Since 1946: Innovation and reliability combined.

Slide gate valves for the industry made in Germany.

OVERVIEW OF CONTENT

1. Overview of product portfolio ...03

2. Standard fields of industrial

application .....................................04

3. Basic technical information.. ..........05

3.1 Nomenclature/

After-sales service............................05

3.2 Standard actuator typ......................07

3.3 Series................................................09

3.4 Sealing systems........................10 – 12

4. Slide gate valves according to series...12

5. Special slide gate valves......................13

6. Quick-closing valves (decoupling)…...14

Reference customers..................................16

Innovation and reliability combined

Our core task is the manufacture of safe and reliable shut-off solutions using the latest technology and the best-suited materials. Comprehensive documentation – especially for the ATEX and the pressure equipment directive – is included in our scope of delivery.

In line with the highest possible quality assurance, all of the steps – from design through to the production of the slide gate valve – take place in our facility in Bergisch Gladbach, near Cologne.

Why our customers prefer Kammerer-valves

In advance, we offer you the possibility of undertaking an ex-haustive investigation into the best technical solution.

Our specialisation in shut-off technology offers us access to a wide range of options that take the use of our slide gate valves beyond the standard level: the interaction of high-quality ma-terials, combined with the right selection of the fitting interior, creates not only a slide gate valve but also a sophisticated shut-off solution.

Our shut-off valves are adapted in the best possible way to the requirements of your production facility and your on-site conditi-ons. They have a comparatively very long service life, a low con-struction height and a low weight..

3

Overview of product portfolio 1.

33

Slide gate valve

Quick closing valves sluice systems

All spare parts

Special slide gate valves

4

Which industries typically use Kammerer valves?

Chemicals

Pharmacy

Waste disposal

Metallurgy

Foodstuffs and animal feed

Pyrolysis

Energy technology

Tobacco industry

Where industry utilises our shut-off solutions: some examples.

Between a storage tank and a reactor, mixer or a dryer

Between a container and a big bag filling

As a discharging-sluice under a thin-film evaporator/dryer

Between a screw conveyor and a reactor

Between a silo and a rotary gate valve

As a charging-sluice over a dryer, reactor or mixer

There are also many other industries in which our slide gate valves are or could be used..

Standard fields of industrial applicationP

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335

Nomenclature The designations of our shut-off valves are comprised of two or three letters. The first letter or first two letters stand for the re-spective sealing system and the last letter for the housing form.

As a rule, any standard series* (T, K II**, K III**, 0) can be com-bined with any sealing system (G, GP, F, FD, S) and can be re-placed retroactively.

* Exceptions: The PT design is only available in the manually actuated version. The seal is compressed hydraulically here, so it can be operated and sealed independently of the control air. The combination S0 and F0 does not occur in practice.

** Exceptions: K I was replaced by K II and K III over the course of further deve- lopments.

After-sales serviceWe offer the following service:

Maintenance and repair in our company or at your location Modification Start-up support Provision of replacement parts

Please contact our service team.

EMail: verkoop@hanwel.com Phone: +31 (0)74 2650000

Basic technical information Nomenclature / After-sales service

3.

6

Technical principle drawing for pneumatically actuated shut-off valves:

The following table is based on hole patterns according to PN10 in line with the standard DIN EN 1092-1 for flanges and connections, additional connecting dimensions (hole patterns) such as PN6 to PN25, and the international connecting dimensions JIS and ANSI can be implemented equally. The table is intended to be a guide. Depending on the parameters in the specific plant, these dimensi-ons can deviate. .

The slide gate valves are also available in smaller and larger nominal dimensions. *) From DN 500, the slide gate valves are constructed with a two-flange system.

ZxGEW

50 165 125 18 18 4xM16 18 120 53 503 147

65 185 145 18 18 4xM16 18 120 53 579 178

80 200 160 18 18 8xM16 16 120 53 643 203

100 220 180 18 20 8xM16 17 120 53 718 230

125 270 210 18 20 8xM16 20 150 53 847 286

150 285 240 22 20 8xM20 19 120 53 922 307

200 340 295 22 20 8xM20 21 150 58 1137 384

250 425 350 22 20 12xM20 23 180 65 1350 447

300 485 400 22 20 12xM20 23 180 65 1589 562

350 555 460 22 22 16xM20 23 180 66 1830 645

400 580 515 27 24 16xM24 25 200 80 2048 730

500 750 620 *) 25*) 20xM24*) *) 200 95 2440 835

600 845 725 *) 30*) 20xM27*) *) 200 98 2883 1025

Basic technical information 3.2 Standard actuator types

3.

337

The following table is based on hole patterns according to PN10 in line with the standard DIN EN 1092-1 for flanges and connections, additional connecting dimensions (hole patterns) such as PN6 to PN25, and the international connecting dimensions JIS and ANSI can be implemented equally. The table is intended to be a guide. Depending on the parameters in the specific plant, these dimensi-ons can deviate.

ZxGEW

50 165 125 18 18 4xM16 18 120 53 536 147

65 185 145 18 18 4xM16 18 120 53 628 178

80 200 160 18 18 8xM16 16 120 53 714 203

100 220 180 18 20 8xM16 17 120 53 809 230

125 250 210 18 20 8xM16 20 150 53 963 286

150 285 240 22 20 8xM20 19 120 53 1062 307

200 340 295 22 20 8xM20 21 150 58 1333 384

250 425 350 22 20 12xM20 23 180 65 1601 447

300 485 400 22 25 12xM20 23 180 65 1895 565

350 555 460 22 22 16xM20 25 180 66 2195 645

400 580 515 27 24 16xM24 25 200 80 **) 730

500 750 620 *) 25*) 20xM24*) *) 200 95 **) 835

600 845 725 *) 30*) 20xM27*) *) 200 98 **) 1025

The slide gate valves are also available in smaller and larger nominal dimensions. *) From DN 500, the slide gate valves are constructed with a two-flange system.**) The value for L is dependent on the desired thread spindle length from DN 500.

Revolutions when closing and opening the manual actuator:

Technical principle drawing for manually actuated shut-off valves:

Bore (DN) 50 65 80 100 125 150 200 250 300 350

Revolutions 1.0 1.5 2.0 2.0 2.5 2.5 3.0 5.0 6.0 7.0

8

Basic technical information 3.3 Series

3.

Each series – several possibilities.

‘T’ seriesThis series comprises a very broad area of application: bulk goods, gases, vapours. It is thus used as the most frequently chosen series in various industrial sectors.

Advantages:

Pressure- and vacuum-tightness Low construction length Possibility of various installation positions

‘K II’ seriesThis series is favoured for use in the bulk goods sector.

Advantages:

Optimised for use under falling product columns Minimisation of usage-based obstruction of the housing sleeves by trickling products Avoidance of blockages in the operating range of the divi- ding knife

We offer four main series. If your application requires a different solution, we can design a suitable one. All housings are also gas-tight on the outside.

Nominal dimensions < DN300 (cast steel)

Nominal dimensions from DN 300 (cast steel) All nominal dimensions in aluminium alloys

339

‘K III’ seriesThe special feature of this series is the housing, which does not have a collection container.

Advantages:

Specially constructed for use under falling product columns Minimisation of usage-based obstruction of the housing sleeves by trickling products Avoidance of blockages in the operating range of the divi- ding knife Suitability of the housing as a lock container (for low outputs)

‘O’ series The special feature of this series is that it can be constructed op-tionally as a dust-tight or pressure-tight housing.

Advantages:

Dust- or pressure-tight housing Construction height is identical to a wafer valve, in contrast to this it is pressure-tight on the outside Space-saving, flat construction

Nominal dimensions < DN300 (cast steel)

10

Sealing system G (static system)

This sealing system is optimised to shut off dust, granular, crystalline products and multi-phase media IN A PRODUCT-TIGHT WAY.

Sealing system GP (static system)

The sealing system “GP” is intended to shut off granular material, dust, crystalline products, multi-phase media and liquid media IN A GAS-TIGHT WAY. Sealing takes place via an O-ring.

‘closed’ ‘in motion’ ‘open’

Basic technical information 3.4 Sealing systems

Expertise fromBergisch Gladbach

All sealing systems presented below were developed by Emil Kammerer GmbH. Depending on the sealing requirement and application conditions, these five versions have proven to be the most reliable in practice over the course of the company’s

60-year history. There are sophisticated systems that are fully compatible with all of our housing shapes.

3.

‘closed’ ‘in motion’ ‘open’

3311

‘closed’ ‘in motion’ ‘open’

Sealing system F (dynamic system)

This sealing system is optimised to shut off granular material, dust, gases, crystalline products, multi-phase media and liquid media IN A GAS-TIGHT WAY.

The seal itself is created either by a pressure ring, which is fitted with an additional O-ring depending on the material. The pressure ring is pneumatically compressed via a control valve in the closed position – depending on the process, this is also possible in the open position. The necessary closing pressure should be at least 2 bar above the operating pressure. When the slide gate valve is operated, pressure is relieved on the pressure ring to minimise mechanical wear on the seal.

Sealing system FD (dynamic system)

The sealing system “FD” is intended to shut off granular material, dust, crystalline products, gases, multi-phase media and liquid media IN A GAS-TIGHT WAY. The seal itself is created using a double-acting pressure ring, which is fitted with an additional O-ring depending on the material. The pressure ring is pneumatically compressed via a control valve in the closed position – depending on the process, this is also possible in the open position. The necessary closing pressure depends on the operating pressure – with a standard closing pressure of 6 bar, depending on the application, a reliable seal can be created against an operating pressure of up to 22 bar. When the dividing knife is operated, the pressure ring is actively released, which reduces mechanical wear on the seal to a minimum.

‘closed’ ‘in motion’ ‘open’

‘closed’ ‘in motion’ ‘open’

12

Sealing system S(dynamic system)

The sealing system “S” is constructed to shut off minimally-abrasive granular material, dust, multi-phase media and liquid media un-der high demands (pressure/vacuum < 1mbar) IN A GAS-TIGHT WAY. Sealing takes place via a special seal (moulded seal) made from elastomer. The special seal is pneumatically compressed via a control valve in the open and/or closed position. The necessary closing pressure is at least 2 bar above the operating pressure. When the slide gate valve is operated, pressure is relieved on the special seal, which minimises mechanical wear on the seal.

Please note: This sealing system can be operated hydraulically (sealing system type P).

Product-tight slide gate valve types Pressure/vacuum-tight slide gate valve types

GT GPT PT ha ST FT FDT

GO GPO

GK II GPK II PK II SK II FK II FDK II

GK III GPK III PK III SK III FK III FDK III

Technical data

Connection Flange according to DIN EN 1092-1, ASA, ANSI, JIS and more on request

Design temperature -50°C to 330°C (material-dependent), more on request

Design pressure Acc. to customer specification

Materials Aluminium alloys, cast iron and stainless steel (various alloys)

Sealing material Standard: NBR, EPDM, FKM, FFKM, more on request

3. Slide gate valves according to series4.Basic technical information 3.4 Sealing systems

Slide gate valves according to series Within the series, we make a distinction according to product-tight slide gate valves on the one side and pressure- and vacuum-tight slide gate valves on the other. Please note that our shut-off equipment is exclusively presented below, which can be found in the standard range.

Lock constructions are possible using all slide gate valve types.

‘closed’ ‘in motion’ ‘open’

3313

Within the scope of what is technically possible and practically feasible, we take on any challenge and identify the ideal soluti-on together with our customer.

Below we have listed some of our successfully completed pro-jects:

Slide gate valves for high- and low-temperature applications Slide gate valves to shut off standing and falling product columns Dosing sliders (infinite 0 to- 100% or with three-position actuator) Slide gate valves with defined safety position Locks with a particularly reliable sealing system Slide gate valves with a rinsing system Slide gate valves made from special material (e.g. completely made from titanium or zirconium, etc.) Slide gate valves with wear-resistant and chemically-resistant

surfaces (for abrasive, adhesive and chemically-aggressive media) Slide gate valves with customer’s own nominal dimensions Slide gate valves with electromotive actuator Spring-closed slide gate valves and much more

Special slide gate valve

Special slide gate valve5.

TECHNICAL DATA (DN 50 – DN 200)

Protection type  II 1/- Dc TX 14 °F (-10 °C) ≤ Ta ≤ 104 °F (40 °C)

II 1/3 Dc TX 14 °F (-10 °C) ≤ Ta ≤ 104 °F (40 °C)

Connection Flange acc. to DIN EN 1092-1 Form A, drilled acc. to ASA 150 lbs. or PN10 (others as e.g. JIS upon request)

Temperature (product)

Temperature (ambient)

14 °F (-10 °C) to 212 °F (100 °C)

14 °F (-10 °C ) to 104 °F (40 °C)

Pressure resistance Flame-arrestment and pressure-impact proof up to 145 psi/ 10 bar [8” up to 116 psi/ 8 bar, all other diameters in stainless steel available up to 232 psi/ 16 bar] (certified according to ATEX)

Propulsion medium Air pressure from factory-set air pressure network with an operational pressure of 72 psi/ 5 bar to 87 psi/ 6 bar

Closing time < 50 msec

Casing material Silumin, 1.4581 stainless, other materials as e.g. for deployment in the areas of pharmacy and foodstuff upon request

Options Sealing of the nominal-width drill hole acc. to system GP II,lining in the nominal-width drill hole in 1.4571, others upon request

The Kammerer quick-closing valve is one of the components of a protection system. Further components (detection and control unit) are required for operation. Emil Kammerer GmbH collabora-tes with renowned control system manufacturers.

General application area:

Deployment for safe explosion-related decoupling of vario-us system components, which are connected by pipes and in which explosive dusts are processed, transported and stored.

Examples of application areas:

Chemistry, pharmaceuticals, energy, food industry, automotive industry, wood industry, R&D and many more.

Incident:

In case of ignition, downstream system components must be decoupled from the explosion in order to prevent secondary ex-plosions and flame propagation. The quick-closing valve shuts in milliseconds.

Installation position:

Installation is possible in various positions (see operating ma-nual). The casing is externally gas-and vacuum tight.

Advantages:

The drill hole in the sliding knife, in accordance with the no- minal width, closes the guide slot in an opened position.

In case of compressed air malfunction, the valve remains operational due to a pressure reservoir.

In case of accidental activation, the quick-closing valve is ful- ly operational again in a few seconds without any repair ex- penditure.

Additionally attached solenoid valves allow a slow opening and closing of the valve for maintenance purposes.

14

Quick-closing valves (decoupling)6.

Quick-closing valves (decoupling)

33

Technical principle drawing and dimensions (DN50-200/ 2”-8”)

15

DN(mm)

Building length (mm) Building height (mm)Flange (mm)

Flange thick-ness (mm)

Connection dimensions (drilled acc. to PN10)

Determined closing

time in ms (deviations of

+/- 0.2 to 2 are possible.)

Weight in kg

for siluminL L1 L2 H h ø D b ø d (mm) Z x thread ø K (mm)

50 734 327 147 120 53 165 18 18 4xM16 125 23.4 22

65 806 364 174 120 53 185 18 18 4xM16 145 23.4 24

80 945 437 223 120 53 200 16 18 8xM16 160 24 26

100 1123 472 230 120 53 220 17 18 8xM16 180 24.8 30

125 1240 576 286 150 53 270 20 18 8xM16 210 40.1 34

150 1365 626 307 120 53 285 19 22 8xM20 240 27.7 38

200 1640 791 384 150 58 340 21 22 8xM20 295 35.1 50

Diameter(inch)

Building length (inch) Building height (inch)Flange (inch)

Flange thick-ness (inch)

Connection dimensions (drilled acc. to ASA 150 lbs.)

Determined closing

time in ms (deviations of

+/- 0.2 to 2 are possible.)

Weight in lbs for silumin

L L1 L2 H h ø D b ø d (inch) Z x thread (inch) / [UNC]

ø K (inch)

2 29 13 6 5 2.1 6.5 0.71 0.71 4 ⅝“ 4 23.4 48.50

2.5 32 14 7 5 2.1 7.3 0.71 0.71 4 ⅝“ 5 23.4 52.91

3 37 17 8 5 2.1 7.9 0.62 0.71 4 ⅝“ 6 24 57.32

4 44 19 9 5 2.1 8.7 0.67 0.71 8 ¾“ 7 24.8 66.14

5 49 23 11 6 2.1 10.6 0.79 0.71 8 ¾“ 8 40.1 74.96

6 54 25 12 5 2.1 11.2 0.75 0.87 8 ¾“ 9 27.7 83.78

8 65 31 15 6 2.3 13.4 0.82 0.87 8 ¾“ 11 35.1 110.23

Individual approvals for wider nominal widths (starting from DN 250/ 10”) are possible only according to professionally-certified acceptance.

Emil Kammerer GmbH • Mülheimer Str. 85 • 51469 Bergisch GladbachPhone: +49 (0) 22 02 / 9 55 28-0 • Fax: +49 (0) 22 02 / 9 55 28-28/29

Information: info@emil-kammerer.com Sales: sales@emil-kammerer.comSupport: service@emil-kammerer.com

www.emil-kammerer.com

Reference customers

This is a sample of our customers.