Electro-Spec Industries Sdn Bhd (ESI)572701-D

An Integrated Center For Zinc Die Castings And Surface Finishing

INTRODUCTION Established since 2004: 12 years in operation We are zinc die casting manufacturer We service products such as lock components, appliance

handles, sanitary ware, connectors, functional and decorative parts etc

We specialize in highly cosmetic and complex, difficult-to-fill parts.

Target Markets: Original Equipment Manufacturers (OEMs) Currently operating in a freehold industrial land

size of 25,500 sq feet and with a build up of 13,600 sq feet

ONE – STOP CENTRE Zinc Die-CastingPolishing & Buffing Powder Coating Electro-Plating

Under One Roof

Where are We (Physically)? City: Semenyih ;State ; Selangor; Country: Malaysia

Electro-spec Industries Sdn.Bhd.

Zinc die casting parts (OEM)

ESI-Zinc die casting parts (ESI Products)

Surface Finishing (Current) Lock Sets Automotive Construction Appliances Door Hardware

Oil & Gas Aerospace Medical Tool & Dies

Surface Finishing (Future Plan)

Food Equipment Manufacturers Furniture Fittings

Leisure Industry Electronics

ESI Existing Plating Line Facilities

Existing ESI Plating Process Flow

                                         

  POWER SUPPLY POWER SUPPLY POWER SUPPLY  

   

 

water rinse

water rinse Acid water 

rinsewater rinse

Copper Pyro

Plating water rinse

water rinse

water rinse Acid water 

rinsewater rinse

Copper Strike

water rinse

water rinse

water rinse

water rinse

Sulphuric Acid

UltraSonic Cleaning SP1052

*152 litres 

                                         

                                         

                                         

 

Bright Nickel Plating

water rinse

water rinse

water rinse

water rinse

Chrome Plating

water rinse

water rinse

water rinse

water rinse

 

  POWER SUPPLY  

                                       

JIG RACK

RFQ: Key Head & Side Cap (AutomotivePart)

This project has been introduced by STX, who are looking for outsource suppliers to meet the current production demand of 400,000 pcs per month.

ESI has received the raw parts and we managed to get the compatible visual look with the existing sample only suffering from some “over-polish” due to high speed rpm during brushing process.

We are now still in discussion stage for the competitive price for whole process from tooling development to delivery.

EXAMPLEProduction Capacity Key Head

Process Machine Availability

Production Rate

Production Hours

Targeted Production(Normal Hours)

Scrap %

Adjusted Production Rate

Die Casting

40 ton 200 shots/hour

13 5200 pcs 10 4680 pcs

De-burring

12 Man Power

240 pcs/hour

12 5760 pcs 5 5472 pcs

Polishing

8 Wheel Polishing

720 pcs/hour

8 5760 pcs 5 5472 pcs

Plating 680 litres 640 pcs/ hour

8 5120 pcs 10 4864 pcs

Brushing

8 Wheel Polishing

720 pcs /hour

8 5760 pcs 5 5472 pcs

Clause: This production capacity was estimated calculation, its subjected to change from actual running production.

Must Add-On Facilities

Min 50 to 100 Man Power Satin Nickel Plating Line 10 Wheel Polishing Machine

3-year Financial Plan

Cash Inflows 2017 2018 2019Sales 655,700.00                  909,700.00                 1,065,700.00             Sales (Export) 3,711,600.00              6,414,000.00              7,136,000.00             

TOTAL SALES INCOME 4,367,300.00              7,323,700.00              8,201,700.00             

6 % GST 39,342.00                    54,582.00                    63,942.00                   Total Income (after 6% gst) 4,327,958.00              7,269,118.00              8,137,758.00             

Funding that we requireDescription Funds Required (RM)Waste Water 315,000

ISO Certification 100,000QC Tools 200,000

Working Capital 1,000,000Levy For Foreign Workers (100 x 3000) 300,000

Machinery/ Upgrade 500,000New Processes (Satin Nickel /EN /EPD) 500,000

Civil Works 400,000NEW MANUAL PLATING LINE

(ESTIMATE)1,000,000

Total 4,315,000

New Finishes we may provide

EPD

Environmental friendly ( Green Process ) Can plate a wide range of colours Coating is more adherent Relatively new in the market Adds value to product None currently offered in this region

Immediate Prospective Customers Luova (M) Sdn Bhd

ITEQ APM Thermal Systems Sdn Bhd Knob Industries ( U.S ) Shimano ( Malaysia ) Sunningdale ( Singapore ) Furnipart ( Denmark ) Mills Products ( U.S )

THANK YOU