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Electric multi-turn actuators Product description SA 07.1 – SA 48.1 SAR 07.1 – SAR 30.1

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Page 1: Electric multi-turn actuators - · PDF filewith AUMA valve gearboxes. Thereby the torque range can be further extended and/ or the multi-turn actuator can be con-verted into a part-turn,

Electric multi-turn actuators

Product description

SA 07.1 – SA 48.1SAR 07.1 – SAR 30.1

Page 2: Electric multi-turn actuators - · PDF filewith AUMA valve gearboxes. Thereby the torque range can be further extended and/ or the multi-turn actuator can be con-verted into a part-turn,

2

Introduction / Contents

In the course of constantly increas-ing automation in all sectors of indus-try, electric actuators for processcontrol and regulation have becomemore and more important.

For more than 30 years AUMA con-centrates on design, developmentand manufacturing of electric actua-tors. During this time AUMA hasacquired a know-how in this field thatcan hardly be surpassed. AUMA isone of the world-wide leading electricactuator manufacturers.

Sales support and after sales serviceare provided by a global networkconsisting of regional offices, sub-sidiaries, representatives and ser-vice centers. This ensures that expe-rienced sales engineers and quali-fied service technicians are close tothe customers. They are preparedfor responding to enquiries, execut-ing orders or providing after-salesservice.

With this brochure AUMA offers acomplete overview of design, func-tions and equipment of the multi-turnactuator type range SA. Furtherinformation can be found on sepa-rate data sheets and price lists.

Detailed and up-to-date informationon the multi-turn actuators SA can befound in the internet underwww.auma.com. All documents,including dimension drawings, wir-ing diagrams and final inspectionrecords for supplied multi-turn actua-tors are available in the internet indigitalized form.

ContentsIntroduction / Contents 2Applications 3Multi-turn actuators SA 07.1 – SA 48.1 4

Definition for multi-turnactuators according to DIN EN ISO 5210 4

Multi-turn actuators with integral controls 5Summary of functions 6Functions 7

Type designation 7Open-close duty 7Modulating duty 8Comparison short-time and intermittent duty 9Limit switching 10Torque switching 10Setting ranges of tripping torque /

Torques for modulating service 11Analogue torque sensing (option) 11Running indication 11

Equipment 12Switches 12Mechanical position indicator (option) 13Remote position transmitter (option) 13

Design principle 14Equipment 16

Motors 16Motor protection 17

Output speeds 18Equipment 19

Heater 19Locking device for manual operation (option) 19Integral controls (option) 20Which type of controls? 21

Interfaces 22Valve attachment 22Output drive types 22Electrical connection 23

Service conditions 24Enclosure protection 24Corrosion protection / Colour 24Ambient temperatures 24Lifetime 24

Service conditions / General 25Explosion protection 25General 25EU-Directives 25Functional tests 25

Multi-turn actuator / gearbox combinations 26Combinations with bevel or spur gearboxes 26Combinations with worm gearboxes 26Combinations with lever gearboxes 26

Index 27

We reserve the right to alter data according to improvements made.Figures and diagrams are not binding.

Page 3: Electric multi-turn actuators - · PDF filewith AUMA valve gearboxes. Thereby the torque range can be further extended and/ or the multi-turn actuator can be con-verted into a part-turn,

3

Applications

Energyl Power plantsl Air pollution controll District heatingl Pipelines

Water / Wastewaterl Water worksl Water pipelinesl Sewage treatmentl Pump stationsl Locksl Dams

Chemical industryl Chemical industryl Petro-chemical industryl Pharmaceutical industry

Othersl Air conditioningl Ship building industryl Steel millsl Cement plantsl Food industry

AUMA multi-turn actuators of thetype range SA can be used whereverthe automation of a valve requires arotation. The adaption to the require-ments of nearly every valve automa-tion task is possible. This is onaccount of:

l an extremely wide torque range,l various combination possibilities

with AUMA valve gearboxes.Thereby the torque range can befurther extended and/ or themulti-turn actuator can be con-verted into a part-turn, lever or lin-ear actuator

l a large variety of versions.Whether for open loop or closedloop control or explosion-proofapplications, a suitable version isavailable for every requirement.

Page 4: Electric multi-turn actuators - · PDF filewith AUMA valve gearboxes. Thereby the torque range can be further extended and/ or the multi-turn actuator can be con-verted into a part-turn,

4

Multi-turn actuators SA 07.1 – SA 48.1

Definition for multi-turnactuators according toDIN EN ISO 5210A multi-turn actuator is an actuatorwhich transmits to the valve a torquefor at least one full revolution. It iscapable of withstanding thrust.

Multi-turn actuators SA 25.1 – SA 48.1

l Torques from 630 to 32 000 Nml Output speeds from 4 to 90 rpm

Multi-turn actuators SA 07.1 – SA 16.1

l Torques from 10 to 1 000 Nml Output speeds form 4 to 180 rpm

Page 5: Electric multi-turn actuators - · PDF filewith AUMA valve gearboxes. Thereby the torque range can be further extended and/ or the multi-turn actuator can be con-verted into a part-turn,

5

Multi-turn actuators with integral controls

Controls are required to operate anactuator and to process actuator sig-nals. In general it is possible to installthe controls externally in a controlcabinet.

An actuator with integral controls isoften the better solution. Labourintensive design and installationcosts are considerably reduced andan optimum functionality for theapplication are just a few of the manyadvantages. AUMA offers nearly alltypes of actuators with integral con-trols.

AUMA actuator controls are avail-able with a wide variety of equipment- from the simple OPEN - CLOSEcontrol to the microcontroller versionwith logging of operating data or aversion with a fieldbus interface.

Detailed information on pages 20and 21.

Multi-turn actuator SA 07.1 withintegral controls AUMA MATIC

Multi-turn actuator SARV 07.1 withcontrols VARIOMATIC mounted ona wall bracket

Page 6: Electric multi-turn actuators - · PDF filewith AUMA valve gearboxes. Thereby the torque range can be further extended and/ or the multi-turn actuator can be con-verted into a part-turn,

6

SAR 07.1 - 30.1SA 07.1- 48.1StandardOption

Summary of functions

Open-close duty (SA)Modulating duty (SAR)Limit switching (adjustable)Four train gear limit switching (adjustable)Torque switching (adjustable)Analogue torque sensingRunning indicationSwitches (microswitches)Tandem switchesTriple switchesSwitches with gold plated contactsMechanical position indicatorRemote position transmitterHeaterMotors3-ph-AC motors1-ph AC motors2)

DC motors3)

variable speed motors (SARV)4)

Motor protectionThermoswitchesPTC-thermistorsManual operationHandwheel lockableIntegral controls3)5)

Valve attachment accord. to ISO 5210 / DIN 3210Output drive typesB, B1A, B2, B3, B3D, B4, C, D, DD, ESpecial valve attachmentsLinear thrust units LEElectrical connectionAUMA plug/ socket connectorTerminalsPlug cover in special versionsEnclosure protection IP67Enclosure protection IP68Corrosion protection KNCorrosion protection KS, KXHigh temperature versionLow temperature versionExplosion protection6)

EU-DirectivesFunctional testsCombinations with AUMA valve gearboxes

Fu

nct

ion

sE

qu

ipm

ent

Inte

rfac

esS

ervi

ceco

nd

itio

ns

7)

1) for SAEx optional2) up to size 14.53) up to size 16.14) up to size 10.1, always requires integral controls

5) required for version with variable speed motor (SARV)6) not for multi-turn actutors with variable speed motor (SARV)7) up to size 40.1

7,98,99,1414

10,14111112121212131319

16,17161616161717171519

5,20,2114,22

2222222222

15,2323232324242424242425252526

1)

3)

Descriptionon page

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7

‘R’ version for modulating duty

‘M’ equipped with integral controls AUMA MATIC

‘V’ equipped with variable speed motorand integral controls VARIOMATIC

‘Ex’ explosion-proof version‘Sch’ version for mining

Size, e.g. 07.1

SA

Indicated for all versions

only if applicable to define a version

Functions

Type designation

A type code defines the various ver-sions.

It must be noted that not every com-bination is possible, e.g. an explo-sion-proof version of SARV is notavailable.

Open-close duty

Open-close duty The normal valve positions inopen-close duty are the end posi-tions OPEN and CLOSED. Afterreceiving an appropriate commandthe actuator operates the valve toone of the two end positions or, ifnecessary, to a pre-defined interme-diate position.

The valves are operated relativelyseldom, the time intervals can spanbetween a few minutes up to severalmonths.

Type of duty for multi-turn actua-tors for open-close service

AUMA multi-turn actuators SA foropen-close service are rated forshort time duty S2 - 15 min. A specialversion for S2 - 30 min is also avail-able but necessitates reducedtorques.

Description of types of duty on page9.

t run max = 15 min (30 min)

trunVal

ve p

ositi

on

t

Typical characteristics for open-close duty

Input

Valve

Actuator foropen-close duty

Page 8: Electric multi-turn actuators - · PDF filewith AUMA valve gearboxes. Thereby the torque range can be further extended and/ or the multi-turn actuator can be con-verted into a part-turn,

8

Functions

Modulating duty

The controlled variable in a modulat-ing application is affected by manyinfluences. A change of the refer-ence input signal, pressure fluctua-tion in the pipeline and temperaturevariations influence the process insuch a way that a frequent adjust-ment of the MOV is required. Forsensitive modulating applicationsthe starts may be in intervals of a fewseconds.

Therefore high requirements applyto the multi-turn actuators for thisduty. Mechanical components andthe motor must be designed appro-priately to withstand a large numberof operations without affecting therequired modulating accuracy.

Input signal fromprocess controller

Feedback signalto process controller

Transmitter(Sensor)

Valve

Valve position feedback

Controlled variable

Actuatorfor

modulatingduty

Positioner

t

Val

ve p

ositi

on

Typical characteristics for modulating duty

Type of duty for multi-turn actua-tors for modulating service

AUMA multi-turn actuators SAR formodulating service are rated forintermittent duty S4 - 25 %. Specialversions for S4 - 50 % and S5 - 25%are also available.

Multi-turn actuators SARV are suit-able for type of duty S5 - 40 %

Page 9: Electric multi-turn actuators - · PDF filewith AUMA valve gearboxes. Thereby the torque range can be further extended and/ or the multi-turn actuator can be con-verted into a part-turn,

9

Functions

Comparison short-time and intermittent duty

Short-time duty Intermittent duty

Type of duty according toIEC 34-1

S2

The operation time at a constant load is short, so thatthermal equilibrium is not reached. The pause is longenough for the machine to cool down to ambient temper-ature. The duration of short-time duty is limited to 15 minor 30 min.

S4

The duty is a sequence of identical cycles which consistof starting time, operation time with constant load andrest period. The rest period allows the machine to cooldown so that thermal equilibrium is not reached. The rel-ative on-time at S4-25% or S4-50% is limited to 25%respectively 50%.

S5

Similar to S4, but with additional braking time. The brak-ing is carried out electrically, e.g. by reverse current.

Permissible number of starts

Size Number of starts max. [c/h]SAR SARV SAREx

07.1 1 200 1 500 90007.5 1 200 1 500 90010.1 1 200 1 500 90014.1 1 2001) – 9001)

14.5 1 2001) – 9001)

16.1 9001) – 6001)

25.1 300 – –30.1 300 – –

1) for higher output speeds reduced number of starts, refer to sepa-rate data sheet.

Page 10: Electric multi-turn actuators - · PDF filewith AUMA valve gearboxes. Thereby the torque range can be further extended and/ or the multi-turn actuator can be con-verted into a part-turn,

10

Functions

Limit switching

The limit switching enables to switchoff the actuator when reaching thedefined valve position, usually anend position. It is part of the controlunit (refer to page 14).

The travel is measured by twomechanical counter gear mecha-nisms, which when reaching the setswitching points operate the electri-cal limit switch via cams.

The torque switching enables toswitch off the actuator when reach-ing a pre-defined torque instead of adefinite position. The tripping torquecan be set independently for eachdirection.

The range of tripping torques for thevarious actuator sizes are listed onpage 11.

Torque seating in the endpositions

For tight closing certain valve typesmust be operated into the end posi-tion CLOSED with a defined force.Such valves can be closed reliablyby torque seating.

Limit seating is common in the endposition OPEN.

Torque switching as overloadprotection

The torque switching acts as over-load protection over full travel, alsowhen limit seating in the end posi-tions. Sluggishness of the valve or atrapped object in the pipeline mayrequire an excessive, non-justifiedtorque, which may damage thevalve. This is prevented by thetorque switching.

Limit switching at torque seating

When torque seating in the end posi-tion the limit switching serves forsignalisation. Therefore the actuatorcontrols can differentiate whetherthe actuator was switched off thenormal way in the end position or thetorque switching was activated inmid travel position due to excessivetorque, which will cause a fault signalin the control room.

The setting accuracy is 1/10 turn andthe tripping point repetitive errorgoes towards zero. Any possiblecoasting of the motor and gearing isnot considered.

Following numbers of turns perstroke are possible:

l 1 - 500l 1 - 5000 (Option).

DUO (Four train gear) limit switching

With the DUO limit switching an addi-tional switching point can be set foreach direction of rotation (intermedi-ate position switches).The switchingcan be set to any valve positionbetween the end positions. Theswitch remains tripped from theadjusted tripping point up to the endposition, if not more than 120 rota-tions of the hollow shaft are between.

The switch signal can be used e.g.to:

l signalize a certain valve position,l to start an additional actuator

which is mounted on a bypassvalve,

l to start or switch off any unit, e.g. apump.

tripped

Switchingpoints

OPENdirection

CLOSEdirection

Valve position

nottripped

Torque switching

Page 11: Electric multi-turn actuators - · PDF filewith AUMA valve gearboxes. Thereby the torque range can be further extended and/ or the multi-turn actuator can be con-verted into a part-turn,

11

Functions

CLOSE OPEN

4 mA

Section formeasurements

not useable

20 mA

Tripping torquemax. min.

in CLOSE direction

Tripping torquemin. max.

in OPEN direction

Multi-turn actuators for open-close duty - minimum and maximum tripping torques

Size 07.1 07.5 10.1 14.1 14.5 16.1 25.1 30.1 35.1 40.1 48.1

min. [Nm] 10 20 40 100 200 400 630 1 250 2 500 5 000 10 000

max.1) [Nm] 30 60 120 250 500 1 000 2 000 4 000 8 000 16 000 32 000

Multi-turn actuators for modulating duty - minimum and maximum tripping torques -Torques for modulating duty

Size 07.1 07.5 10.1 14.1 14.5 16.1 25.1 30.1

min. [Nm] 15 30 60 120 250 500 1 000 2 000

max. [Nm] 30 60 120 250 500 1 000 2 000 4 000

Torque formodulating [Nm]

15 30 60 120 200 400 800 1 600

1) For some higher output speeds reduced torques. Refer to separate data sheets

Setting ranges of tripping torque / Torques for modulating service

Analogue torque sensing (option)

If the actuator is equipped with ananalogue torque sensing, thedemanded torque can be constantlydisplayed. The torque signal is avail-able as 4 - 20 mA current signal.

The maximum values 4 mA and20 mA can only be reached when thetorque switching is set to the maxi-mum possible tripping torque.

Running indication

The blinker switch is part of the stan-dard equipment of the actuator typesSA and can be used for running indi-cation. The contacts are wired to theAUMA plug/ socket connector.

For types SAR, SAEx and SARExthe blinker switch is an optionalextra.

Rating of blinker switch

Type of current Switch rating Imax

30 V 125 V 250 VAC 5 A 5 A 5 ADC 2 A 0,5 A 0,4 A

Page 12: Electric multi-turn actuators - · PDF filewith AUMA valve gearboxes. Thereby the torque range can be further extended and/ or the multi-turn actuator can be con-verted into a part-turn,

12

Equipment

Switches

With the help of the switches, themechanically measured valuestravel (i.e. number of turns) andtorque are converted into usable sig-nals for the actuator controls. Theswitches are integrated into the con-trol unit which contains four switchesin the basic version:

l one limit switch each for the endpositions OPEN and CLOSED,

l one torque switch each for thedirections OPEN and CLOSE.

The limit switches are tripped whenan end position is reached and thetorque switches are tripped when theset tripping torque is exceeded.

If the actuator is supplied with aDUO-limit switching (refer to page10) two more limit switches are avail-able.

To meet the high demands regardingreliability, AUMA uses speciallydeveloped high quality microswitcheswith snap action mechanism.

In the basic version the switch con-tacts are of silver. For voltagesbetween 5 V and 50 V and low cur-rent switches with gold plated con-tacts are recommended.

Versions

Application / Description Type of contacts

Single switches Standard one NC and one NO contactTandem switches (Option) For switching two different potentials. The switches

have two compartments with galvanically isolatedswitches in a common sealed housing. The two swit-ches are operated together; one switch is leading,which should be used for signalisation.

two NC and two NO contacts

Triple switches (Option) For applications where three different potentials areto be switched. This version consists of one singleand one tandemswitch.

three NC and three NO contacts

Rating of switches

Type of current Switch ratingImax

30 V 125 V 250 VAC(ind. load)cos ϕ = 0,8

5 A 5 A 5 A

DC (res. load) 2 A 0,5 A 0,4 A

with gold contacts

min. 5 V, max. 50 VCurrent min 4 mA,

max 400 mA

Technical data

Enclosure protection IP 66Operating element leverContact elements two snap action contactsContact material Silver (standard)

Gold (option), recommended for controls with low voltagesMechanical lifetime min. 2 x 106 cycles

Page 13: Electric multi-turn actuators - · PDF filewith AUMA valve gearboxes. Thereby the torque range can be further extended and/ or the multi-turn actuator can be con-verted into a part-turn,

13

Equipment

Mechanical position indicator (option)

The position of the valve is indicatedcontinuously by the adjustable diskbearing the symbols for OPEN andCLOSED. The disk can be seenthrough an indicator glass in theswitch compartment cover.

The mechanical position indicatorrequires an additional reductiongearing in the control unit.

Remote position transmitter (option)

The position of the valve can betransmitted as a continuous signal:

l for remote indicationl as feedback signal to a

positioner

For continuous transmission of thevalve position a reduction gearing isrequired in the control unit of theactuator.

A position feedback is provided asan analogue signal by:

l Precision potentiometerl Precision potentiometer in tan-

dem versionl Precision potentiometer and elec-

tronic position transmitter RWG.

Electronic position transmitterRWG

The actual position value is transmit-ted by a potentiometer and trans-formed by electronics into a currentsignal. Zero and span of the feed-back signal can be easily adjusted bytrimmer potentiometers.

Technical data potentiometer

Precision potentiometer Precision potentiometer intandem version

Linearity: ≤ 1 %Power 0,5 WResistance (standard) 0,2 kΩ 0,2/0,2 kΩResistance (option) 0,1 kΩ, 0,5 kΩ, 1,0 kΩ,

5,0 kΩ0,5/0,5 kΩ, 1,0/1,0 kΩ,5,0/5,0 kΩ, 0,2/5,0 kΩ

Technical data RWG

Output signal2-wire system3- or 4-wire system1)

4 - 20 mA0/4 - 20 mA

Voltage supply 24 V DC ± 15%, smoothedService life min. 5 x 106 operations

1) For explosion-proof RWG only 2-wire system possible.

RWG and/orpotentiometer will beinstalled in the control unit

Inverse operation of the RWG is pos-sible. This is also valid for the explo-sion-proof (intrinsically safe) ver-sion.

Power supply unit for multi-turnactuators without integral con-trols

For the voltage supply of all positiontransmitters we recommend theAUMA power supply unit PS 01.

Note: The unit cannot be used inhazardous areas.

1006000

20Signalin mA

4

Valve travel in %

Page 14: Electric multi-turn actuators - · PDF filewith AUMA valve gearboxes. Thereby the torque range can be further extended and/ or the multi-turn actuator can be con-verted into a part-turn,

2

1SA 07.1 - SA 16.1

4

63

1

2

3

4

14

Design principle

MotorAn especially high starting torque isfrequently required to unseat valves

from the end position. The motors developedby AUMA fulfil this basic requirement.

Besides the commonly used 3-phaseAC-motors, 1-phase AC- and DC-motors areavailable for the actuator sizes up to 14.5resp. 16.1. The sizes SA 07.1 up to SA 10.1are available with variable speed motor.

The standard motors are connected via aninternal plug/ socket connector (up to 16 Anominal current) to the customer’s plug. Thisenables quick exchange of the motor, e.g. forchange of output speed.

Further information on page 16.

Control unitDepending on the type of valve theactuator must be switched-off in the

end position by limit or torque switching.

For this purpose two independent measuringsystems (limit switching and torque switch-ing) are provided within the control unit. Theymeasure the travel resp. the torquedemanded at the output drive.

The switches signalize to the actuator con-trols that the set tripping points have beenreached, which then switches off the motor.

GearingThe well proved principle of wormgearing, sometimes combined with a

planetary gear, is used to reduce the motorspeed to the required actuator output speed.Self-locking is achieved by the worm gear-ing. Worm shaft and output shaft with theworm wheel run in ample sized bearings.

The sliding worm is positioned between twosets of springs on the worm shaft. The wormwill be moved in relation to the torque. Thisaxial displacement, as measure for thetorque, is transmitted to the control unit vialever and gear wheels.

The gear case is filled with lubricant. Thisresults is maintenance free service for a longperiod of time.

Valve attachmentThe mounting flange is according toDIN EN ISO 5210 resp. DIN 3210.

Various output drive types are available.Therefore it is possible to adapt to differenttypes of valves.

Further information on page 22.

Page 15: Electric multi-turn actuators - · PDF filewith AUMA valve gearboxes. Thereby the torque range can be further extended and/ or the multi-turn actuator can be con-verted into a part-turn,

5

5

6

5

1

SA 25.1 - SA 48.1

46

62

3

15

Design principle

Manual operationFor commissioning or in an emer-gency the multi-turn actuator can be

operated with the handwheel. By operatingthe red change-over lever the motor drive isdisconnected and the manual driveengaged. Since disconnection betweenmotor and drive shaft is made before theself-locking worm/ worm wheel, easy changeover to manual drive is possible even if theactuator has been operated at full ratedtorque.

When starting the motor the manual drive isautomatically disengaged. During electricoperation the handwheel does not rotate.

Electrical connectionThe connections for motor andcontrols up to size 16.1 are made on

a 50-pole AUMA plug/ socket connector. Onlarger sizes the motor is connected to termi-nals in the actuator.

In case the plug/ socket is disconnected formaintenance work, the control wiringremains undisturbed.

For explosion-proof types SAEx and SARExplug/ socket connectors are not permitted. Inthis case terminals are used for the electricalconnection.

Page 16: Electric multi-turn actuators - · PDF filewith AUMA valve gearboxes. Thereby the torque range can be further extended and/ or the multi-turn actuator can be con-verted into a part-turn,

16

Equipment

Motors

3-phase AC motors

As a standard, AUMA multi-turnactuators are equipped with 3-phaseAC motors (TENV, pot-type motorwithout ventilation).

1-phase AC motors

AUMA multi-turn actuators SA 07.1 –SA 14.5 can be supplied as an optionwith 1-phase AC motor. The requiredcapacitor and the sometimes neces-sary starting switch are fitted in anenlarged plug cover.Note: For availabe sizes and speedsplease refer to separate data sheet.

DC motors

AUMA multi-turn actuators are alsoavailable with DC motors.

Note: In some cases starting resis-tors may be required (refer to sepa-rate data sheet). Those are not partof the AUMA supply.

Variable speed motor

The sizes 07.1 – 10.1 are availablewith electronically commutatedmotors (SARV). For actuators withthese motors the output speed canbe adjusted via the actuator controlsVARIOMATIC. Therefore therequired operating time can be set atsite. Furthermore the actuators havethe following advantages:

l Motor braking(S5 - 40 % operation)

l short braking time < 5 msl 1-phase supply voltage

Special motors

On request and if for technical rea-sons possible, two-speed motors orbrake motors can be used.

Technical data

3-ph-AC motor 1-phase AC motor DC motor variable speed motor

Standard voltages 50 Hz:230 V; 380 V; 400 V;415 V;500 V

60 Hz:440 V; 460 V; 480 V

50 Hz: 220 V - 240 V60 Hz: 110 V -120 V

220 V; 110 V; 60 V; 48 V;24 V

50 Hz: 220 V - 240 V

Permissible variations ± 5 %1) ± 5 %1) ± 10 %1) ± 10 %

Motor data refer to data sheets

Design / mounting IM B9 according toIEC 34-7

IM B14 according to IEC 34-7 IM B9 according toIEC 34-7

Type of motor Squirrel cage Squirrel cage DC-rotor Rotor with permanentmagnets

Enclosure protection IP 67IP 68 (option)

IP 65 – IP 68 IP 55IP 67 / 68 (option)

IP 67IP 68 (option)

Type of cooling Surface cooling (IC 40 according to IEC 34-6)

Insulation class F according to IEC 85, tropicalized

Electrical connection ofmotor

up to SA 16.1(4 kW):AUMAplug/ socket connector atmulti-turn actuatorSA 25.1 and larger: Termi-nals at multi-turn actuator

AUMA plug/ socket connec-tor at multi-turn actuator

Motor terminal box AUMA plug/ socket connec-tor at multi-turn actuator

Starting direct on line

Type of duty S2 - 15 min, S2 - 30 min,S4 - 25 %, S4 - 50 % ED orS5,

S2 - 10 min orS4 - 25 % ED

S2 - 15 min S5 - 40 % ED

Direction of rotation clockwise and counter-clockwise (reversing)

Motor protection 3 thermoswitches or3 thermistors

2 thermoswitches – 1 thermistor

1) Over voltage may result in excessive temperature rise in the motor windings. In case of under voltage the motor torque (stall torque)decreases with the square of the voltage. Larger voltage variations have therefore to be considered when sizing the actuator.

Standard motor with the same power

AUMA special motor withhigh starting torque

Output speed n

Torq

ueT

Page 17: Electric multi-turn actuators - · PDF filewith AUMA valve gearboxes. Thereby the torque range can be further extended and/ or the multi-turn actuator can be con-verted into a part-turn,

17

Motor protection

In order to protect the motor againstoverheating, thermoswitches resp.PTC thermistors are embedded inthe windings of the 3-phase AC and1-phase AC motors. When inte-grated into the control circuit, theywill protect the motor against dam-age due to excessively high windingtemperature.

Thermoswitches resp. PTC thermis-tors offer a better protection thanthermal overload relays, since thetemperature rise is directly mea-sured at the motor.

The thermoswitches will interrupt thecontrol circuit as soon as a windingtemperature of 140 °C is exceeded.After cooling down to a temperaturebetween 120 °C to 90 °C the actuatorcan be switched on again.

Important! The motor protectiondevices (thermoswitches or thermis-tors) have to be integrated into thecontrols, otherwise the warranty forthe motor will lapse.

If the multi-turn actuator is equippedwith integral controls, the thermo-switches are always integrated.

Type of actuator thermoswitches PTC-thermistors

SA1) Standard OptionSAR Standard OptionSAEx2) Standard OptionSAREx – StandardSAMEx2) – StandardSARMEx2) – StandardSARV – Standard

1) also with integral controls AUMA MATIC2) According to DIN VDE 0165 subclause 6.1.4, explosion-proof actuators must be addition-

ally equipped with a thermal overload relay (e.g. motor protection switch) besides thethermoswitches.In the controls AUMA MATIC the thermal overload relay resp. the PTC tripping device is al-ready integrated .

Rating of the thermoswitches

AC voltage(250 V AC)

Switch ratingImax

cos ϕ = 1 2,5 A

cos ϕ = 0,6 1,6 A

DC voltage Switch ratingImax

60 V 1 A42 V 1,2 A24 V 1,5 A

Equipment

140 °C

90 °C

115 °C

Mot

orte

mpe

ratu

re

Time

Reset point

Tripping point

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18

Output speeds

Output speeds

With the large range of available out-put speeds, almost every requiredoperating time can be achieved withAUMA multi-turn actuators.

The actuator output speed is deter-mined by the motor speed and thegear reduction ratios, except foractuators with variable speed motorsTherefore it is necessary to mentionthe output speed when placing anorder.

For multi-turn actuators with outputdrive type A, stem nut (refer to page22), the max. permissible stemvelocity (output speed) must beobserved:

l for gate valves max. 500 mm/ minl for globe valves max.

250 mm/min (max. 45 rpm)

For higher velocities or outputspeeds it is strongly recommendedto use a spring loaded stem nut, out-put drive type AF (refer to page 22).

Self-locking

AUMA multi-turn actuators SA 07.1 –SA 16.1 are self-locking1) withexception of the output speeds 125and 180 rpm. Actuators of the sizesSA 35.1 and SA 40.1 with the outputspeed 32 rpm are not self-locking.This is additionally the case forSA 35.1 with an output speed of45 rpm. These non self-lockingmulti-turn actuators have a doublestart worm / worm wheel. After thetorque switch has tripped, the slidingworm will be able to move back to itsinitial position by action of the torquemeasuring springs. This allows the

torque switch to be released. If thecontrol system provides continuoussignals, this will result in a constantswitching on and off of the motor(Pumping effect).

Remedy:

l for SA 07.1 to SA 16.1 using motorcontrols AUMA MATIC, or

l ‘capturing’ the off signal with anauxiliary contactor or relay.

1) self-locking under normal operation con-ditions; a self-locking gearing does notensure a safe stopping after an opera-tion. If this is required, a brake motormust be used.

Output speeds for multi-turn actuators for open-close duty

Size max. torque1) 3-ph-AC motorS2 - 15 min / S2 - 30 min

1-ph AC motorS2 -10 min

DC motorS2 - 15 min

SA [Nm] 50 Hz [rpm] 60 Hz [rpm] 50 Hz [rpm] 60 Hz [rpm] [rpm]07.1 30 4 - 180 4,8 - 216 4 - 180 4,8 - 216 4 - 180

07.5 60 4 - 180 4,8 - 216 4 - 180 4,8 - 216 4 - 180

10.1 120 4 - 180 4,8 - 216 4 - 180 4,8 - 216 4 - 180

14.1 250 4 - 180 4,8 - 216 8 - 45 9,6 - 54 4 - 180

14.5 500 4 - 180 4,8 - 216 8 - 22 9,6 - 26 4 - 45

16.1 1 000 4 - 180 4,8 - 216 – – 4 - 22

25.1 2 000 4 - 90 4,8 - 108 – – –

30.1 4 000 4 - 90 4,8 - 108 – – –

35.1 8 000 4 - 45 4,8 - 54 – – –

40.1 16 000 4 - 32 4,8 - 38 – – –

48.1 32 000 4 - 16 4,8 - 19 – – –

1) Individual sizes have reduced torques at highest speeds

Output speeds for multi-turn actuators for modulating duty

Size Torquefor modulating

3-ph AC motor 2) 1-ph AC motor2) variable speedmotor3)

SAR [Nm] 50 Hz [rpm] 60 Hz [rpm] 50 Hz [rpm] 60 Hz [rpm] [rpm]07.1 15 4 - 45 4,8 - 54 4 - 45 4,8 - 54 3 - 45

07.5 30 4 - 45 4,8 - 54 4 - 45 4,8 - 54 3 - 45

10.1 60 4 - 45 4,8 - 54 4 - 45 4,8 - 54 1,5 - 22

14.1 120 4 - 45 4,8 - 54 8 - 45 9,6 - 54 –

14.5 200 4 - 45 4,8 - 54 8 - 22 9,6 - 26 –

16.1 400 4 - 45 4,8 - 54 – – –

25.1 800 4 - 11 4,8 - 13 – – –

30.1 1 600 4 - 11 4,8 - 13 – – –

2) Intermittent duty S4 - 25 % ED3) Intermittent duty S5 - 40 % ED, output speed can be modified within the designated ranges at site

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19

Equipment

Heater

Condensation in the actuator is pos-sible due to wide fluctuation of theambient temperature. The heaterintegrated in the control unit preventsthis in general.

The heater is rated for continuousduty. Therefore it should always beenergized, but at least when theactuator is not operating.

Technical data

Heater for actuators withoutintegral controls

Heater for actuators withintegral controls

Heating element self-regulating PTC element Resistance type heaterVoltage ranges 110 V - 250 V DC/AC

24 V - 48 V DC/AC380 V - 400 V AC

24 V DC/AC (internal supply)

Power 5 W - 20 W for SA / SAR3 W - 15 W for SAEx / SAREx

5 W

The locking device prevents unau-thorized manual operation of themulti-turn actuator.

Locking device for manual operation (option)

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20

I> I>I> I>

I> I>

Process control level

Con

trols

Con

trols

Con

trols

Con

trol

cabi

net

e.g. 400 V AC

O. C. O. C.

O. C.

e.g. 400 V AC

PLC

Isolatingswitch

PLC

Fie

ldbu

sm

aste

r

SupplyCommandsSignalsFieldbus (bidirectional)

Equipment

Integral controls (option)

The aim in developing integral motorcontrols was to enable the customer

to save the high installation costs forexternal controls. The diagram

shows this impressively.

External controls (A)

For connecting actuators to externalcontrols, the following must be con-sidered:

l Space in a control cabinet must beprovided.

l For each actuator a power switch-ing device, e.g. reversingcontactors, must be installed.

l A supply cable must be connectedfrom each switching device to theappropriate actuator.

l Controls must be provided to pro-cess the actuator signals andoperate the switching deviceaccordingly.

l Extensive wiring diagrams mustbe prepared

l All actuator signals, e.g. thetorque and limit switch signals,must be passed on to the controls.For this purpose a multi-core con-trol cable is neccessary.

l If local controls are required, theymust be installed and need addi-tional separate wiring.

Integral controls (B)

Actuators with integral controlsinclude control and switching ele-ments and are supplied ready foruse.All electrical components, e.g. limit,torque and thermo switches, as wellas monitoring elements and positiontransmitter (option) are intregratedinto the modern controls. This resultsin the following simplifications:

l No extensive wiring in the externalcontrol cabinet is required.

l Several actuators can be con-nected to a common supply cable,using an isolating switch for eachactuator.

l the motor protection is integratedinto the controls.

l The actuator signals are pro-cessed in the controls, only feed-back to the process control sys-tem is necessary.

Integral controls / fieldbus (C)

If the actuator controls are integratedin a fieldbus system, the installationcosts are further reduced. The com-mands and signals of all actuatorsare transmitted to and from the mas-ter station via a two-wire cable or afibre-optical cable (option).The space consuming input/outputboards, as well as their associatecontrol cabinet sections, are no lon-ger required.

A B C

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21

Which type of controls?

Version controls Short description

Standard For OPEN - STOP - CLOSE control. Can be equipped with a positioner.

MC Microcontroller version. Various programming possibilities. Is equippedwith internal PID-control and logging of operating data.

PLC Only available for AUMA MATIC. A mini-PLC is integrated in the con-trols. Can be operated via fieldbus.

PROFIBUS-DP Integrated PROFIBUS-DP interface. The bus can be connected via fibreoptical cable. High functionality, can be supplied with logging of opera-ting data.

PROFIBUS-FMS Integrated PROFIBUS-FMS interface. The bus can be connected via fi-bre optical cable.

INTERBUS-S Integrated INTERBUS-S interface.

MODBUS-RTU Integrated MODBUS-RTU interface. The bus can be connected via fibreoptical cable.

Wall bracket

Besides the above mentioned possi-bility, to fit the controls directly to theactuator, they can be mounted sepa-rately from the actuator on a wallbracket. This is recommended when:

l limited space restricts the accessto directly mounted controls

l high ambient temperatures in thesurroundings of the actuator couldaffect the electronics

l heavy vibrations of the valve couldinfluence the controls.

Equipment

AUMA MATIC

VARIOMATIC

AUMA MATIC MC

VARIOMATIC MC

AUMA MATIC PLC

AUMA MATIC PROFIBUS-DP

VARIOMATIC PROFIBUS-DP

AUMA MATIC PROFIBUS-FMS

VARIOMATIC PROFIBUS-FMS

AUMA MATIC INTERBUS-S

VARIOMATIC INTERBUS-S

AUMA MATIC MODBUS-RTU

VARIOMATIC MODBUS-RTU

3-phase orsingle phaseAC motor

Multi-turn actuators SA, SAR,SAEx and SAREx up tosize 16.1 can be equippedwith the integral controlsAUMA MATIC. Theversions SA and SAR can

be retrofitted withoutany problems. Forexplosion-proof actu-ators retrofitting is notpossible.

The VARIOMATIC providesthe power electronics to con-trol the electronically commu-tated motors. Therefore theVARIOMATIC is always

required to operatethe SARV actuatorswith variable outputspeed.

Further literature

Detailed information can be found inthe following brochures:

l Product descriptionActuator controls AUMA MATIC /VARIOMATIC,

l Technical informationActuator controls withPROFIBUS-DP interface,

l Technical informationPROFIBUS-FMS actuators,

l InformationINTERBUS-S actuators.

Singlephase ACmotor withvariable outputspeed

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22

Interfaces

Valve attachment

The valve attachment is according toDIN EN ISO 5210 or DIN 3210.

Flange sizes

Size 07.1 07.5 10.1 14.1 14.5 16.1 25.1 30.1 35.1 40.1 48.1

max. torque [Nm] 30 60 120 250 500 1 000 2 000 4 000 8 000 16 000 32 000

ISO 5210Standard F07 F07 F10 F14 F14 F16 F25 F30 F35 F40 F48Option F10 F10 – – – – – – – – –

DIN 3210 Option G0 G0 G0 G1/2 G1/2 G3 G4 G5 G6 – –

Output drive types

Various output drive types accordingto EN ISO 5210 or DIN 3210 areavailable in order to adapt themulti-turn actuators to the differenttypes of valves. On request it is pos-sible to supply output drives accord-ing to DIN 3338.

Output drive type A (ISO 5210 /DIN 3210)

Stem nut forrising andnon-rotatingvalve stem.The mountingflange togetherwith the stemnut and thrustbearings form one assembly, whichis suitable for accepting thrust.

Output drive types B1, B2(ISO 5210) or B (DIN 3210)

This output drive isintegrated into thehollow shaft and isdesigned for trans-mission oftorque. Lowradial loadscan beaccepted.

Output drive types B3 or B4(ISO 5210) or E (DIN 3210)

Bore with key-way. By using anoutput socket,output drive B1can be con-verted intotype B3 orB4 or E.

Linear thrust unit LE

With the linearthrust unit therotary move-ment of theactuator outputshaft is con-verted into anaxial move-ment. Themulti-turn actu-ator becomes alinear actuator.Different strokelengths can besupplied.

Special output drive types

Further output drive types are avail-able besides the above described:

l Spring loaded stem nut AFl Pendulum stem nut AKl Stem nut

with plainbearingsAG

l Hexagonin hollowshaft

l Insulatedoutputdrives IB1and IB3

Detailed information on special out-put drive types can be found on sep-arate data sheets and price list.

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23

Interfaces

Electrical connection

AUMA plug/ socket connector

Multi-turn actuators up to size SA16.1 are equipped with AUMA plug/socket connector for motor and con-trols.

For size SA 25.1 and larger the motoris connected to screw type terminals

in the terminal com-partment. The con-trols are still wiredto the AUMA plug/socket connector.

Terminals

For explosion-proof multi-turn actua-tors type SAEx screw type terminalsare used for the electrical connection

as a standard.

On request, thoseterminals canalso be used fornon-explo-sion-proof actu-ators.

Special connections

For special customer requests plug/socket connectors of specifiedbrands can be used.

The plug cover of the standard ver-sion can be replaced by the followingvariants:

Plug cover with

l removable lidl enlarged terminal compartment

(sizes SA 07.1 – SA 10.1 andAUMA MATIC)

l enlarged terminal compartmentand removable lid (up to size SA10.1 and for AUMA MATIC)

Parking frame, protection cover

These parts offer the facility to placethe plug connector, while taken offthe actuator, in a proper place on awall. The open terminal compart-ment at the actuator can be closedwith the protection cover. This pre-vents dust and water from enteringthe compartment while the plug con-nector is taken off.

AUMA plug/ socket connector

Technical data Motor powerconnections1)

Protective earth Controls

No. of contacts max. 6 (3 are used) 1 (leading contact) 50 pins / socketsMarking U1, V1, W1,

U2, V2, W2according to VDE 1 to 50

Voltage max. 750 V – 250 VCurrent max. 25 A – 16 AType of connection (forcustomer connections)

Screws Screw for ring lug ScrewsCrimping (option)

Cross section max. 6 mm2 6 mm2 2,5 mm2

Material: Pin/socket carrier Polyamide Polyamide Polyamidecontacts Brass Brass Brass, tin plated

gold plated (option)

Terminals for connectionTechnical data Motor power

connections1)Protective earth Controls

Terminals max. 3 1 48Marking U1, V1, W1 according to VDE 1 to 48Voltage max. 750 V – 250 VType of connection Screws Screws Cage clamp2)

Cross section max. 10 mm2 up to SA 16 10 mm2 2,5 mm2 flexible4 mm2 solid wire

Threads for conduit entries3)

Type AUMA NORM 4) AUMA MATIC 4)

SA/SAEx 07.1 – 10.1 2xPg 21, 1xPg 13,5 1xPg 29; 1xPg 21, 1xPg13,5

SA/SAEx 14.1 – 16.1 1xPg 29, 1xPg 21, 1xPg 13,5 1xPg 29; 1xPg 21, 1xPg13,5

SA 25.1 1xPg 29, 1xPg 29, 1xPg 21, 1xPg 13,5 –

SAEx 25.1 1xPg 29, 1xPg 29, 1xPg 21 –

SA 30.1 1xPg 36, 1xPg 29, 1xPg 21, 1xPg 13,5 –

SAEx 30.1 1xPg 36, 1xPg 29, 1xPg 21 –

SA 35.1 – 48.1 1xPg 42, 1xPg 29, 1xPg 21, 1xPg 13,5 –

SAEx 35.1 – 40.1 1xPg 42, 1xPg 29, 1xPg 21 –

1) suitable for copper wires; for aluminium wires contact AUMA2) as an option with screw connection3) at supply sealed with plugs; for other thread types and/or sizes contact AUMA; on request

cable glands are available.4) the thread size mentioned first is provided for motor power supply.

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24

Service conditions

Enclosure protection

IP 67

AUMA actuators conform to enclo-sure protection IP 67 according toEN 60 529. IP 67 means protectionagainst immersion up to 1 m head ofwater for max. 30 minutes.

IP 68

AUMA actuators are available withimproved enclosure protection IP 68according to EN 60 529. IP 68means protection against submer-sion up to 6 m head of water for max.72 hours. During submersion up to10 operations are permissible.

In order to guarantee enclosureIP 68, pressure tight cable glandshave to be used. They are not part ofthe standard supply, but can be pro-vided by AUMA, if ordered.

Corrosion protection / Colour

Standard (KN)

The standard AUMA corrosion pro-tection KN is a high quality coating,suitable for outdoor installationseven in a moderately aggressiveatmosphere.

After thoroughly de-greasing, sand-blasting and cleaning the housings, ahigh-covering synthetic resin basedprimer is applied.

Aluminium parts, e.g. covers, areelectro-dip coated.

The entire actuator is coated with atwo-component paint based on poly-urethane with micaceous iron oxide.

The standard colour of the finishcoating is silver-grey (DB 701, simi-lar to RAL 9007). The total film thick-ness for KN is at least 80 µm.

The outside bolts are corrosion pro-tected or of stainless steel.

KS

AUMA recommends this corrosionprotection class for installing units inaggressive atmospheres, e.g. mari-time climate or aggressive chemicalsubstances (e.g. sewage works,chemical plants).

In addition to the KN corrosion pro-tection measures, all cast iron partsreceive a metallic surface protectionor a high quality zink primer coat.Before finish coating an intermedi-ate coat is applied. The total filmthickness is at least 140 µm.

KX

AUMA recommends this corrosionprotection class for installing units inextremely aggressive atmospherese.g. in cooling towers.

For KX all cast iron parts are pro-vided with a metallic surface protec-tion. Before finish coating the actua-tor, two intermediate coatings areapplied. The total film thickness is atleast 225 µm.

Ambient temperatures

Types Actuator types Versions Temperature range

SA Multi-turn actuators StandardIP 68, submersible2)

Low temperatureExtreme low temperatureHigh temperature

– 25 °C..........+ 80 °C 1)

– 25 °C..........+ 80 °C 1)

– 40 °C..........+ 60 °C– 60 °C..........+ 60 °C– 0 °C..........+ 120 °C 1)

SAEx Explosion-proof multi-turnactuators

Standard 3)

IP 68, submersible 2) 3)

Low temperature 3)

Extreme low temperature3)

– 20 °C..........+ 40 °C 4)

– 20 °C..........+ 40 °C 4)

– 40 °C..........+ 40 °C– 60 °C..........+ 40 °C

SAR Multi-turn actuators formodulating duty

StandardLow temperature

– 25 °C..........+ 60 °C– 40 °C..........+ 60 °C

SAREx Explosion-proof multi-turnactuators for modulating duty

Standard 3)

Low temperature 3)– 20 °C..........+ 40 °C 4)

– 40 °C..........+ 40 °C

1) Valid for version AUMA NORM without electronic position transmitter RWG, with RWG orin version AUMA MATIC max. + 70 °C

2) Submersible up to 72 hours, max. 6 m head of water, up to 10 operations during the sub-mersion.

3) The PTB (Physikalisch Technische Bundesanstalt, the German national test authority) cer-tificate of conformity is valid for the temperature range from – 20 °C up to + 40 °C (max.+60 °C). The actuators are designed and manufactured to assure proper function even atambient temperatures below – 20 °C.

4) Under certain conditions up to +60 °C possible; requires consultations with AUMA.

Lifetime

AUMA multi-turn actuators meet therequirements for operating cyclesaccording to draft VDE/VDI (CLOSE- OPEN - CLOSE at 30 turns/stroke).

Type Cycles

SA 07.1 – SA 10.1 20 000SA 14.1 – SA 16.1 15 000SA 25.1 – SA 30.1 10 000SA 35.1 – SA 48.1 5 000

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25

Service conditions / General

Explosion protection

For the installation of actuators inpotentially hazardous or explosiveareas, special protective measuresare required. These are specified inthe European Standards EN 50 014,50 018, 50 019 and 50 020. The PTB(Physikalisch Technische Bundes-anstalt, the German national testauthority) and the DMT/BVS (Ger-man Montan Technology/ MiningTest Facility) as European testauthorities certified the conformity ofthe equipment with the mentionedstandards.

The explosion-proof versions of theAUMA actuators SAEx and SARExcorrespond to the classes of protec-tion as mentioned in the table.

Certificates of conformity fromnational test authorities in othercountries, e.g. USA (FM), Canada(CSA), Switzerland, Czech Repub-lic, Hungary, CIS, Poland are alsoavailable.All certificates are available online inthe internet at:www.auma.com (download section).

Multi-turn actuators without integral controls

Explosion-proof type Certificate of conformity

SAEx 07.1 – SAEx 10.1SAR Ex 07.1 – SAR Ex 10.1

EEx ed IIC T41) PTB No. Ex 92.C.1038

SASch 07.1 – SASch 10.1 EEx ed I BVS99.D.1064 XSAEx 14.1 – SAEx 16.1 EEx ed IIB + H2 T4 PTB No. Ex-98.E.1019SAEx 14.1 – SAEx 25.1SAREx 14.1 – SAREx 16.1

EEx ed IIB T41) PTB No. Ex 92.C.1039

SAEx 30.1 – SAEx 40.1 EEx ed IΙ B T41) PTB No. Ex 94.C.1007

1) With electronic position transmitter RWG 5020 Ex the type of protection is EEx ed ib IIC T4resp. EEx ed ib IIB T4 (intrinsically safe).

Multi-turn actuators with integral controls AUMA MATIC

Types AUMA MATIC Explosion-proof type Certificate of conformity

SAMEx 07.1 . – SAMEx 16.1SARMEx 07.1 – SARMEx 16.1

EEx de IIB T4 PTB No. Ex 91.C.1027

General

Mounting position

AUMA actuators, also those withintegral controls, can be operatedwithout restriction in any mountingposition.

Noise level

The noise level caused by themulti-turn actuators does not exceed72 dB (A).

Vibration resistance

The function of multi-turn actuatorsAUMA NORM is not affected byvibrations up to 0,75 g in a frequencyrange of 5 Hz to 200 Hz.

EU-Directives

Machinery Directive

According to this directive, actuatorsare no complete machines. Thismeans that a Declaration of Confor-mity is not possible. However, AUMAconfirms with the Declaration ofIncorporation (available online in theinternet at: www.auma.com (down-load section)) that during the designstage the standards mentioned inthe Machinery Directive wereapplied.

By mounting the actuator to othercomponents (valves, pipelines etc.)a ‘machine’ in the meaning of theDirective is formed. Before commis-sioning this machine a Certificate ofConformity must be issued.

Low Voltage and ElectromagneticCompatibility (EMC) Directives

AUMA actuators fulfil the require-ments, which was proved in exten-sive tests. Therefore AUMA issued aCertificate of Conformity (availableonline in the internet at:www.auma.com (download sec-tion)) according to these Directives.

CE-Mark

Since AUMA actuatorsfulfil the requirements ofthe Low Voltage and EMC

Directives, the actuators are markedwith the CE-mark in accordance withthe directives.

Functional tests

After assembly all actuators are thor-oughly tested and the torque switch-ing calibrated according to AUMA’sinspection specification.

A final inspection record can be pro-vided. This inspection records arealso available in the internet at:www.auma.com (services section).

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26

Multi-turn actuator / gearbox combinations

Combinations with bevel or spur gearboxes

By combining multi-turn actuatorsSA with spur gearboxes GST 10.1 –GST 40.1 or with bevel gearboxesGK 10.2 – GK 40.2 the torque / speedranges are considerably extended.All gearbox sizes are available withseveral reduction ratios.

Detailed information can be found onthe corresponding technical datasheets.

Combinations with worm gearboxes

In combination with a worm gearboxof the type range GS 40 – GS 500 amulti-turn actuator SA is convertedinto a part-turn actuator, usually for a90° movement. Ideal solutions areherewith available especially forlarge part-turn valves with hightorque requirements.

Multi-turn actuators up to the size40.1 can be combined with GS gear-boxes. The torque range goes up to250 000 Nm.

The worm gearboxesare available in differ-ent versions. Coun-ter-clockwise closingversions can also besupplied.

Detailed information can be found onthe corresponding technical datasheets.

Combinations with lever gearboxes

Valves which are operated via leverarrangements require a lever gear-box. Commonly a swivel movementup to 90° is performed. For suchapplications the SA multi-turn actua-tors can be combined with a levergearbox of the type range GF 50 –GF 250.The design of the gearboxesis based on the GS worm gearboxes.

Multi-turn actuators up to the size25.1 can be combined with GF gear-boxes. The torque range goes up to32 000 Nm.

As for the worm gearboxes, variousversions are available, e.g. for coun-ter-clockwise closing.

Detailed information can be found onthe corresponding technical datasheets.

Multi-turn actuators SA can be combined with a spur gearbox or abevel gearbox. Torques up to 16 000 Nm are possible.

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27

Index

Ambient temperatures 24high temperature 24low temperature 24

Analogue torque sensing 11Applications 3

BBevel gearboxes 26Blinker transmitter 11

switch rating 11

CCE-Mark 25Colour 24Combinations with gearboxes 26Conduit entries 23Control cabinet 20Control unit 10,14Corrosion protection

KN, KS, KX 24

DDefinition for multi-turn actuators 4Design principle 14DUO limit switching 10

EElectrical connection 15,23

AUMA plug/ socketconnector 15,23

conduit entries 23parking frame 23protection cover 23special connections 23terminals 15,23

Enclosure protection IP 67, IP 68 24EU-Directives 25

CE-Mark 25EMC-directive 25Low Voltage Directive 25Machinery Directive 25

Explosion protection 25External controls 20

FFieldbus 20Flange sizes 22Four train gear limit switching 10Functional test 25Functions (summary) 6

GGearbox combinations 26Gearing 14

HHeater 19

IIntegral controls 5,20 - 21Intermediate position switches 10Intermittent duty 8

LLever gearboxes 26Lifetime 24Limit switching 10,14

DUO 10setting accuracy 10turns per stroke 10

Linear thrust unit 22Locking device

manual operation 19Lubrication 14

MManual operation 15

locking device 19Mechanical position indicator 13Modulating duty 8 - 9,18

permissible number of starts 9Motor protection 17

PTC thermistors 17thermoswitches 17

Motors 14,161-phase AC 14,163-phase AC 14,16DC 14,16motor protection 17variable speed 14,16

Mounting position 25

NNoise level 25

OOpen-close duty 7,9,18Output drive types 14,22

bore with keyway 22hollow shaft 22linear thrust unit 22stem nut 22

Output speeds 18

PParking frame 23Plug/ socket connector 14,23Position indication

mechanical 13reduction gearing 13

Potentiometer 13Power supply unit 13Protection cover 23

RReduction gearing 13Remote position transmission 13

precision potentiometer 13reduction gearing 13RWG 13supply 13

Running indication 11blinker switch 11

SSelf-locking 18Short time duty 7Spur gearboxes 26Standards

DIN 3210 14,22DIN 3338 22DIN EN ISO 5210 4,14,22EN 50 014, 18, 19, 20 25IEC 34-1 9IEC 34-7 16IEC 85 16

Stem nut 22Switches 12

gold contacts 12rating 12single 12tandem 12triple 12

Switching elements 20

TTerminals 23Thermistors 17Thermoswitches 17Threads for conduit entries 23Torque sensing

analogue 11Torque switching 10,14

overload protection 10Torques for modulating duty 11Tripping torques 11

setting range 11Type designation 7Type of duty 7 - 9

intermittent duty 8short time duty 7

VValve attachment 14,22

flange sizes 22Vibration resistance 25

WWall bracket 5,21Worm gearboxes 26

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automates valves

WERNER RIESTER GmbH & Co. KGArmaturen- und MaschinenantriebeP.O.Box 1362 D - 79373 MüllheimTel +49 7631/809-0 Fax +49 7631/13218e-mail [email protected]

DO 01.01.011GB / 1.01

GermanyWERNER RIESTERGmbH & Co. KGFactory MüllheimP.O.Box 1362D-79373 MüllheimTel +49 (0) 7631 809-0Fax +49 (0) 7631 13218e-mail [email protected]

Factory Ostfildern-NellingenP.O.Box 1151D-73747 OstfildernTel +49 (0)711 / 3 48 03-0Fax +49 (0)711 / 3 48 03-34e-mail [email protected]

Service-Centre CologneMathias-Brüggen-Str.164D-50829 KölnTel +49 (0)221 / 5 97 72-0Fax +49 (0)221 / 5 97 72-19e-mail [email protected]

Service-Centre MagdeburgAm Stadtberg 1D-39167 NiederndodelebenTel +49 (0) 39 204 / 7 59 0Fax +49 (0) 39 204 / 7 59 19e-mail [email protected]

Service-Center BavariaRobert-Bosch-Strasse 14D-85748 Garching-HochbrückTel +49 (0) 89 329885-0Fax +49 (0) 89 329885-18e-mail [email protected]

North OfficeShip building sectorD-21079 HamburgTel +49 (0) 40 / 79 14 02 85Fax +49 (0) 40 / 79 14 02 [email protected]

North OfficeD-29664 WalsrodeTel +49 (0) 51 67 / 5 04Fax +49 (0) 51 67 / 5 [email protected]

West OfficeD-45549 SprockhövelTel +49 (0) 2339 / 92120Fax +49 (0) 2339 / [email protected]

South-West OfficeD-69488 BirkenauTel +49 (0) 6201/ 373149Fax +49 (0) 6201/ [email protected]

Baden OfficeD-79373 MüllheimTel +49 (0) 7631 / 809193Fax +49 (0) 7631 / 809294e-mailHensel [email protected]

Württemberg OfficeD-73747 OstfildernTel +49 (0) 711 / 3480380Fax +49 (0) 711 / [email protected]

Bavaria OfficeD-93356 Teugn/NiederbayernTel +49 (0) 94 05 / 94 10 24Fax +49 (0) 94 05 / 94 10 [email protected]

East OfficeD-39167 NiederndodelebenTel +49 (0) 39204 / 75980Fax +49 (0) 39204 / [email protected]

EuropeAUMA ArmaturenantriebeGesellschaft m.b.HA-TribuswinkelTel +43 2252 / 82540Fax +43 2252 / [email protected]

AUMA (Schweiz) AGCH-Berikon / AGTel +41 566 400945Fax +41 566 [email protected]

AUMA ServopohonyCZ-PrahaTel +42 0272 7000 56Fax +42 0272 7041 [email protected]

AUMA FranceF-Taverny CedexTel +33 1 39327272Fax +33 1 [email protected]

OY AUMATOR ABFIN-EspooTel +35 895 84022Fax +35 895 [email protected]

AUMA ACTUATORS LtdGB-ClevedonTel +44 1275 871141Fax +44 1275 [email protected]

AUMA ITALIANA s.r.l.I-Lainate / MilanoTel +39 02 9317911Fax +39 02 9374387e-mail [email protected]

AUMA BENELUX B.V.NL-LeidenTel +31 7158 14040Fax +31 7158 [email protected]

AUMA Polska SP. zo . oPL-KatowiceTel +48 32 2505412Fax +48 32 [email protected]

AUMA Moscow Representative OfficeRUS-MoscowTel +7 095 973 29 43Fax +7 095 973 35 [email protected]

GRØNBECH & SØNNERDK-KøbenhavnTel +45 3326 6300Fax +45 3326 [email protected]

IBEROPLAN S.A.E-MadridTel +34 91 3717130Fax +34 91 7427126e-mail [email protected]

D. G. Bellos & Co. O.E.GR-AthensTel +30 1 5223848Fax +30 1 [email protected]

SIGURD SØRUM A.S.N-SandvikaTel +47 6757 2600Fax +47 6757 2610e-mail [email protected]

INDUSTRA Lda.P-SintraTel +351 2 19 10 95 00Fax +351 2 19 10 95 95e-mail [email protected]

ERICHS ARMATUR ABS-MalmöTel +46 40 311550Fax +46 40 945515e-mail [email protected]

MEGA ENDÜSTRI KONTROLTR-AnkaraTel +90 312 4780813Fax +90 312 [email protected]

AfricaAUMA South Africa (Pty) Ltd.ZA-SpringsTel +271 1363 2880Fax +271 1818 [email protected]

A.T.E.C.ET-CairoTel +20 2 3599680Fax +20 2 [email protected]

AsiaAUMA (INDIA) Ltd.IND-BangaloreTel +91 808 394655Fax +91 808 [email protected]

AUMA JAPAN Co., Ltd.J-ChibaTel +81 47 302 95 51Fax +81 47 302 95 [email protected]

AUMA Beijing Representative OfficePRC-BeijingTel +86 10 62022491Fax +86 10 [email protected]

AUMA ACTUATORS(SINGAPORE) Pte. Ltd.SGP-SingaporeTel +65 4 818750Fax +65 4 [email protected]

AUMA Middle East Representative OfficeUAE-Abu DhabiTel +971 26 44 92 43Fax +971 26 44 85 [email protected]

PERFECT CONTROLS Ltd.HK-Tsuen Wan,Kowloon, HongkongTel +852 24 937726Fax +852 24 [email protected]

AL-ARFAJ Eng. Company W.L.L.KWT-SalmiyahTel +965 4817448Fax +965 [email protected]

BEHZAD TradingQ-DohaTel +974 433236Fax +974 [email protected]

Top Advance Enterprises Ltd.ROC-Taipei, TaiwanTel +886 2273 33530Fax +886 2273 [email protected]

DONG WOO Valve Control Co. Ltd.ROK-Seoul, KoreaTel +82 2761 6233Fax +82 2761 [email protected]

Sunny Valves and Intertrade Corp. Ltd.THA-Yannawa - BangkokTel +66 22 40 06 56Fax +66 22 40 10 [email protected]

AustraliaBARRON GJM Pty. Ltd.AUS-Artarmon NSWTel +612 94 36 10 88Fax +612 94 39 34 13e-mail [email protected]

North- andSouth AmericaAUMA ACTUATORS INC.USA-PittsburghTel +1 412 7871340Fax +1 412 [email protected]

ASVOTEC Termoindustrial Ltda.BR-São Paulo SPTel +55 11 5505 0404Fax +55 11 5505 [email protected]

TROY-ONTOR Inc.CDN-Etobicoke, OntarioTel +1 705 721-5851Fax +1 705 721 5851e-mail [email protected]

Ferrostaal de Colombia Ltda.DC-Santafe de BogotáTel +57 14 01 13 29Fax +57 [email protected]

ATAGESA S.A.EC-GuayaquilTel +59 34884046Fax +59 [email protected]

IESS de Mexico S.A.MEX-Mexico CityTel +52 55 561701Fax +52 53563337e-mail [email protected]

Galcor del Norte SA de CVMEX-MonterreyTel +52 83 48 01 02Fax +52 83 33 28 [email protected]

Multi-Valve Latin America S.A.PE-San IsidroTel +51 12 22 13 13Fax +51 12 22 18 [email protected]

PASSCO Inc.PR-San JuanTel +18 09 78 77 20 87 85Fax +18 09 78 77 31 72 [email protected]

LOOP S.A.RA-Buenos AiresTel +54 11 43 31 32 06Fax +54 11 43 31 32 06e-mail [email protected]

DIN INSTRUMENTO Ind. Ltda.RCH-Santiago de ChileTel +562 2050100Fax +562 [email protected]

SuplibarcaYZ-Maracaibo, ZuliaTel +58 61 55 56 67Fax +58 61 53 22 [email protected]