eld-fa-403-receiver (box 1) - flowserve · 2020. 2. 19. · eld-fa-403-receiver (box 1) flowserve...

I N S T A L L A T I O N A N D O P E R A T I N G

I N S T R U C T I O N S

ELD-FA-403-Receiver

(BOX 1)

Flowserve TX, USA Model: ELD-FA-403 Receiver

II 3 G D Ex nA IIC T6 Cl I, Div 2, Grp A,B,C,D; Cl II, Div2, Grp E,F,G, T6

Cl I, Zone 2, A/Ex nA IIC T6 Type 4X-20°C ≤ Ta ≤ +40°C

Electrical Ratings: Un/Vn = 12 vdc, Imax = 500 mA CAUTIONS: OPEN CIRCUIT BEFORE REMOVING COVER.

KEEP COVER TIGHT WHILE CIRCUITS ARE LIVE. WARNING: SUBSTITUTION OF COMPONENTS MAY

IMPAIR SUITABILITY FOR CLASS I, DIVISION 2. DO NOT DISCONNECT EQUIPMENT UNLESS

THE AREA IS KNOWN TO BE NON-HAZARDOUS.

Safety

These user instructions contain specific safety markings where non-observance of an instruction would

cause hazards. The specific safety markings are:

This symbol indicates safety instructions where non-compliance would affect personal

safety and could result in loss of life. This may include specific requirements or instructions relating to the

use of the product in potentially hazardous areas.

This symbol indicates safety instructions where non-compliance will involve some risk to

safe operation and would damage the equipment or property.

This symbol is used in safety instructions where non-compliance in the hazardous area

would cause the risk of an explosion. This symbol is used in safety instructions to remind not to rub non-

metallic surfaces with a dry cloth; ensure the cloth is damp.

This product must not be operated beyond the parameters specified for the application. If

there is any doubt as to the suitability of the product for the application intended, contact the

manufacturer for advice.

RECEIVER TO SERIAL MODBUS

INTERFACE

The ELD-FA-403-Receiver unit is designed to interface with the AODO or Serial

Modbus Interface unit. These units provide the 12V, 500mA power and communication

line. To install the Receiver unit refer to the site survey, mount 2 pieces of unistrut

horizontally to the back of each enclosure, this will allow simple mounting to a pole, pipe

or structure of your choosing. The Receiver enclosure should be mounted outside the

building facing the field equipment or a Repeater and no more than 50 Ft. from the

controller electronics enclosure. This will insure the best communications path.

NOTE: If Receiver is more the 15.24 meters (50 Ft., US) then RS-485 converters

need to be added to both the Receiver and the controlled enclosures.

MOUNTING CONSIDERATIONS

1. Unit may be located in a hazardous location (Cl I/II, Div 2 or Zone 2). 2. No more than 15.24 meters (50 ft. US) from the AODO or Serial Modbus

Interface unit.

3. Allow space under enclosure for recommended routing of cables.

Once the enclosures are mounted, power and communication cables must be

installed between the two enclosures. For RS-232 communication use a 22 AWG, 3

conductors, Stranded, PVC jacket, 1581, Belden PN: 8771. For 12VDC power use a 16

AWG, 2 conductor cable. Wire per local wiring code (i.e.: NEC/CEC).

Note: Manufacturer recommends all cables be routed through bottom of enclosure to

prevent ingress of moisture and/or dust and all AC wires are routed separate from signal

wires. Refer to the diagram inside the enclosure for terminations.

See the following install sheets for additional details on the Serial Modbus Interface unit.

MAINTENANCE

WARNING STATIC HAZARD: WIPE ONLY WITH A DAMP CLOTH DUE TO

ELECTROSTATIC DISCHARGE HAZARD.

WARNING: SUBSTITUTION OF COMOPONENTS MAY IMPAIR SUITABILLITY FOR CLASS I, DIVISION 2. DO NOW DISCONNECT BATTERY OR EQUIPMENT UNLESS

AREA IS NON-HAZARDOUS.

I N S T A L L A T I O N A N D O P E R A T I N G

I N S T R U C T I O N S

ELD-FA-403-Serial Modbus

(BOX 2)

SERIAL INTERFACE

DESCRIPTION The ELD-FA-403-Serial Modbus is an AC powered device used for receiving Flowserve

IPS Wireless Transmitters and storing the data in assigned Modbus registers to be polled

by the customer. The Serial Interface Board interfaces with a receiver and a Modbus

RTU Host. The Serial Interface Board incorporates non volatile memory for saving

configuration data. 1- full duplex RS232 port is dedicated to Receiver interface and 1-

half duplex RS485 port is dedicated to AODO expansion board communication. The

Host Modbus interface is jumper selectable between a 3-wire RS232 or 2-wire RS485

electrical standard. A four position DIP switch on each Serial Interface Board sets the

base Slave address. As there are far more data available than some popular Modbus Hosts

will allow by register number convention, the (maximum configurable) 255 nodes are

divided among 16 Logical Slave addresses (Sections). Base Address is calculated as

Section# + 16 * DIP_VALUE (0..15). The Modbus interface is fixed at 9600bps, 8-

bits/char, 1-stop bit, No Parity.

INSTALLATION To install the unit, mount 2 pieces of unistrut horizontally to the back of the enclosure,

this will allow simple mounting to a pole, pipe or structure of your choosing. The

Receiver enclosure should be mounted outside the building facing the field equipment or

a Repeater and no more than 50 Ft. from the controller electronics enclosure. This will

insure the best communications path.

You may also mount the enclosure or panel directly into the existing control cabinet and

then make your terminations as outlined.

Once the enclosures are mounted, power and communication cables must be run between

the two enclosures. For your RS-232 communication use a 22 AWG, 3 conductors,

Stranded, PVC jacket, 1581, Belden PN: 8771. For your 12VDC power use a 16 AWG,

2 conductor cable.

Load the Flowserve IPS Wireless Utility Software on pc/laptop. Connect the cable to the

Serial Modbus Receiver and the other end to the serial port of the pc/laptop.

FMBIF Capacities

Up to 255 nodes with up to 3 field data items each. Raw data, timestamp and age data per

node are also available. 256 alarm / coil outputs and 64 x 4 ~ 20 mA outputs data are

written (once per second) to Modbus Slave address 1 (via the AODO expansion port) in

the form of 80 sixteen bit registers (the first 16 registers represent the alarm / coil data,

the last 64 registers contain the desired (integer) micro-ampere output information for

analog outputs 1 ~ 64).

Modbus Register Allocation

Coil Registers (use Read Command 01 or 02 / Write Command 0Fh) Register Range Access Description .

1001 ~ 1256 R/W* Alarm / coil outputs

1257 ~ 1512 R/W Forced Coil data

1513 ~ 1768 R/W* Node Alarm map

1769 ~ 1024 R/W** Node Alarm Forced Clear

Note:

*: Writes are accepted but will be overwritten by FMBIF status within 1 second.

** : Writes are accepted but will be zeroed out by the FMBIF within 1 second as the

Forced Clear requests are processed.

Note: The Alarm / Coil outputs are comprised of a Logical OR of FMBIF Alarm status

and Forced Coil Data. As alarms from any Node can be assigned to any Alarm / Coil

output the Node Alarm map is quite useful for identifying which Nodes have any Alarms

active (Low, High or Age).

Integer Registers (use Read Command 03 or 04 / Write Command 10h) Register Range Access Description .

3001 ~ 3064 R/W1 Integer Data Registers

3065 R/W Long / Float Type:

0. = Modicon Dual 16-bit

1. = Big Endian Single 32-bit

2. = Little Endian Single 32-bit

3. = Word Swap Single Big Endian

4. = Word Swap Modicon

3066 R/W Maximum Integer Register Value

3067 ~3370 R/W Unit Integer Configuration Registers

(Single) Long Registers (use Read Command 03 or 04 / Write

Command 10h)

Register Range Access Description .

5001 ~ 5016 R/W1

Timestamp of last FMBIF update (32 bit STD)

5017 R/W1 Real-time Clock (32 bit STD)

5018 ~ 5033 R/W1

Raw data (4 bytes)

(Single) Float Registers (use Read Command 03 or 04 / Write

Command 10h)


7001 ~ 7064 R/W1

Float Data Registers

7065 ~ 7074 R/W Polynomial Coefficients (a0 ~ a9)

7075 ~ 7442 R/W Unit Float configuration Registers

(Modicon) Long Registers (use Read Command 03 or 04 / Write

Command 10h)


5001, 5002 ~

5032, 5033 R/W1

Timestamp of last FMBIF update (32 bit STD)

5034, 5035 R/W1 FMBIF Real-time Clock (32 bit STD)

5036 ~ 5065 R/W1

Raw data (4 bytes)

(Modicon) Float Registers (use Read Command 03 or 04 / Write

Command 10h)


7001 ~ 7128 R/W1

Float Data Registers

7129 ~ 7148 R/W Polynomial Coefficients (a0 ~ a9)

7149 ~ 7884 R/W Unit Float configuration Registers

The external power source should be used for long periods of operation.

TROUBLE SHOOTING

If you have any questions call Flowserve IPS Wireless @ 832-375-0807.

Flowserve IPS Wireless - SERIAL

CONFIGURATION

The Section Configuration tab allows the user to custom configure each bank of 16 units.

Interface Device # 1-15 = Modbus address of switch settings

SW 0000 = 1

SW 0001 = 2

ETC.

Long/Float Type (3065) 0 = Modicon Dual 16-bit

1 = Big Endian Single 32-Bit

2 = Little Endian Single 32-Bit

3 = Word Swap Single Big Endian

4 = Word Swap Modicon

Max Integer Index (3066) 0 = 4095, 1 = 9999, 2 = 10000, 3 = 32767, 4 = 65535

Polynomial coefficients (7065-7074) a0-a9

Port Box = Comport in which your serial port is assigned. (1-5)

LANTRONIX = This button allows proper communication between the Serial-board and the Flowserve IPS Wireless

utility software through a Lantronix serial to Ethernet converters.

LOAD = Load Unit/Section/Device from compressed file.

SAVE = Save Unit/Section/Device to compressed file.

READ = This button allows you to read the configuration of the Serial boards UNIT, SECTION or DEVICE, based

upon the setting in the SCOPE box.

WRITE = This button allows you to write the configuration of the Serial boards UNIT, SECTION or DEVICE, based

upon the setting in the SCOPE box after any updates or changes have been made.

IMPORT = This button allows you to IMPORT the configuration file (*.csv) of the Serial boards UNIT, SECTION or

DEVICE, based upon the setting in the SCOPE box.

EXPORT = This button allows you to EXPORT the configuration file (*.csv) of the Serial boards UNIT, SECTION or

DEVICE, based upon the setting in the SCOPE box.

PRIME L/F TYPE = This box allows the Flowserve IPS Wireless utility to quickly sync with the Modbus format of the

Serial-board. If you know how the Serial-board was configured, select type and click on Prime L/F Types. If you do

not know, you can Read the first sections Unit and see the Long/Float Format setting and then select the proper Prime

L/F Type and then click on the Prime L/F Types button and this will set all the sections in the Utility software to be

able to read the data properly.

TX log = Captures Modbus polls and responses to a “TXLOG.txt”.

Section 1 / Unit Index 1-16 System (3067) = System Number

Node (3068) = Transmitter Number

Type (3069) = Flowserve IPS Wireless device type

1 = Discrete///2 = TRTD, Pressure, 4/20, Vibration/// 3 = O2/RTD

11 = RTU Ch#1 (10+RTU channel)///12 = RTU Ch#2 (10+RTU channel)




21-28 = RTU-RTD Ch# for TC cold reference (NOTE#1)

33 = High Integrity Switch///34 = Open/Close Transmitter///35 = Start/Stop Transmitter

43 = Single-point TC (NOTE#2)

Age Destination Index (3070) = MODBUS address to report to. (Typically 49-65)

Low Alarm Out D1 (3071) = Digital channel # to be used.



High Alarm Out D1 (3074) = Digital channel # to be used.



Age Alarm Output (3077) = Digital channel # to be used for COMM FAILURE.

Analog Out D1 (3078) = Analog channel # to be used. (Only Data 1 can be

outputted as 4-20ma) Data1 Destination Index (3079) = MODBUS address of Data Value #1. (Typically 1-16)

Data2 Destination Index (3080) = MODBUS address of Data Value #2. (Typically 17-32)

Data3 Destination Index (3081) = MODBUS address of Data Value #3. (Typically 33-48)

Timestamp Destination (3082) = Address to report to in Timestamp_Raw_Data. (1-16=5001-

5016)

Poly Flag (3083) = Set to (1) when using the polynomials

Summing Index# for Data 1 (3084) = Add Data 1 value 1 to register „n‟ and store in Data 1‟s

register.

Timeout # Seconds (3085) = Number of seconds to trigger Age Alarm Output. (Comm.

Fail)

M1 (7075) = Multiplier for Data1 (Pre Polynomial and Pre Summing)

B1 (7076) = Offset for Data1 (Pre Polynomial and Pre Summing)

M2 (7077) = Multiplier for Data2

B2 (7078) = Offset for Data2

M3 (7079) = Multiplier for Data3

B3 (7080) = Offset for Data3

Initial Value1 (7081) = System start up or when reset (Value to be shown until TX

reports in)


reports in)


reports in)

Low Alarm Level 1 (7084) = Set point to trigger Low Alarm Out D1

High Alarm Level 1 (7085) = Set point to trigger Hi Alarm Out D1





Float Range Zero D1 (7090) = Value #1 Modbus Floating Point zero

Float Full Scale D1 (7091) = Value#1 Modbus Floating Point Full Scale

Float Range Zero D2 (7092) = Value#2 Modbus Floating Point zero


Float Range Zero D3 (7094) = Value#3 Modbus Floating Point zero


4ma Value1 (7096) = Use to scale Data 1 real value to 4ma (Exp. 0, 4, 32)

20ma Value1 (7097) = Use to scale Data 1 real value to 20ma (Exp. 100, 20, 212)

**************************************************************************************

************

NOTE#1: Software flag to use this node‟s value (temperature) to calculate the cold junction compensation

voltage for this section. You can only have ONE reference per SECTION.

NOTE#2: Single-point TC cold junction compensation is calculated on DATA#2‟s value.

System System #

m1 Multiplier for Data1

Node TX#

b1 Offset for Data1

Type Type of TX


Age Destination Index (49-64)

b2 Offset for Data2

Lo Alarm Out D1 Digital CH#



b3 Offset for Data3


Initial Value1

Hi Alarm Out D1 Digital CH#

Initial Value2


Initial Value3


Lo Alarm Level 1

Age Alarm Output Digital CH#

High Alarm Level 1

Analog out D1 Analog CH#

Lo Alarm Level 2

Data1 Destination Index (1-16)

High Alarm Level 2


Lo Alarm Level 3


High Alarm Level 3

Timestamp Destination (1-16)

Float Range Zero

Polynomial Section Index

Float Full Scale

Summing Index# For Data1

Float Range Zero

Timeout # Seconds

Float Full Scale

Float Range Zero

Float Full Scale

4ma Value1 Sets 4ma Value

20ma Value1 Sets 20ma Value

ADDRESS INFO DIGITAL INFO ANALOG INFO Modbus INFO and Scaling TYPE 1=Discrete 2=TRTD, Pressure, 4-20, VV 3=O2-RTD, VV-RTD 11-18=RTU CH1-8 21-28=RTU-RTD Ch# for cold reference

33=High Integrity SW 34=Open/Close TX 35=ST/SP TX

Ad

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red

Data To be Shown (Value #1) A

dd

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d


dd

ress

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dd

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Data To be Shown (TX Time)

1 17 33 49

2 18 34 50

3 19 35 51

4 20 36 52

5 21 37 53

6 22 38 54

7 23 39 55

8 24 40 56

9 25 41 57

10 26 42 58

11 27 43 59

12 28 44 60

13 29 45 61

14 30 46 62

15 31 47 63

16 32 48 64

DIGITALS

1 17 33 49

2 18 34 50

3 19 35 51

4 20 36 52

5 21 37 53

6 22 38 54

7 23 39 55

8 24 40 56

9 25 41 57

10 26 42 58

11 27 43 59

12 28 44 60

13 29 45 61

14 30 46 62

15 31 47 63

16 32 48 64

INTEGER DATA

This screen shows the INTEGER DATA VALUE assigned to specific registers in each section. Each

Section contains 64 registers that can be polled by the END USER. ((Section 1=Slave Address 1)

(Registers 3001-3064))

Turn Logger On = This button allows the customer to log the integer data to a „log.txt‟ file.

FLOAT DATA

This screen shows the FLOATING POINT DATA VALUE assigned to specific registers in each section.

Each Section contains 64 registers that can be polled by the END USER. (((Section 1=Slave Address 1)

(Registers 7001-7064 single register float) (7001-7129 MODICON)))

Logging Data

Turn Logger On = This button allows the customer to log the floating point data to a „log.txt‟ file. To stop

the logging, press Turn Logger Off. You will notice that during the logging process, your screen will

alternate between Section 1and Section 2. The logging process ONLY captures the devices configured for

these two sections. This *.txt file will be placed in the Flowserve IPS Wireless utility software folder. You

can open this file with EXCEL to see all data that was captured.

Timestamp_Raw_Data

This screen shows the latest Timestamp (5001-5017) and the Raw Data (5018-5023) of each Flowserve IPS

Wireless device assigned to that address.

(5017) = PC Date and Time. To retrieve the current Date and Time from PC, use the Sync Clock button.

NOTE: 5001-5023 = Single Registers

ANALOG OUTS

This screen shows the milliamp level that should be out-putted on the AO/DO boards.

AnOut 1,2,3 and 4 report to AO/DO board#1, AnOut 5,6,7 and 8 report to AO/DO board#2, ……..etc.

Alarms / Coils ALARMS / COILS TABLE This screen shows the ALARMS/STATUS that should be out-putted on the AO/DO boards.

Digital 1,2,3 and 4 report to AO/DO board#1, Digital 5,6,7 and 8 report to AO/DO board#2, ……..etc.

WHITE Box = Alarm NORMAL

RED Box = Coil set high due to a true alarm.

CYAN Box = Coil is set high by the user.

MAGENTA Box = Coil is set high by a true alarm and also by the user.

The user may control one or more digital out-puts or ALL by using the Select All button and then using the

Set Selected Coils button. To clear the digital out-puts use the Clear Selected Coils button.

UNIT ALARMS TABLE WHITE Box = Alarm NORMAL

TEAL Box = Shows alarms for each UNIT in each SECTION

Receiver Buffer

*Flowserve IPS Wireless TECHNICIAN

DIAGNOSTICS SCREEN ONLY

If you have any questions call Flowserve IPS Wireless @ 832-375-0807.

eld-fa-403-receiver (box 1) - flowserve · 2020. 2. 19. · eld-fa-403-receiver (box 1) flowserve...

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