electroactive textiles

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    Conventional smart fabrics are made by weaving metal wire into fabrics,

    which combines with small electronic components, sensor & circuitry to

    produce smart wearable garments.

    Not mobile with the wearer.

    Generate smart fabrics by directly coating conducting polymers onto a

    substrate material, hence reducing the use of metal component within

    fabrics.

    They retain the natural texture of the material and the fabric can be

    processed as normal.

    These materials normally work as strain gauge and find applications in

    wearable medical monitoring systems & in sports applications

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    Existing C-P-based smart fabrics are typically thin pieces of

    conducting polymer coated textiles that work as two-

    dimensional strain gauges, i.e. they have to be stretched to give a

    change in conductivity and are not sensitive to force normal to

    the planar surface of the fabric.

    This study reports the synthesis and properties of a new class

    of C-P-based smart fabric prepared by chemically coating

    polyurethane foam with conducting polymer (polypyrrole).

    These materials are soft, compressible and versatile and, in

    contrast to coated textiles, are sensitive to forces from all three

    dimensions.

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    Chemicals and materials

    Pyrrole,

    Naphthalene di-sulphonic acid (NDSA), and

    Ferric chloride (FeCl3)

    Pyrrole was distilled prior to use.

    NDSA, and FeCl3 were used without further purification.

    MilliQ water was used as the solvent for polymerisation and washing.

    The polyurethane (PU) foam substrate (10 cm x 10 cm x 1.7 cm), was first

    washed with soapy water and then rinsed with excess MilliQ water and

    dried in air prior to use.

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    300 ml solution

    0.04M pyrrole & 5.4mM NDSA

    Polyurethane (10 cm10 cm1.7 cm),

    Soaked for 2 h

    300 ml of 0.04M FeCl3 was added & stirred regularly for 2 hrat room temperature and then allowed to stand overnight

    The black PPyPU foam, removed &triturated with MilliQ water

    Drying in oven 40o covernight

    Record Weight &Conductivity

    Repeat for additional 3

    times

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    SAMPLE PREPERATION

    The PPyPU foam was cut into specimens with dimensions of

    1.7 cm1.7 cm1.3 cm.

    Conductive self-adhering foil was used to connect the two

    opposite end of the foam to the HP 34401A constant current

    multimeter

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    The resistance change (dR) vs. L0/L plots obtained from tworepeats of the foam compression study. The inset shows a plotof resistance change (dR) vs. % change in length using the samedata set as the solid triangle plot shown in the main feature

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    Plot of normalised conductance (G/G0) vs. the stress applied onto aconducting foam sample. Data was normalised by using the ration ofthe conductance (G) of the material to the baseline conductance of

    the material (G0).

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    Plot of stress (force per unit area) vs. strain (L0 L/L0) applied onto aconducting foam sample obtained by an InstronTM instrument.Upward arrows indicate loading and downward arrows indicate

    unloading process

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    Normalised (R/R0) trace of PPy coated PU foam whenrepeatedly exposed to a force of 2.30 N.

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    Real time trace of PPy coated PU foam as pressure sensor tomonitor ribcage movement while breathing

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    The most important limitations are:

    (1) drift in conductivity of the conducting foam over time and

    (2) foam hysteresis after compression.

    The first disadvantage (1) is completely dependent on the

    chemical and physical stability of the conducting polymer coating.

    The cause of drift can be due to environmental interferences such

    as humidity effects and de-doping of PPy by amines that are

    present in the atmosphere. Such effects may be prevented if the

    foam is sealed in an airtight environment.

    The mechanical properties of the PU substrate are largely

    responsible for (2)

    CONCLUSION