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CNC turning center for bar stock work up toØ 25 mm (1“) and also chucking work

Design to Cost.emCoturN e25

that’s e[m]CoNomy:[ ]

uncompromising quality right down to the last detail at a very reasonable price. With an extremely solid machine base, a

thermosymmetric spindle headstock, high-precision spindle bearings, preloaded roller guideways in all axes, a fast tool tur-

ret and your choice of Sinumerik 828D or Fanuc 0i tD – with dialogue programming.

emCoturN e25

Photo shows machine with options

[ Work area]- Free chip fall- Best ergonomics- Total protection from flying chips - Large safety-glass door

[ main spindle ]- High power- Thermostable construction- Large range of speeds- Bar capacity Ø 25 mm (1“)

[ tool changer ]- 12 positions VDI 16 axial- With 6 driven positions on request- Polygonal turning- Synchronised tapping

[ Control ]- Cutting-edge digital control technology - Sinumerik 828D or Fanuc 0i TD includes

ShopTurn or ManualGuide i

- Colour LCD monitor

[ machine stand ]- Small footprint- Easy transport- Large coolant reservoir- Easy to clean

Engraving using cylinder interpolation

Contour milled using cylinder interpolation

Polygonal turning

Tapped or whirled inside thread

[Workpieces]

Fitting(Stainless steel)

Tensile test (Brass)

Valve cap (Stainless steel)

Plug (Stainless steel)

Ring (Gold)

With 12 stationary and up to 6 driven tools, the EMCOTURN E25 offers an astonishing cutting performance – with top precision.

Long workpieces can be precisely turned with the support of a tailstock.

With a bar capacity of 25 mm (1“) the EMCOTURN E25 is the ideal turning center for machining small parts.

n extremely solid machine base, highest thermostability

n Best machining precision

n most compact machine construction

n Cutting-edge control technology with Sinumerik 828D or Fanuc 0i tD with Shopturn or manualGuide i

n made in the Heart of europe0

5

10

15

20

25

30

35

40

500 1000 2000 3000 4000 5000 6000

6300

1500

0

1

2

3

4

5

6

7

8M [Nm] P [kW]

n [rpm]

M (S6-40%ED)

P (S6-40%ED)

Performance and torque diagram main spindle

Highlights Power

[engineering]

[Validated Quality]roundness and surface quality

Material: Brass (Cu Zn 40 Pb 2 )Cutting tool: Carbide insert CCGX 09 T3 04-ALTurning diameter: ø 35 mmCutting speed: 300 m/minFeedrate: 0,025 mm/revCutting depth: 0,03 mm

repeat accuracyMaterial: Steel – 16 Mn Cr 5Turning diameter: ø 35 g6 Tolerance: 16 µmSpindle speed: 2000 rpmFeedrate: 0,08 mm/revCutting depth: 0,2 mm Long term machining accuracy: 4 µm

As measured:Roundness: 0,5 µmSurface finish: Ra = 0,177 µm

As measured:Variation: 4 µmCm-value: 2,62

44 (1.7”)

24

(0.9”)

24 (0.94”)

24(0.9”)

26(1.02”) 75

(3”)

46 (1.8”)

90 (3.5”)18(0.7”)

85 (3.3

”)

2 (0

.1”)

211,5 (8.34”)

256 (10.1”)

12(0

.47”

)

85 (3

.35”

)

12

66 (2

.6”)

25,5

(1”)

200 (7.87”) 120 (4.7”)

41 (1.6”)29,5LA7

max

. M8 max.105 (4.1”)

8 (0.3”)300 (11.8”)

100

(3.9

4”)

100

(3.9

”)

256 (10.1”)

260

(10.

2”)

212(8.3”)

156

(6.1

”)

176(6.9”)

max.61(2.4”)

max

. 16

(0.6

3”)

51 (2”)20 (0.8”)

22,5

(0.9

”)

61,5

(2.4

”)

max

.29,

5 (1

.16”

)7 (0.3

”) M658(2.3”)

68,5 (2.7”)42 (1.65”)

max

. M6

max.36,5 (1.4”)LA7

58 (2.3”) 70 (2

.8”)

25,5

(1”)

95 (3.7”)

30 (1.2”)

43 (1.7”)

93,5 (3.7”)

329 (13”)

29(1.1”)

36 (1.4”)

176

(6.9

3”)

30 (1.2”)

87,5 (3.4”)

44

24

225,5

270

85

12

25,5

66

120200

29,5LA7

max

. M8 max.105

41

max

. ¯16 max.61

25,5

95

30

270300

100

100

212

176

260

93,5

343

29

36

176

30

87,5

43

Arbeitsraum E25 TC

Arbeitsraum E25 TCM

(0.5”)

(1.2”)

Specifications in millimeters (inches)

Work area and turret clearance emCoturN e25

Work area

1200 (47.2”)

1583 (62.3”)

163 (6.4”) 1420 (55.9”)

1103 (43.4”)

1684 (66.3”)2950 (116.1”)

1522 (59.9”)

1025

(40.

35”)

45,3

715

(28.

15”)

1266

(49.

8”)

250 (9.8”)

1812

(71

.34”

)

1123

(44.

2”)

1130

(44.

5”)

1812

(71.

34”)

1323

(52.

1)

Specifications in millimeters (inches)

machine layout

EMCO MAIER Ges.m.b.H. Salzburger Straße 80 . 5400 Hallein-Taxach . AustriaPhone +43 6245 891-0 . Fax +43 6245 86965 . info@emco.at

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www.emco-world.com

ZERTIFIZIERT

TÜV AUSTRIA CERT GMBH

EN ISO 9001

ZERTIFIKAT NR. 20 100 20419

Bar length 100 – 600 mm (3.9–23.6“)Bar diameter 6 – 25 mm (2.6 – 1“)Material storage 23 bars of Ø 25 mm (1“)Length 1200 mm (47.4“)Width 1100 mm (43.3“)Weight approx. 330 kg (727.5 lb)

Work area Swing over bed 250 mm (9.8“)Swing over cross slide 85 mm (3.35“)Maximum distance between centers 405 mm (15.9“)Maximum turning diameter 85 mm (3.35“)Maximum turning length 255 mm (10.04“)Maximum bar-stock diameter 25.5 mm (1“)Travel Travel in X 100 mm (3.94“) Travel in Z 300 mm (11.8“)Main spindle Speed range 60 – 6300 rpmDrive performance 5.5 kW (7.4 hp)Spindle torque 35 Nm (25.8 ft/lbs)Spindle nose Ø 70 h5Spindle bearing (inner diameter at front) 50 mm (2“)Spindle bore 30 mm (1.2“)C axisResolution 0.001°Rapid motion speed 1000 rpmSpindle indexing 3°Tool turret Number of tool positions 12Tool holding shaft in accordance with VDI (DIN 69880) VDI 16Tool cross-section for square tools 12 x 12 mm (0.47 x 0.47“) Shank diameter for boring bars 16 mm (0.63“) Driven tools DIN 5480 Number of stations 6 Drive performance 1.2 kW (1.6 hp)Maximum torque 4 Nm (2.95 ft/lbs) Speed range 0 – 6000 rpm

Feed drivesRapid traverse X/Z 15/24 m/min (590.55 / 944.9 ipm)Feed force in the X/Z axis 3000/3500 N (674.4 / 786.8 lbs)Position variation Ps 0.003/0.004 mm in accordance with VDI 3441 in X/Z (0.00011/0.00015)TailstockQuill stroke 120 mm (4.7“)Quill diameter (live center integrated) 35 mm (1.4“) Quill thrust 800 – 2500 N (179.8 – 562 lbs)Quill bore taper integrated live-centreCoolant system Tank volume 140 liters (37.03 gal)Pump performance 0.57 kW (0.76 hp)Dimensions and weightHeight of spindle center 1131 mm (44.5“)Machine height 1820 mm (71.65“)Required space for machine L x D 1700 x 1270 mm (66.9 x 50“) Total weight 1100 kg (2425.06 lb)

[technical data]

emCoturN e25

emCo ComPaCt loaD e25