elektroteks mattress production machinery

LIV-ING

Focus and present the best innovative solution ever.

ine odaklan veen inovatif zm yarat.

CU-RIOS-ITY25 YILDIR TUTKUYLA

We created something different. This is how we name what we have done over the years. A story started as a software company 25 years ago, turned into a multidiciplinary manufacturing operation, only shaped with our curiosity.

25 sene nce bir yazlm firmas olarak balayan hikayemiz, bugn birok farkl prosesi bnyesinde barndran ciddi bir retim tesisi konumuna gelmitir.

We, Elektroteks, always wonder about new things. We accept all the challenges from all customers. Because the excitement, we feel for our job, makes us create solutions for any demand. Thus and so, we learnt a lot to generate a company that can code, design, produce and be the one who run it. And now I can proudly say that we are one of the few best mattress machinery manufacturers all over the world.

The curiosity never ends and motivates us to new discoveries.

Osman GlerChairman Of Board Ynetim Kurulu Bakan

Elektroteks demek yeni eyler hakknda heyecan duymak, merak etmek demektir. Bu yzden gelen en zorlayc talepleri dahi keyifle stleniyoruz. imize duyduumuz sevgi, her trl talebe zm yaratmamz kolaylatryor. Yllar yl bu bak asyla almamz sayesinde ok ey rendik; bugn yazlm, tasarm ve retimi ayn bnyede gerekletirir hale geldik. Ve u an gururla sylyorum ki dnya zerinde kapitone ve yatak makineleri imalat yapan sayca ok az en iyi firmalardan biriyiz.

zetle, tutkumuz ve heyecanmz o kadar youn ki yepyeni keifler peinde bymeye devam edeceiz.

KALTE ELEKTROTEKSNOLMAZSA OLMAZIDIR

The measure of who we are is what we do. Accordingly, quality is a mandatory for improvement. We research, look for new methods, create and show our difference. A total satisfaction relates to quality composed with great effort.

Kim olduunuz, yaptnz iin nitelii ile ilikilidir. Bu yzden kaliteye her eyden ok deer veriyor; aratryor, yeni metotlar zerinde alyor, fark yaratyoruz. Geliim odakl yapmz ile mutlak memnuniyet yaratmak iin byk emek vererek yeni ve benzersiz bir kalite tanm sunuyoruz.

KEFETMEY SEVYORUZ

We are willing to present innovations. That is why we are always looking for new ways to produce. Discovery is a great term to define Elektroteks working perspective.

Under Elektroteks roof; we code, design and produce machines. That gives us the great optimizing power. We are glad to serve total gratification to our customers.

Yenilikler retmeyi grevimiz addediyoruz. Bu yzden retkenliimizi ve yaratclmz artracak almalara nem veriyor, yatrmlar yapyoruz. Kefetmek, belki de Elektroteks bak asn anlatan en iyi kavram.

Elektroteks ats altnda rettiimiz makinelerin tm kodlama, tasarlama ve retim srelerini stleniyoruz. Bylece mutlak verimlilik sunuyor, mterilerimize yksek kalite sunmann mutluluunu yayoruz.

CODE + DESIGN + PRODUCE

NELER KEFE-DYORUZ?YAZILIM + TASARIM + RETIM

CR

ITIC

AL

CONTI-NENTS

5 KITAYA HRACAT

TCAR ETKLEM-LERMZN %70DEN FAZLASI HRACATTAN OLUMAKTADIR.

70%FOREIGN

MORE THAN OF COM-MERCE IS TO

COUNTRIES FROM ALL OVER THE WORLD

CR

ITIC

AL

PRO-DUCTIVE

ARGENN FARK YARATANLARITutkulu, yetenekli, zm odakl

Our R&D team vivify the most challenging new ideas. Their great abilities generate a working environment to create solutions to all demands. Productive new machines and innovations are emerged on the hands of them.

Passionate, talented, result oriented

ARGE ekibimiz tutkuyla alarak en meakkatli yeni fikirleri dahi hayata geiriyor. Yetenekleri ve yarattklar zel alma ortam ile; birbirinden farkl zorlayc talepler zme kavuuyor ve Elektroteks makinelerini ortaya karyorlar.

A good relation starts after the sale. We, as Elektroteks, provide extensive after sales service with all the tools.Your machine is our machine, your happiness is our motivation.

yi ticari ilikiler sat sonrasnda balar.Elektroteks ailesi olarak geni, nitelikli ve hzl sat sonras hizmet sunuyoruz. Sizin makineniz bizim makinemiz, sizin mutluluunuz bizim motivasyonumuz!

SAL - ESSER-VICE

PRE-MIUM AFTER

SATI SONRASIMUTLAK HZMET

Our number one customer is our crew. Our culture is performance and making our family more passionate to make us who we are.

CREW IS EVERY-THING

EKBMZ HER EYDEN DEERL En byk mterimiz ekibimiz. Performans odakl alma kltrmz tm takm arkadalarmzn daha byk bir tutkuyla Elektroteks ailesini benimsemesi zerine kurulmutur.

QUILTING MACHINESKAPTONE MAKNELER

DOUBLE HEAD SINGLE NEEDLE CONTINUOUS QUILTER

No quilt repair machine: ability to continue sewing from the stop or desired point

Automatic lubrication of the hook and needle system

Simply the most functional quilting software in the world

Automatic measuring of the physical maximum area of sewing to double check with the active pattern design

Desene kalnan veya istenilen noktadan devam etme zellii ile tamir makinesine gerek brakmayan yap

Diki kafas aanoz ve ine otomatik yalama sistemi

Dnyann en fonksiyonel kapitone makinesi yazlm

Mevcut ayarda maksimum diki geniliini otomatik lme sistemi ile operatr hatalarna izin vermeyen kontrol sistemi

KAPTONE MAKNELER

FALCON

FT KAFA KONTN KAPTONE MAKNES

QUILTING MACHINES

FALCON is a full automatic feeding system high speed double head single needle quilting machine for high end luxury mattress, home textile and upholstery works. FALCON performs the whole operations of feeding with motorized rollers, quilting and cutting the quilt in length.

Tam otomatik rulo beslemeli ift kafa kapitone makinesi, FALCON st segment yatak, kanepe ve ev tekstili retimi iin kullanlr. FALCON, tam otomatik olarak kuma ekme, dikme ve kesme sistemi ile en yksek verimlilikte retim salar.

FALCON offers the fastest and smoothest quilting among the machines in the market. The premium components used on the machine and extra strengthening processes end up with lifelong durability.

With the ability of quilting very different products, FALCON offers perfect quilting quality for all the products from very thin garment products to thick materials for mattress industry with multiple layers including foam, visco, memory foam, latex, polyester fiber, non woven, jacquard fabric, knitted fabric, leather and down fill.

Piyasada bulunan dier makineler arasnda en yksek hz, ve verimlilie sahip olan FALCON, en st dzey malzeme kalitesi ve mikron hassasiyetindeki asesi ile uzun yllar sorunsuz performans gstermektedir.

Gelimi diki bask ayar sistemi ile en ince konfeksiyon malzemesinden en kaln yatak paneline kadar sorunsuz diki salamaktadr. Visco, lateks, elyaf, rg kuma, jakarl kuma, deri, ku ty katmanlar dikebilme zellii ile yatak, ev tekstili, mobilya, giyim, otomotiv gibi dikiin bulunduu her alana hitap edebilmektedir.

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The independently driven sewing heads bring the ability to quilt limitless designs with high precision, lack of requirement for quilt repair process.

Birbirinden bamsz olarak hareket eden diki kafalar ile snrsz desen ekil ve sayda desen ilemekte ve herhangi bir kapitone tamir operasyonuna gerek brakmamaktadr.

High quality sewing head with worldwide parts availability: Drkopp Adler

Advanced side cutters

Easy problem solving: existing error comes to the screen visually

Symmetric, parallel, one head, double head working modes even in the same design

Automatic top and bottom thread cutting within 0.5 Seconds

Statistical charts for production data: stitch length, design name, customer name, quilting time, number of stitches,

Adjustable material tension from both sides

Optical barriers for human safety

Ergonomic feeding system of multiple rolls

ElektroteksCare: online after-sales service

Reliable Omron control system with the highest efficiency

Lifelong Pneumatic System with Low Air Consumption

Dnyaca bilinen yksek kalite diki kafas: Drkopp Adler

Gelimi yan kesiciler

Grsel hata gsterimi ile annda problem zme

Ayn desen ierisinde simetrik, aynal, tek kafa, ift kafa alma modlar

Otomatik alt ve st ip kesme sistemi

Desen ad, diki adm, mteri ad, diki hz, diki zaman gibi saysz veriyi tutarak istastistiksel retim grafikleri oluturan retim takip sistemi

Enden ve boydan ayarlanabilen malzeme gerdirme sistemi

Optik bariyer sistemi ile st dzeyde i gvenlii

Ergonomik oklu rulo besleme sistemi

ElektroteksCare: internet zerinden servis imkan

Yksek teknoloji Omron elektronik sistemi ile en yksek verim

Dk hava sarfiyatl uzun mrl Festo pnmatik sistem

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TECHNICAL DETAILS - TEKNK DETAYLAR

Max. Sewing Speed / Maks. Diki Hz 3500 rpm

Number Of Sewing Heads / Diki Kafas Says 2

Max. Material Thickness / Maks. Malzeme Kalnl 10 cm

Stitch Length / Diki Adm 1 mm 10 mm

Sewing Head Type / Diki Kafas Drkopp Adler 867

Stitch Type / Diki Tipi Lock-Stitch / Kilit Diki

Type of Bobbin / Masura Tipi Drkopp Adler XXL Dia: 32 mm / Battal Boy Drkopp Adler XXL

Suggested Needle Size Interval / nerilen ne Kalnl 120 160

Max. Sewing Speed / Maks. Diki Hz 22 m/min / m/dk

Max. Jumping Speed / Maks. Atlama Hz 60 m/min / m/dk

Max. Fabric Width / Maks. Kuma Genilii

FALCON Standard 2.30 m

FALCON 2400 2.65 m

FALCON 3000 3.25 m

Max. Sewing Width / Maks. Diki Alan

FALCON Standard 2.05 m x 2.60 m

FALCON 2400 2.40 m x 2.60 m

FALCON 3000 3.00 m x 2.60 m

Number of Ready Pattern Designs (limitless new ones) Hazr Olan Desen Adedi (snrsz desen ekleme)

800 - 1.000

Automatic Top and Bottom Thread Cutting Otomatik st ve Alt p Kesme

Yes / Mevcut

Automatic Panel Cutter / Otomatik Kuma Kesme Sistemi Yes / Mevcut

Thread Break Detector / p Koptu Sensr Yes / Mevcut

Bobbin Finish Detector / Masura Bittiinde Otomatik Durma Sistemi Yes / Mevcut

Number of Feeding Rolls (Can be Increased as Optional) Malzeme Besleme Rulo Adedi (Opsiyonel Arttrlabilir)

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Weight / Arlk 3800 kg

Power Requirement / G 9 kW

Voltage Type (Revised as Optional) / Elektrik 380 VAC (III+N+TT)

Compressed Air / Hava 6-8 Bar

Shipping Dimension / Nakliye Alan 2.3 m x 7 m (W x L)

CE Certificate / CE Sertifikas Yes / Mevcut

KAPTONE MAKNELER

QUILTING MACHINES

DOUBLE HEAD SINGLE NEEDLE DOUBLE ROLL FEEDING CONTINUOUS QUILTER


Automatic park positioning when top or bottom thread finish

Easy pattern design adaptation

Motorized width adjustment of the middle and side roll clamps

Automatic measuring of the physical maximum area of sewing to double check with the active pattern design


Alt veya st ip koptuunda otomatik park pozisyonu

Kolay desen ykleme

Makine alma geniliini otomatik olarak ayarlama

Mevcut ayarda maksimum diki geniliini otomatik lme sistemi ile operatr hatalarna izin vermeyen kontrol sistemi

HYDRA

FT KAFA FT KASNAK KONTN KAPTONE MAKNES

HYDRA is a full automatic double feeding system, high speed double heads quilting machine for upholstery, mattress and home textile industries. It performs the whole operations of feeding with motorized rollers, quilting and cutting the quilt in length.

Tam otomatik ift rulo beslemeli ift kafa kapitone makinesi, HYDRA st segment kanepe, yatak, yatak bal ve ev tekstili retimi iin uygundur. HYDRA, tam otomatik olarak kuma ekme, dikme ve kesme sistemi ile en yksek verimlilikte retim salar.

The double feeding system offers quilting two rolls at the

same time while offering motorized width adjustment for

single feeding mode with the exchange time of 20 seconds.

The double feeding system is very useful for high capacity

sofa production as well as mattress headboards. It doubles

the production of sofa and headboards by quilting two rolls

at the same time. On the other hand, changing the mode of

feeding to single roll makes you able to quilt high end luxury

mattresses as well as wide home textile products.

ift kuma rulo besleme sistemi ile iki kapitone kuman

ayn anda dikmeye olanak salarken, 20 saniye ierisinde tek

kuma besleme moduna geme zelliiyle esnek retimleriniz

iin yksek kolaylk salar. ift kuma ileme modu iki adet

kanepe veya yatak bal dikimini ayn anda yaparak iki kat

fazla retim salamaktadr. Tek ileme moduna gemesi ile de

yatak kapitonesi ve geni alan ev tekstili rnlerine uygun hale

gelmektedir.

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Your sofas, mattresses, headboards, comforters will overtop among others with the aspects of stitch quality, pattern designs, sustaining quality as well as your efficiency.

Yatak, kanepe, ev tekstili rnlerinizi diki kalitesi, desen tasarm, kalite sreklilii konularnda dier firmalardan farkllatracak olan HYDRA en yksek verim ve sreklilik ile de retiminizi rahatlacaktr.


Ability to work in one single roll feeding mode. Transition time between double or single feeding system within seconds



Top and bottom thread cutting within 0.5 Seconds

Statistical charts for production data: stitch length, design name, customer name, quilting time, number of stitches, etc.

Easy problem solving with error display

Symmetric, parallel, one head, double head working modes even in the same design

Quilting two different rolls at the same time for higher output




ift rulo kuma dikim modundan saniyeler iinde tek rulo kuma dikim moduna geebilme






Ayn desen ierisinde simetrik, aynal, tek kafa, ift kafa alma modlar

Ayn anda iki rulo kuma dikebilme zelliiyle iki kat retim



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Max. Sewing Speed / Maks. Diki Hz 3 200 rpm











Single Roll Feeding Mode / Tek Kuma Rulosu leme Modu 3.20 m

Double Roll Feeding Mode / ift Kuma Rulosu leme Modu 1.60 m (2 pcs /ad.)


Single Roll Feeding Mode / Tek Kuma Rulosu leme Modu 2.80 m x 2.60 m

Double Roll Feeding Mode / ift Kuma Rulosu leme Modu 1.40 m x 2.60 m (2 pcs /ad)

Number of Ready Pattern Designs (limitless new ones) Hazr Olan Desen Adedi (snrsz desen ekleme)

800 - 1.000


Yes / Mevcut





5 (x 2 for double roll mode)5 (x 2 : ift kuma besleme iin)

Weight / Arlk 4.700 kg




Shipping Dimension / Nakliye Alan 2.3 m x 7.5 m (W x L)


KAPTONE MAKNELER

QUILTING MACHINES

SINGLE HEAD SINGLE NEEDLE CONTINUOUS QUILTER

Adjustable stitch length for different points on the design

Simply the most functional quilting software in the world


Easy pattern design adaptation

Desenin farkl noktalar iin ayarlanabilen diki adm



Kolay desen ykleme

TIGON

TEK KAFA KONTN KAPTONE MAKNES

TIGON is a full automatic feeding system high speed single needle quilting machine for high end luxury mattress, home textile and upholstery works. TIGON performs the whole operations of feeding with motorized rollers, quilting and cutting the quilt in length.

Tam otomatik rulo beslemeli tek kafa kapitone makinesi, TIGON st segment yatak, kanepe ve ev tekstili retimi iin kullanlr. TIGON, tam otomatik olarak kuma ekme, dikme ve kesme sistemi ile en yksek verimlilikte retim salar.

With the ability of quilting very different products, TIGON offers perfect quilting quality for all the products from very thin garment products to thick materials for mattress industry with multiple layers including foam, visco, memory foam, latex, polyester fiber, non woven, jacquard fabric, knitted fabric, leather and down fill.

Your mattresses, headboards, comforters will overtop among others with the aspects of stitch quality, pattern designs, sustaining quality as well as your efficiency.


Yatak, kanepe, ev tekstili rnlerinizi diki kalitesi, desen tasarm, kalite sreklilii konularnda dier firmalardan farkllatracak olan TIGON en yksek verim ve sreklilik ile de retiminizi rahatlacaktr.

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TIGON offers the fastest and smoothest quilting among the machines in the market. The premium components used on the machine and extra strengthening processes end up with lifelong durability.

Piyasada bulunan dier makineler arasnda en yksek hz, ve verimlilie sahip olan TIGON, en st dzey malzeme kalitesi ve mikron hassasiyetindeki asesi ile uzun yllar sorunsuz performans gstermektedir.

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Automatic top and bottom thread cutting within 0.5 Seconds



Optical barriers for human safety

Ergonomic feeding system of multiple rolls










Optik bariyer sistemi ile st dzeyde i gvenlik

Ergonomik oklu rulo besleme sistemi





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Max. Sewing Speed / Maks. Diki Hz 3.500 rpm











TIGON Standart 2.45 m

TIGON 2400 2.80 m

TIGON 3000 3.40 m


TIGON Standart 2.20 m x 2.60 m

TIGON 2400 2.55 m x 2.60 m

TIGON 3000 3.15 m x 2.60 m

Number of Ready Pattern Designs (limitless new ones)Hazr Olan Desen Adedi (snrsz desen ekleme)

800-1.000


Yes / Mevcut





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Power Requirement / G 6.5 kW





KAPTONE MAKNELER

QUILTING MACHINES

SINGLE NEEDLE QUILTER WITH FRAME BY FRAME SYSTEM

Lifelong pneumatic control system

Adjustable stitch length for different points on the design


Simply the most functional single needle quilter software in the world

Rescaling the patterns from both directions without preparing a new one

Uzun mrl Festo pnmatik sistemi

Desenin farkl noktalar iin ayarlanabilen diki adm



Yeni desen izimine gerek brakmayan en ve boy desen ebatlama, dndrme, oaltma fonksiyonlar

FELIS

TEK KAFA KASNAKLI KAPTONE MAKNES

FELIS is a frame by frame single needle computerized quilting machine. It has a moving sewing head and moving frame in order to accelerate the movements by reducing the weight of moving parts.

FELIS kasnakl tek kafa kapitone makinesidir. Sabit kafal makinelerden farkl olarak hareketli diki kafasna sahip olan FELIS, hareketli parann arlnn 90% orannda azalmasyla mevcut kasnkal kapitone makineleriyle karlatrldnda ok daha hzl bir yapya brnmtr.

With the advantage of the moving sewing head, FELIS also brings 50% space requirement advantage compared to conventional frame by frame quilting machines. It needs half the space of a conventional fixed head quilter.

With the ability of quilting very different products, FELIS offers perfect quilting quality for all the products from very thin garment products to thick materials for mattress industry with multiple layers including foam, visco, memory foam, latex, polyester fiber, non woven, jacquard fabric, knitted fabric, leather and down fill.

Hareketli diki makinesinin bir dier avantaj olarak da, FELIS bilinen sabit diki kafal kapitone makinelerinin kurulum alannn sadece yarsna ihtiya duymaktadr.


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With the patented additional tensioning fabric sewing system, it increases the sofa production efficiency easily by 60%.

Patentli yar otomatik arabezi dikim sistemi ile kanepe retiminde 60% orannda verim art getirmektedir.

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Ergonomic material preparation system with pneumatic lift


Automatic lubrication of hook and needle system

Smaller and faster structure with moving sewing head

Ability to prepare the next material while the quilting is in progress


Easy Problem Solving with Error Display


Unloading and loading the material within 15-20 seconds


Ergonomic and durable material holding clamps


Ergonomik ift katl pnmatik hazrlama masas


Diki kafas aanoz ve ine otomatik yalama sistemi

Hareketli diki kafas ile daha hzl ve daha kk yap

Malzeme hazrlama ve dikimini e zamanl yapabilme




15-20 Saniye ierisinde kasnak deiimi


Ergonomik uzun mrl malzeme tutma kskalar

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FELIS Big Clamps (for Mattress, Upholstery, Headboard) 2.40 m x 2.60 m

FELIS Small Clamps (for Home Textile) 2.80 m x 2.90 m

FELIS - W Small Clamps (for Home Textile) 3.20 m x 3.20 m


FELIS Big Clamps (for Mattress, Upholstery, Headboard) 2.10 m x 2.30 m

FELIS Small Clamps (for Home Textile) 2.50 m x 2.60 m

FELIS - W Small Clamps (for Home Textile) 2.90 m x 2.90 m


800-1.000


Yes / Mevcut

Double Floor Preparation Table / ift Katl Hazrlama Masas Yes / Mevcut



Ergonomic Double Floors Pneumatic Material Preparation TableErgonomik ift Katl Pnmatik Hazrlama Masas

Yes / Mevcut







KAPTONE MAKNELER

QUILTING MACHINES

Ability to prepare the next material while the quilting is in progress

Unloading and loading the material within 15-20 seconds

Rescaling the patterns from both directions without preparing a new one



Malzeme hazrlama ve dikimini e zamanl yapabilme

15-20 Saniye ierisinde kasnak deiimi

Yeni desen izimine gerek brakmayan en ve boy desen ebatlama, dndrme, oaltma fonksiyonlar



UNCIA-RS

UNCIA-RS is a frame by frame single needle computerized quilting machine. With the ability of quilting very different products, UNCIA-RS offers perfect quilting quality for all the products from very thin garment products to thick materials for mattress industry with multiple layers including foam, visco, memory foam, latex, polyester fiber, non woven, jacquard fabric, knitted fabric, leather and down fill.

UNCIA-RS kasnakl tek kafa kapitone makinesidir. Gelimi diki bask ayar sistemi ile en ince konfeksiyon malzemesinden en kaln yatak paneline kadar sorunsuz diki salamaktadr. Visco, lateks, elyaf, rg kuma, jakarl kuma, deri, ku ty katmanlar dikebilme zellii ile yatak, ev tekstili, mobilya, giyim, otomotiv gibi dikiin bulunduu her alana hitap edebilmektedir.

With the ability of quilting unlimited designs UNCIA-RS becomes one of the best choices among the frame by frame quilters for your sofa, mattress, home textile and headboards.

Snrsz desen ileme imkanna sahip olan UNCIA-RS kanepe, yatak, ev tekstili, yatak bal retimleriniz iin kasnakl kapitone makineleri arasnda en iyi seimlerden birisidir.

SINGLE NEEDLE QUILTER WITH FRAME BY FRAME SYSTEMTEK KAFA KASNAKLI KAPTONE MAKNES

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With the patented additional tensioning fabric sewing system, it increases the sofa production efficiency easily by 60%.

Patentli yar otomatik arabezi dikim sistemi ile kanepe retiminde 60% orannda verim art getirmektedir.

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Ergonomic material preparation system with pneumatic lift

Two width and length adjustable metal frames included

Reliable and precise rack pinion axis motion system






Ergonomik ift katl pnmatik hazrlama masas

ki ynl lleri ayarlanabilir kasnak

Uzun mrl ve yksek hassasiyette ift taraf tahrikli kremayer hareket sistemi





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UNCIA-RS Big Clamps (for Mattress, Upholstery, Headboard) 2.30 m x 2.50 m

UNCIA-RS Small Clamps (for Home Textile) 2.70 m x 2.80 m


UNCIA-RS Big Clamps (for Mattress, Upholstery, Headboard) 2.00 m x 2.20 m

UNCIA-RS Small Clamps (for Home Textile) 2.40 m x 2.50 m


800-1.000


Yes / Mevcut

Double Floor Preparation Tableift Katl Hazrlama Masas Yes / Mevcut



Ergonomic Double Floors Pneumatic Material Preparation Table Ergonomik ift Katl Pnmatik Hazrlama Masas

Yes / Mevcut







KAPTONE MAKNELER

QUILTING MACHINES

AUTOMATIC PANEL HEMMING MACHINE

ADVANTAGES / AVANTAJLARI

HEMMER

OTOMATK KAPTONE PLAT DKM MAKNES

One of the most time consuming part of mattress production is flanging the quilted panel. With the higher demand on thicker mattress panels, overlocking of the panels became inevitable, because it becomes impossible to sew the thick panel by the tape edging. However, the conventional flanging process brings a lot of labor and inaccurate end sizes of the panel.

Yatak retiminin en ok zaman kayb yaanan ilerinden biri de kapitone overlok iemidir. zellikle son yllarda artan kaln kapitoneli yatak talepleriyle, yatak kapama ilemini overlok ilemi uygulamadan yapmak zorlam veya imkansz hale gelmitir. te yandan overlok ilemi zaman ve iilik kaybna neden olmakta, ve overlok sonras yanl llerle sonulanabilmektedir.

One HEMMER has the capacity of 5 flangers.

There is no panel cutter needed

The finish size of panel after flanging may end up

with high tolerances while it is always accurate

with the HEMMER

Ability to use as panel cutter only

Unlike conventional panel cutters; with the

new HEMMER, there is no possibility of skipped

stitches at the cutting edge, since the hemming is

before the cutting

Your tape edging is more fluffy with the HEMMER.

The overlocking completely closes the edge of the

material while hemming keeps your panel edge

open to make the tape fluffy.

Ability to adapt the HEMMER with any existing

multineedle quilter.

Bir HEMMER 5 overlok makinesi kapasitesine bir operatr ile ulamaktadr.

Herhangi bir kapitone panel kesim makinesine ihtiya yoktur.

HEMMER ile kesilen panel srekli doru lsndedir.

stenildiinde dikimler kapanarak kuma kesme makinesi gibi de kullanlabilmektedir.

Standart kesim makinelerinde, kesimden overlok ilemine kadar beklemede kapitone dikileri kesilen kenarlardan ama yaparken, dikim ilemini kesimden nce yapan HEMMER bu problemi ortadan kaldrmaktadr.

Overlok ilemi ile kesilen kapitonenin kenarlar tamamen kapanmaktadr bu da yatak kapama srasnda biyenin iinin gzel ekilde dolmamasna neden olabilmektedir. Ancak, HEMMER kesilen kenarn ularn ak brakt iin yataklarn biyesi daha dolgun gzkmektedir.

HEMMER retiminizde bulunan tm ok ineli kapitone makinelerine adapte edilebilmektedir.

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The new HEMMER panel hemming system completely eliminates the flanging process. Instead of having a panel cutter after the quilting machine, HEMMER not only cut your panel in size, but also hems the edges simultaneously.

Yeni HEMMER Otomatik Kapitone Plat Dikim Makinesi

overlok ilemini tamamen ortadan kaldrmaktadr. Kapitone

makinesinden kan dikilmi kapitone herhangi bir kesim

makinesinden gemeden direkt olarak HEMMERa gelmekte;

sonrasnda 4 taraf dikilmi ve kesilmi olarak kmaktadir.

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Full automatic process with four sides cutting and sewing

Adjustable width and length of the quilt

Her seferinde doru lde malzeme k

Statistical charts for production data with respect to multiple variables

4 Needle chain stitch sewing head for the transversal sewing system

Ability to work with pre-quilted roll

Automatic side waste removal system

Ability to set the timing of looper-needle without any mechanical adjustment

Ability to adapt on your existing multineedle quilter

Material exit conveyor

ElektroteksCare: online after sales service


Drt taraf kesme ve dikme sistemiyle tam otomatik proses

Ayarlanabilir panel boy ve genilii

Her seferinde doru lde malzeme k

oklu verileri tutarak istastistiksel retim grafikleri oluturan retim takip sistemi

Boy kesim iin 4 ineli lperli diki kafas

nceden rulo yaplm kapitone ile alabilme

Otomatik kenar fire kuma temizleme sistemi

Mekanik mdahale gerektirmeden lper-ine zamanlama ayar

Mevcut her ok ineli kapitone makinesine adapte edilebilme

Malzeme k konveyr



48



Max. Material Thickness / Maks. Malzeme Kalnl 7.5 cm


Stitch Type / Diki Tipi Double Chain-Stitch / Zincir Diki


Capacity / Maks. retim Hz Up to 3 panels / min / panel / dk

Max. Quilt Width / Maks. Panel Genilii 250 cm

Min. Quilt Width / Min. Panel Genilii 140 cm

Min. Quilt Length / Min. Panel Uzunluu 75 cm

Automatic Top and Bottom Thread Cutting / Otomatik st ve Alt p Kesme Yes / Mevcut

Automatic Side Waste Removal System / Otomatik Fire Kuma Atma ve Biriktirme Sistemi Yes / Mevcut







PACKING MACHINESPAKETLEME MAKNELER

PAKETLEME MAKNELER

PACKING MACHINES

AUTOMATIC MATTRESS, BASE, HEADBOARD PACKING MACHINE

The highest versatility of packing dimensions in the market

No wiring problems and energy saving thanks to cold sealing system

Unique film distribution system for incompressible products

Ability to work with side support films or company logo printed film

Durable resistances with cooling system for uniform heat distribution

Dier makinelere gre en yksek l esneklii

Anlk stma sistemi ile yapma hatalarn engelleyen yaptrma sistemi

Benzersiz naylon datm sistemi ile preslenemeyen rnler iin sk paketleme

Kenar naylonlar ile alabilme

Rezistans homejen s datma sistemi ile minimum rezistans deiimi

FULLPACK-X

OTOMATK YATAK, BAZA, BALIK PAKETLEME MAKNES

FULLPACK-X is a full automatic mattress, headboard and base wrapping machine. With the versati le design, i t offers packaging of different products without touching any adjustments.

FULLPACK-X tam otomatik yatak, baza ve balk paketleme makinesidir. Esnek ve rahat alma yapsyla ok farkl llerdeki rnlerinizi ayar gerektirmeden paketleyebilmektedir.

Thanks to patent pending advanced streamlining film distribution technology, the plastic film waste is reduced even for non compressible wood products.

Patent bekleyen naylon gerdirme sistemi preslenemeyen rnlerde bile sk yaptrma elde etmenizi, ve naylon firelerini minimuma indirmenizi salar.

52

The smooth design brings the comfort while packing with cartoon corners and packing the light products. The dimension versatility makes you able to wrap very different sizes without any adjustment.

Rahat yapsyla kenar kartonlaryla paketleme ve hafif rnleri paketleme konularnda maksimum konfor sunmaktadr. Piyasada bulunan en yksek l esnekliini ayar gerektirmeden sunmaktadr.

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Self-adjustment for different sizes of mattresses, bases and headboards

Automatic side compression for fully tight and secure wrapping

Automatic side film cutting system

Ability to pack the mattress, base and headboards in both directions

Ability to adjust heating-cooling time for different film thickness

Automatic side film waste removing

Servo motor driven width adjustment system

Double sealing system for secure packing

Ability to adjust the tightness of the wrap


Higher output with the buffer system between the front and side sealers

Farkl llerde yatak, baza, balklar iin otomatik en, boy, ykseklik tanma sistemi

Otomatik kenar presleme ve sktrma sistemi ile salam ve sk yaptrma

Otomatik kenar naylonu kesme sistemi

Yatay veya dikey olarak rn paketleyebilme

Farkl naylon kalnlklar iin stma ve soutma zaman ayarayabilme

Otomatik kesilmi kenar naylonunu atma sistemi

Servo motorlu genilik ayarlama sistemi

ift diki yaptrma sistemi

Paketleme gerginliini dokunmatik ekrandan ayarlayabilme


n ve yan rezistanslar aras bekleme sistemi ile 50% daha hzl paketleme



54


Capacity / Kapasite 3 pcs / min / adet / dak

Max. Mattress Size / Maks. Yatak lleri 215 cm x 220 cm

Min. Mattress Size / Min. Yatak lleri 90 cm x 75 cm

Max. Mattress Height / Max. Yatak Ykseklii 50 cm

Min. Mattress Height / Min. Yatak Ykseklii 5 cm

Thickness of the Film / Naylon Kalnl 50 160 microns / 50 160 (5-16) mikron

Weight / Arlk 5 500 kg






AUTOMATIC MATTRESS PACKING MACHINE

Automatic side film cutting system Ability to adjust heating-cooling time for different film thicknessOtomatik kenar naylonu kesme sistemiFarkl naylon kalnlklar iin stma ve soutma zaman ayarayabilme

FULLPACK

TAM OTOMATK YATAK PAKETLEME MAKNES

FULLPACK is the full automatic high capacity mattress wrapper with self-adjustment for packing different sizes of products. It allows up to 2 wraps per minute with excellent packing quality thanks to 2 tons full area press and tightening mechanisms.

FULLPACK dakikada 2 yatak paketleme imkan sunan, farkl ebatlardaki yataklarnzn llerini otomatik alglayan tam otomatik yatak paketleme makinesidir. 2 ton kapasiteli tam alan pres ve yan sktrma sistemleri ile yksek kalitede paketleme salar.

Double sealing system for secure packing No wiring problems and energy saving thanks to cold sealing system

Ability to adjust the tightness of the wrap from the touchscreen

ift diki yaptrma sistemi Anlk stma sistemi ile yapma hatalarn engelleyen yaptrma sistemi

Paketleme gerginliini dokunmatik ekrandan ayarlayabilme

01 02 03

PAKETLEME MAKNELER

PACKING MACHINES

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Capacity / Kapasite 2 pcs/min / 2 adet / dak




Min. Mattress Height / Min. Yatak Ykseklii 7 cm

Thickness of the Film / Naylon Kalnl 50 160 microns / 50 160 (5-16) mikron







MATTRESS ROLL PACK MACHINE

Durable resistances with cooling system for uniform heat distribution

No wiring problems and energy saving thanks to cold sealing system


Rezistans homejen is datma sistemi ile minimum rezistans deiimi

Anlk stma sistemi ile yapma hatalarn engelleyen yaptrma sistemi


ET-ROLL-300

YATAK RULO PAKETLEME MAKNES

ET-ROLL-300 is a full automatic mattress rollpack machine with the self-wrapping system. The mattress is wrapped fully automatic without any need for manual hand bagging. Any type of mattresses are fed by the conveyor and wrapped, compressed, sealed and rolled.

ET-ROLL-300, yatak paketlemesini tam otomatik olarak yapan

otomatik rollpack makinesidir. Tm eit yataklar direkt olarak

konveyr zerine konur, yatan ebatlar otomatik olarak tespit

edilir, paketlenir, preslenir ve rulo haline getirilir.

Thanks to adjustable pressing amount and 90 cross conveyor before the rolling system, ET-ROLL-300 can also be used as a normal mattress wrapper without rolling.

Ayarlanabilir pres miktar ve 90 kros konveyr ile rollpack yaplmas gerekmeyen yataklar sadece paketleyerek normal otomatik ambalaj makinesi olarak da kullanlabilir.

PAKETLEME MAKNELER

PACKING MACHINES

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Robust structure is able to apply 50 tons of hydraulic pressure on the mattress in order to make the mattress completely flat and easy to rollpack.

Gl yaps ile yatak zerine 50 tonluk yk uygulayan ET-ROLL-300, yata tamamen dzletirerek rollpack ilemine hazr hale getirmektedir.

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No hand bagging thanks to auto wrapping system

Robust structure

Automatic side film cutting system

Multidirectional cross conveyor sends the mattress to the rolling unit or send it to other direction for only-wrapped mattresses

Self-adjustment for different sizes of mattresses

Ability to use as mattress wrapping only without fully compression and rolling

Hydraulic rollpack exit system with adjustable roll diamater

Ability to work with pocket spring, foam and latex mattresses (bonnell is not suggested for the quality of the rolled mattress, although the machine is able to roll)

50 Tons hydraulic pressure mechanism

Ability to adjust heating-cooling time for different film thickness

No damage on the mattress thanks to rollpack exit system from the back


Otomatk yatak paketleme sistemi ile yata poet ierisine sokmaya gerek brakmayan tasarm

Dayankl ve uzun mrl ase

Otomatik kenar naylonu kesme sistemi

Rollpack yaplacak yataklar ile sadece paketlenecek yataklar farkl ynlere otomatik gnderen 90 kros konveyr sistemi

Farkl llerde yataklar iin en, boy, ykseklik tanma sistemi

Rollpack yapmadan sadece yatak paketleme olarak kullanabilme

Hidrolik rollpack k sistemi ile ayarlanabilir k ap

Paket yayl, snger, lateks yataklar ile sorunsuz alma (bonnel yayl yataklar makinenin rulo yapabilmesine karn, yatak kalitesi asndan tavsiye edilmez)

50 Tonluk hidrolik pres mekanizmas

Farkl naylon kalnlklar iin stma ve soutma zaman ayarayabilme

Rollpack yaplm yata yandan iterek deil arkadan hazneyi aarak karma ile yatak zerinde deformasyon oluturmayan tasarm


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Capacity / Kapasite 40 seconds per mattress / 40 saniyede bir yatak




Exit Diameter of the Mattress / Yatak k ap 30 cm 45 cm

Max. Pressure Load (Revised as Optional) / Max. Bask Yk 50 Tons







MATTRESS MACHINESYATAK RETM MAKNELER

YATAK RETM MAKNELER

MATTRESS MACHINES

AUTOMATIC TAPE EDGE MACHINE

Ability to adapt continuous mattress flow system for lower labor cost with higher output

Easier to find and train tape edge operators with KYK-S



Otomatik yatak konveyr sistemi ile daha dk iilik maaliyeti ve daha yksek retim

Daha kolay operatr bulma ve yetitirme



KYK-S

OTOMATK YATAK KAPAMA MAKNES

KYK-S is the one of the highest speed tape edge machine in the market with heavy duty, smooth PFAFF 5625 sewing head which is simply the strongest in the world. The reduced training t ime and operator fatigue makes the tape edging operation much easier with the day long performance stabil i ty.

KYK-S, en hzl ve en gl yatak kapama kafas olan zincir diki PFAFF 5625 diki kafas ile donatlm dnyann en hzl yatak kapama makinelerinden biridir. Ergonomik yaps ve alma sistemi ile operatr eitim sresini ciddi oranda drerek hem operatr bulma kolayl salamakta, hem de mevcut operatrn yorulmasn minimuma indirerek gn boyu stabil performans salamaktadr.

The motorized belt and the synchronized mattress rotating arm makes the operator stands stationary and brings easy cornering. Even the heavy premium mattresses are flipped within seconds thanks to heavy duty flipping system.

Birbirine hassas ekilde senkronize edilmi konveyr, diki kafas ve ke dn kolu sistemi ile ke dnlerinde operatr etkisini minimuma indirirken, operatrn hareket etmesine gerek brakmamaktadr. Otomatik takla sistemi en ar yataklar saniyeler ierisinde takla attrmaktadr.

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The adaptable continuous mattress flow system brings the mattress to the machine and takes it out to the next stations after tape edging is done. The continuous flow system lets the operator sew all the time and reduce a great deal of labor cost.

Yatak konveyr sistemine adapte edildiinde; yatak besleme ve boaltma tam otomatik hale gelerek yatak kapama operatrnn verimini maksimum dzeye karmakta ve iilik maaliyetlerini ciddi oranda indirmektedir.

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The strongest heavy duty tape edge sewing head Pfaff 5625: chain-stitch with pneumatic foot lift and needle cooling

Various speed adjustments for cornering and straight sewing according to operators performance and working preferences

Fully automatic cornering with auto slow-down and turn cycles: without changing the foot pedal

Adjustable stitch length with precise sewing head and conveyor speed synchronization

Anti static belt: minimum deformation on the conveyor thanks to turning arm hanging system

Heavy duty auto-flip system with repositioning of the mattress

Automatic needle up with pneumatic foot lift system

Easy and constant corner sewing quality: auto head-down system at the cornering for the highest corner sewing quality

Automatic sewing head height and angle (slope) adjustment

Lifelong and zero backlash conveyor system without any chain and coupling parts

Lifelong durability with robust structure and machine components

Continuous flow of mattresses with automated transport systems

Dnyann en gl yatak kapama kafas olan Pfaff 5625 diki kafas: zincir diki (lperli) pnmatik taban kaldrma - ine soutma

Ke dn iin her operatorn alma tarzna gre birok parametrenin ayarlanmasna izin veren ke ve dz diki hz kontrolleri

Kelerde farkl pedala basmay gerektirmeyen ful otomatik yavalama ve ke dnme sistemi

Hassas konveyr ve diki senkronizasyonu ile ayarlanabilir diki adm

Anti-statik bant: konveyr zerindeki deformasyonu minimuma indiren evirme kolu ask sistemi

En ar yataklar kolayca takla attrarak tekrar pozisyonlayan takla sistemi

Otomatik ine st pozisyonu ve pnmatik taban kaldrma

Kolay ve standart yatak ke kalitesi: kelerde otomatik kafa ini fonksiyonu ile maksimum ke diki kalitesi

Otomatik diki kafas ykseklik ve a ayar

Konveyrler aras hibir mekanik aktarma bulundurmayan uzun mrl ve boluksuz konveyr yaps

st dzey malzeme kalitesi ve salam ase ile uzun mrl stabil retim

Otomatik yatak hatt adaptasyonu ile daha yksek verim

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Sewing Machine / Diki Kafas PFAFF 5625 (Optional CTEC 300U) (Opsiyonel CTEC 300U)

Capacity / Kapasite

(Double Side Tape Edging / ift Taraf Kapama)

Up to 200250 mattress 8 Hours Depending on the Operator Performance and Mattress

Operator Hz ve Yataa Bal Olarak 8 Saatte 200250 Yataa Kadar

Stitch Type / Diki Tipi Chain-Stitch / Zincir Diki (Lperli)


Max. Conveyor Speed / Maks. Konveyr Hz 40 m/min / m/dak


Mattress Height / Yatak Ykseklii 7.5 - 42 cm / (Optional 5 - 55 cm) / (Opsiyonel 5 55 cm)

Max. Mattress Weight / Maks. Yatak Arl 190 kg

Standard Tape Folder / Standard Fitil Aparas 42 mm (All other options are available) / (Tm l Opsiyonlar Mevcuttur)







ROLL SLITTER

SLICE-R

RULO KESM MAKNES

Unlike the machines in the market, SLICE-R has advance mechanisms in order to obtain precise slitting of the rolls without wasting your materials by unsuccessful cutting attempts. The strong tempered blade not only offers precise cutting, but also much longer durability. Automatic double side sharpening system, blade cooling and roller stabilizer presser support excellent cutting quality while ergonomic blade safety cover, motorized right-left motion of the blade and unlimited maximum cut width provides the highest efficiency and ergonomics.

SLICE-R is a roll slitter which is used for cutting the roll of textile to the desired with of roll. With its tempered blade it is able to cut even the hardest materials such as elastic non woven, knitted fabric, 3D spacer, leather, etc.

Piyasadaki makinelerden farkl olarak sl ilemden gemi ba ile kesimi en zor materyallerde bile maksimum kesim kalitesi salayan SLICE-R, kesim srasndaki problemlerden dolay malzemenizin atl vaziyete gelmesini engeller.

ift tarafl otomatik bileme sistemi, rulo sabitleme bask silindirleri ve bak soutma sistemi hatasz kesime katk salarken; kendinden alan bak koruma sistemi, motorlu bak sa-sol sistemi ve limitsiz kesim geniliine sahip olan dayama sistemleriyle yksek ergonomi ve verimlilik sunmaktadr.

SLICE-R rulo halindeki kuma, tela, spacer, deri gibi materyalleri istenilen genil ikte keserek di l imlemek iin kullanlan rulo kesim makinesidir .

Heavy duty tempered blade for cutting various materials

Motorized right left motion of the blade mechanism

Easy Pneumatic Guide Lock System

Isl ilemden geirilmi st dzey sertlikte sya ve sert malzemeye dayankl kesim ba

Motorlu bak sa sol hareketi Kolay kullanml pnmatik dayama kilitleme sistemi

01 02 03

YATAK RETM MAKNELER

MATTRESS MACHINES

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Smooth nonwoven, knitted fabric, jacquard fabric, leather, 3d cutting thanks to robust structure and the blade

Roller stabilizing presser for accurate cutting

Gl yap ve bayla sorunsuz tela, rg kuma, jakarl kuma, deri, spacer kesimi

Dzgn kesim iin kuma sabitleyici rulo basks


Max. Fabric Diameter / Maks. Kuma ap 30 cm (Optional 35 cm) (Opsiyonel 35 cm)

Max. Fabric Width / Maks. Kuma Eni 250 cm (Optional 320 cm) (Opsiyonel 320 cm)

Cutting Width / Kesme Genilii 2 245 cm

Blade Diameter / Bak ap 52 cm







BORDER MACHINESYAN BORDR MAKNELER

YAN BORDR MAKNELER

BORDERMACHINES

BORDER TACK AND JUMP MACHINE


Servo Motor Driven Motion Control System


Servo Motorlu Hareket Kontrol Sistemi

YAN BORDR PUNTERZ MAKNES

The LEON-PT Mattress Border Side Stitching Machine is designed to make luxurious hand-stitched borders.

Unlike the machines in the market, LEON-PT offers not only hand-stitched border but also circle, rectangle, plus shape, s shape, and various different figures to be stitched.

Piyasadaki makinelerden farkl olarak, sadece punteriz dikii deil; yuvarlak, kare, art, s, vb. desen dikileri yapmanza da olanak salayan LEON-PT yatak yan bordrne yepyeni bir grnm vermektedir.

Reliable JUK LK 1900 tacking heads Automatic bobbin finish detector Smooth movement of the border for accurate and straight tacks

Salam JUK LK 1900 punteriz diki kafalar Otomatik masura sayac Dz ve hassas punteriz pozisyonlamasna izin veren sabitleme sistemleri

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LEON-PT

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Sewing Machine / Diki Kafas JUKI LK1900

Capacity / Kapasite

**According to the number of tacks LEON-PT2: 0.6 1.5 m/min / m/dak

**Punteriz adedine bal olarak LEON-PT4: 1.5 3.5 m/min / m/dak

Number Of Sewing Heads / Diki Kafas Says LEON-PT2: 2 / LEON-PT4: 4


Max. Border Width / Maks. Bordr Genilii 45 cm


Auto Border Roller / Otomatik Bordr Sarc Yes / Mevcut

New Patterns Design Creation / Yeni Desen Oluturma Yes / Mevcut

Weight / Arlk LEON-PT2: 700 kg / LEON-PT4: 1 100 kg

Power Requirement / G LEON-PT2: 3.5 kW / LEON-PT4: 5.5 kW





The LEON-PT4 can make one mattress border less than 3 minutes according to number of tacks and mattress size. It offers unlimited positioning of tacks as 2-3-4-5-6 tack on each row. It offers ability to create different tack designs using the touch screen panel.

LEON-PT4 bir yatak yan brdrn desen tipi ve yatak ebatlarna bal olarak 3 dakikadan ksa bir srede hazrlayabilmektedir. Snrsz say ve ekilde punteriz pozisyonlama sistemine sahip olan LEON-PT, dokunmatik panel yardmyla kendinize zg ekiller oluturup kaydetmenize olanak salamaktadr.

YAN BORDR MAKNELER

BORDERMACHINES

Ability to feed pre-quilted border or separate layers of border

Ability to make handle with optional folder

Kapitonelenmi veya ayr malzemeler eklinde besleyebilme

Opsiyonel apereyle kulp yapabilme

LEON-3D-S is the multineedle 3D border machine. It is used to add decorative secondary materials such as ribbons, 3D spacer, zippers. Thanks to wide sewing width secondary materials can be added on any desired position of the border. LEON-3D-S can also hem the edges of the border and eliminates the need for border serging. With the functional folder, it offers various types of border combinations.

LEON-3D-S ok ineli yan bordr spacer makinesidir. Spacer, erit, fermuar gibi ek materyalleri bordr zerine dikmek iin kullanlr. Geni alan ileme kapasitesi ile erit, spacer, vb. materyaller bordrn istenilen her blgesine eklenebilir. Diki srasnda ayn zamanda bordr kenarlarn da dikerek bordr overlok ilemine gerek brakmamaktadr Fonksiyonel apere sistemi ile ok farkl bordrleri tek makine zerinde apere deitirmeden yapmanza izin vermektedir.

Servo driven puller cylinders

Servo motor kontroll ekici silindirler

Ability to hem the edges

Overlok ilemine gerek brakmayan kenar dikimi

Various optional folders for special borders

zel bordrler iin farkl apereler

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LEON-3D-S

MULTINEEDLE DECORATIVE BORDER SEWING MACHINEOK NEL YAN BORDR (SPACER) MAKNES

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Max. Sewing Speed / Maks. Diki Hz 64 Needle High Speed Chainstitch Sewing Head / 64 neli Lperli Diki Kafas

Capacity / Kapasite Up to 6 m/min / min / dk




Max. Sewing Width / Maks. Dikim Genilii 40 cm

Needle Spacing / ne Aral 6.4 mm

Border Edge Hemming / Bordr Kenar Dikimi Yes / Mevcut


Material Run-Out Sensors / Malzeme Bitti Sensrleri Yes / Mevcut

Thread Break Detection / p Koptu Sensrleri Yes / Mevcut

Auto Stop at Preset Yardage / stenen Metrajda Durma Yes / Mevcut







The heavy duty servo motor driven puller system eliminates the slipping fully and provides excellent stitch quality not only for single piece pre-quilted borders, but also while joining multiple layers of fabric, foam, polyester fiber, ribbons, nonwoven, etc.

Gl servo motor kontroll ekici sistemi

sayesinde nceden kapitonelenmemi

bordrlerinizin dikiminde bile sorunsuz

diki kalitesi ve standard diki adm ls

salamaktadr. Yan bordrnz tek para

verebileceiniz gibi, apere deitirmeden

ayr ayr paralar halinde de verebilirsiniz.

YAN BORDR MAKNELER

BORDERMACHINES

Various optional folders for special borders

Ability to make handle with optional folder

zel bordrler iin farkl apereler

Opsiyonel apereyle kulp yapabilme

LEON-3D ok ineli yan bordr spacer makinesidir. Spacer, erit, fermuar gibi ek materyalleri bordr zerine dikmek iin kullanlr. Fonksiyonel apere sistemi ile ok farkl bordrleri tek makine zerinde apere deitirmeden yapmanza izin vermektedir.

Gl servo motor kontroll ekici sistemi sayesinde nceden kapitonelenmemi bordrlerinizin dikiminde bile sorunsuz diki kalitesi ve standard diki adm ls salamaktadr. Yan bordrnz tek para verebileceiniz gibi, apere deitirmeden ayr ayr paralar halinde de verebilirsiniz.

Servo driven puller cylinders Ability to Sew Zippers, 3D Spacer and Ribbons Ability to feed pre-quilted border or separate layers of border

Servo motor kontroll ekici silindirler Fermuar, spacer, erit dikme Kapitonelenmi veya ayr malzemeler eklinde besleyebilme

01 02 03

LEON-3D

MULTINEEDLE DECORATIVE BORDER SEWING MACHINEOK NEL YAN BORDR (SPACER) MAKNES

LEON-3D is the multineedle 3D border machine. It is used to add decorative secondary materials such as ribbons, 3D spacer, zippers. With the functional folder, it offers various types of border combinations.

The heavy duty servo motor driven puller system eliminates the slipping fully and provides excellent stitch quality not only for single piece pre-quilted borders, but also while joining multiple layers of fabric, foam, polyester fiber, ribbons, nonwoven, etc.

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Sewing Speed / Diki Hz 25 Needle High Speed Chainstitch Sewing Head / 25 neli Lperli Diki Kafas

Capacity / Kapasite Up to 8 m/min / min/dk




Max. Sewing Width / Maks. Dikim Genilii 15 cm

Needle Spacing / ne Aral 6.4 mm

Border Edge Hemming / Yeni Desen Oluturma Yes / Mevcut


Material Run-Out Sensors / Malzeme Bitti Sensrleri Yes / Mevcut









YAN BORDR MAKNELER

BORDERMACHINES


Adjustable distance between two heads

Ability to work as single or double sewing heads


ki kafa aras ayarlanabilir mesafe

Tek veya ift kafa olarak alabilme

LEON-CS2 is a CNC double heads border quilting machine for very special border designs.

The optional multineedle border quilting head offers various more designs with the ability to add secondary materials on the border such as ribbons, 3D spacer, etc.

LEON-CS2 zel yan bordr desenleri i in kullanlan ift kafa CNC bordr dikim makinesidir .

Opsiyonel ok ineli diki kafas i le daha da zel desenlerle birl ikte, erit , spacer, vb. malzemelerin de dikimine olanak salamaktadr.

Limitless 180 pattern designs with cnc control and servo drives

Robust, high speed chainstitch sewing heads with automatic lubrication

Optional multineedle border quilting head for more designs

Cnc ve servo motor kontrolyle limitsiz 180 desen imkan

Otomatik yalamal yksek hzda diki kafalar Opsiyonel ok ineli bordr kafas ile daha fazla desen imkan

01 02 03

LEON-CS2

DOUBLE HEADS CNC BORDER STITCH MACHINEFT KAFA CNC YAN BORDR MAKNES

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The independent sewing heads and advanced CNC control system offers unlimited number and type of 180 pattern designs with high precision. Auto lubricated high speed PFAFF 5483 chain-stitch sewing heads provide smooth operation with long years durability.

Bamsz diki kafalar ve yksek teknoloji

CNC kontolyle snrsz say ve ekilde 180

desen ileyebilmektedir. Otomatik yalamal

PFAFF 5483 zincir diki kafalar uzun yllar

sorunsuz alma sunmaktadr.


Sewing Machine / Diki Kafas PFAFF 5483 Double Chain-Stitch / Lperli Diki Kafas

Number of Sewing Heads / Diki Kafas Adedi 2 (Optional Multineedle Sewing Head may be added) (Opsiyonel ok neli Diki Kafas Eklenebilir)



Max. Border Sewing Width / Maks. Bordr Dikim Genilii 28 cm (Optional / Opsiyonel 40, 50, 60 cm Width/Genilik)

Max. Stitch Length / Maks. Diki Adm 6 mm

Number of Pattern Memory / Desen Kayt Adedi Limitless 180 Patterns / Limitsiz 180 Desenler


Thread Break and Material-Out Detection / p Koptu ve Malzeme Bitti Sensrleri Yes / Mevcut








YAN BORDR MAKNELER

BORDERMACHINES

Ability to work with other border machines Touchscreen controller

Dier bordr makineleriyle senkron alabilme Dokunmatik panel

LEON-CS is a high speed double chain-stitch border quilting machine with self lubricating sewing head.

With its advanced control system it offers not only vertical stitching but also any 180 linear patterns. You are able to create your own designs by using the touchscreen and save up to 400 different patterns. LEON-CS offers great alternatives to multi needle quilters.

LEON-CS yksek kapasiteli zincir diki (lperli) tek kafa yan bordr makinesidir.

Gelimi kontrol sistemiyle, sadece dik desenler deil 180 lik tm dorusal desenleri yapabilmektedir. Dilediiniz desenler dokunmatik ekran zerinden kolayca oluturulabilmekte ve 400 adede kadar kaydedilebilmektedir.

Custom pattern programming with touchscreen Robust, high speed chainstitch sewing head with automatic lubrication

Smooth operation with plc control

Kendine zel desen oluturma Otomatik yalamal yksek hzda diki kafas PLC kontrol ile sorunsuz alma

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LEON-CS

SINGLE NEEDLE BORDER VERTICAL STITCH MACHINETEK KAFA YAN BORDR MAKNES

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Sewing Machine / Diki KafasPFAFF 5483 Double Chain-Stitch / Lperli Diki Kafas(PFAFF 335 is available as Lock-Stitch)(Opsiyonel Kilit Diki PFAFF 335)



Max. Border Sewing Width / Maks. Bordr Dikim Genilii 28 cm (Optional / Opsiyonel 40, 50, 60 cm Width/Genilik)

Max. Stitch Length / Maks. Diki Adm 6 mm

Number of Pattern Memory / Desen Kayt Adedi 400


Thread Break and Material-Out Detection / p Koptu ve Malzeme Bitti Sensrleri Yes / Mevcut








LEON-CS is now available with 40 cm (16 inches), 50 cm (20 inches), 60 cm (24 inches) sewing width.

Standard 28 cm diki geniliine sahip olan LEON-CSin 40 cm, 50 cm ve 60 cm opsiyonlar da mevcuttur.

YAN BORDR MAKNELER

BORDERMACHINES

High labor, time and space savings

Touchscreen controller

Ability to work with other border machines

ilik, zaman ve yer kazanm

Dokunmatik panel

Dier bordr makineleriyle alabilme

LEON-HD-FINISH is a full automatic horizontal handle attaching, border measuring and border cut and close machine. LEON-HD-FINISH feeds pre-made handles from the roll, it automatically pulls the handle, cuts, folds and puts on the handle sewing head, sews the handle and the border is pulled to the next handle or cutting position.

LEON-HD-FINISH tam otomatik yatay kulp dikme ve bordr kesme ve birletirme makinesidir. Daha nceden hazrlanm rulo halinde kulp verildikten sonra, kulp tam otomatik olarak ekilir, kesilir, kenarlar kvrlarak diki makinesine verilir ve dikilir, sonrasnda bir sonraki kesim veya kulp dikme pozisyonuna kadar bordr ekilir.

Easy border program creation Heavy duty auto border cutting and closing Optional border marking system

Kolay reete oluturma sistemi Dayankl otomatik bordr kesme ve birletirme Opsiyonel bordr iaretleme sistemi

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LEON-HD FINISH

AUTOMATIC HANDLE ATTACH, BORDER MEASURE CUT - CLOSE WORKSTATIONOTOMATK KULP DKME, BORDR LME KESME BRLETRME MAKNES

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The versatile design not only offers pre-made handles roll feed but also one by one handle feeding (for embroidered handles).

Esnek tasarmyla rulodan kulp beslenebilirken, daha nceden kesilmi hazr kulplar (nakl kulp, vb.) da makineye verilebilir.


Capacity / Kapasite 15-20 seconds per handle / 15-20 Saniyede bir Kulp


Stitch Type / Diki Tipi Lock-Stitch / Kilit-Diki

Number of Border Program Storage / Bordr Reetesi Kaydetme Adedi 100

Auto Border Cutting in Length / Otomatik Bordr Kesme Yes / Mevcut

Auto Border Closing / Otomatik Bordr Birletirme Yes / Mevcut








YAN BORDR MAKNELER

BORDERMACHINES

High labor, time and space savings

Touchscreen controller

Ability to work with other border machines

ilik, zaman ve yer kazanm

Dokunmatik panel

Dier bordr makineleriyle alabilme

LEON-HD-FA is a full automatic horizontal handle attaching, border measuring and border cutting machine. LEON-HD-FA feeds pre-made handles from the roll, it automatically pulls the handle, cuts, folds and puts on the handle sewing head, sews the handle and the border is pulled to the next handle or cutting position.

LEON-HD-FA tam otomatik yatay kulp dikme ve bordr kesme makinesidir. Daha nceden hazrlanm rulo halinde kulp verildikten sonra, kulp tam otomatik olarak ekilir, kesilir, kenarlar kvrlarak diki makinesine verilir ve dikilir, sonrasnda bir sonraki kesim veya kulp dikme pozisyonuna kadar bordr ekilir.

Easy border program creation with touchscreen Heavy duty auto border cutting Optional border marking system

Dukanmatik panel ile kolay reete oluturma sistemi

Dayankl otomatik bordr kesme Opsiyonel bordr iaretleme sistemi

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LEON-HD-FA

AUTOMATIC HANDLE ATTACH, BORDER MEASURE - CUT WORKSTATIONOTOMATK KULP DKME, BORDR LME KESME MAKNES

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Number of Border Program Storage / Bordr Reetesi Kaydetme Adedi 100

Auto Border Cutting in Length / Otomatik Bordr Kesme Yes / Mevcut








The robust programmable sewing head offers various different handle stitch patterns.

Dayankl diki kafas saysz farkl desende kulp dikimine izin vermektedir.

YAN BORDR MAKNELER

BORDERMACHINES

Automatic thread cutting

Easy usage

Otomatik iplik kesme

Kolay kullanm

LEON-H is a manual handle attaching machine with the high sewing area which sews the two parts of the handle sewing at once and brings higher precision. The pre-made handles are put on the machine manually and sewn.

LEON-H manual kulp dikim makinesidir. Geni dikim alanyla kulplarn ift tarafn tek seferde dikerek zaman kazanm ve daha yksek l hassasiyeti getirmektedir. Daha nceden yaplm kulplar manuel olarak makineye verilmekte ve dikilmektedir.

Compact design Ability to sew different handles with extra mold frames

Heavy duty presser

Kompakt tasarm Ek dikim kalplaryla farkl llerde kulp dikimi Dayankl kalp basks

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LEON-H

MANUAL HANDLE ATTACHING MACHINE

MANUEL KULP DKME MAKNES

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The robust programmable sewing head offers various different handle stitch patterns.

Dayankl diki kafas saysz farkl desende kulp dikimine izin vermektedir.




Max. Sewing Area / Maks. Diki Alan 21 cm x 10 cm

Standard Handle Dimension / Standart Kulp Ebatlar 20 cm x 5.5 cm (Options are Available) (Opsiyonlar Mevcuttur)









YAN BORDR MAKNELER

BORDERMACHINES

High speed 12 needle chain-stitch head Optional handle roller

12 neli zincir diki kafa Opsiyonel kulp sarc

LEON-MH-C is a full automatic mattress handle making and cutting machine with the electronic adjustment of cut handles length.

LEON-MH-C tam otomatik kulp yapma ve kesme makinesidir. Elektronik olarak ayarlanan kulp boyu kesim ayar zelliiyle farkl lde kulp kesimlerini kolayca ayarlamaya olanak salamaktadr.

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LEON-MH-C

AUTOMATIC HANDLE MAKING AND CUTTING MACHINEOTOMATK KULP YAPMA VE KESME MAKNES

User friendly handle length adjustment with high precision

Different folders are available for special handles

Heavy duty guillotine cutter

Kullanc dostu hassas kulp boyu ayar zel kulplar iin opsiyonel apereler Dayankl giyotin kesme

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The 12 needle high speed chain-stitch sewing head and heavy duty guillotine cutter allows the production of different handles.

Yksek hzl 12 ine zincir diki kafa ve salam giyotin kesim ba sayesinde rahat ve verimli kullanm sunmaktadr.


Sewing Machine / Kapasite 12 Needle High Speed Chain-Stitch Sewing Head / 12 neli Zincir Diki Kafas

Capacity / Kapasite 50 Handles per minute / Dakikada 50 Kulp

Stitch Type / Diki Tipi Chain-Stitch / Zincir-Diki


Electronic Adjustment of the Handle Length / Elektronik Kulp Boyu Ayar Yes / Mevcut

Automatic Handle Cut in Length / Otomatik ll Kulp Kesimi Yes / Mevcut

Finish Width of the Handle / Kulp Genilii 50 mm (Options are Available between 20 mm 65 mm)(20 mm 65 mm aras opsiyonalar mevcuttur







YAN BORDR MAKNELER

BORDERMACHINES

Servo Motor Driven Puller System Robust PEGASUS Sewing Heads Yardage Counter

Servo Motorlu ekici Sistemi Salam PEGASUS Overlok Kafalar Metraj Sayac

The LEON-VR is a high speed double border serger with right and left heavy duty PEGASUS Overlock Heads. With the versati le structure it is able to work from 5 cm to 50 cm wide borders.

LEON-VR yksek kapasiteli ift taraf bordr overlok makinesidir. Gl PEGASUS marka sa ve sol overlok kafalar ile ok farkl eitte malzemelerde en yksek performans salamaktadr. Esnek genilik ayarlama sistemi ile 5 cmden 50 cm genilie bordr ileyebilmektedir.

Independent sewing drives: No mechanical transmission

Touchscreen Controller Optional Over/Under Double Border Serger with JUKI Heads LEON-VR-L

Bamsz diki kafalar ile mekanik aktarmaya gerek brakmayan tahrik sistemi

Dokunmatik panel Opsiyonel JUKI kafal Alt/st ift Kafa Overlok Sistemi LEON-VR-L

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LEON-VR

DOUBLE BORDER SERGERFT KAFA BORDR OVERLOK MAKNES

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LEON-VR can be stand alone serging machine or it may be coupled with border mark and cut station, border tack and jump machine, handle attaching machine, etc.

LEON-VR tek bana bir overlok sistemi olarak altrlabilmekte olup, ayn zamanda bordr iaretleme ve kesme, bordr punteriz makinesi, kulp dikme, spacer dikme gibi istasyonlarla da senkron alabilmektedir.


Sewing Machine / Diki Kafas PEGASUS EX Series Right and Left Overlock Heads / Serisi Sa ve Sol Overlok Kafas

Capacity / Kapasite 27 m/min / m/dak.


Stitch Type / Diki Tipi Chain-Stitch / Zincir-Diki

Border Width / Bordr Genilii 5 cm - 50 cm










YAN BORDR MAKNELER

BORDERMACHINES

Auto Stop at Preset Border Count Yardage Counter

stenilen Metrajda Otomatik Durma Metraj Sayac

LEON-MARKER is a full automatic border measure-mark-cut station. The touchscreen panel makes you able to save different border programs and save them up to 200 pcs. The compact and quick system avoids the long border cutting tables and saves labor, space and time with the highest accuracy.

LEON-MARKER tam otomatik yan bordr lme, iaretleme ve kesme sistemidir. Dokunmatik kontrol paneliyle istenilen iaretleme, kesme pozisyonalarn kolayca programlayarak 200 adete kadar farkl yatak ls kaydedebilirsiniz. Kompakt tasarm sayesinde uzun bordr kesim masalarn, lm iiliini ve zaman kaybn ortadan kaldrmaktadr.

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LEON MARKER

AUTOMATIC BORDER MEASURE, MARK AND CUT SYSTEMOTOMATK BORDR LME, ARETLEME VE KESME SSTEM

Border Run-Out Sensors Touchscreen Controller Heavy Duty Border Cutter

Opsiyonel Bordr Bitti Sensr Dokunamtik Panel Gl Bordr Kesim Sistemi

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LEON-MARKER can be used as stand alone station or can be adapted with border serger, border tack and jump machine, 3D border machine, vertical stitch, etc.

Tek bana bir istasyon olarak alabildii gibi farkl bordr makineleriyle senkronize alabilen LEON-MARKER en st dzeyde proses kolayl salamaktadr.


Programmable Sizes for Different Mattresses / Programlanabilir Yatak Reetesi Yes / Mevcut

Number of Program Storage / Yatak Reete Kayt Adedi 200

Max. Feed Speed / Maks. Bordr Hz 2 m/sec / m/sn

Capacity / Kapasite 4 borders per min / dakikada 4 bordr

Automatic Border Cutting Yes / Mevcut

Number of Marking Pen 2 (Options are available) (Opsiyonlar mevcuttur)


Border Width / Bordr Genilii 5 cm - 50 cm







MATTRESS PRODUCTION LINESYATAK RETM HATLARI

YATAK RETM HATLARI

MATTRESS PRODOCTION LINES

AUTOMATIC HOTMELT GLUE LINE

Optional pick and place robot

Ability to adapt on your existing setup

Opsiyonel kee ve snger koyma robotu

Mevcut makinelerinize adaptasyon imkan

FixET SERIES

OTOMATK HOTMELT TUTKAL HATTI

FixET Series is high capacity mattress hotmelt glue line with high versatility of mattresses. FixET Series provides ergonomic solutions for assembling mattress units with high output. Foam encapsulated units, traditional spring units, latex, visco, felt, solid foam layers are easily assembled with the least number of employees, standardized glue consumption and highest efficiency.

FixET Series yksek kapasite ve esneklikte yatak tutkal hattdr. FixET Series yksek verimlilikteki retimi maksimum ergonomiyle salamaktadr. Kenar takozlu yataklar, bonnel veya torba yayl yataklar; lateks, visco, snger, kee katmanlar ieren yataklar iin minimum sayda operatr ile maksimum dzeyde kalite standard ve retim adedinde montajlama ilemi sunmaktadr.

Although FixET Glue Line Series provides fast assembly process, it offers the highest versatility thanks to automatic mattress length, width and height detection system. The advanced control system provides permanent accuracy of glue positioning by eliminating all the effects of different color sensitivity, electrostatic charge of foam sheets and surrounding electrical interference.

FixET comes with various tailor made combinations which are all studied and designed for your production. The glue line can be consisted of 1-2-3-4-5 gluing machines according to your capacity, general type of mattresses, level of versatility of your mattress models, your plant layout, etc.

Yksek kapasite retim sunmasna ramen, otomatik en, boy, ykseklik tanma sistemiyle esnek retimden taviz vermemektedir. Gelimi kontrol ve sensr sistemleriyle, renk deikenlii, elektriksel parazit ve statik elektrikten etkilenmeden yksek hassasiyette tutkallama ilemi sunmaktadr.

FixET Series sizin retiminize zel olarak projelendirilmekte ve gelitirilmektedir. retim adedi, genel yatak eitleri, yatak eitlilik seviyesi, retim sahas gibi deikenler deerlendirilerek 1-2-3-4-5 adet yaptrma kprs ve ek istasyonlardan oluabilmektedir.

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While the tailor made design brings a lot of advantages for the production capacities of 100-2000 mattresses per shift, it also makes you able to see your production simulation from your office or smartphone.

Size zel hat kurulumu, vardiyada 100-2000 yatak kapasitelerindeki retimler iin saysz avantaj sunarken, ayn zamanda retimi nizin anlk simulasyonunu ofisinizden veya akll telefonunuzda takip etme imkan salamaktadr.

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Silicon belts with self cleaning system

Durable hotmelt glue system

No adjustment need for different sizes of units thanks to advanced offset system

Equipped with laser sensors: no sensitivity for colors

Spray or line type nozzles

Tailor made projects

Reduce human error and mess

Statistical charts for production data and simulation: glue consumption, number of layers, time of stop, unit sizes, etc.

Higher bonding strength and lower glue consumption with mattress press

Self detection of mattress sizes: width, length, height

Servo motor driven conveyors and glue guns


Otomatik temizleme rulolu silikon bantlar

Dayankl robatech hotmelt sistemi

Farkl ller iin hibir ayar gerektirmeyen gelimi offset sistemi

Renk farkllndan etkilenmeyen lazer sens

elektroteks mattress production machinery

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