electric pumps brochure - us farm systems

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Revision Date 10/19/2016 ELECTRIC PUMPS BROCHURE Reception and Processing Pits at Santa Fe Trail Dairy in Ulysses, Kansas www.usfarmsystems.com 2955 S. K Street Tulare, CA. 93274 (559)685-0340 (800)811-9462 Fax (559)685-9160

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Revision Date 10/19/2016

ELECTRIC PUMPS BROCHURE

Reception and Processing Pits at Santa Fe Trail Dairy in Ulysses, Kansas

www.usfarmsystems.com

2955 S. K Street Tulare, CA. 93274

(559)685-0340 (800)811-9462

Fax (559)685-9160

i

TABLE OF CONTENTS Overview ............................................................................................................................................................................... 1

Key Features of US Farm Systems Pumps and Agitators ................................................................................... 1

Pumps ........................................................................................................................................................................................... 2

Pit Pump, Belt Drive ........................................................................................................................................................... 2

Purpose & Application ................................................................................................................................................. 2

Key Features .................................................................................................................................................................... 2

Floating Pump, Belt Drive ............................................................................................................................................... 4

Purpose & Application ................................................................................................................................................. 4

Key Features .................................................................................................................................................................... 4

Pit Pump, Direct Drive ...................................................................................................................................................... 5

Purpose & Application ................................................................................................................................................. 5

Key Features .................................................................................................................................................................... 5

Floating Pump, Direct Drive ........................................................................................................................................... 7

Purpose & Application ................................................................................................................................................. 7

Key Features .................................................................................................................................................................... 7

Booster Pump, Direct Drive ............................................................................................................................................ 8

Purpose & Application ................................................................................................................................................. 8

Key Features .................................................................................................................................................................... 8

Mini Floating Pump, Direct Drive ............................................................................................................................... 10

Purpose & Application ............................................................................................................................................... 10

Key Features .................................................................................................................................................................. 10

Agitator Pumps ....................................................................................................................................................................... 11

Stationary Agitator Pump .............................................................................................................................................. 11

Purpose & Application ............................................................................................................................................... 11

Key Features .................................................................................................................................................................. 11

Floating Agitator Pump .................................................................................................................................................. 13

Purpose & Application ............................................................................................................................................... 13

Key Features .................................................................................................................................................................. 13

Agitators .................................................................................................................................................................................... 14

Stationary Agitator ........................................................................................................................................................... 14

ii

Purpose & Application ............................................................................................................................................... 14

Key Features .................................................................................................................................................................. 14

Floating Agitator ............................................................................................................................................................... 16

Purpose & Application ............................................................................................................................................... 16

Key Features .................................................................................................................................................................. 16

Belt Drive Pump Curves ................................................................................................................................................. 18

Direct Drive Pump Curves ............................................................................................................................................. 20

Mini Float Pump Curve ................................................................................................................................................... 36

Agitator Pump Curves ..................................................................................................................................................... 37

Float Agitator Pump Curves ......................................................................................................................................... 39

1

OVERVIEW At US Farm Systems, we offer a variety of pumps, agitators and agitator-pumps for diverse applications.

Our electric pump and agitator products can be configured to fit your needs; they allow for flushing your

free stalls, transferring to lagoons or center-pivot irrigation, or processing solid-laden wastewater over one

of our mechanical separator screens. Our dealers and engineers possess the expertise and outstanding

customer service needed to help you choose the equipment most suitable for your application.

KEY FEATURES OF US FARM SYSTEMS PUMPS AND AGITATORS • Ductile cast iron propellers and impellers

• Open impeller (mixed flow) design ideal for pumping wastewater laden with solids

• Heavy duty construction and subcomponents

• Epoxy and polyurethane painted finish

• Propeller knife kit

• Synthetic-oil filled gearbox

• Variable gearbox ratios based on application

• Stationary Pumps and Agitators available in lengths from 8’ to 30’ in 2’ increments

• Available with a variety of accessories

Impeller OD varies

per application

Cast impeller with

4 curved blades

Optional cutting

knives on intake

Propeller knife kit

cuts twine and trash

Gearbox w/ single

input & multiple

output ratios

2

PUMPS

PIT PUMP, BELT DRIVE

PURPOSE & APPLICATION Transfers wastewater material from pits at maximum flow rates and lower head pressures. Frequently

used for flushing or for separation when used in conjunction with adequate agitation.

KEY FEATURES • Belt-driven, Low RPM to increase bearing life

• Adjustable motor mount, for ease of belt installation and adjustment

• Wall bumper and legs make installation and service possible without having to pump pits down

Optional 2” or 3” air

check on discharge

Lifting bar for

installation or service

Pump discharge

straight up or 90° Remote grease lines for

bearing seal housing

Adj. double u-bolt

mount STD, alternative

mounts available

1 ¾” drive shaft

w/ mid bearings

6”, or 8”

discharge

HD Bearing

Seal Housing

Leg length variable

w/ application

Fixed or Directional

Mixing Nozzle

Beam Water

Sensor

3

Sizes Available: 7.5HP-75HP, [5.6kW-56.25kW]

Lengths Available: 8’-30’ Pit Depths in 2’ Increments, [2.44m-9.14m in 0.61m Increments]

Weight: 8’ Pump Less Motor: 1000 lbs+100 lbs/add’l 2’

Shipping Dimensions: 146” (+24” Increments) x 40” x 36”, [3.71m (+0.61m Increments) x 1m x 0.91m]

Figure to left and descriptions

below with installed dimensions:

A = Pit Depth, Variable

B = Bottom of Pump Housing to

Bottom of Pit, Variable from 6” to

36”

C = Bottom of Pump Disch. to Top

of Pit, Variable, 12” STD

D = Bottom of Motor to Top of Pit,

Variable

4

FLOATING PUMP, BELT DRIVE

PURPOSE & APPLICATION Transfers wastewater material from the surface of lagoons at maximum flow rates and lower head

pressures. Frequently used for flushing or for separation when used in conjunction with adequate

agitation. Floating device gives pump versatile aspect to its design, letting it pump water for various areas

of the lagoon.

KEY FEATURES • Belt-driven, Low RPM to increase bearing life

• Adjustable motor mount, for ease of belt installation and adjustment

• Pumping angle is adjustable

Sizes Available: 7.5HP-75HP, [5.6kW-56.25kW]

Lengths Available: 5’ Beam, [1.5m]

Weight: Unit Complete Less Motor: 1300lbs, 450lbs less frame and floats

Shipping Dimensions: 120” x 86” x 44” unit complete, 85” x 38” x 40” less frame and floats

[3.05m x 2.18m x 1.12m complete, 2.16m x 0.97m x 1m less frame/floats]

Remote grease lines for

bearing seal housing

6”, or 8”

discharge w/ F/C

5’ Beam w/ 1 ¾”

drive shaft

HD Bearing

Seal Housing

Anti-slip SS exp

metal for safe

servicing

Chain lifting

eyes

SS pivot w/

UHMW mount

Intake pipe extension

UV resistant foam filled

floats w/ SS mount

brackets

SS winch for adj. pump

height and service

Optional quad pod

for ease of moving

(not shown)

Optional SS Frame

5

PIT PUMP, DIRECT DRIVE

PURPOSE & APPLICATION Transfers wastewater material from pits at moderate flow rates and moderate head pressures. Frequently

used for flushing or for separation when used in conjunction with adequate agitation. Direct drive gies

bearings longer lifespan without wear.

KEY FEATURES • Direct drive, low maintenance

• 1200 RPM and 1800 RPM options

• Wall bumper and legs make installation and service possible without having to pump pits down

Optional 2” or 3” air

check on discharge

Lifting bar for

installation or service

Pump discharge

straight up or 90°

Remote grease lines for

bearing seal housing

Adj. double u-bolt

mount STD, alternative

mounts available

1 ¾” drive shaft

w/ mid bearings

4”, 6”, or 8”

discharge

HD Bearing

Seal Housing

Leg length variable

w/ application

Fixed or Directional

Mixing Nozzle

Beam Water

Sensor

6

Sizes Available: 3HP-50HP, 1200 RPM; [2.25kW-37.5kW]

7.5HP-75HP, 1800 RPM; [5.6kW-56.25kW]

Lengths Available: 8’-30’ Pit Depths in 2’ Increments, [2.44m-9.14m in 0.61m Increments]

Weight: 8’ Pump Less Motor: 800 lbs + 100 lbs/add’l 2’

Shipping Dimensions: 146” (+24” Increments) x 36” x 36”, [3.71m (+0.61m Increments) x 0.91m x 0.91m]

Figure to left and descriptions below with

installed dimensions:

A = Pit Depth, Variable

B = Bottom of Pump Housing to Bottom of

Pit, Variable from 6” to 36”

C = Bottom of Pump Disch. to Top of Pit,

Variable, 12” STD

D = Bottom of Motor to Top of Pit, Variable

7

FLOATING PUMP, DIRECT DRIVE

PURPOSE & APPLICATION Transfers wastewater material from the surface of lagoons at low to moderate flow rates and moderate to

high head pressures. Frequently used for flushing or for irrigation.

KEY FEATURES • Direct drive, low maintenance

• 1200 RPM, 1800 RPM, and 3600 RPM options

Sizes Available: 3HP-50HP, 1200 RPM; [2.25kW-37.5kW]

7.5HP-75HP, 1800 RPM; [5.6kW-56.25kW]

30HP-75HP, 3600 RPM; [22.5kW-56.25kW]

Weight: Unit Complete Less Motor: 1100lbs, 250lbs less frame and floats

Shipping Dimensions: 120” x 86” x 53” unit complete, 54” x 28” x 25” less frame and floats

[3.05m x 2.18m x 1.35m complete, 1.37m x 0.71m x 0.64m less frame/floats]

Remote grease lines for

bearing seal housing

6”, or 8”

discharge w/ F/C

C-Face Kit and

Seal Housing

Anti-slip SS exp metal

for safe servicing

Chain lifting eyes

Motor Rain Guard

UV resistant foam filled

floats w/ SS mount

brackets

Optional quad pod

for ease of moving

(not shown)

Optional SS Frame

SS winch for pump

maintenance

8

BOOSTER PUMP, DIRECT DRIVE

PURPOSE & APPLICATION Transfers wastewater material from sides of tanks or pits at lower flow rates and higher head pressures.

Can also be force fed by pumps to act as a booster pump. Frequently used for irrigation.

KEY FEATURES • Direct drive, low maintenance

• 1200 RPM, 1800 RPM, and 3600 RPM options

4”, 6”, or 8” discharge

can be rotated C-Face Kit and

Seal Housing

Pump housing can be

rotated per application

Anti-vibration

rubber feet Suction inlet

9

Sizes Available: 3HP-50HP, 1200 RPM; [2.25kW-37.5kW]

7.5HP-75HP, 1800 RPM; [5.6kW-56.25kW]

30HP-75HP, 3600 RPM; [22.5kW-56.25kW]

Weight: Unit Complete Less Motor: 250lbs

Shipping Dimensions: 48” x 32” x 35”, [1.22m x 0.81m x 0.89m]

Figure above and descriptions below with installed dimensions:

A = Distance from Ground to Center of Inlet Pipe, Variable

B = Overall Length, Variable

C = Overall Width, Variable

D = Distance from Ground to Center of Discharge Pipe, Variable

10

MINI FLOATING PUMP, DIRECT DRIVE

PURPOSE & APPLICATION Transfers wastewater material from the surface of lagoons at lower flow rates and higher head pressures.

Frequently used for refilling flush tanks or for irrigation.

KEY FEATURES • Direct drive 1800 RPM, low maintenance

• Compact design

Sizes Available: 5HP, 1800 RPM; [3.75kW]

Weight: Unit Complete w/ 5HP Motor: 325 lbs, 175 lbs less frame and floats

Shipping Dimensions: 72” x 64” x 28” unit complete, 28” x 14” x 24” less frame and floats

[1.83m x 1.63m x 0.71m complete, 0.71m x 0.36m x 0.61m less frame/floats]

3”, or 4” discharge

w/ hose bibs

C-Face Kit and

Seal Housing

Motor Rain Guard

UV resistant foam filled

floats w/ SS mount

brackets

11

AGITATOR PUMPS

STATIONARY AGITATOR PUMP

PURPOSE & APPLICATION Simultaneously agitates and pumps wastewater material from pits, preconditioning for transfer or

mechanical separation.

KEY FEATURES • Belt-driven, Low RPM to increase bearing life

• Adjustable motor mount, for ease of belt installation and adjustment

• Wall bumper and legs make installation and service possible without having to pump pits down

• Gearbox bottom end, prop knife kit on propeller output

Optional 2” or 3” air

check on discharge

Lifting bar for

installation or service

Pump discharge

straight up or 90°

Remote oil and grease

lines for bearing seal

housing and gearbox

Adj. double u-bolt

mount STD, alternative

mounts available

1 ¾” drive shaft

w/ mid bearings

6”, or 8”

discharge

Leg length variable

w/ application

Optional propeller

guard (not shown)

Beam Water

Sensor

12

Sizes Available: 15HP-75HP, [11.25kW-56.25kW]

Lengths Available: 8’-30’ Pit Depths in 2’ Increments, [2.44m-9.14m in 0.61m Increments]

Weight: 8’ Pump Less Motor: 1200 lbs + 100 lbs/add’l 2ft.

Shipping Dimensions: 146” (+24” Increments) x 40” x 46”, [3.71m (+0.61m Increments) x 1m x 1.17m]

Figure to left and

descriptions below with

installed dimensions:

A = Pit Depth, Variable

B = Bottom of Pump Disch. to

Top of Pit, Variable, 12” STD

C = Bottom of Motor to Top

of Pit, Variable

13

FLOATING AGITATOR PUMP

PURPOSE & APPLICATION Simultaneously agitates and pumps wastewater material from lagoons, preconditioning for transfer or

mechanical separation.

KEY FEATURES • Belt-driven, Low RPM to increase bearing life

• Adjustable motor mount, for ease of belt installation and adjustment

• Pumping angle is adjustable

• Gearbox bottom end, prop knife kit on propeller output

• Variable gearbox ratios available for different agitation/pumping applications

Sizes Available: 15HP-75HP, [11.25kW-56.25kW]

Lengths Available: 10’ Beam, [3m]

Weight: Unit Complete Less Motor: 1800 lbs, 900 lbs less frame and floats

Shipping Dimensions: 176 in x 86 in x 54 in unit complete, 168 in x 38 in x 46 in less frame and floats

[4.47m x 2.18m x 1.37m complete, 4.27m x 0.97m x 1.17m less frame/floats]

Remote grease lines for

bearing seal housing

6”, or 8”

discharge w/ F/C

10’ Beam w/ 1

¾” drive shaft

w/ mid bearings

Anti-slip SS exp metal

for safe servicing

Chain lifting

eyes SS pivot w/

UHMW mount

UV resistant foam filled

floats w/ SS mount brackets

SS winch for adj. pump

height and service

Optional quad pod

for ease of moving

(not shown)

Optional SS Frame

Cutting knives on

pump intake

14

AGITATORS

STATIONARY AGITATOR

PURPOSE & APPLICATION Preconditions wastewater in pits for transfer or mechanical separation by suspending solids in liquid.

KEY FEATURES • Belt-driven, Low RPM to increase bearing life

• Adjustable motor mount, for ease of belt installation and adjustment

• Wall bumper and legs make installation and service possible without having to pump pits down

• Gearbox bottom end, prop knife kit on propeller output

Lifting bar for

installation or

service

Remote oil and grease lines

for bearing seal housing

Adj. double u-bolt

mount STD, alternative

mounts available

1 ¾” drive shaft

w/ mid bearings

Optional

propeller guard

Beam Water

Sensor

15

Sizes Available: 7.5HP-40HP, [5.6kW-30kW]

Lengths Available: 8’-30’ Pit Depths in 2’ Increments, [2.44m-9.14m in 0.61m Increments]

Weight: 8’ Agitator Less Motor: 800lbs + 100lbs/add’l 2’

Shipping Dimensions: 146” (+24” Increments) x 48” x 44”, [3.71m (+0.61m Increments) x 1.22m x 1.12m]

Figure to left and descriptions below

with installed dimensions:

A = Pit Depth, Variable

B = Distance from Top of Pit to

Motor

16

FLOATING AGITATOR

PURPOSE & APPLICATION Preconditions wastewater in lagoons for transfer or mechanical separation by suspending solids in liquid.

KEY FEATURES • Belt-driven, Low RPM to increase bearing life

• Adjustable motor mount, for ease of belt installation and adjustment

• Agitation angle is adjustable

• Prop knife kit on propeller output

Remote grease lines for

bearing seal housing

10’ Beam w/ 1

¾” drive shaft

w/ mid bearings

Anti-slip SS exp metal

for safe servicing

Chain lifting eyes

SS pivot w/

UHMW mount

UV resistant foam filled

floats w/ SS mount brackets

SS winch for adj. agitator

height and service

Optional quad pod

for ease of moving

Optional SS Frame HD bearing seal

housing

Propeller knife

kit

17

Sizes Available: 7.5HP-40HP, [5.6kW-30kW]

Lengths Available: 10’ Beam, [3m]

Weight: Unit Complete Less Motor: 1500lbs, 600lbs less frame and floats

Shipping Dimensions: 176” x 86” x 54” unit complete, 142” x 38” x 42” less frame and floats

[4.47m x 2.18m x 1.37m complete, 3.6m x 0.97m x 1m less frame/floats]

18

BELT DRIVE PUMP CURVES

19

20

DIRECT DRIVE PUMP CURVES

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

MINI FLOAT PUMP CURVE

37

AGITATOR PUMP CURVES

38

39

FLOAT AGITATOR PUMP CURVES

40

41

42