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EPRD-97 Electronic Parts Reliability Data 1997 R A C R A C i Reliability Information Analysis Center RIAC is a DoD Information Analysis Center sponsored by the Defense Technical Information Center Prepared by: William Denson, William Crowell, Paul Jaworski, David Mahar

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Page 1: Electronic Parts Reliability Data

EPRD-97

Electronic Parts Reliability Data 1997

RACRACiReliability Information Analysis Center

RIAC is a DoD Information Analysis Center sponsored by the Defense Technical Information Center

Prepared by: William Denson, William Crowell, Paul Jaworski, David Mahar

Page 2: Electronic Parts Reliability Data

TABLE OF CONTENTS

Page VOLUME I Section 1: Introduction 1-1

1.1 Background 1-1 1.2 Data Collection 1-3 1.3 Data Interpretation 1-5 1.4 Document Overview 1-8

1.4.1 Section 2 "Part Summaries" Overview 1-9 1.4.2 Section 3 "Part Details" Overview I 1-14 1.4.3 Section 4 "Data Sources" Overview 1-15 1.4.4 Section 5 "Part Number/MIL Number" Index 1-16 1.4.5 Section 6 "National Stock Number Index

with Federal Stock Class" 1-16 1.4.6 Section 7 "National Stock Number Index without

Federal Stock Class Prefix" 1-16 1.4.7 Section 8 "Part Index" Overview 1-16

Section 2: Part Summaries 2-1 Section 3: Part Details 3-1

VOLUME H Section 3: Part Details (continued) 3-701 Section 4: Data Sources 4-1 Section 5: Part/MIL Number Index 5-1 Section 6: National Stock Number Index With Federal Stock Class 6-1 Section 7: National Stock Number Index Without Federal Stock Class 7-1 Section 8: Part Description Index 8-1

LIST OF TABLES

Table 1-1: Data Summarization Procedure 1-4 Table 1-2: Component Growth Rate Factors 1-8 Table 1-3: Field Descriptions 1-9 Table 1-4: Part Descriptions 1-10 Table 1-5: Application Environments 1-10 Table 1-6: Common Abbreviations 1-15

LIST OF FIGURES

Figure 1-1: Example of Part Summary Entries 1-13

vn

Page 3: Electronic Parts Reliability Data

EPRD-97 | Introduction 1-1 1.0 INTRODUCTION

The purpose of this document is to provide empirical field failure rate data on electronic components. The

component types for which data is presented in this document are Capacitors, Diodes, Integrated Circuits,

Optoelectronic Devices, Resistors, Thryistors, Transformers, and Transistors.

Reliability data is required to perform reliability assessments of systems. The part types for which data is

contained in this document are those contained in existing reliability prediction methodologies, such as MIL-

HDBK-217. Whereas MIL-HDBK-217 contains mathematical models that have been derived from empirical

field failure rate data, the data contained herein is historically observed field failure rates. This data can be

used as an alternative to existing prediction methodologies.

Commercial quality components are becoming widely used in many applications, including military systems.

Much of the data contained in this document relates to commercial quality components. It can, therefore, be

used to predict reliability for both commercial and military systems containing commercial quality

components.

This document, along with the RAC's document "Nonelectronic Parts Reliability Data" (NPRD-95), contains

all (non-proprietary) component data that is in the RAC databases. These two documents are complementary

and there is no duplication of data between them. Together they provide the capability of estimating the

reliability of most component types used in electronic or mechanical systems.

1.1 Background

Accurate and timely reliability predictions are an important part of a well-structured reliability program. If

properly performed, they can provide insight into the design and maintenance of reliable systems.

A potential use for this document is to complement existing reliability prediction methodologies by providing

failure rate data in a consistent format on various electronic component types. Although the data contained in

this publication was collected from a wide variety of sources, The RAC has screened the data such that only

high quality data is added to the database and presented in this document. In addition, only field failure rate

data has been included.

The user of this document should note that the use of reliability prediction techniques such as MIL-HDBK-

217, or the use of the data contained herein, should complement and not replace sound reliability engineering

and design practices. This document is meant to provide historical reliability data on a wide variety of

components to aid engineers in estimating the reliability of systems. Sound reliability engineering practices

must include a knowledge of the failure physics of all components, modules, and interconnection assemblies in

a system. A knowledge of life-limiting failure mechanisms, and how these mechanisms will behave in the

intended use environment, is also necessary. Only in this manner can robust designs be ensured.

Reliability Analysis Center (RAC) • 201 Mill St., Rome, NY 13440-6916 • 315-337-0900

Page 4: Electronic Parts Reliability Data

1-2 Introduction EPRD-97 The intent of this introductory section is to provide the user with the information needed to adequately

interpret and use the data. Since the primary purpose of this document is to augment reliability prediction

methodologies such as MIL-HDBK-217, a brief background of MIL-HDBK-217 will be given, along with a

description of how the data in this document can be used to augment it. The following is an excerpt from the

RAC's April 1990 Newsletter Technical Brief, written by Seymour Morris of Rome Laboratory.

WHAT IS THE PURPOSE OF PERFORMING A RELIABILITY PREDICTION?

Predictions have several purposes, among them are:

(1) feasibility evaluation (2) comparing competing designs (3) identification of potential reliability problems (4) to provide reliability input to other R/M tasks

Feasibility evaluation involves evaluating the compatibility of a proposed design concept with the design reliability requirements. Early in the system formulation process a feasibility evaluation would typically take the form of a parts count type prediction (MIL-HDBK-217F, Appendix A) to determine "ballpark" compatibility with required reliability. Feasibility evaluation may also take the form of a detailed parts stress type analysis (MIL-HDBK-217F, Sections 5-23) for components used in very high quantities. One example might be for phase shifter modules on a phased array antenna. Feasibility evaluation is much more critical for totally new design concepts where no similar earlier system exists than for systems with known reliability performance.

Comparing competing designs is similar to the feasibility evaluation except that it extends through the design process and provides one input, the predicted reliability, to be used in making broader system level design trade-off decisions involving factors such as cost, weight, power, performance, etc. A parts stress type prediction is typically refined to provide a quantitative means of estimating the relative cost-benefit of these and other system level trade-off considerations.

Predictions which are properly performed provide a methodical means of checking all components for potential reliability problems. By focusing attention on lower quality, over-stressed or misapplied parts a relative means of evaluating the reliability impact of these potential problem areas can be performed. It should be emphasized that the prediction itself does not improve system reliability, it only provides a means for identifying potential problems that, if corrected, will lead to improved systems reliability. Therefore, predictions provide an excellent vehicle for government/contractor dialog in reviewing and evaluating the progress of the design prior to testing.

Predictions provide key input to other R/M tasks such as maintainability analysis, testability evaluation and failure modes and effects analysis (FMEA). Because predictions identify areas of relatively low reliability they provide key input to weigh the benefits of adding test points, making areas more readily accessible for maintenance or adding redundancy to reduce the effect of a particularly critical failure mode.

WHAT IS THE PURPOSE OF MIL-HDBK-217?

MIL-HDBK-217 is intended to provide a consistent and uniform data base for making reliability predictions when no substantial reliability experience exists for a particular equipment. It contains two basic methods of calculating component level failure rates, the "parts stress method" and the "parts count method." The parts count method requires only limited information such as component type, complexity and part quality to calculate a part failure rate. The parts count section of the handbook is derived by assigning model factors for more involved part stress method to slightly conservative estimates of what would typically be expected. All of the specific default values are provided in Appendix A of the handbook. The parts stress method requires significantly more information such as case or junction temperature and electrical operating and rated conditions to perform a failure rate calculation. Prior to the development of the handbook, each contractor would have its own unique set of data of which the source would have to be fully understood before meaningful design comparisons could be made.

Reliability Analysis Center (RAC) • 201 Mill St., Rome, NY 13440-6916 • 315-337-0900

Page 5: Electronic Parts Reliability Data

EPRD-97 Introduction 1-3 It is not feasible for documents like MIL-HDBK-217 or other prediction methodologies to contain failure rate

models on every conceivable type of component and assembly; Traditionally, reliability prediction models

have been primarily applicable only for generic electronic components. Therefore, this document serves a

variety of needs:

1) To provide failure rate data on commercial quality components.

2) To provide failure rates on state-of-the-art components in cases where data or analyses are not feasible or required.

3) To complement MIL-HDBK-217 or other prediction methodologies by providing data on part types not addressed by its models.

1.2 Data Collection

The failure rate data contained in this document represents a cumulative compilation from the early 1970's

through October 1996. However, it should be noted that data is periodically purged from the database in the

event that newer data of higher quality is obtained. The RAC is continuously soliciting new field data in an

effort to keep the databases current. The goals of these data collection efforts are as follows:

1) To obtain data on relatively new part types and assemblies.

2) To collect as much data on as many different data sources, application environments, and quality levels as possible.

3) To identify as many characteristic details as possible, including both part and application parameters.

The RAC utilized the following generic sources of data for this publication:

• Published reports and papers • Data collected from government-sponsored studies • Data collected from military maintenance data collection systems • Data collected from commercial warranty repair systems • Data from commercial/industrial maintenance databases • Data submitted directly to the RAC from military or commercial organizations that maintain

failure databases

Brief descriptions are provided of the sources utilized in this document. Each summarized failure rate can be

mapped to one of these data sources. An example of the process by which the RAC identifies candidate

systems and extracts reliability data on military systems is summarized in Table 1-1.

Reliability Analysis Center (RAC) • 201 Mill St., Rome, NY 13440-6916 • 315-337-0900

Page 6: Electronic Parts Reliability Data

1-4 Introduction EPRD-97 Table 1-1: Data Summarization Procedure

(1)

(2)

(3)

(4)

(5)

Identify System Based On:

Build Parts List:

Obtain Failure Data:

Obtain Operating Data:

• Environments/Quality Age

• Component Types • Availability of Quality Data

• Obtain Illustrated Parts Breakdown (TPB) • Ensure Correct Version of System

Consistent with Maintenance Data • Identify Characteristics of Components

(Part Numbers, Federal Stock Number, Microfiche, Vendor Catalogs, etc.)

• Enter Part Characteristics into Database

• Reliability Improvement Warranty, D056, Warranty Records Match Failures to IPB

• Insure Part Replacements Were Component Failures

• Add Failure Data to Database

• Verify Equipment Inventory • Equipment Hours, Part Hours • Application Environment

Transform Data to Common RAC Database Template

Perhaps the most important aspect of this data collection process is identifying viable sources of high quality

data. Large automated maintenance databases, such as the Air Force MODAS (or REMIS) system or the

Navy's 3M system, typically will not provide accurate data on piece parts. They can, however, provide

acceptable data on assemblies or LRUs, if used judiciously. Additionally, there are specific instances in which

they can be used to obtain piece part data. Piece part data from these maintenance systems is used in the

RAC's data collection efforts only when it can be verified that they accurately report data at this level.

Reliability Improvement Warranty (RTW) data is another high quality data source which has been used by the

RAC. Section 4 of this document contains a brief description of each data source used in this publication

because the RAC believes it is important for the user to understand the types of data that were used in deriving

the failure rates.

The RAC has done everything possible to ensure that only the best data available is published in this

document. Completeness of data, consistency of data, equipment population tracking, failure verification,

availability of parts breakdown structure, and characterization of operational histories are all used to determine

the adequacy of the data. In many cases, data submitted to the RAC is discarded since a reasonable degree of

credibility does not exist.

Reliability Analysis Center (RAC) • 201 Mill St., Rome, NY 13440-6916 • 315-337-0900

Page 7: Electronic Parts Reliability Data

EPRD-97 Introduction 1-5 Inherent limitations in data collection efforts can result in errors and inaccuracies in summary data. Care must

be taken to ensure that the following factors are considered when using a data source:

• There are many more factors affecting reliability than can be identified.

• There is a degree of uncertainty in any failure rate data collection effort. This uncertainty is due to the following factors:

- Uncertainty as to whether the failure was inherent (common cause) or event-related (special cause).

- Difficulty in separating primary and secondary failures. - Much data collected is generic and not manufacturer specific, indicating that variations in the

manufacturing process are not accounted for.

• It is very difficult to distinguish between the effects of highly correlated variables. For example, the fact that higher quality components are typically used in the more severe environments makes it impossible to distinguish the effect each has on reliability.

• Operating hours can be reported inaccurately.

• Maintenance logs can be incomplete.

• Actual component stresses are rarely known. Even if nominal stresses are known, actual stresses which significantly impact reliability can vary significantly about this nominal value.

When collecting field failure data, a very important variable is the criteria used to detect and classify failures.

Much of the failure data presented in this publication was identified by maintenance technicians performing a

repair action, indicating that the criteria for failure is that a part in a particular application has failed in a

manner that makes it apparent to the technician. In some data sources, the criteria for failure was that the

component replacement must have remedied the failure symptom. A description of these sources is given in

Section 4 of this document.

1.3 Data Interpretation

Data contained in this document reflects industry average failure rates, especially the summary failure rates

which were derived by combining several failure rates on similar parts/assemblies from various sources. In

certain instances, reliability differences can be distinguished between manufacturers or between detailed part

characteristics. Although the summary section cannot be used to identify these differences (since it presents

summaries only by generic type, quality, environment, and data source), the listings in the detailed section

contain all specific information that was known for each part and, therefore, can sometimes be used to identify

such differences.

Data in the summary section of this document represents an "estimate" of the expected failure rate and the

"true" value will lie in some confidence interval about that estimate. The traditional method of identifying

confidence limits for components with exponentially distributed lifetimes has been the use of the Chi-Square

Reliability Analysis Center (RAC) • 201 Mill St., Rome, NY 13440-6916 • 315-337-0900

Page 8: Electronic Parts Reliability Data

1-6 Introduction EPRD-97 distribution. This distribution relies on the observance of failures from a homogeneous population and,

therefore, has limited applicability to merged data points from a variety of sources.

To give users of this document a better understanding of the confidence they can place in the presented failure

rates, an analysis was performed on the variation in observed failure rates. It was concluded that, for a given

generic part type, the natural logarithm of the observed failure rate is normally distributed with a sigma of 1.5.

This indicates that 68 percent of actual failure rates will be between 0.22 and 4.5 times the mean value.

Similarly, 90% of actual failure rates will be between .08 and 11.9 times the presented value. This type of

precision is typical of probabilistic reliability prediction models and point estimate failure rates such as those

contained herein. It should be noted that this precession is applicable to predicted failure rates at the

component level and that the confidence will increase as the statistical distributions of components are

combined when analyzing modules or systems.

The time period over which the data is collected is also an important attribute when interpreting the data.

Many component types exhibit infant mortality behavior, which is characterized by a decreasing failure rate as

a function of time. This observation is due to the fact that the failure rate of many component types is driven

by defects which occur in a small percentage of the part population. Once these defects have manifested

themselves as failures, the failure rate decreases. Therefore, the failure rate for component types exhibiting

these infant mortality characteristics will appear higher if the data was collected in the early life compared to

being collected later in the component's life.

As a result, data collected from warranty repair records may exhibit failure rates higher than data collected

from maintenance records throughout an equipment's life because warranties are typically only applicable to

the early life. The user of this document is therefore encouraged to review the description of the data sources

in Section 4 to gain a better understanding of specific data points.

It is also necessary to understand its age when interpreting the data contained in this document. The reason for

this is that many electronic part types have experienced reliability growth which has resulted from the

reliability improvement efforts of the component manufacturers. Some components, such as integrated

circuits, have experienced a large degree of growth, while others, such as resistors, have experienced a slower

growth rate.

Reliability Analysis Center (RAC) • 201 Mill St., Rome, NY 13440-6916 • 315-337-0900

Page 9: Electronic Parts Reliability Data

EPRD-97 Introduction 1-7 An analysis of the data has been performed to quantify the rate of reliability growth as a function of the year of

component manufacture. A model of the following form was used to quantify the growth rate:

where,

X = Failure rate (F/106hrs) A = Constant B = Growth rate t = Time in years

Table 1-2 summarizes the values of B derived for various component types. As an example of how this

growth effect can be interpreted, consider a plastic encapsulated microprocessor microcircuit whose B value is

.526. In this example, the failure rate for these devices has improved between 1990 and 1995 by an average

factor of:

e-.526( 1995-1990) _ Q^

It is suggested that the user of this data review the data source descriptions in Section 4 of this document to

determine the age of specific data when it appears in the data source descriptions. The dates provided are

indicative of the dates over which the data was collected, not the date of part manufacture. This data is

provided so that the user of this data can quantify a "typical" reliability improvement from the time at which

the data was collected to the present. While this data can be used to calculate an improvement factor and

modify the failure rates presented herein accordingly, the user is cautioned that this procedure will add a

degree of uncertainty in the resultant failure rate estimate. This is due to the assumption that the growth rate

continues at a (logrithmically) constant rate in accordance with the above equation. Therefore, extrapolation of

the failure rate increases the level of uncertainty, and the uncertainty increases with the extrapolation distance.

It should be stressed that the data in this document should not be used to form general conclusions or to guide

policy decisions. For example, data for a particular device in the summary section may indicate that a lower

quality level part is more reliable than a high quality part. This situation could occur when a higher quality

part is overstressed or otherwise misapplied in the design. It cannot be concluded that quality has an inverse

effect on reliability. In this situation, the data collected was either not adequate to accurately identify the

difference or there were too many uncontrolled and unidentified variables inherent in the data.

Reliability Analysis Center (RAC) • 201 Mill St., Rome, NY 13440-6916 • 315-337-0900

Page 10: Electronic Parts Reliability Data

1-8 Introduction EPRD-97 Table 1-2: Component Growth Rate Factors

Part Type

Electrolytic Capacitors Non-Electrolyuc Capacitors Resistors Rectifier Diodes Zener Diodes Other Diodes Bipolar Transistors FET Transistors Darlington Transistors Bipolar Digital Microcircuits (Plastic Encapsulated) Bipolar Linear Microcircuits (Plastic Encapsulated) MOS Digital Microcircuits (Plastic Encapsulated) MOS Digital Microprocessors (Plastic Encapsulated)

B

0.229 0.00824

0.00 0.297 0.150 0.223 0.281 0.397 0.269 0.552

0.197

0.475

0.526

In virtually all field failure data collected by the RAC, time to failure was not available. Few DoD or

commercial data tracking systems report elapsed time indicator (ETI) readings to allow time-to-failure

computations. Those that do report ETI readings loose accuracy following removal and replacement of failed

items. To accurately monitor these times, each replaceable item would require its own individual time

recording device. The RAC's data collection efforts typically track only the total number of item failures, part

populations, and the number of system operating hours. This means that the assumed underlying time-to-

failure distribution for all failure rates presented in this document is the exponential.

1.4 Document Overview

This document has been organized into the following sections:

Section 1: Introduction Section 2: Part Summaries Section 3: Part Details Section 4: Data Sources Section 5: Part Number/Mil Number Index Section 6: National Stock Number Index with Federal Stock Class Prefix Section 7: National Stock Number Index without Federal Stock Class Prefix Section 8: Part Description Index

Sections 2 through 8 are described in detail in the following pages.

Reliability Analysis Center (RAC) • 201 Mill St., Rome, NY 13440-6916 • 315-337-0900

Page 11: Electronic Parts Reliability Data

EPRD-97 Introduction 1-9 1.4.1 Section 2 "Part Summaries" Overview

The summary section of this document contains combined failure rate data in order of Part Description,

Quality Level, Application Environment, and Data Source. The Part Description itself is presented in a

hierarchical classification. The known technical characteristics, in addition to the classification, are contained

in Section 3, "Part Details". All data records were combined by totaling the failures and operating hours from

each unique data source. In some cases, only failure rates were reported to the RAC. These data points do not

include specific operating hours and failures, and have dashes in the Total Failed and Operating Hours/Miles

fields. Table 1-3 describes each field presented in the summary section.

Table 1-3: Field Descriptions Field

i

2

3

4

5

6

7

8

Field Name

Part Description

Quality Level

App .Env.

Data Source

Fail. Rate Fails/(E6)

Total Failed

Op. Hours/ Miles (E6)

Detail Page

Field Description

Description of part including the major family of parts and specific part type breakdown within the part family. The Part Description used in this document is presented in levels of classification. The first level is used to describe the generic function/description of the part and the remaining levels are used as more detailed descriptions of the part Table 1-4 summarizes the descriptions for each level associated with each component type.

In some cases, only generic part descriptions were supplied to the RAC. For these, detailed part descriptions are not known.

The Quality Level of the part as indicated by: Commercial - Commercial quality parts Military - Parts procured in accordance with MIL specifications Unknown - Data resulting from a device of unknown quality level

The Application Environment describes the conditions of field operation. See Table 1*5 for a detailed list of application environments and descriptions. These environments are consistent with MIL-HDBK-217. In some cases, environments more generic than those used in MIL-HDBK-217 are used. For example: "A" indicates the part was used in an Airborne environment, but the precise location and aircraft type was not known. Additionally, some are more specific than the current version of MIL-HDBK-217 since the current version has merged many of the environments and the data was originally categorized into the more specific environment Environments preceded by the term "NO" are indicative of components used in a non-operating system in the specified environment

Source of data comprising this entry. The source number may be used as a reference to Section 4 to review individual data source descriptions.

The failure rate presented for each part type, environment quality, and source. It is the total number of failures divided by the total number of life units. No letter suffix indicates the failure rate is in failures per million hours. An "M" suffix indicates the unit is failures per million miles. For roll-up data entries (i.e., those without sources listed), the failure rate is derived using the data merge algorithm described in this section. A failure rate preceded by a "<" is representative of entries with no failures. The failure rate listed was calculated by using a single failure divided by the given number of operating hours. The resulting number is a worst case failure rate and the real failure rate is less than this value. All failure rates are presented in a fixed format of four decimal places after the decimal point The user is cautioned that the presented data has inherently high variability and that four decimal places does not imply any level of precision or accuracy.

The total number of failures observed in the merged data records.

The total number of operating life units (in millions) observed in merged data records. Absence of a suffix indicates hours is the life unit and "M" indicates that miles is the life unit

The page number containing the detail data which comprises the summary record.

Reliability Analysis Center (RAC) • 201 Mill St., Rome, NY 13440-6916 • 315-337-0900

Page 12: Electronic Parts Reliability Data

1-10 Introduction EPRD-97

Component Type Capacitor

Diode Integrated Circuit *

Optoelectronic Device Resistor Thyristor

Transformer Transistor

Table 1-4: Part Descriptions Device Type Descriptors

Fixed or Variable, Dielectric Type, Further Description Function or Type, Further Description Package Material, Function, Process Technology Device Type, Further Description Fixed, Variable, or Network, Resistive Material, Further Description SCR or Triac, Further Description Further Description Type or Technology, Further Description

* Note: For IC's, the second level is always the Package Material and the last level is always the Technology Type. The term "Unknown" in either of these fields indicates insufficient data to accurately describe the field.

Table 1-5: Application Environments Env Description

A

AI

AIA

Am

AIC

AIF

AIT

ARW

AU

AUA

AUB

AUF

AUT

DOR

G

GB& GBC

GF

GM

ML

MP

N

NH

NS

NSB

NU

N/R

SF

Airborne - The most generalized aircraft operation and testing conditions.

Airborne Inhabited - General conditions in inhabited areas without environmental extremes.

Airborne Inhabited Attack - Typical conditions in cargo compartments occupied by aircrew without environment extremes of pressure, temperature, shock and vibration and installed on high performance aircraft such as used for ground support.

Airborne Inhabited Bomber -Typical conditions in bomber compartments occupied by aircrew without environment extremes of pressure, temperature, shock and vibration and installed on long mission bomber aircraft

Airborne Inhabited Cargo - Typical conditions in cargo compartments occupied by aircrew without environment extremes of pressure, temperature, shock and vibration and installed on long mission transport aircraft.

Airborne Inhabited Fighter - Typical conditions in cargo compartments occupied by aircrew without environment extremes of pressure, temperature, shock and vibration and installed on high performance aircraft such as fighters and interceptors.

Airborne Inhabited Transport - Typical conditions in cargo compartments occupied by aircrew without environment extremes of pressure, temperature, shock and vibration and installed on high performance aircraft such as trainer aircraft.

Airborne Rotary Wing - Equipment installed on helicopters; includes laser designators and fire control systems.

Airborne Uninhabited - General conditions of such areas as cargo storage areas, wing and tail installations where extreme pressure, temperature, and vibration cycling exist.

Airborne Uninhabited Attack - Bomb bay, equipment bay, tail, or where extreme pressure, vibration, and temperature cycling may be aggravated by contamination from oil, hydraulic fluid and engine exhaust. Installed on high performance aircraft such as used for ground support

Airborne Uninhabited Bomber - Bomb bay, equipment bay, tail, or where extreme pressure, vibration, and temperature cycling may be aggravated by contamination from oil, hydraulic fluid and engine exhaust Installed on long mission bomber aircraft

Airborne Uninhabited fighter - Bomb bay, equipment bay, tail, or where extreme pressure, vibration, and temperature cycling may be aggravated by contamination from oil, hydraulic fluid and engine exhaust Installed on high performance aircraft such as fighters and interceptors.

Airborne Uninhabited Transport - Bomb bay, equipment bay, tail, or where extreme pressure, vibration, and temperature cycling may be aggravated by contamination from oil, hydraulic fluid and engine exhaust Installed on high performance aircraft such as used for trainer aircraft

Dormant - Component or equipment is connected to a system in the normal operational configuration and experiences non-operational and/or periodic operational stresses and environmental stresses. The system may be in a dormant state for prolonged periods before being used in a mission.

Ground - The most generalized ground operation and test conditions.

Ground Benign • Non-mobile, laboratory environment readily accessible to maintenance; includes laboratory instruments and test equipment medical electronic equipment business and scientific computer complexes. GBC refers to a commercial application of a commercial part

Ground Fixed - Conditions less than ideal such as installation in permanent racks with adequate cooling air and possible installation in unhealed buildings; includes permanent installation of air traffic control, radar and communications facilities.

Ground Mobile - Equipment installed on wheeled or tracked vehicles; includes tactical missile ground support equipment mobile communication equipment tactical fire direction systems.

Missile Launch - Severe conditions related to missile launch (air and ground), and space vehicle boost into orbit vehicle re-entry and landing by parachute. Conditions may also apply to rocket propulsion powered flight

Manpack - Portable electronic equipment being manually transported while in operation; includes portable field communications equipment and laser designations and rangefinders.

Naval - The most generalized normal fleet operation aboard a surface vessel.

Naval Hydrofoil - Equipment installed in a hydrofoil vessel.

Naval Sheltered - Sheltered or below deck conditions, protected from weather, include surface ships communication, computer, and sonar equipment

Naval Submarine - Equipment installed in submarines; includes navigation and launch control systems.

Naval Unsheltered - Nonprotected surface shipbome equipment exposed to weather conditions; includes most mounted equipment and missile/projectile fire control

equipment

Not Reported - Data source did not report application environment.

Spaceflight - Earth orbital. Approaches benign ground conditions. Vehicle neither under powered flight nor in atmosphere re-entry, includes satellites and shuttles.

Reliability Analysis Center (RAC) • 201 Mill St., Rome, NY 13440-6916 • 315-337-0900

Page 13: Electronic Parts Reliability Data

EPRD-97 Introduction 1-11 Data records are also merged and presented at each level of part description (from most generic to most

specific). The data entries with no source listed represent these merged records. Merging data becomes a

particular problem due to the wide dispersion in failure rates, and because many data points consist of only

survival data in which no failures occurred, thus making it impossible to derive a failure rate. Several

approaches were considered in defining an optimum data merge routine. These options are summarized as

follows:

1) Summing all failures and dividing by the sum of all hours. The advantages of this methodology are its simplicity and the fact that all observed operating hours are accounted for. The primary disadvantage is that it does not weigh outlier data points less than those clustering about a mean value. This can cause a single failure rate to dominate the resulting value.

2) Using statistical methods to identify and exclude outliers prior to summing hours and failures. This methodology would be very advantageous in the event there are enough failure rate data points to properly apply the statistical methods. The data being combined in this document often consists of a very few number of data points, thus negating the validity of such methods.

3) Deriving the arithmetic mean of all observed failure rates which are from data records with failures and modifying this value in accordance with the percentage of operating hours associated with zero failure records. Advantages of this method are that modifying the mean in accordance with the percentage of operating hours from survival data will ensure that all observed part hours are accounted for, regardless of whether they have experienced failures. Disadvantages are that the arithmetic mean does not apply less weight to those data points substantially beyond the mean and, therefore, a single data point could dominate the calculated failure rate.

4) Using a mean failure rate by taking the lower 60% confidence level (Chi-Square) for zero failure data records and combining these with failure rates from failure records. The disadvantages of this methodology are that the 60% lower confidence limit can be a pessimistic approximation of the failure rate, especially in the case where there are few observed part hours of operation. An arithmetic mean failure rate of these values combined with the failure rates from failure records could yield a failure rate which is dominated by a single failure rate, which itself may be based on a zero failure data point. The use of a geometric mean would alleviate some of this effect, however, the problem with the pessimistic nature of using the confidence level will remain.

5) Deriving the geometric mean of all the failure rates associated with records having failures and multiplying the derived failure rates by the proportion: [observed hours with failures/total observed hours]. For example, if 70 percent of the total part hours correspond to records with failures, the geometric mean of failure rates from the data records with failures would be multiplied by 0.7. This option is appealing, since the geometric mean will inherently apply less weight to failure rates that are significantly greater than the others for the same part type. The merged failure rate should be representative of the population of parts since it takes into consideration all observed operating hours, regardless of whether or not there were observed failures.

Reliability Analysis Center (RAC) • 201 Mill St., Rome, NY 13440-6916 . 315-337-0900

Page 14: Electronic Parts Reliability Data

1-12 Introduction EPRD-97 Option 5 was selected since it is the only one that (1) accounts for all operating hours and (2) applied less

weighting to the outliers. The resulting algorithm used to merge data is:

^•merged = U = l )

i n'

( n' >

I" i= l

n

I" k i=l )

where,

\["k\ = The product of failure rates from Section 2 records with failures* i = l

V h' = The sum of hours from Section 2 records with failures'1

i=l

I" i=l

n n* h h'

= The sum of hours from Section 2 records

The total number of Section 2 data records The total number of Section 2 data records with failures* The number of hours associated with all Section 2 data records The number of hours associated with all Section 2 data records with failures*

* Note: Or having a second source failure rate.

Data entries with "(Summary)" following the part description are comprised of a merge of all data related to

the generic part type listed. As an example, consider the entry for "Capacitor, Fixed, Electrolytic (Summary)"

in Figure 1-1. The bottom entry of 0.0957 represents a roll-up of all failure rate data sources for electrolytic

capacitors in a Ground Fixed (GF) application environment. The failure rate of 0.3410 (entry opposite the

Military Quality Level) represents the roll-up of all data sources and all environments for military quality

capacitors. The failure rate of 0.1745 (entry opposite the "Summary" heading) represents the rolled-up failure

rate for all electrolytic capacitors for all quality levels, environments and data sources. In this example, the

summary data represents a roll-up of all data contained following having part descriptions beginning with

"Capacitor,Fixed,Electrolytic".

Data entries associated with part descriptions are displayed in three levels, Summarized, Roll-Up, and

Summary. Summarized entries represent the actual data from each data source and are identified by having an

entry in the Data Source column for the line of data. These records are a combination of the detailed records in

Reliability Analysis Center (RAC) • 201 Mill St., Rome, NY 13440-6916 • 315-337-0900

Page 15: Electronic Parts Reliability Data

EPRD-97 Introduction 1-13 Section 3. Roll-Up entries represent roll-ups of Summarized entries at the Quality and/or Application

Environment levels. Roll-Up entries are identified by having no entry in the Data Source column for the line of

data. Summary entries are roll-ups of an entire higher level Part Descriptor and are identified by having the

term "(Summary)" immediately following the Part Description.

Part Description

Capacitor, Fixed, Electrolytic (Summary)

Capacitor, Fixed, Electrolytic

Capacitor, Fixed, Electrolytic, Al

Capacitor, Fixed, Electrolytic, Ta

Capacitor, Fixed, Electrolytic, Ta Foil

Capacitor, Fixed, Electrolytic, Ta Solid

Quality Level

Commercial Military

Military

Commercial Military

Commercial Military

Military

Military

App. Env.

GBC

AIA AIC AU AUA AUF G GF

AIA AIC AU AUA AUF GF

GBC

AU AUA AUF GF

GBC GF

G

AIA AIC GF

Data Source

23035-000 17189-000 13655-000 23035-000 23035-000 14851-000

13567-021

13655-000 23035-000 23035-000

14851-000 23039-000

13567-021 14851-000

23040-000

23035-000 17189-000 14851-000

Fail. Rate Fails/(E6)

0.1745 0.0070 0.3410

< 0.1669 0.1847 0.2149 2.3770 5.3966 0.7143 0.0957

1.1228 1.1228

< 0.1728 < 0.3166

0.2200 2.4194 5.4930 0.5899

0.0455 0.0099 0.0859

< 0.1091 < 4.8388 < 8.5447

0.0976 0.2082 0.0458

0.0094 0.0049 0.0189

0.7143 0.7143

0.0655 0.0655

< 4.8388 0.4433

< 0.0781

Total Failed

0 0 85 28 36 17

236

0 0 0

10 1

224 3

5

0 1 0

Op. Hours/ Miles (E6)

5.7865 3.1584 386.3482 11.5731 6.5538 28.8183

23852.2128

9.1624 0.2067 0.1170

48.0305 21.8542

45341.4884 166.5056

7.0000

2.2067 2.2560 12.8081

Figure 1-1: Example of Part Summary Entries

As an example, consider the Military failure rate entry of 1.1228 under "Capacitor, Fixed, Electrolytic". As

previously stated, this represents a roll-up of six individual data entries, of which four have failures. These six

represent all the combinations of environments and data sources for the available data. The previously

described algorithm was used, and is illustrated as follows:

/.merged (.2200 • 2.4194 • 5.4930».5899) " . 386.3482

5.7865 + 3.1584 + 386

+ 11.5731+ 6.5538+ 28.8183 "1

586.3482 +11.5731 + 6.5538 + 28.8183 J

= 1.1228CF/106)

Reliability Analysis Center (RAC) • 201 Mill St., Rome, NY 13440-6916 • 315-337-0900

Page 16: Electronic Parts Reliability Data

1-14 Introduction EPRD-97 In this particular case, the roll-up for "Capacitor, Fixed, Electrolytic" is also 1.1228 because there was no data

for commercial quality parts.

In the previous example, the summary entry is distinguished from the non-summary entry because the

summary entry represents a roll-up of all electrolytic capacitors and the non-summary entry represents

electrolytic capacitors for which the specific type was unknown.

Roll-ups are performed at every combination of part description, quality level, and application environment.

The data points being merged in the summary section include only those records for which a data source is

listed. These individual data points were already combined by summing part hours and failures (associated

with the detailed records) for each unique data source. Roll-ups performed on only zero failure data records

are accomplished by summing the total operating hours, calculating a failure rate by assuming one failure, and

denoting the resulting worst case failure rate with a "<" sign.

The roll-ups were performed in this manner to give the user maximum flexibility in choosing data on the most

specific part type possible. For example, if the user needs data on a part type which is not specified in detail,

or for conditions for which data does not exist in this document, the user can choose data on a more generic

part type or summary condition for which there is data.

1.4.2 Section 3 "Part Details" Overview

The detailed part data in Section 3 can be used to:

• Determine if there is data on a specific part number, manufacturer or device with similar physical characteristics to the one of interest.

• View the detailed data that was used to generate the summarized data section, so that a qualitative assessment of the data can be made.

The user is cautioned that individual data points from the detailed section may be of limited value relative to

the merged summary data in Section 2, which combines records from several sources and typically results in

many more part hours. In no case should the detailed data or summary data be used to pick the most desirable

failure rate for a particular part or assembly.

Section 3 contains a listing of all field experience records contained in the RAC electronic part databases. The

detailed data section presents individual data records representative of specific part types used in a particular

application from a single data source. For example, if 20 relays of the same type were used in a specific

military system, for which there were 300 systems in service, each with 1300 hours of operation over the time

in which the data was collected, the part population is 20 x 300 = 6000, and the total part operating hours are:

6000 x 1300 = 7,800,000 hours. If the same part is used in another system, or the system is used in different

Reliability Analysis Center (RAC) • 201 Mill St., Rome, NY 13440-6916 • 315-337-0900

Page 17: Electronic Parts Reliability Data

EPRD-97 Introduction 1-15 operating environments, or if the information came from a different source, separate data records are

generated. If known, the population size is given for each data record.

To reduce the size of descriptions used in the detailed section, terms were often abbreviated. Common

abbreviations used are given in Table 1-6.

Table 1-6: Common Abbreviations Abbr.

# Char COM

Cur DeR

Elm End Freq Ham

Imp Imped

Ja Jc

June Mat Mfr

n NSN Op

P P# PkR Pop Pos Pwr Oty Res

Semi Term Tol u

UP# V

w

Description Number of Character Contact Current Degrees Element

Enclosure Frequency Hermetic

Hermetici ty Impedance

Junction to Ambient Junction to Case

Junction Material

Manufacturer nano

National Stock Number Operational -

pico Part Number

Package Population

Positive Power

Quantity Resistance

Semiconductor Terminal Tolerance

micro User Part Number

Volt Watt

1.4.3 Section 4 "Data Sources" Overview

This section describes each of the data sources from which data was extracted for this publication. Title,

author(s), publication dates, report numbers, and a brief abstract are presented. In a number of cases,

information regarding the source had to be kept proprietary. In these cases, "Source Proprietary" is stated.

)

Reliability Analysis Center (RAC) • 201 Mill St., Rome, NY 13440-6916 • 315-337-0900

Page 18: Electronic Parts Reliability Data

1-16 Introduction EPRD-97

1.4.4 Section 5 "Part Number/MIL Number" Index

This section provides an index, ordered by generic part type, of those Section 3 data entries that contain a part

number or MIL-Spec number. The Section 3 page number which contains the specific entry for the part or

MIL number of interest is given. Note that not all data entries contain a part or MIL number since these

numbers are not applicable or were not known for all entries.

1.4.5 Section 6 "National Stock Number Index with Federal Stock Class"

This section provides an index of those Section 3 data entries that contain a National Stock Number (NSN),

including the four digit Federal Stock Class (FSC) prefix. This index contains all parts for which the NSN

was known.

1.4.6 Section 7 "National Stock Number Index without Federal Stock Class Prefix"

This section provides an index similar to the Section 6 index, with the exception that the first four digit FSC is

omitted.

1.4.7 Section 8 "Part Description Index"

The Part Description Index provides a comprehensive cross-reference to both the Summary (Section 2) and

Detail (Section 3) data sections. Each part category has been indexed on all pertinent words contained in the

part description. The Section 2 and Section 3 page numbers which contain the specific entry of interest are

listed.

Reliability Analysis Center (RAC) . 201 Mill St., Rome, NY 13440-6916 • 315-337-0900

Page 19: Electronic Parts Reliability Data

EPRD-97 Part Summaries 2-1 Part Description

Quality Level

App. Data Env. source

Fail. Rate Total op. Hours/ Detail Fails/(E6) Failed Miles (E6) Page

Capacitor,Fixed (Summary)

Capacitor,Fixed

Capacitor,Fixed,Carbon

Capacitor,Fixed,Ceramic (Summary)

Capacitor,Fixed,ceramic

Commercial

Military

Unknown

Commercial

Commercial Military

Unknown

Commercial Military

Unknown

GB 13567-021 13567-022 13567-023

GM 23048-002 23048-004

N/R 23048-001 23048-003

AIA 23035-000 A1C 17189-000 AU 13655-000 AUA 23035-000 AUF 23035-000 DOR 11233-000 G 23040-000 GP 23039-000

GB 13567-022 13567-023 27027-000

GM 27030-000 NOAIF 24550-000 NOGF 24550-000

GB 13567-021 13567-022

NOGF

AIA AIC AU AUA AUF DOR G GP

NOAIP NOGP

GB NOAIP NOGP

NOGF 24550-000

AIA 23035-000 AIC 17189-000 AU 13655-000 AUA 23035-000 AUF 23035-000 DOR 11233-000 GP

14851-000 23039-000

NOAIP 24550-000 NOGF 24550-000

GB 13567-022 13567-023 27027-000

NOAIF 24550-000 NOGP 24550-000

< <

< < < < <

< <

< < <

< <

< < <

<

<

<

<

< < <

<

0.0267 0.0077M

0.0072 0.0093M 0.0010 0.0029M 0.0010 0.0011 0.0000 0.0003 0.0040M 0.0090M 0.0018M 0.0021M 0.0049M 0.0009M 0.0047 0.3024 0.5215 0.3274 4.8388 8.5447 0.0009 0.1250 0.0232 0.1550 0.9612M 0.1550 0.0090 0.2363 0.1550 0.9612M 0.0193 0.0095

0.0209 0.0222 0.3387

0.0212 0.0003 0.0175 0.0077 0.0638 0.0505 0.1290 2.0507 0.0011 0.0049 0.0230 0.0031 0.0013 0.0162 0.5176 0.0308 0.0014

0.0180 0.0003 0.0232 0.0077 0.0638 0.0505 0.1290 2.0507 0.0011 0.0230 0.0188 0.0280 0.0031 0.0013 0.0042 0.0908 0.1242 2.0243 0.0908 0.0308 0.0014

340 0 0

--

--0 0 0 0 0

14 0 6

0 0

-30 0 0

0 0

4

0 7

46 2

18 5

13 2

12 9

0 0

-2 0

304542.1080 22898.6667 3629.3439

3.3066 1.9176 3.0541 0.2067 0.1170

14864.2750 8.0000

258.2772

111.2241 4.2315

31.2102M 51.9010

104.8430

44.9956 2.9523

14916.7440

129.3704 109.6416 910.132S 15.4997 8.7774

4382.4270

690.0375 71.5229

3846.1160 6891.1070

8.0483 0.4940

64.8750 734.7800

3-1 3-28 3-49

3-56 3-56

3-56 3-56

3-56 3-56 3-56 3-56 3-56 3-56 3-56 3-56

3-56 3-58 3-58 3-58 3-58 3-58

3-58 3-58

3-59

3-59 3-61 3-64 3-65 3-66 3-67

3-67 3-68 3-68 3-68

3-69 3-69 3-69 3-69 3-69

Reliability Analysis Center (RAC) • 201 Mill St., Rome, NY 13440-6916 • 315-337-0900

Page 20: Electronic Parts Reliability Data

2-2 Part Summaries EPRD-97 Part Description

Quality App. Data Fail. Rate Total Op. Hours/ Detail Level Env. source Fails/(E6) Failed Miles (E6) Page

Capacitor,Fixed,Ceramic,Disc

Capacitor,Fixed,ceramic,Feed-Thru

Capacitor,Fixed,Ceramic,Multilayer Chip

Military

Military . Unknown

Military

G 23040-000

< DOR 11233-000 < GB 27027-000

0.0100

2.9500 0.0866 2.9500

0.0024

3

0

-

300.0000

11.5510

3-69

3-69 3-69

DOR 11233-000 < 0.0546 G 23040-000 0.0024

0 18.3010 3-69 24 10000.0000 3-69

Capacitor,Fixed,Chip

Capacitor,Fixed,Electrolytic (Summary)

GB 13567-023 < 13.9860 0.0715 3-69

Commercial

Military

GB GM N/R

NOGF

AIA A1C AU AUA AUF DOR G GF

NOAIF NOGP

GB

Capacitor,Fixed,Electrolytic

Commercial

NOGF Military

Unknown

Capacitor, Fixed, Electrolytic, Aluminum

Capacitor,Fixed,Electrolytic,Tantalum (Summary)

23048-23048-

23048-23048-24550-

AIA 2303S-AIC 17189-AU 13655-AUA 23035-AUF 23035-GF 14851-

NOA1P 24550-NOGF 24550-

GB 27027-

002 004

001 003 000

000 000 000 000 000 000 000 000 000

commercial

Military

13567-021 13567-022 13567-023

AU 13655-000 AUA 23035-000 AUF 23035-000 DOR 11233-000 G 23040-000 GF

14851-000 23039-000

GB 13567-022 13567-023 27027-000

Commercial

Military

GB GM N/R

AIA A1C DOR G GF

0.0360 0.0031M 0.0033 0.0031M 0.0065 0.0020M 0.0047M 0.0009 0.0396 .1669 .1847 .2149 .3770 .3966 .0017

0.0243 0.0957 0.0020 0.0022 0.1377

0.0625 0.0020M 0.0009 0.0020M 0.0021M 0.0053M 0.0009M 0.0020M 0.0039M 0.0010M 0.0009 0.1401 0.1728 0.3166 0.2200 2.4194 S.4930 0.5899 0.0020 0.0022 0.0350

.0411

.0094

.0099

.0009

.0067

.0482 0.1091 4.8388 8.5447 0.1645 .0124 .0976 .2082 .0458 .1350 .0049 .1960 .1350

0.0232 0.0046M 0.0045 0.0046M 0.0045 .0019M .0113M .0123 .8388 .4433 .0017 .0341

30379.0890M 3-69 3-70

14708.6580M 3-70 3-71

10282.0910 3-71

0 0

85 28 36 17 2

18

236 0 0

0 0 0 0

10

5.7865 3.1584

386.3482 11.5731 6.5538

28.8183 1012.0600 8073.1150

3-72 3-72 3-72 3-73 3-74 3-75 3-76 3-76 3-76

23852.2128 3-76 1168.7741 3-96 150.1110 3-110

9.1624 3-113 0.2067 3-113 0.1170 3-113 6.0800 3-113

SOS.0160 3-113

10 48.0305 3-113 1 21.8542 3-113

0 0

-

202.1864 5.1012

3-113 3-115 3-115

0.0167

Reliability Analysis Center (RAC) • 201 Mill St., Rome, NY 13440-6916 • 315-337-0900

Page 21: Electronic Parts Reliability Data

EPRD-97 Part Summaries 2-3 Part Description

Quality Level

App. Data Env. Source

Fail. Rate Total Op. Hours/ Detail Fails/(E6) Failed Miles (E6) Page

Capacitor,Fixed,Electrolytic,Tantalum (continued)

Capacitor,Fixed,Electrolytic,Tantalum

Capacitor,Fixed,Electrolytic,Tantalum,Foil

Capacitor,Fixed,Electrolytic,Tantalum,Solid

Capacitor,Fixed,Electrolytic,Tantalum,Wet Slug

Capacitor,Fixed,Glass

Capacitor,Fixed,Mica (Summary)

Capacitor,Fixed,Mica

Commercial

Military

Unknown

Military

Unknown

Military

Unknown

Military

Unknown

Commercial

Military

Unknown

Commercial

Military

Unknown

Commercial

GB

GM

N/R

DOR GP GB

DOR G GB

M A AIC DOR G GF GB

DOR G GB

GB

NOGF

AIA AIC DOR G

NOGF

GB

NOAIP

GB NOGF

AIA AIC AU AUA AUF DOR G GF

NOGF GB

GB

<

<

13567-021 13567-022 < 13567-023 <

< 23048-002 < 23048-004

< 23048-001 < 23048-003

11233-000 14851-000

< 13567-022 < 13567-023 < 27027-000

11233-000 < 23040-000 27027-000

23035-000 < 17189-000 11233-000 23040-000 14851-000 < 27027-000

11233-000 23040-000 <

* 13567-022 •£ 13567-023 <

< < <

13567-021 < 13567-022 < 13567-023 < 24550-000 <

< 23035-000 < 17189-000 < 11233-000 < 23040-000 < 24550-000 <

< <

13567-022 < 27027-000 24550-000 <

< <

< <

13567-021 13567-022 < 13567-023 <

0.0130 0.0046M 0.0045 0.0046M 0.0045 0.0049 0.0003 0.0017 0.0019M 0.0058M 0.0006M 0.0113M 0.0079M 0.0161M 0.0037 0.0008 0.0180 0.6000 0.0026 0.0159 0.6000

0.0121 0.0314 0.0066 0.7143 0.1057

0.0156 0.0071 4.8388 0.4433 0.0005 0.0017 0.0781 0.1650

0.0126 0.0127 0.0139 0.0250 0.2443 0.2485

14.2450

0.0600 0.0022 0.0124 0.0128 • 0.5723 4.0064 0.0027 0.0007 0.1383 0.2396 0.0033

25.0000 0.0009 0.0600 0.0600 0.0928 0.0600 0.0385

0.0266 0.0010 0.0019 0.0006 0.0506 4.8388 8.8652 1.5776 0.8343 2.3572 0.0002 0.0050 0.0133 0.0011 0.0501

0.0273 0.0010 0.0019 0.0020 0.0013 0.0282

224 0 0

0

-0

-2 3

0 0

0 5

0 1 1 5 0

6 0

0 0

0 0 0 0

0 0 0 0 0

0

-0

24 0 0

45341.4884 3379.7972 581.5147

7371.7860M

7253.9820H

2612.0920 166.5056

392.0917 62.7783

152.4800 7.0000

0.2067 2.2560

2029.8360 3000.0000

12.8081

430.9360 40.0000

4.0235 0.0702

78.3328 1.7472

• 0.2496 367.2350

7.2332 4.1736

299.5970 0.0400

1128.9100

10.7796

25.9500

12018.2920 780.4524 35.4679

3-115 3-121 3-126

I 3-129 3-129

I 3-129 3-129

3-129 3-129

3-130 3-130 3-131

3-131 3-131 3-131

3-131 3-131 3-131 3-131 3-131 3-131

3-131 3-131

3-131 3-131

3-131 3-131 3-131 3-131

3-131 3-132 3-132 3-132 3-132

3-133 3-133 3-133

3-133 3-141 3-149

Reliability Analysis Center (RAC) • 201 Mill St., Rome, NY 13440-6916 • 315-337-0900

Page 22: Electronic Parts Reliability Data

2-4 Part Summaries EPRD-97 Part Description

Quality Level

App. Data Env. source

Fail. Rate Fails/(E6)

Total Op. Hours/ Detail Failed Miles (E6) Page

Capacitor,Fixed,Mica (continued)

Capaci tor,Fixed,Mica,Button

Capac itor,Fixed,Mica,Dipped

Capacitor,Fixed,Mica, Foil

Capacitor,Fixed,Mica,Metallized

Capacitor,Fixed,Mica,Reconstituted

capacitor,Fixed,Mica,silver

Capacitor,Fixed,Network

Capacitor,Fixed,Nylon

Capacitor,Fixed,Oil Filled

Capacitor,Fixed,Paper (Summary)

Capacitor,Fixed,Paper

capacitor, Fixed, Paper, Foil

Capacitor,Fixed,Paper,Metallized

Capacitor,Fixed,Paper/Plastic (Summary)

Capacitor,Fixed,Paper/Plastic

Capacitor,Fixed,Paper/Plastic,Foil

Capacitor,Fixed,Paper/Plastic,Metallized

Commercial Military

unknown

Unknown

Military

Unknown

Military

Military

Unknown

Commercial

Unknown

Unknown

Commercial Military

Unknown

Military

unknown

Commercial

Commercial

Military

Unknown

commercial Military

Unknown

Commercial Military

Military

Military Unknown

NOGF

AIA AIC AU AUA AUF DOR GF

NOGF GB

GB

DOR

GB

G

DOR

GB

GB

GB

GB

GB

DOR G GF GB

DOR GF GB

GB

GB

DOR G GB

NOGF

G NOGF

GB

NOGF NOGF

G

G GB

24550-000

23035-000 17189-000 13655-000 23035-000 23035-000 11233-000 14851-000 24550-000

13567-022 27027-000

27027-000

11233-000

27027-000

23040-000

11233-000

27027-000

13567-021 13567-022 13567-023

27027-000

27027-000

11233-000 14851-000 27027-000

13567-021

13567-021 13567-022 13567-023

11233-000 23040-000 13567-022

24550-000 24550-000

23040-000

23040-000

13567-022 13567-023

< <

< < <

<

<

< < < <

<

<

<

<

<

< < < <

< <

<

<

<

< < < < <

0.0006 0.0828 4.8388 8.8652 1.5776 0.8343 2.3572 0.0002 0.0133 0.0011 0.0563 1.0610 0.0563

0.0300

0.1134

0.0450

0.0050

2.4390

0.0830

0.0028 0.0031 0.0334 1.5323

0.0100

0.3000

0.0043 0.0003 0.0113 0.0009

25.0000 0.9369 0.0550

0.0008 0.0031 0.0005 0.9369 0.05S0

0.2437

0.0006 0.0003 0.0003 0.0052 0.2232 0.0061 0.0061

25.0000 4.1580

0.0036 0.0036 0.0037 1.4225 0.0037 0.0394

0.0037 0.0036 0.0037

333.3333

0.0384 1.4286 0.0394 0.0434 0.4278

2

0 0

159 5 8 1 2 0

0

--0

-1

0

-

0 0 0

-

-

0 6

-0

0 0 0

2 0 0

4 9

0

0

0 0

3632.7120

0.2067 0.1128

100.7865 5.9932 3.3939

4250.7800 150.4954 906.5540

0.9425

8.8200

200.0000

0.4100

320.5488 29.9507 0.6526

1S98.6450 6.4041

4.1028

2921.6304 192.6665

4.4811

329.0000 0.0400 0.2405

1095.9540 2441.3240

0.0030

0.7000

23.0295 2.3374

3-151

3-152 3-152 3-152 3-152 3-152 3-153 3-153 3-154

3-154 3-154

3-154

3-154

3-154

3-154

3-154

3-154

3-154 3-154 3-154

3-154

3-154

3-154 3-154 3-154

3-155

3-155 3-155 3-155

3-155 3-155 3-155

3-155 3-155

3-156

3-156

3-156 3-156

Reliability Analysis Center (RAC) • 201 Mill St., Rome, NY 13440-6916 • 315-337-0900

Page 23: Electronic Parts Reliability Data

EPRD-97 Part Summaries 2-5 Pare Description

Quality Level

App. Data Env. Source

Fail. Rate Total Op. Hours/ Detail Fails/(E6) Failed Miles (E6) Page

Capacitor,Fixed,Plastic (Summary)

Capacitor,Fixed,Plastic

Capacitor,Fixed,Plastic,Foil

Capacitor,Fixed,Polycarbonate (Summary)

Capacitor,Fixed,Polycarbonate

Capacitor,Fixed,Polycarbonate,Foil

Capacitor,Fixed,Polycarbonate,Metallized

Capacitor,Fixed,Polyester (Summary)

Capacitor,Fixed,Polyester

Capaci tor,Fixed,Polyester,Foil

Capacitor,Fixed,Polyester,Metallized

Capacitor,Fixed,Polypropylene (Summary)

Military

Unknown

Military

Unknown

Unknown

Commercial Military

Unknown

Military

Commercial

Military Unknown

Commercial

Military Unknown

Commercial Military

Unknown

Military

Commercial

Unknown

Commercial

Military Unknown

Commercial Military

AU AUA AUF DOR GF GB

AU AUA AUF DOR GF GB

GB

GB

DOR G

GB GM

DOR

GB

G

GB GM

GB

G GB

GB

DOR G GB

DOR

GB

GB

GB

G GB

GB

AU AUA

13655-000 23035-000 23035-000 11233-000 14851-000 27027-000

27027-000

11233-000

13567-021 13567-022 13567-023 23040-000

13567-022 27030-000

13567-021 13567-022 13567-023 23040-000

13567-022 13567-023

11233-000

13567-021 13567-022 13567-023

13567-022 13567-023

13567-021 13567-022 13567-023 23040-000 13567-022

<

<

< <

<

<

< < < < < <

<

< < < < < <

<

< <

< < < < <

< < <

< < < < <

0.1506 0.2149 0.6112 0.2304 0.8138 0.0331 0.0781 0.0854

0.1903 0.2149 0.6112 0.2304 0.8138 0.0331 0.0781 0.1350

O.0540

0.0072 4.6139M 0.0031 0.0005 0.0421 0.0005 0.1854 4.6139M 0.1854 4.6139M

0.0421

0.0139 4.6139M 0.0201 0.0266 0.0849 2.6434 0.0500 0.4183 4.6139M 0.4183 4.6139M

0.0021 0.0031 0.0034 0.0036 0.0817 0.0005 0.3331 0.3875 2.3742

0.0021 0.0022 0.0020 9.1743 0.0020 0.0784

9.1743

0.0026 0.0026 0.0028 0.0029 0.0495 0.2187 0.2933 0.8604

0.0018 0.0018 0.0021 0.0020 0.0017 0.0020 0.1222

0.0003 0.0003 0.1913 0.2183 2.4194

28 1 2 1 0

-

1

N 0 0 0 0

0 288

12 0 0 0

0 0

0

16 0 0

0 0

16 0 0 4 0

45.8120 4.3399 2.4577

30.2220 12.8081

23.7280

37.5544 11.7780 0.3783

20.0000

2.3907 62.4204M

3530.6700 278.3456 12.2356

2000.0000

2.5805 0.4212

0.1090

5748.9744 344.5338 20.2111

3.4099 1.1622

7771.8576 500.1126 598.3497

2000.0000 8.1822

3-156 3-156 3-157 3-157 3-157 3-157

3-157

3-157

3-157 3-157 3-157 3-157

3-157 3-158

3-158 3-162 3-166 3-166

3-166 3-166

3-167

3-167 3-169 3-171

3-172 3-173

3-173 3-175 3-177 3-178 3-178

Reliability Analysis Center (RAC) • 201 Mill St., Rome, NY 13440-6916 • 315-337-0900

Page 24: Electronic Parts Reliability Data

EPRD-97 Part Desc.

C/uality Level

App Data Env Source

Part characteristics

Fail/Hours or Miles (E6)

Capacitor,Fixed commercial GB 13567-021-UPI:0150-0012,Mfr:Various,Capacitance Va:-OlOu,Voltage Rating:1000.OOOv, 0/209.6172

Pop:161244 -upl:0150-0014,Mfr:Various,Capacitance Va:5000.OOOp,Voltage Rating:500.000v, 0/11.2632 Pop:8664 -UP»:0150-0023,Mfr:Various,Capacitance Va:2000.OOOp, 0/10.9668 voltage Rating:1000.OOOv,Pop:8436 -UPI:0150-0024,Mfr:Various,Capacitance Va:.02Ou,Voltage Rating:600.OOOv, 0/28.6884 Pop:22068 -UPI:0150-0036,Mfr:Various,Capacitance Va:470.OOOp,Voltage Rating:6000.OOOv, 0/1.6952 Pop:1304 -UPI:0150-0050,Mfr:Various,Capacitance Va:1000.OOOp, 0/492.6844 Voltage RatiTig:1000.000v,Pop:378988 -UPt:0150-0051,Mfr:Various,Capacitance Va:100.OOOp,Voltage Rating:1000.OOOv, 0/1.3988 Pop:1076 -UPI:0150-0052,Mfr:Various,Capacitance Va:.050u,Voltage Rating:400.000v, 0/276.6504 Pbp:212808 -PI:301-000-C0J0-339C,Mfr:Various,Capacitance Va:3.300p, 0/22.3028 Voltage Rating:500.OOOv,Pop:17156 -UP*:0150-0063,Mfr:Various,Capacitance Va:20.OOOp,Voltage Rating:100.OOOv, 0/0.0104 Pop: 8 -up*:0150-0069,Mfr:Various,Capacitance Va:1000.OOOp,Voltage Rating:500.OOOv, 0/1.4144 Pop:1088 -UPI:0150-0070,Mfr:Varlous,Capacitance Va:.020u,Voltage Rating:500.000v, 0/2.9900 Pop:2300 -UP#:0150-0071,Mfr:Various,Capacitance Va:400.OOOp,Voltage Rating:1000.OOOv, 0/9.7708 Pop:7516 \ -UPI:0150-0072,Mfr:Various,Capacitance Va:200.OOOp,Voltage Rating:1000.OOOv, 0/14.5496 Pop:11192 -UPI:0150-0073,M£r:Various.Capacitance Va:100.OOOp,Voltage Rating:1000.000v, 0/7.1500 Pop:5500 -UPI:0150-0075,M£r:Various,capacitance Va:4700.OOOp,Voltage Rating:500.OOOv, 0/6.3544 Pop:4888 -UPt:0150-0081,Mfr:Various,Capacitance Va:.010u,Voltage Rating:500.00Ov, 0/0.6344 Pop:488 -UP*:0150-0082,Mfr:Various,Capacitance Va:8200.OOOp,Voltage Rating:500.OOOv, 0/0.3432 Pop:264 -UP#:0150-0084,Mfr:Various,Capacitance Va:.100u,Voltage Rating:100.OOOv, 0/31.3872 Pop:24144 -UPI:0150-0085.Mfr:Various,Capacitance Va:2200.OOOp,Voltage Rating:500.OOOv, 0/1.9968 Pop:1536 -UPI:0150-0091,Mfr:Various,Capacitance Va:1.500p,Voltage Rating:500.OOOv, 0/38.7452 Pop:29804 -UPI:0150-0093,Mfr:Various,Capacitance Va:.010u,Voltage Rating:100.000v, 0/741.5928 ' Pop:570456 -UPI:0150-0096,Mfr:Various,Capacitance Va:.050u,Voltage Rating:100.OOOv, 0/20.4516 Pop:15732 -UPI:0150-0097,Mfr:Various,Capacitance Va:6800.000p, 0/0.6448 Voltage Rating:1000.000v,Pop:496 -UPI:0150-011i;Mfr:Various,Capacitance Va:220.OOOp,Voltage Rating:500.OOOv, 0/7.1812 Pop:5524 -p*:301-000-U2J-270K,Mfr:Various,Capacitance Va:27.000p,' 0/10.5092 Voltage Rating:500.OOOv,Pop:8084 -PI:301-000-U2JO-470K,Mfr:Various,Capacitance Va:47.OOOp, 0/2.8132 Voltage Rating:500.000v,Pop:2164

-UP*:0150-0119,Mfr:Various,Capacitance Va:.010u,Pop:208 0/0.2704 -UPI:0150-0121,Mfr:Various,Capacitance Va:.100u,Voltage Rating:50.OOOv, 0/421.5328 Pop:324256 -UPI:0150-0122,Mfr:Various,capacitance Va:2000.OOOp,Voltage Rating:500.000v, 0/4.5292 Pop:3484 -UP*:0160-0127,Mfr:Various,Capacitance Va:1.000u,voltage Rating:50.OOOv, 16/1262.8252 Pop:971404 -UP»:0160-0128,MfrsVarious,Capacitance Va:2.200u,Voltage Rating:50.OOOv, 16/451.5160 Pop:347320 -UPI:0160-0137,Mfr:Various,Capacitance Va:.330u,Voltage Rating:50.OOOv, 0/1.4768 Pop:1136

-UPI:0160-0151,Mfr:Various,capacitance Va:4700.OOOp, 0/0.3432 Voltage Rating:4000.000v,Pop:264 -UPI:0160-0170,Mfr:Various,Capacitance Va:.220u,Voltage Rating:50.OOOv, 4/27.1856 Pop:20912 -UPI:0160-0174,Mfr:Various,Capacitance Va:-470u,Voltage Rating:50.OOOv, 4/681.5484 Pop:524268

-P»:808-557-25U0-102M,Mfr:Tusonix,Capacitance Va:1000.000p,Pop:5832 0/7.5816 -UPI:0160-0214,Mfr:Various,Capacitance Va:10.OOOp,Voltage Rating:500.OOOv, 0/1.1700 Pop:900 -UPI:0160-0263,Mfr:Various,Capacitance Va:.220u,Voltage Rating:50.OOOv, 0/29.302O Pop:22540 -PI:565CBA501AV104MA15,Mfr:Cera-Mite Corp..Capacitance Va:.100u, 8/37.1124 Voltage Rating:500.000v,Pop:28548 -pl:54-804-014-X5V-102P,Mfr:Spectrum Control Inc.,Capacitance va:1000.000p, 0/28.9848 Voltage Rating:500.OOOv,Pop:22296 -UPI:0160-0375,Mfr:Various,Capacitance Va:2.200p,Voltage Rating:300.000v, 0/0.0208 Pop:16 -pl:301-000-S2J0-339C,Mfr:Tusonix,Capacitance Va:3.300p, 0/17.5500 Voltage Rating:500.OOOv,Pop:13500 -PI:301-000-C0G0-100B,Mfr:Various,Capacitance Va:10.000p, 0/0.0104 Voltage Rating:500.000v,Pop:8 -PI:301-000-P3K0-120J,Mfr:Tusonix,Capacitance Va:12.OOOp, 0/88.4832 Voltage Rating:500.000v,Pop:68064

Reliability Analysis Center (RAC) • 201 Mill St., Rome, NY 13440-6916 • 315-337-0900

Page 25: Electronic Parts Reliability Data

3-2 Part Details EPRD-97 Par t Desc.

Quality Level

App Data Env Source

Part Characteristics

Fail/Hours or Miles (E6)

Capacitor,Fixed Commercial 13567-02l-PI:301-648-U2J0-110G,Mfr:Tusonix,Capacitance Va:18.OOOp,

Voltage Rating:600.OOOv,Pop:7360 -UPI:0160-0468,Mfr:Various,Capacitance Va:.020u,Voltage Rating:500.000v, Pop:3760 -PI:54-803-003-X5R-101K,Mfr:Spectrum Control Inc..Capacitance Va:100.000p, Voltage Rating:500.000v,Pop:1832 -PI:2018B104M3P,Mfr:Kyocera International Inc..Capacitance Va:.100u, Voltage Rating:100.000v,Pop:3764 -UPf:0160-0552,Mfr:Wright Capacitor Inc..Capacitance Va:100.000p, Voltage Rating:400.000v,Pop:9168 -UPI:0160-0562,Mfr:Various,Capacitance Va:100.OOOp,Voltage Rating:100.OOOv, Pop:6312 -Pt:VJ0805Y471MFB,Mfr:Vitramon Inc..Capacitance Va:470.000p, Voltage Rating:100.OOOv,Pop:992 -P#:VJ0805Y102MF,Mfr:Vitramon Inc.,Capacitance Va:1000.000p, Voltage Rating:100.000v,Pop:203736 -UPI:0160-0570,Mfr:Various,Capacitance Va:220.OOOp,Voltage Rating:100.OOOv, Pop:229192 -UP*:0160-0571,Mfr:Various,Capacitance Va:470.OOOp,Voltage Rating:100.OOOv, Pop:368496 -UPf:0160-0572,Mfr:Various,Capacitance Va:2200.OOOp,Voltage Rating:100.OOOv,-Pop:260380 -UPI :0160-0573,Mfr:Various,capacitance Va:4700.OOOp,Voltage Rating:100.000v, Pop:316356 -UPI:0160-0574,Mfr:Varlous,Capacitance Va:.022u,Voltage Rating:100.OOOv, Pop:916768 -UPI:0160-0575,Mfr:Various,Capacitance Va:-047p,Voltage Rating.-50.OOOv, Pop:1209788 -UPI:0160-0576,Mfr:Various,Capacitance Va:.100u,Voltage Rating:50.000v, Pop:6058624 -UPI:0160-0624,Mfr:Various,Capacitance Va:56.OOOp,Voltage Rating:30.OOOv, Pop:1056 -UPI:0160-0641,Mfr:Various,capacitance Va:22.OOOp,voltage Rating:30.OOOv, Pop:2648 -UPI:0160-0642,Mfr:Various,Capacitance Va:33.OOOp,Voltage Rating:30.OOOv, Pop:520 -UPI:0160-0644,Mfr:Various,Capacitance Va:100.OOOp,Voltage Rating:30.000v, Pop:528 -PI:RPE110C0G4R7C50V,Mfr:Various,Capacitance Va:4.700u, Voltage Rating:30.000v,pop:1056 -UPI:0160-0659,Mfr:Various,Capacitance Va:30.OOOp,Voltage Rating:30.OOOv, Pop:9644 -UPI:0160-0662,Mfr:Various,capacitance Va:51.OOOp,Voltage Rating:30.OOOv, Pop:1228 -PI:K2600/361-102,Mfr;Murata Erie North America Inc., Capacitance Va:1000.OOOp,Voltage Ratlng:500.000v,Pop:22552 -PI:33C334,Mfr:Sprague Electric Co.,Capacitance Va:1800.000p,Pop:268 -UPI:0160-0682,Mfr:Various,Capacitance Va:3.300p,Voltage Rating:200.OOOv, Pop:4792 -PI :500S47W474MP4,Mfr:VAR, Capacitance Va:.470u, Voltage Rating: 50. OOOv, Pop:71784 -UPI:0160-0690,Mfr:Various,Capacitance Va:l.OOOp,Voltage Rating:100.OOOv, Pop:49420 -PI:VJ0905AlR8C-F,Mfr:Vitramon inc.,Capacitance Va:1.800p, Voltage Rating:50.000v, Pop:988 -PI:RPE110C0GlR55C100V,Mfr:Murata Erie North America Inc., Capacitance Va:1.500p,Voltage Rating:100.OOOv,Pop:1576 -PI:RPE110COG010clOOV,Mfr:Murata Erie North America Inc., Capacitance Va:l.OOOp.Voltage Rating:100.000v,Pop:25628 -UPI:0160-0700,Mfr:Various,Capacitance va:150.OOOp,Voltage Rating:100.OOOv, Pop:10648 -UPI:0160-0776,Mfr:Various,Capacitance Va:1500.000p, Voltage Rating:1000.000v,Pop:79248 -PI:54-804-014X5V-560K,Mfr:Spectrum Control Inc..Capacitance Va:56.000p, Voltage Rating:500.OOOv,Pop:5872 -UP!:0160-0818,Mfr:Various,Capacitance Va:.020u,Voltage Rating:100.OOOv, Pop:6720 -PI:5855-5XX X5U 503Z,Mfr:Tusonix,Capacitance Va:.050u, Voltage Rating:25.000v,Pop:3160 -UPI:0160-0899,Mfr:Various,Capacitance Va:5000.OOOp, Voltage Rating:1000.OOOv,Pop:17384 -upl:0160-0904,Mfr:Various,Capacitance Va: .050u,Voltage Rating: 1000.OOOv, Pop:21664 -PI:301-000-U2J0-689C,Mfr:Tusonix,Capacitance Va:6.800p, Voltage Rating:500.000v,Pop:168 -PI:3905-SA603-Y5U-103Z,Mfr:Tusonix,Capacitance Va:.010u, Voltage Rating:5000.000v,Pop:17S2 -UPI:0160-0996,Mfr:Various,capacitance Va:.010u,Voltage Rating:2000.000v, Pop:15860 -PI:54-743-009-X5V-502Z,Mfr:Spectrum Control Inc.,Capacitance Va:5000.000p, Voltage Rating:500.OOOv,Pop:86712 -UPI:0160-2055,Mfr:Various,Capacitance Va:.010u,Voltage Rating:100.OOOv, Pop:6442232 -UPI:0160-2061,Mfr:Various,Capacitance Va:100.000p,Voltage Rating:1000.OOOv, Pop:344 -UPI:0160-2105,Mfr:Various,Capacitance Va:1000.OOOp, Voltage Rating:1000.OOOv,Pop:208 -UPI:0160-2108,Mfr:Various,Capacitance Va:2000.OOOp,Pop:788

0/9.5680

0/4.8880

0/2.3816

0/4.8932

0/11.9184

0/8.2056

0/1.2896

0/264.8568

4/297.9496

0/479.0448

0/338.4940

0/411.2628

0/1191.7984

4/1572.7244

20/7876.2112

0/1.3728

0/3.4424

0/0.6760

0/0.6864

0/1.3728

0/12.5372

0/1.5964

0/29.3176

0/0.3484 0/6.2296

0/93.3192

0/64.2460

0/1.2844

0/2.0488

0/33.3164

0/13.8424

0/103.0224

0/7.6336

0/8.7360

0/4.1080

0/22.5992

0/28.1632

0/0.2184

4/2.2776

0/20.6180

0/112.7256

20/8374.9016

0/0.4472

0/0.2704

0/1.0244

Reliability Analysis Center (RAC) • 201 Mill St., Rome, NY 13440-6916 • 315-337-0900

Page 26: Electronic Parts Reliability Data

EPRD-97 Part Desc.

Quality Level

. App Data Env Source

Part Characteristics

Fail/Hours or Miles (E6)

Capacitor,Fixed Commercial GB 13567-021-UP»:0160-2139,Mfr:Various,Capacitance Va:220.OOOp,Voltage Rating:1000.OOOv,

Pop:27184 -UP!:0160-2140,Mfr:Various,Capacitance Va:470.OOOp,Voltage Rating:i000.OOOv, Pop:10684 -UPS:0160-2141,Mir:Various,Capacitance Va:680.000p,Voltage Rating:1000.OOOv, Pop:2488 -UPI:0160-2142,Mfr:Various,Capacitance Va:1500.OOOp,voltage Rating:500.OOOv, Pop: 8932 -UPI:0160-2143,Mfr:Various,Capacitance Va:2000.OOOp, Voltage Rating:1000.000v,Pop:7252 -UPI:0160-2144,Mfr:Various,capacitance va:3300.OOOp, Voltage Rating:1000.OOOv,Pop:18568 -UP#.-0160-2145,Mfr:Various,Capacitance Va:5000.OOOp,Voltage Rating:100.000v, Pop:8480 -UPI:0160-2146,Mfr:Various,Capacitance Va:.020u,Voltage Rating:100.OOOv, Pop:5556 -pt:301-000-COK0-518C,Mfr:Various,capacitance Va:.Slop, Voltage Rating:500.OOOv,Pop:37756 -PI:301-000-COK0-758C,Mfr:Various,Capacitance Va:.750p, Voltage Rating:500.000v,Pop:12676 -PI:301-000-COK0-109C,Mfr:Various,Capacitance Va:1.000p, voltage Rating:500.000v,Pop:100268 -PI:301-000-COK0-129C,Mfr:Various,capacitance Va:1.200p, Voltage Rating:500.000v,Pop:97524 -PI:301-000-COK0-159c,Mfr:Various,Capacitance Va:1.500p, Voltage Rating:500.000v,Pop:38464 -PI:301-000-COK0-189c,Mfr:Various,Capacitance Va:1.800p, Voltage Rating:500.OOOv,Pop:2888 -PI:301-000-COK0-209C,Mfr:Various,capacitance Va:2.OOOp, Voltage Rating:500.000v,Pop:16788 -PI:301-000-C0J0-229c,Mfr:Various,capacitance Va:2.200p, Voltage Rating:500.OOOv,Pop:35532 -PI:301-000-NPOO-249C,Mfr:Various,Capacitance Va:2.400p, Voltage Rating:500.OOOv,Pop:15208 -UPI: 0160-2243, Mfr .-Various, Capacitance Va:2.700p, Voltage Rating: 500. OOOv, Pop:36288 -PI:301-000-COJ-309C,Mfr:Various,capacitance Va:3.000p, Voltage Rating:500.OOOv,Pop:52548 -PI:301-000-COJ0-369c,Mfr:Various,capacitance Va:3.600p, Voltage Rating:500.OOOv,Pop:14268 -UPI:0160-2247,Mfr:Various,Capacitance Va:3.900p,Voltage Rating:500.OOOv, Pop:38040 -pl:301i000-CON0-439c,Mfr:Various,capacitance va:4.300f, Voltage Rating:500.000v,Pop:14348 -UPI:0160-2249,Mfr:Various,Voltage Rating:500.OOOv,Pop:129948 -PI:301-000-COH0-519c,Mfr:Various,Capacitance Va:5.100p, Voltage Rating:500.000v,Pop:179392 -pl:301-000-cOH-569C,Mfr:Various,capacitance Va:5.600p, voltage Rating:500.000v,Pop:26300 -PI:301-000-COHO-629C,Mfr:Various,Capacitance Va:6.200p, Voltage Rating:500.OOOv,Pop:147712 -PI :301-000-COH0-689C, Mfr-.Various, capacitance Va:6.800p, Voltage Rating:500.OOOv,Pop:107992 -PI:301-000-COH0-759c,Mfr:Various,Capacitance Va:7.500p, Voltage Rating:500.OOOv,Pop:14184 -PI:301-000-COHO-829C,Mfr:Various,Capacitance Va:8.200p, Voltage Rating:500.000v, Pop:87032 -UPI:0160-2256,Mfr:Various,Capacitance Va:9.100p,Voltage Ratihg:500.000v, Pop:16560 -UPI:0160-2257,Mfr:Various,Capacitance Va:10.OOOp,Voltage Rating:500.OOOv, Pop:185928 -PI:301-000-COG0-110J,Mfr:Various,Capacitance Va:11.OOOp, Voltage Rating:500.OOOv,Pop:29456 -UPI .-0160-2259, Mfr .-Various, Capacitance Va:12. OOOp, Voltage Rating: 500. OOOv, Pop:20312 -PI:301-000-COG0-130J,Mfr:Various,capacitance va:13.OOOp, Voltage Rating:500.000v,Pop:18324 -UPI:0160-2261,Mfr:Various,Capacitance Va:15.OOOp,Voltage Rating:500.OOOv, Pop:213652 -PI:301-000-COG0-160J,Mfr:Various,Capacitance Va:16.OOOp, Voltage Rating:500.OOOv,Pop:49560 -UPI:0160-2263,Mfr:Various,Capacitance Va:18.OOOp,Voltage Rating:500.OOOv, Pop:48164 -UPI:0160-2264,Mfr:Various,Capacitance Va:20.OOOp,Voltage Rating:500.OOOv, Pop:145280 -PI:301-000-GOG0-220J,Mfr:Various,Capacitance Va:22.000p,, ' Voltage Rating:500. OOOv, Pop:48184 -UPI:0160-2266,Mfr:Various,Capacitance Va:24.OOOp,Voltage Rating:500.000v, Pop:113284 -UPI:0160-2289,Mfr:Various,Capacitance Va:2200.OOOp,voltage Rating:200.OOOv, Pop:21124 -UPI:0160-2327,Mfr:Various,Capacitance Va:1000.OOOp,Voltage Rating:100.OOOv, Pop:15004 -UPI:0160-2357,Mfr:Various,Capacitance Va:1000.OOOp,Voltage Rating:500.OOOv, Pop:89728 -PI:54-795-004-X5R-101K,Mfr:Spectrum Control Inc.,Capacitance Va:100.000p, Voltage Rating:500.000v,Pop:16 -PI:302-000-U2J0-121J,Mfr:Tusonix,Capacitance Va:120.000p, Voltage Rating:500.000v,Pop:4

0/35.3392

0/13.8892

0/3.2344

0/11.6116

0/9.4276

0/24.1384

0/11.0240

0/7.2228

0/49.0828

0/16.4788

0/130.3484

0/126.7812

0/50.0032

0/3.7544

0/21.8244

0/46.1916

0/19.7704

0/47.1744

0/68.3124

0/18.5484

0/49.4520

0/18.6524

0/168.9324 0/233.2096

0/34.1900

4/192.0256

0/140.3896

0/18.4392

0/113.1416

0/21.5280

0/241.7064

0/38.2928

0/26.4056

0/23.8212

0/277.7476

0/64.4280

0/62.6132

0/188.8640

0/62.6392

0/147.2692

0/27.4612

0/19.5052

0/116.6464

0/0.0208

0/0.0052

Reliability Analysis Center (RAC) • 201 Mill St., Rome, NY 13440-6916 • 315-337-0900

Page 27: Electronic Parts Reliability Data

3-4 Part Details EPRD-97

Part Desc.

Quality Level

App Data Env Source

part Characteristics

Fail/Hours or Miles (E6)

Capacitor, Fixed Commercial GB 13567-021-UP*:0160-2403,Mfr:Various,capacitance Va:1500.OOOp, 0/9.3652

Voltage Rating:5000.OOOv,Pop:7204 -UP*:0160-2436.Mfr:Various,Capacitance Va:10.000p,Pop:44440 0/57.7720 -UP«:0160-2437,Mfr:Various,Capacitance Va:5000.OOOp,Pop:444184 8/577.4392 -P«:2425-061 X5V0 502Z,Mfr:Tusonix,Capacitance Va:5000.OOOp,Pop:1640 0/2.1320 -UP*:0160-2477,Mfr:Various,Capacitance Va:.015u,Voltage Rating:1000.OOOv, 0/4.2380 Pop:3260 -UP*:0160-2488,Mfr:Various,capacitance Va:220.OOOp,Voltage Rating:1000.000v, 0/0.0052 Pop: 4 -UPt.'0160-2496,Mfr:Various,capacitance Va:470.OOOp,Voltage Rating:1000.OOOv, 0/4.9556 Pop:3812 -Pt:54-808-001-X5V-102P,Mfr:Spectrum Control Inc.,Capacitance Va:1000.000p, 0/4.5240 Pop:3480 -UP*:0160-2544,Mfr:Various,capacitance Va:270.OOOp,Voltage Rating:1000.OOOv, 0/1.0452 Pop:804 -UP*:0160-2568,Mfr:Various,capacitance Va:.010u,Voltage Ratlng:3000.000v, 0/5.7720 Pop:4440 -UP»:0160-2569,Mfr:Various,Capacitance Va:.02Ou,Voltage Rating:2000.000v, 0/7.4360 Pop:5720 -UP#:0160-2599,Mfr:Various,Capacitance Va:680.OOOp,Voltage Rating:200.OOOv, 0/2.1736 Pop:1672 -Pt:54802001X5V102P,Mfr:Spectrum Control Inc..Capacitance Va:1000.000p, 0/0.3744 Pop:288 -UP*:0160-2605,Mfr:Various,Capacitance Va:.020u,Voltage Rating:25.OOOv, 0/44.5744 Pop:34288 -UP»:0160-2606,Mfr:Various,Capacitance Va:.470u,Voltage Rating:25.000v, 0/4.2952 Pop:3304 -UP#:0160-2617.M£r:Various,Capacitance Va:220.000p;Voltage Rating:1000.OOOv, 0/77.2668 Pop:59436 -UP#:0160-2625,Mfr:Various,Capacitance Va:10.OOOp,Voltage Rating:1000.OOOv, 0/0.0156 Pop: 12

-P»:811-000 X5R 472K,Mfr:Tusonix,Capacitance Va:4700.000p, 0/0.8164 Voltage Rating:500.000v,Pop:628 -UP»:0160-2628,Mfr:Various,Capacitance Va:.030u,Voltage Rating:500.OOOv, 0/4.1028 Pop:3156 -UP»:0160-2630,Mfr:Various,Capacitance Va:1000.000p, 0/0.0052 Voltage Rating:1000.OOOv,pop:4 -PI:811-000 Z5V 682K,Mfr:Tusonix,Capacitance Va:6800.000p, 0/0.0104 Voltage Rating:500.OOOv,Pop:8 -UP»:0160-2634,Mfr:Various,Capacitance Va:3300.OOOp,Voltage Rating:500.OOOv, 0/25.7556 Pop:19812 -up#:0160-2636,M£r:Various,Capacitance Va:470.OOOp,Voltage Ra'ting:3000.000v, 0/2.7144 Pop:2088 -UP*:0160-2639,Mfr:Various,capacitance Va:5000.OOOp,Voltage Rating:100.OOOv, 0/16.4060 Pop:12620 -UP*:0160-2640,Mfr:Various,Capacitance Va: .010u,Voltage Rating-.100.000v, 0/1.0088 Pop:776

-P»:301-000-COG0-200G,Mfr:Tusonix,Capacitance Va:20.000p, 0/6.1464 Voltage Rating:500.000v,Pop:4728 -UP*:0160-2678,Mfr:various,Capacitance Va:270.OOOp,Voltage Rating:3000.000v, 0/0.0208 Pop:16 -UPi:0160-2743,Mfr:Various,Capacitance Va:33.OOOp,Voltage Rating:200.000v, 0/31.7824 Pop:24448 -UPI: 0160-2902,Mfr'.Various, Capacitance Va: .010u, Voltage Rating: 1000. OOOv, 0/14.5028 Pop:11156 -UPI:0160-2903,Mfr:Various,capacitance Va:.050u,Voltage Rating:500.OOOv, 0/22.1104 Pop:17008 -UPI:0160-2917,Mfr:Various,Capacitance Va:.050u,Voltage Rating:100.OOOv, 0/28.0124 Pop:21548 -UP#:0160-2925,Mfr:Various,Capacitance Va:1500.OOOp,Voltage Rating:500.OOOv, 0/0.0208 Pop:16 -UPt: 0160-2930,Mfr .-Various, Capacitance Va: .010u, voltage Rating: 100. OOOv, 0/77.3084 Pop:59468 -UPt:0160-2959,Mfr:Various,Capacitance Va:1000.000p, 0/2.8704 Voltage Rating:1000.000v,Pop:2208 -UP#:0160-2964,Mfr:Various,Capacitance Va:,010u,Voltage Rating:25.000v, 0/55.8740 Pop:42980 -UP*:0160-2995,Mfr:Various,Capacitance Va:3.OOOp,Voltage Rating:1000.000v, 0/0.2184 Pop:168 -UP»:0160-2997,Mfr:Various,Capacitance Va:8.200p,Voltage Rating:1000.000v, 0/48.5888 Pop:37376 -UP*:0160-3005,Mfr:Various,Capacitance Va:5000.OOOp,Voltage Rating:500.OOOv. 0/11.9080 Pop:9160 -UP*:0160-3007,Mfr:Various,Capacitance Va:4700.000p, 0/2.4388 Voltage Rating:4000.000v,Pop:1876 -UP*:0160-3008,Mfr:Various,Capacitance Va:4700.000p, 0/4.1808 Voltage Rating:4000.000v,Pop:3216 -P*:301-000-COJ0-399B,Mfr:Tusonix,Capacitance Va:3.9O0p, 0/1.2012 Voltage Rating:500.000v.Pop:924 -Pt:RPE110COG100F100V,Mfr:Various,Capacitance Va:10.OOOp, 0/1.6120 Voltage Rating:100.000v,Pop:1240 -P»:RPE110C0G7R5D100V,Mfr:Various,Capacitance Va:7.500p, 0/106.8080 Voltage Rating:100.OOOv.Pop:82160 -UP»:0160-3036,Mfr:Various,Capacitance Va:5000.000p,Pop:327368 0/425.5784 -UP* .-0160-3042, Mfr: Various, Capacitance Va: .033u.Voltage Rating: 100. OOOv, 0/0.2860 Pop:220 -P»:565CBZ251AT502MA03.Mfr:Cera-Mite Corp..Capacitance VasSOOO.OOOp,Pop:520 0/0.6760 -UP*:0160-3060,Mfr:Various,Capacitance Va:.100u,Voltage Rating:25.OOOv, 4/59.3892 Pop:45684

Reliability Analysis Center (RAC) • 201 Mill St., Rome, NY 13440-6916 • 315-337-0900

Page 28: Electronic Parts Reliability Data

EPRD-97 Part Details 3-5 Part Desc.

Quality Level

App Data Env source

Part Characteristics

Fail/Hours or Miles (E6)

Capac itor,Fixed Commercial GB 13567-021-UPt:0160-3075,Mfr:Various,Capacitance Va:100.OOOp,Voltage Rating:500.OOOv,

Pop:2748 -PJ:845-200V-P3K0-471J,Mfr:Tusonix,capacitance Va:470.000p, Voltage Rating:200.OOOv,Pop:340 -P*:301-000-s2H0-220F,Mfr:Tusonix,Capacitance Va:22.000p, Voltage Rating:500.000v,Pop:3052 -UPI:0160-3094,Mfr:Various,Capacitance Va:.lOOu,Voltage Rating:100.000v, Pop:204764 -UP*:0160-3097,Mfr:Various,Capacitance Va:.470u,Voltage Rating:50.000v, Pop:107476 -p#:54-804-002-x5P-150K,Mfr:Spectrum Control Inc.,Capacitance Va:15.000p. Voltage Rating:500.000v,Pop:2744 -PI:RDPLX060200PFKU500V,Mfr:Stettner & Co..Capacitance Va:200.000p, Voltage Rating:500.000v,Pop:7168 -UPt:0160-3134,Mfr:Various,Capacitance Va:.010u,Voltage Rating:100.OOOv, Pop:3368 -UP*:0160-3142,Mfr:Various,Capacitance Va:62.000p,Voltage Rating:30.OOOv, Pop:528 -UPI:0160-3144,Mfr:Various,Capacitance Va:82.000p,Voltage Rating:30.000v, Pop:528 -PI:CK31BT103M,Mfr:AVX Corp..Voltage Rating:50.000v,Pop:336 -p*:301-000-U2J0-120J,Mfr:Various,Capacitance Va:12.000p, Voltage Rating:500.000v,Pop:864 -P*:56892-l,Mfr:Republic Electronics Corp.,Capacitance Va:470.000p, Voltage Rating:200.000v,Pop:8 -UP»:0160-3208,Mfr:Various,Capacitance Va:.025u,Voltage Rating:100.OOOv, Pop:35264 -UP#:0160-3219,Mfr:Various,Capacitance Va:100.OOOp,Voltage Rating:500.OOOv, Pop:33796 , ', -P*:57438-l,Mfr:Republic Electronics Corp.,Capacitance Va:4.700p, Voltage Rating:100.OOOv,Pop:8 -UPI:0160-3277,Mfr:Various,Capacitance Va:.010u,Voltage Rating:50.OOOv, Pop:6428 -UPI:0160-3318,Mfr:Various,Capacitance Va:.047u,Voltage Rating:100.OOOv, Pop:1408 -upl:0160-3334,Mfr:Various,Capacitance Va:-010u,Voltage Rating:50.OOOv, Pop:1163596 -UP#:0160-3335,Mfr:Various,Capacitance Va:470.OOOp,Voltage Rating:100.000v, Pop:6576144 -UPI :0160-3336,Mfr:Various,Capacit'ance Va:100.OOOp,Voltage Rating:50.OOOv, Pop:147776 -UPI:0160-3337,Mfr:Various,Capacitance Va:10.OOOp,Voltage Rating:50.OOOv, . Pop:826808 -P* :'564CBA302EF102WA22,Mf r :Cera-Mite Corp.,Capacitance Va: 1000. OOOp. Voltage Rating:3000.000v,Pop:16936 -PI:562CZZ501AE102MA59,Mfr:Cera-Mite Corp.,Capacitance Va:1000.000p, Voltage Rating:500.000v,Pop:1728 -UPI:0160-3422,Mfr:Various,Capacitance Va:l.OOOp,Voltage Rating:50.OOOv, Pop:988 -PI:301-000-R2G0-330J,Mfr:Various,Capacitance Va:33.000p, voltage Rating:500.000v,pop:456 -UPI:0160-3427,Mfr:Various,Capacitance Va:200.OOOp,Voltage Rating:100.OOOv, Pop:312 -pl:301-000-S3B0-639D,Mfr:Tusonix,Capacitance Va:6.800p, Voltage Rating:500.000v,Pop:2180 -UPI:0160-3441,Mfr:Various,Capacitance Va:2000.000p, Voltage Rating:3000.000v,Pop:1960 -p#:HT55T309KD,Mfr:Inductothenn Corp..Capacitance Va:3.000p, Voltage Rating:5000.000v,Pop:2672 -UPI:0160-3443,Mfr:Various,Capacitance Va:.100u,Voltage Rating:50.000v, Pop:206184 -UPI:0160-3446,Mfr:Various,Capacitance Va:220.OOOp,Voltage Rating:1000.OOOv, Pop:2292 -UPI:0160-3447,Mfr:Various,Capacitance Va:470.OOOp,Voltage Rating:1000.OOOv, Pop:23908 -UPI:0160-3448,Mfr:Various,Capacitance Va:1000.OOOp, Voltage Rating:1000.000v,Pop:46288 -UPI:0160-3449,Mfr:Various,Capacitance Va:2000.000p, voltage Rating:250000.OOOv,Pop:10204 -UPI:0160-3450,Mfr:Various,Capacitance Va:5000.OOOp,Voltage Rating:250.000v, Pop:6588 -UPI:0160-3451,Mfr:Various,Capacitance Va:.010u,Voltage Rating:100.000v, Pop:100548 -UPI: 0160-3452,Mfr-.Various, Capacitance Va: .020u, Voltage Rating: 100. OOOv, Pop:6508 -UPI:0160-3453,Mfr:Various,Capacitance Va:.050u,Voltage Rating:100.OOOv, Pop:65916 -UPI:0160-3454,Mfr:Various,Capacitance Va:220.OOOp,Voltage Rating:1000.OOOv, Pop:475868 -UPI:0160-3455,Mfr:Various,Capacitance Va:470.OOOp,Voltage Rating:1000.OOOv, Pop:74012 -upl:0160-3456.Mfr:Various,Capacitance Va:1000.000p, Voltage Rating:1000.000v,Pop:1080188 -UPI:0160-3457,Mfr:Various,capacitance Va:2000.000p, Voltage Rating:250000.000v,Pop:58296 -UP*:0160-3458,Mfr:Various,Capacitance Va:5000.OOOp,Voltage Rating:250.OOOv, Pop:16932 -UPI:0160-3459,Mfr:Various,Capacitance Va:.020u,Voltage Rating:100.OOOv, Pop:197576

0/3.5724

0/0.4420

0/3.9676

0/266.1932

0/139.7188

0/3.5672

0/9.3184

0/4.3784

0/0.6864

0/0.6864

0/0.4368 0/1.1232

0/0.0104

0/45.8432

0/43.9348

0/0.0104

0/8.3564

0/1.8304

0/1512.6748

0/8548.9872

0/192.1088

0/1074.8504

0/22.0168

0/2.2464

0/1.2844

0/0.5928

0/0.4056

0/2.8340

0/2.5480

0/3.4736

4/268.0392

0/2.9796

0/31.0804

0/60.1744

0/13.2652

0/8.5644

0/130.7124

0/8.4604

0/85.6908

0/618.6284

0/96.2156

4/1404.2444

0/75.7848

0/22.0116

0/256.8488

Reliability Analysis Center (RAC) • 201 Mill St., Rome, NY 13440-6916 » 315-337-0900

Page 29: Electronic Parts Reliability Data

EPRD-97 Data Sources 4-1

11233-000 Title: "Dormancy'And Power On-Off Cycling Effects On Electronic Equipment And Part

Reliability"; August 1973; Bauer, J., Cottrell, D.F., Gagnier, T.R.; AD-A768 619; Contract No. F30602-72-C-0243; RADC-TR-73-248; Martin Marietta Corporation.

Abstract: The data from this document was the result of 2-12 month programs. The first program was to collect, study, and analyze reliability information on dormant military electronic equipment and parts and to develop current dormant failure rates, factors, and prediction techniques. The second program studied similar equipment/parts subjected to power on-off cycling, to correlate failure incidence with power on-off cycling and to quantify power on-off cycling effects with respect to dormancy and operating states.

12449-000 Title: Source Proprietary. Abstract: This data source contains part replacement data from reliability tests of the

AN/SPS-48 Radar Set which was used to evaluate potential problems in component reliability. Data was collected from 1977 through 1984.

12569-000 Title: Source Proprietary-Abstract: This source represents data taken from the Air Force 66-1 field maintenance records

on the AN/ASK-6,' AN/SPG-63, CPR075/AIK, and AN/ASW-38 from the F-15 aircraft during the year 1981.

13567-007 Title: Source Proprietary. Abstract: Data from this source is warranty repair data from a large manufacturer of

commercial electronic/computer equipment used primarily in ground applications. Part replacements have been reported'and part hours have been estimated from typical use profiles. This source covers warranty period from May 1978 to April 1979.

13567-008 Title: Source Proprietary. Abstract: Data from this source is warranty repair data from a large manufacturer of

commercial electronic/computer equipment used primarily in ground applications. Part replacements have been reported and part hours have been estimated from typical use profiles. This source covers warranty period from May 1979 to April 1980.

13567-009 Title: Source Proprietary. Abstract: Data from this source is warranty repair data from a large manufacturer of

commercial electronic/computer equipment used primarily in ground applications. Part replacements have been reported and part hours have been estimated from typical use profiles. This source covers warranty period from May 1980 to April 1981.

13567-010 Title: Source Proprietary. Abstract: Data from this source is warranty repair data from a large manufacturer of

commercial electronic/computer equipment used primarily in ground applications. Part replacements have been reported and part hours have been estimated from typical use profiles. This source covers warranty period from May 1981 to April 1982.

13567-011 Title: Source Proprietary. Abstract: Data from this source is warranty repair data from a large manufacturer of

commercial electronic/computer equipment used primarily in ground applications. Part replacements have been reported and part hours have been estimated from typical use profiles. This source covers warranty period from May.1982 to April 1983.

Reliability Analysis Center (RAC) • 201 Mill St., Rome, NY 13440-6916 • 315-337-0900