electronic industry_semiconductor doping

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    SURFACE ENGINEERING IN ELECTRONICS INDUSTRY

    1

    SEMICONDUCTOR DOPING

    Akshay Makhija

    Dhrumil PrajapatiHarshul Patel

    Ratandeep Pandey

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    Introduction

    • Semiconductor plays key role in the applications in area

    of thermostat, diodes, transistors etc.

    • The gradient of concentration of a dopant in a sustrate

     pro!ides different properties like !ariale conducti!ity,

    light emission etc.

    • Most popular material used in sustrate are silicon and

    germanium.

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    Type of seiconductors

    T"o kind of semiconductors#$• Intrinsic seiconductor$ %ntrinsic semiconductor is pure.

    %t has poor electric conduction.

    • E!trinsic seiconductor$ &'trinsic semiconductor is also

    kno"n as impurity semiconduc

    a. %t is lightly or moderately doped and it has great capacity

    of electric conduction.

     . A semiconductor doped to high le!els such as it acts likeconductor called degenerate.

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    %mpurity semiconductor is classified in t"o types

    •  ($type

    • P$type

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    • )or ($type semiconductor , impurities are chosen from range of

     pentads, mostly phosphorus

    )or P$type semiconductors , the selected impurities should e tri!alentelements, mostly oron

    • The follo"ing tale sho"s the !arious materials used in

    semiconductor industry

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    Tec"ni#ues of Seiconductor Dopin$

     There are numerous techni*ues eing follo"ed in theindustry for doping, most "idely used techni*ues are

    • %on implantation

    Diffusion• +'idation

    e are going to focus on t"o major techni*ues#$

    Diffusion and Ion ip%&nt&tion

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     Diffusionhat is Diffusion-

    • 

    The mo!ement of impurity atoms dopant/ at high temperature into a

    semiconductor material due to concentration gradient is kno"n as

    diffusion.•  Diffusion of impurities in the silicon lattice takes place at

    temperatures in the range of 011$2211o 3.

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    There are t"o major "ays in "hich diffusion

    doping process can e carried out#

    Predeposition# The impurities diffuse into the parent material "ith aconstant concentration gradient.

    • Dri!e$in# A layer of the dopant is deposited on the surface. %n this

    case, the impurity gradient at the surface of the sustrate decreases

    "ith time.

     

    Pre$deposition Dri!e$%n

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    Diffusion &t Microscopic Le'e%

    Sustitution diffusion

    %nterstitial Diffusion

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    Diffusion Process P&r&eters

    • Temperature

    • Type of impurity

    • Diffusion time

    • Defects in silicon crystal

    Ad'&nt&$es()•  (o damage to surface• 4atch farication is possile• An isotropic process• 3ost associated "ith process is

    lo"

    Dis&d'&nt&$es()• 5o" Dose doping is difficult to

    carry out

    • Shallo" junctions are difficult to

    faricate• 3ant e carried out at room

    temperature

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    Ion ip%&nt&tion

    •hat is ion implantation-

      %ons of the desired dopant are first accelerated using

    an electric field resulting in formation of a eam of

    ions. The eam is then projected upon the parentlattice material causing a omardment of the ions

    on the sustrate resulting in a uniform deposition of

    dopant on the parent lattice.

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    T"e Process

    %n order to form a eam of ions, the first step is togenerate ions.

    • The dopants are heated on a hot filament causing

    generation of ions.

    • The ions generated are accelerated a"ay from thesource y electric field.

    •  The ions then pass through a magnetic field "hich

    di!erts the ions and separates them according to their

    si6e or according to the re*uirement using a

     predesigned aperture. 

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    The separated ions are rought to the desired energy y accelerating them

    again using an electric field and are omarded on the sustrate after passing

    through a focusing lens.

    The focused accelerated ions strike the sustrate and get implanted in the areae'posed to the eam.

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    P&r&eters Effectin$ Ion Ip%&nt&tion Process()

    • The energy of the incoming impurity

    • %ntensity

    • Project range

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    Ad'&nt&$es()• %t is a lo" temperature process

    and fast process.• The dose of ion can e

    controlled• Precise depth control possile• %t can e used to implant ions

    through thin layers of o'ide• The method can e used to

    otain e'tremely lo" as "ell

    as e'tremely high dope.

    Dis&d'&nt&$es()• %t causes physical damage to

    the surface• Annealing is re*uired to

    reli!e the stresses and remo!e

     physical damage to the

    material

    • Amorphous regions are

    formed in the crystal lattice• 3hanneling occurs, causing

    irregular distriution of ions.• %t is e'pensi!e and one of the

    most ha6ardous process.

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    Cop&r&ti'e study()Parameter: Diffusion Ion Implantation

    Cost: It is relatively cheaper  It is expensive

    Batch Formation: Possible Not Possible

    Reproducibility: Not Possible Possible

    Very i!h

    Concentration Dopin!:

    Not Possible Possible

    "emperature: It is a high temperature

    process (900-10000C)

    It is relatively a lo# temperature process

    Process "ype: It is a natural process It is a forced process

    Drivin! Force: Concentration Dierence $lectric Field %acceleration&

    'hallo# (unction: Not Possible PossibleDopin! Concentration: Cannot be controlle! Can be controlled precisely

    Dopin! Depth: Cannot be controlle! Can be controlled easily

    Parent )aterial

    'urface:

    Doesn"t un!ergo any !amage Dama!e in form of distortion may

    occur 

    Directional: Isotropic Process *nisotropic Process

    Post do in rocess: No #nnealin is re uire! *nnealin is re uired

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    Conc%usion()

    • The dri!ing force in the diffusion process is the difference

     et"een the concentrations of the materials in!ol!ed, is carried

    out at high temperature. %t is a non$destructi!e process and

    causes no damage to the material surface. 4atch formation is

     possile "ith diffusion process, increasing the o!erall output

    • The %on %mplantation process offers etter doping concentration

    control, precise junction depth control, and easy reproduciility

    and doesn7t re*uire high temperature for eing carried out. The

    ion implanted product has to undergo annealing process to repair

    the damage "hich makes this process relati!ely e'pensi!e.

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    G&s Iersion L&ser Dopin$ *GILD+(

    • Thin Silicon "afer is immersed in 4oron gas "hile a pulsed laser

    repeatedly melts and cools the "afer.• The 4oron atoms in the gas diffuse into the molten parts of the Silicon

    and stay there "hen the Silicon solidifies.

    • 8%5D producing a P$type Silicon "afer "ith 4oron impurities.

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    • GILD process could be an alternative to ion implantation as it usesrapid annealing for making ultra-shallow junctions.

    Advantages:. GILD process can be used for large scale manufacturing and low

    cost manufacturing.

    !. GILD provides process control over concentration as well as depthof doping process.

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    T,AN- YOU

    .UESTIONS/