + K

2

R .59 (015) .71 (018) 1.10 (028)

H* 1.65 (42) 1.89 (48) 2.68 (68)

D 1.57 (40) 1.57 (40) 1.97 (50)

K 3.15 (80) 3.54 (90) 4.92 (125)

R 1.50 (038) 1.89 (048)

H* 3.46 (88) 4.25 (108)

D 2.36 (60) 2.76 (70)

K 6.10 (155) 7.28 (185)

Moving end

Fixed end

Part No. Bi Ba

04-07 .28 (7) .47 (12)

04-10 .39 (10) .59 (15)

04-16 .63 (16) .83 (21)

04-20 .79 (20) .98 (25)

04-30 1.18 (30) 1.38 (35)

Supplement part number with required radiusfor example 04-07-038-0

Bending Radiifor ALL Widths

.59 (015)

.71 (018)1.10 (028)1.50 (038)1.89 (048)

Mounting Brackets

12,5°

2

04....1Moving end

04....2Fixed end

Polymer, One Piece

• One-piece, locked mounting bracket• Corrosion resistant• Available pre-assembled• Inner and outer attachment possible

.12 (3)AB

.35(9)

A B

.28(7)

.12 (3)

.16(4)

.31(8)

.16(4)

.31(8)

040-07-12 – 040-20-12:Center bores only040-30-12 :Outer bores only

04…12 = Full set, each part with pin/bore04… 1 = Mounting bracket with bore04... 2 = Mounting bracket with pin

04....1 04....2

Chain Type Part No. Dimension A Dimensions BFull set in. (mm) in. (mm)

04-07 040-07-12 — — .47 (12)

04-10 040-10-12 — — .59 (15)

04-16 040-16-12 — — .83 (21)

04-20 040-20-12 — — .98 (25)

04-30 040-30-12 .87 (22) 1.38 (35)

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Page 8: Energy Chain Systems E2 “micro” E2 _micro.pdfProduct Range Inner heights from .20” to .59” Inner widths from .203” to 2.52” Interior Separation No interior separators are

04In

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4.8

Order Example and Technical Data:Series 04 E2 “micro”

Technical data

1. Chain selection:

04-07-038-0

Color

Radius

Width

Chain type

2. Mounting brackets:

040-07-12

Full set

Chain width

For 2.62 ft (0.8 m) chain, color black, with mounting brackets:2.62 ft (0.8 m) 04-07-038-0 and 040-07-12

48 links — 18.28 links/ft (60 links/m)

Order example 04-07...

Bi=.28 (7)

Ba=.47 (12)

.28

(7

)

.39

(1

0)

Material igumid G

Permitted temperature -40°F/266°F (-40°C/+130°C)

Gliding speed max. 9.8 ft/s (3 m/s)

Unsupported v max. 32.8 ft/s (10 m/s)

Flammability class VDE 0304 IIC UL94 HB

Details of material properties

Design, Chapter 1

Chain Type Weight Per Link Weight(oz.) (g) (lbs/ft) (kg/m)

04-07 0.042 (≈ 1.19) 0.048 (≈ 0.071)

04-10 0.044 (≈ 1.25) 0.065 (≈ 0.096)

04-16 0.047 (≈ 1.33) 0.072 (≈ 0.107)

04-20 0.058 (≈ 1.64) 0.085 (≈ 0.126)

04-30 0.072 (≈ 2.04) 0.106 (≈ 0.158)

Page 9: Energy Chain Systems E2 “micro” E2 _micro.pdfProduct Range Inner heights from .20” to .59” Inner widths from .203” to 2.52” Interior Separation No interior separators are

Design Layout

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4.9

Page 10: Energy Chain Systems E2 “micro” E2 _micro.pdfProduct Range Inner heights from .20” to .59” Inner widths from .203” to 2.52” Interior Separation No interior separators are

6 Widths3 Bending Radii

Minimal pitch of.51 (13 mm)

Series 046full-width shelving

Quicksnap: thecomplete unit, detach-

able by handCall for availability

Quickfix: mountingbracket with pin

Call for availability

4.10

Series 045 E2 “micro” .39

Product Range:

Inner Widths (Bi) inches (mm): .24 (6), .39 (10), .63 (16),

.79 (20), 1.18 (30), 2.52 (64)

Bending Radii (R) inches (mm): .71 (018), 1.10 (028), 1.50 (038)

Pitch: .51 (13 mm/link) =

23.47 links/ft (77 links/m)

When not to use the Series

045 E2 “micro”:

If snap-open links are

required

Series 07 “Zipper”,

Chapter 3

If quick insertion of cables

with pre-assembled con-

nectors is required

Series E06 “E-Z Chain”,

Chapter 2

If torsional rigidity is crucial

Series 06 E2 “micro”,

Chapter 4

-When to use the Series 045 E2

“micro”:

If quieter operation is

required

If excellent service life is

required

If cost is a factor

Minimal pitch for veryquiet operation

FLG

FLB

H

S (FLG)

S (FLB)

HF

0 1.64 3.28 4.92

0 .82 1.64 2.46

7

4

0

FLG

FLB

Unsupported length

FLB = unsupported with permitted sag

FLG = unsupported with straight upper run

Fill

wei

ght

in

lbs/

ft

Unsupported length in ft FLB / FLG

Length of travel S in ft

Price Index

Page 11: Energy Chain Systems E2 “micro” E2 _micro.pdfProduct Range Inner heights from .20” to .59” Inner widths from .203” to 2.52” Interior Separation No interior separators are

4.11

045Series 045 E2 “micro”

Bi

.31”max.

Ba

.41

(1

0.3

)

.49

(1

2.5

)

Installation Dimensions

.88

(22.3)

.51

(13)

H

H=

.49

(1

2.5

)

.49

(12

.5)

R

D S/2

S

*The required clearance height is HF = H + .39 (10) with.13 lbs/ft (0.2 kg/m) fill weight. Please consult igus® isspace is particularly restricted.

Pitch: = .51 (13 mm) per linkLinks per ft (m): = 23.47 (77)Chain length: = S + K2

R .71 (018) 1.10 (028) 1.50 (038)

H* 2.05 (52) 2.83 (72) 3.62 (92)

D 1.77 (45) 2.17 (55) 2.56 (65)

K 3.94 (100) 5.51 (140) 6.30 (160)

Moving end

Fixed end

Part No. Bi Ba

045-06 .24 (6) .47 (12)

045-10 .39 (10) .63 (16)

045-16 .63 (16) .87 (22)

045-20 .79 (20) 1.02 (26)

045-30 1.18 (30) 1.42 (36)

045-64 2.52 (64) 2.76 (70)

Supplement part number with required radiusfor example 045-20-038-0

Bending Radiifor ALL Widths

.71 (018)1.10 (028)1.50 (038)

Mounting Brackets

30°

045....1Moving end

045....2Fixed end

Polymer, One Piece

• One-piece, locked mounting bracket• Corrosion resistant• Available pre-assembled

.12 (3)

.12 (3)AB A B

t = .06(1.5)

t = .06(1.5)

.16(4)

.31(8)

.41(10.3)

.16(4)

.31(8)

.41(10.3)

0450-06-12 – 0450-20-12:Center bores only0450-30-12 – 0450-64-12:Outer bores only

045…12 = Full set, each part with pin/bore045… 1 = Mounting bracket with bore045... 2 = Mounting bracket with pin

045....1 045....2

Chain Type Part No. Dimension A Dimensions BFull set in. (mm) in. (mm)

045-06 0450-06-12 – .47 (12)

045-10 0450-10-12 – .63 (16)

045-16 0450-16-12 – .87 (22)

045-20 0450-20-12 – 1.02 (26)

045-30 0450-30-12 .87 (22) 1.42 (36)

045-64 0450-64-12 2.20 (56) 2.76 (70)

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Page 12: Energy Chain Systems E2 “micro” E2 _micro.pdfProduct Range Inner heights from .20” to .59” Inner widths from .203” to 2.52” Interior Separation No interior separators are

045In

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4.12

Technical data

Order Example and Technical Data:Series 045 E2 “micro”

For 2.62 ft (0.8 m) chain, color black, with mounting brackets:2.62 ft (0.8 m) 045-20-038-0 and 0450-20-12

62 links — 23.47 links/ft (77 links/m)

1. Chain selection:

045-20-038-0

Color

Radius

Width

Chain type

2. Mounting brackets:

0450-20-12

Full set

Chain width

Order Example 045-20...

Bi = .79 (20)

Ba = 1.02 (26)

.41

(10.

3)

.49

(1

2.5

)

Details of material properties

Design, Chapter 1

Chain Type Weight Per Link Weight(oz.) (g) (lbs/ft) (kg/m)

045-06 0.044 (≈ 1.25) 0.060 (≈ 0.09)

045-10 0.046 (≈ 1.30) 0.067 (≈ 0.10)

045-16 0.049 (≈ 1.40) 0.074 (≈ 0.11)

045-20 0.060 (≈ 1.70) 0.087 (≈ 0.13)

045-30 0.074 (≈ 2.10) 0.108 (≈ 0.16)

045-64 0.088 (≈ 2.50) 0.128 (≈ 0.19)

Material igumid G

Permitted temperature -40°F/266°F (-40°C/+130°C)

Gliding speed max. 9.8 ft/s (3 m/s)

Unsupported v max. 32.8 ft/s (10 m/s)

Flammability class VDE 0304 IIC UL94 HB

Page 13: Energy Chain Systems E2 “micro” E2 _micro.pdfProduct Range Inner heights from .20” to .59” Inner widths from .203” to 2.52” Interior Separation No interior separators are

Design Layout

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4.13

Page 14: Energy Chain Systems E2 “micro” E2 _micro.pdfProduct Range Inner heights from .20” to .59” Inner widths from .203” to 2.52” Interior Separation No interior separators are

4.14

Series 05 E2 “micro” .39

Product Range:

Inner Widths (Bi) inches (mm): .24 (6), .39 (10), .63 (16),

.79 (20), 1.18 (30), 2.52 (64)

Bending Radii (R) inches (mm): .71 (018), 1.10 (028), 1.50 (038)

Pitch: .79 (20 mm/link) =

15.24 links/ft (50 links/m)

When not to use the Series

05 E2 “micro”:

If snap-open links are nec-

essary

Series 07 “Zipper”,

Chapter 3

If quick insertion of cables

with pre-assembled con-

nectors is required

Series E45 “E-Z

Chain”, Chapter 2

If extra rigidity is required

Series 06 E2 “micro”,

Chapter 4

-When to use the Series 05 E2

“micro”:

If lightweight construction

is required

If minimal height and width

dimensions are required

If cost is a factor

Very lightweight — ideal forapplications with low fillweight

FLG

FLB

H

S (FLG)

S (FLB)

HF

0 .82 1.64 2.46

17

34

50

0 1. 64 3.28 4.92

FLG

FLB

Unsupported length

FLB = unsupported with permitted sag

FLG = unsupported with straight upper run

Price Index

Fill

wei

ght

in lb

s/ft

Unsupported length in ft FLB / FLG

Length of travel S in ft

6 Widths3 Bending Radii

Mounting bracketSeries 05

Quicksnap: the com-plete unit, detachable

by handCall for availability

Quickfix: mountingbracket with pin

Call for availability

Page 15: Energy Chain Systems E2 “micro” E2 _micro.pdfProduct Range Inner heights from .20” to .59” Inner widths from .203” to 2.52” Interior Separation No interior separators are

Supplement part number with required radiusfor example 05-20-038-0

4.15

05Series 05 E2 “micro”

Bi

.31”max.

Ba

.39

(1

0)

.47

(1

2)

Installation Dimensions

S/2D

.79 (20) .87 (22)

S

R

H-.

47

(1

2)

.47

(12

)

H

*The required clearance height is HF = H + .39 (10) with.13 lbs/ft (0.2 kg/m) fill weight. Please consult igus® ifspace is particularly restricted.

Pitch: = .79 (20 mm) per linkLinks per ft (m): = 15.24 (50)Chain length: = S + K

2

R .71 (018) 1.10 (028) 1.50 (038)

H* 1.97 (50) 2.76 (70) 3.54 (90)

D 1.57 (40) 1.97 (50) 2.36 (60)

K 3.94 (100) 5.51 (140) 6.30 (160)

Moving end

Fixed end

Part No. (Old Part No.) Bi Ba

05-06 (05-1)* .24 (6) .39 (10)

05-10 (05-2)* .39 (10) .55 (14)

05-16 (05-3)* .63 (16) .79 (20)

05-20 (05-4)* .79 (20) .94 (24)

05-30 (05-5)* 1.18 (30) 1.34 (34)

05-64 2.52 (64) 2.68 (68)

Bending Radiifor ALL Widths

.71 (018)1.10 (028)1.50 (038)

Mounting Brackets

90°

45°

90°

050....1Moving end

050....2Fixed end

.12 (3)AB A B

t = .04(1)

t = .04(1)

.16(4)

.31(8)

.39(10)

.39(10)

.31(8)

.16(4)

050-06-12 - 050-20-12:Center bores only050-30-12 – 050-64-12:Outer bores only

050…12 = Full set, each part with pin/bore050… 1 = Mounting bracket with bore050... 2 = Mounting bracket with pin

050....1 050....2

Chain Type Part No. Dimension A Dimensions BFull set in. (mm) in. (mm)

05-06 (05-1) 050-06-12 – .42 (10.7)

05-10 (05-2) 050-10-12 – .58 (14.7)

05-16 (05-3) 050-16-12 – .81 (20.7)

05-20 (05-4) 050-20-12 – .97 (24.7)

05-30 (05-5) 050-30-12 .87 (22) 1.57 (34.7)

05-64 050-64-12 2.20 (56) 2.70 (68.7)

Polymer, One Piece

• One-piece, locked mounting bracket• Corrosion resistant• Available pre-assembled• Inner and outer attachment possible

*You may continue to order this chain type using the old part number.

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Page 16: Energy Chain Systems E2 “micro” E2 _micro.pdfProduct Range Inner heights from .20” to .59” Inner widths from .203” to 2.52” Interior Separation No interior separators are

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Chain Type Weight Per Link Weight(Old Part No.) (oz.) (g) (lbs/ft) (kg/m)

05-06 (05-1) 0.042 (≈ 1.20) 0.040 (≈ 0.060)

05-10 (05-2) 0.046 (≈ 1.30) 0.044 (≈ 0.065)

05-16 (05-3) 0.049 (≈ 1.40) 0.047 (≈ 0.070)

05-20 (05-4) 0.053 (≈ 1.50) 0.050 (≈ 0.075)

05-30 (05-5) 0.063 (≈ 1.80) 0.060 (≈ 0.090)

05-64 0.091 (≈ 2.60) 0.128 (≈ 0.190)

Order Example and Technical Data:Series 05 E2 ”micro”

1. Chain selection:

05-20-038-0

Color

Radius

Width

Chain type

2. Mounting brackets:

050-20-12

Full set

Chain width

For 3.94 ft (1.2 m) chain, color black, with mounting brackets:3.94 ft (1.2 m) 05-20-038-0 and 050-20-12

60 links — 15.24 links/ft (50 links/m)

Order example 05-20...

Bi = .79 (20)

Ba = .94 (24)

.39

(1

0)

.47

(1

2)

Details of material properties

Design, Chapter 1

Technical data

Material igumid G

Permitted temperature -40°F/266°F (-40°C/+130°C)

Gliding speed max. 16.4 ft/s (5 m/s)

Unsupported v max. 32.81 ft/s (10 m/s)

Flammability class VDE 0304 IIC UL94 HB

Page 17: Energy Chain Systems E2 “micro” E2 _micro.pdfProduct Range Inner heights from .20” to .59” Inner widths from .203” to 2.52” Interior Separation No interior separators are

Design Layout

Inte

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Page 18: Energy Chain Systems E2 “micro” E2 _micro.pdfProduct Range Inner heights from .20” to .59” Inner widths from .203” to 2.52” Interior Separation No interior separators are

8 Widths3 Bending Radii

Mounting brackets withor without strain relief

tiewrap plate

Quicksnap: the com-plete unit, detachable

by handCall for availability

Quickfix: mountingbracket with pin

Call for availability

4.18

When to use the Series 06 E2

“micro”:

If high torsional rigidity is

required

If cost is a factor

If connection options are

required

(Quicksnap, Quickfix, etc.)

Series 06 E2 “micro” .41

Product Range:

Inner Widths (Bi) inches (mm): .24 (6), .39 (10), .63 (16), .79 (20),

1.18 (30), 1.57 (40), 1.97 (50), 2.52 (64)

Bending Radii (R) inches (mm): .71 (018), 1.10 (028), 1.50 (038)

Pitch: .79 (20 mm/link) =

15.24 links/ft (50 links/m)

When not to use the Series 06 E2

“micro”:

If snap-open links are required

Series 07 “Zipper”, Chapter 3

If quick insertion of cables with

pre-assembled connectors is nec-

essary

Series E06 “E-Z Chain”,

Chapter 2

If quieter operation is required

Series 045 E2 “micro”,

Chapter 4

-

High torsional rigidity

FLG

FLB

H

S (FLG)

S (FLB)

HF

0 .82 1.64 2.46

7

4

0

FLG

FLB

0 1.64 3.28 4.92

Unsupported length

FLB = unsupported with permitted sag

FLG = unsupported with straight upper run

Price Index

Fill

wei

ght

in lb

s/ft

Unsupported length in ft FLB / FLG

Length of travel S in ft

Page 19: Energy Chain Systems E2 “micro” E2 _micro.pdfProduct Range Inner heights from .20” to .59” Inner widths from .203” to 2.52” Interior Separation No interior separators are

Part No. Bi Ba

06-06 .24 (6) .49 (12.5)

06-10 .39 (10) .65 (16.5)

06-16 .63 (16) .89 (22.5)

06-20 .79 (20) 1.06 (27)

06-30 1.18 (30) 1.46 (37)

06-40 1.57 (40) 1.85 (47)

06-50 1.97 (50) 2.24 (57)

06-64 2.52 (64) 2.80 (71)

Polymer, One Piece

• One-piece, locked mounting bracket

• Corrosion resistant

• Available pre-assembled

• Inner and outer attachment possible

• Available with strain relief tiewrap plates

4.19

06Series 06 E2 “micro”

Bi

.31”max.

Ba

.41

(1

0.5

)

.59

(1

5)

Installation Dimensions

S/2

.79 (20) .87 (22)

S

R+3

H-.

59

(1

5)

.59

(15

)

H

D

*The required clearance height is HF = H + .39 (10) with.13 lbs/ft (0.2 kg/m) fill weight. Please consult igus® ifspace is particularly restricted.

Pitch: = .79 (20 mm) per linkLinks per ft (m): = 15.24 (50)Chain length: = S + K

2

R .71 (018) 1.10 (028) 1.50 (038)

H* 2.05 (52) 2.83 (72) 3.62 (92)

D 1.77 (45) 2.17 (55) 2.56 (65)

K 3.94 (100) 5.51 (140) 6.30 (160)

Moving end

Fixed end

Supplement part number with required radiusfor example 06-20-038-0

Bending Radiifor ALL Widths

.71 (018)1.10 (028)1.50 (038)

Mounting Brackets 06....1Moving end

06....2Fixed end

.23 (5.8)/90° .23 (5.8)/90°

B

.39(10)

.31(8)

.16(4)

.13 (3.2)

A BA

.13 (3.2)

.16(4)

.31(8)

.39(10)

060-06-12 - 060-20-12:Center bores only060-30-12 – 060-64-12:Outer bores only

06....1 06....2

06…12 = Full set, each part with pin/bore

06… 1 = Mounting bracketwith bore

06... 2 = Mounting bracketwith pin

Chain Type Part No. Part No. Number Dimension A Dimensions BFull set with Mounting of Teeth in. (mm) in. (mm)Tiewrap Plate Bracket Set

06-06 060-06-12 PZ 060-06-12 1 – .49 (12.5)

06-10 060-10-12 PZ 060-10-12 1 – .65 (16.5)

06-16 060-16-12 PZ 060-16-12 2 – .89 (22.5)

06-20 060-20-12 PZ 060-20-12 2 – 1.06 (27.0)

06-30 060-30-12 PZ 060-30-12 3 .87 (22) 1.46 (37.0)

06-40 060-40-12 PZ 060-40-12 4 1.26 (32) 1.85 (47.0)

06-50 060-50-12 PZ 060-50-12 5 1.65 (42) 2.24 (57.0)

06-64 060-64-12 PZ 060-60-12 6 2.20 (56) 2.80 (71.0)

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Page 20: Energy Chain Systems E2 “micro” E2 _micro.pdfProduct Range Inner heights from .20” to .59” Inner widths from .203” to 2.52” Interior Separation No interior separators are

Chain Type Weight Per Link Weight(oz.) (g) (lbs/ft) (kg/m)

06-06 0.091 (≈ 2.6) 0.087 (≈ 0.13)

06-10 0.098 (≈ 2.8) 0.094 (≈ 0.14)

06-16 0.112 (≈ 3.2) 0.107 (≈ 0.16)

06-20 0.119 (≈ 3.4) 0.114 (≈ 0.17)

06-30 0.140 (≈ 4.0) 0.134 (≈ 0.20)

06-40 0.161 (≈ 4.6) 0.155 (≈ 0.23)

06-50 0.182 (≈ 5.2) 0.175 (≈ 0.26)

06-64 0.210 (≈ 6.0) 0.202 (≈ 0.30)

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4.20

Order Example and Technical Data:Series 06 “micro”

1. Chain selection:

06-20-038-0

Color

Radius

Width

Chain type

2. Mounting brackets:

060-20-12 PZ - with strain relief tiewrap plates

Full set

Chain width

For 16.4 ft (5 m) chain, color black, with mounting brackets:16.4 ft (5 m) 06-20-038-0 and 060-20-12PZ

250 links — 15.24 links/ft (50 links/m)

Order example 06-20...

Bi = .79 (20)

Ba = 1.06 (27)

.41

(10.

5)

.59

(1

5)

Details of material properties

Design, Chapter 1

Technical data

Material igumid G

Permitted temperature -40°F/266°F (-40°C/+130°C)

Gliding speed max. 16.4 ft/s (5 m/s)

Unsupported v max. 32.81 ft/s (10 m/s)

Flammability class VDE 0304 IIC UL94 HB

Page 21: Energy Chain Systems E2 “micro” E2 _micro.pdfProduct Range Inner heights from .20” to .59” Inner widths from .203” to 2.52” Interior Separation No interior separators are

4.21

Design Layout

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Page 22: Energy Chain Systems E2 “micro” E2 _micro.pdfProduct Range Inner heights from .20” to .59” Inner widths from .203” to 2.52” Interior Separation No interior separators are

7 Widths3 Bending Radii

Mounting brackets withor without strain relief

tiewrap plate

Quicksnap: the com-plete unit, detachable

by handCall for availability

Quickfix: mountingbracket with pin

Call for availability

4.22

Series 08 E2 “micro” .59

Product Range:

Inner Widths (Bi) inches (mm): .39 (10), .63 (16), .79 (20),

1.18 (30), 1.57 (40), 1.97 (50),

Bending Radii (R) inches (mm): 1.10 (028), 1.50 (038),

1.89 (048)

Pitch: .79 (20 mm/link) =

15.24 links/ft (50 links/m)

When not use the Series 08

E2 “micro”:

If snap-open links are

required

Series 09 “Zipper”,

Chapter 3

If quick insertion of cables

with pre-assembled con-

nectors is required

Series E08 “E-Z

Chain”, Chapter 2

-When to use the Series 08 E2

“micro”:

If quieter operation is

required

If cost is a factor

If connection options are

required

(Quicksnap, Quickfix,

etc.)

If torsional rigidity is

required

High torsionalrigidity

Small pitch for veryquiet operation

FLG

FLB

H

S (FLG)

S (FLB)

HF

0 1.64 3.28 4.92

.34

.67

1.01

FLG

FLB0

0 3.28 6.56 9.84

Unsupported length

FLB = unsupported with permitted sag

FLG = unsupported with straight upper run

Price Index

Fill

wei

ght

in lb

s/ft

Unsupported length in ft FLB / FLG

Length of travel S in ft

Page 23: Energy Chain Systems E2 “micro” E2 _micro.pdfProduct Range Inner heights from .20” to .59” Inner widths from .203” to 2.52” Interior Separation No interior separators are

4.23

Polymer, One Piece

• One-piece, locked mounting bracket

• Corrosion resistant

• Available pre-assembled

• Inner and outer attachment possible

• Available with strain relief tiewrap plates

Chain Type Part No. Part No. Number Dimension A Dimensions BFull set with Mounting of Teeth in. (mm) in. (mm)Tiewrap Plate Bracket Set

08-10 080-10-12 PZ 080-10-12 1 – .72 (18.2)

08-16 080-16-12 PZ 080-16-12 2 – .95 (24.2)

08-20 080-20-12 PZ 080-20-12 2 – 1.11 (28.2)

08-30 080-30-12 PZ 080-30-12 3 .87 (22) 1.50 (38.2)

08-40 080-40-12 PZ 080-40-12 4 1.26 (32) 1.90 (48.2)

08-50 080-50-12 PZ 080-50-12 5 1.65 (42) 2.29 (58.2)

08Series 08 E2 “micro”

Bi

.47”max.

Ba

.59

(1

5)

.76

(1

9.3

)

Installation Dimensions

S/2

.79 (20) 1.10 (28)

S

R

H-.

76

(1

9.3

)

.76

(19.

3)

H+3

D

*The required clearance height is HF = H + .59 (15) with.20 lbs/ft (0.3 kg/m) fill weight. Please consult igus® ifspace is particularly restricted.

** only Part No. 08-10

Pitch: = .79 (20 mm) per linkLinks per ft (m): = 15.24 (50)Chain length: = S + K

2

R 1.10 (028) 1.50 (038) 1.89 (048) .98 (025**)

H* 2.99 (76) 3.78 (96) 4.57 (116) 2.76 (70)

D 2.36 (60) 2.76 (70) 3.15 (80) 2.24 (57)

K 5.12 (130) 6.30 (160) 7.48 (190) .79 (20)

Moving end

Fixed end

Part No. Bi Ba

08-10 .39 (10) .72 (18.2)

08-16 .63 (16) .95 (24.2)

08-20 .79 (20) 1.11 (28.2)

08-30 1.18 (30) 1.50 (38.2)

08-40 1.57 (40) 1.90 (48.2)

08-50 1.97 (50) 2.29 (58.2)

Supplement part number with required radiusfor example 08-20-038-0

Bending Radiifor ALL Widths

1.10 (028)1.50 (038)1.89 (048)

Mounting Brackets

08....1Moving end

08....2Fixed end

.23 (5.8)/90° .23 (5.8)/90°

B

.59(15)

.31(8)

.20(5)

.13 (3.2)

A BA

.13 (3.2)

.20(5)

.31(8)

.59(15)

080-10-12 – 080-20-12:Center bores only080-30-12 – 080-50-12:All bores

08…12 = Full set, each partwith pin/bore

08… 1 = Mounting bracketwith bore

08... 2 = Mounting bracketwith pin

08....1 08....2

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Page 24: Energy Chain Systems E2 “micro” E2 _micro.pdfProduct Range Inner heights from .20” to .59” Inner widths from .203” to 2.52” Interior Separation No interior separators are

Chain Type Weight Per Link Weight(oz.) (g) (lbs/ft) (kg/m)

08-10 0.095 (≈ 2.7) 0.141 (≈ 0.21)

08-16 0.109 (≈ 3.1) 0.161 (≈ 0.24)

08-20 0.112 (≈ 3.2) 0.168 (≈ 0.25)

08-30 0.126 (≈ 3.6) 0.188 (≈ 0.28)

08-40 0.140 (≈ 4.0) 0.208 (≈ 0.31)

08-50 0.168 (≈ 4.8) 0.249 (≈ 0.37)

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4.24

Order Example and Technical Data:Series 08 E2 “micro”

1. Chain selection:

08-30-038-0

Color

Radius

Width

Chain type

2. Mounting brackets:

080-30-12 PZ - with strain relief tiewrap plate

Full set

Chain width

For 16.4 ft (5 m) chain, color black, with mounting brackets:16.4 ft (5 m) 08-30-038-0 and 080-30-12 PZ

250 links — 15.24 links/ft (50 links/m)

Order example 08-30...

Bi = 1.18 (30)

Ba = 1.50 (38.2)

.59

(1

5)

.76

(1

9.3

)

Details of material properties

Design, Chapter 1

Technical data

Material igumid G

Permitted temperature -40°F/266°F (-40°C/+130°C)

Gliding speed max. 9.8 ft/s (3 m/s)

Unsupported v max. 32.8 ft/s (10 m/s)

Flammability class VDE 0304 IIC UL94 HB