effects of membranes thickness on performance of dmfcs under freeze-thaw cycles
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Effects of membranes thickness on performance ofDMFCs under freeze-thaw cycles
Yumi Oh a,b, Sang-Kyung Kim a,c,*, Dong-Hyun Peck a, Doo-Hwan Jung a,c,Yonggun Shul b
a Fuel Cell Research Center, Korea Institute of Energy Research, 152 Gajang-ro, Yuseong-gu, Daejeon 305-343,
Republic of Koreab Department of Chemical and Biomolecular Engineering, Yonsei University, 50 Yonsei-ro, Seoul 120-749,
Republic of Koreac Department of Advanced Energy Technology, University of Science and Technology, 217 Gajeong-ro, Yuseong-gu,
Daejeon 305-350, Republic of Korea
a r t i c l e i n f o
Article history:
Received 4 January 2014
Received in revised form
16 April 2014
Accepted 1 June 2014
Available online 15 August 2014
Keywords:
DMFC
Membrane electrode assembly
(MEA)
Freeze-thaw cycles
Performance degradation
Membrane thickness
* Corresponding author. Fuel Cell ResearchRepublic of Korea. Tel.: þ82 42 860 3366; fax
E-mail address: [email protected] (S.-K. Kimhttp://dx.doi.org/10.1016/j.ijhydene.2014.06.00360-3199/Copyright © 2014, Hydrogen Energ
a b s t r a c t
The effect of membrane thickness on the performance degradation of DMFCs was inves-
tigated during freeze-thaw cycling across temperatures ranging from �32 �C to 60 �C. Three
cells with Nafion membranes of varying thickness were prepared: Nafion 112, Nafion 115
and Nafion 117. Performance degradation was evaluated by comparing the changes to
electrode polarization, electrochemical impedance and cyclic voltammetry over a range of
freeze-thaw cycles. It was determined that freeze-thaw cycling affected the performance of
the three membrane electrode assemblies (MEA). A cell with a Nafion 112 membrane
showed a more significant increase in cathode overpotential than cells with either a Nafion
115 or Nafion 117 membrane. The charge transfer resistance of the cell with a thin
membrane was more affected by freeze-thaw cycles than the cells with thicker mem-
branes. All three cells showed a significant decrease in ECSA after freeze-thaw cycles.
Freeze-thaw cycles damaged the triple phase boundary region and decreased the ECSA of
cells with thinner membranes, which cause rapid performance degradation. The use of
thick membranes in MEAs was determined to be the effective method for reducing per-
formance degradation during freeze-thaw cycling.
Copyright © 2014, Hydrogen Energy Publications, LLC. Published by Elsevier Ltd. All rights
reserved.
Introduction
Portable DMFC which has been highlighted for military uses
such as laptops, power sources, airplanes and etc. has to
withstand freezing temperatures [1e4]. A rapid degradation in
Center, Korea Institute o: þ82 42 860 3739.).31y Publications, LLC. Publ
performance has been reported for DMFCs that were sub-
jected to freeze-thaw cycles [5e7], yet there have been limited
investigations on the operation of DMFCs at subzero temper-
atures. One reason that has been reported for the rapid per-
formance degradation of DMFCs using liquid fuel in the anode
is remained water in the cell. When it stored at subzero
f Energy Research, 152 Gajang-ro, Yuseong-gu, Daejeon 305-343,
ished by Elsevier Ltd. All rights reserved.
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temperature, the expansion of ice has been shown to raise
micromechanical damages, such as pinholes, cracks in the
catalyst layer and distortions in the membrane and re-
inforcements [8e13].
DMFCs consist of many components, including catalysts,
membranes, gas diffusion layers (GDLs), gaskets and bipolar
plates. Among them, the membrane degradation of MEAs is
one of important factors during freeze-thaw cycling of DMFCs.
It is reported that the dramatic ECSA loss on the cathode side
may have been attributable to the crossover problem due to
abrupt breakage of the membrane [14]. Methanol crossover,
which leads not only in a lower fuel efficiency, but also a
decrease in the overall cell voltage due to the mixed potential
on the cathode, is also one of the most challenging issues for
DMFCs [15]. During an operation of DMFC,methanol crossover
from the anode through the membrane to the cathode occurs
because of molecular diffusion and the electro-osmotic drag
[16]. The effects of methanol crossover were observed under
various operating conditions and membrane types with
different membrane permeability and thickness [17,18]. The
membrane thickness is a very important factor regarding the
methanol crossover problem. Thinner membranes have a
higher rate of methanol crossover but have smaller re-
sistances, raising the cell performance [19,20]. Fast degrada-
tion in performance of the cell with thinner membranes is
clear by a rapid increase in anode fuel crossover showing
membrane thinning and pinhole or crack formations [21].
Much effort has been made in order to understand the
correlation between freeze-thaw cycles and the performance
degradation in the DMFC. A comprehensive understanding
about the effect of freeze-thaw cycles and gas purging on
micro part changes of the DMFC, was researched in our pre-
vious work [22].The details of the performance degradation
were analyzed by comparing the change of polarization of
each electrode and the impedance. It was found that prior to
freezing the cell, nitrogen gas purging and air purging of the
electrodes were effective to retard the performance degrada-
tion in the DMFCs. An effective way to solve this problem is to
use gas to purge the water from the PEMFCs [12,23,24] and
DMFCs [22].
In the present paper, the effect of freeze-thaw cycles on the
performance degradation of DMFCs with Nafion membranes
of varying thickness was investigated. To understand the
specific reasons of performance degradation caused by freeze-
thaw cycling, the performance and electrode polarization of
fuel cells were measured for three MEAs with different
membrane types during cycle progression. The impedance of
the MEA was also analyzed after each cycle. Cyclic voltam-
metrymeasurements were also conducted and the changes to
areas of electrochemical activity were compared.
Experimental
MEAswere prepared according to the descriptions given in the
first part of this study [22]. A Hispec 12,100 with a Pt:Ru:C
composition of 48:24:28 and a Hispec 13,100 with a Pt:C
composition of 72:28 were used for the anode and cathode
catalysts, respectively. The anode and cathode catalysts were
both purchased from Johnson Matthey (UK). A 10% Nafion
dispersion solution (Dupont Fluoroproducts, USA), 1-propanol
and 2-propanol were used to make the catalyst slurry. The
slurry was brushed repeatedly onto 9 cm2 of the GDL on the
anode and the cathode until the Pt loading was 2 mg/cm2.
Three types of the MEAs were taken into account for DMFC
performance tests to understand the influence of varying
Nafion membrane thickness. To fabricate MEAs for the
DMFCs, an anode, Nafion membrane (Nafion 112 (50 mm),
Nafion 115 (120 mm) or Nafion 117 (175 mm)) and cathode were
pressed at 150 �C and 5MPa for 1min. TheMEAswere installed
into carbon plated with a flow field and supporting plates.
The cells were stored at �32 �C for 12 h (freezing) and then
1 M methanol was fed to heat up the cell at 60 �C for 30 min
(thawing). Then, a fuel cell performance test was performed
by supplying a 3 cc/min of 1 M methanol to the anode and a
130 cc/min stream of air to the cathode at 60 �C.After that, electrochemical impedance spectroscopy (EIS)
of the cells were analyzed by electrochemical impedance
spectroscopy (EIS) using the IM6ex spectroscope (ZAHNER
MESSTECHNNIK). The frequency range was from 0.1 Hz to
100 kHz, the amplitude was 10 mV, and the voltage was set to
0.4 V using a potentiostat. Impedance spectra were obtained
after the cells were stabilized for 5 min with supplies of 1 M
methanol to the anode and air to the cathode.
The electrochemically active surface areas (ECSA) of cath-
ode were analyzed by cyclic voltammetry (CV) using a bipo-
tentiostat AFCBP1 (Pine Instrument Company, Grove City,
Pennsylvania). The scan rate was 10 mV/s and the voltage
rangewas from 0 V to 0.6 V. The anodewas fedwith 10ml/min
of hydrogen gas and the cathode was supplied to 1 ml/min of
distilledwater during the voltage cycling. ECSAwas calculated
with the fifth cycle of CV test. These methods were repeated
during 20 freeze-thaw cycles.
Results and discussion
Performance test of DMFC with Nafion 112
As shown in Fig. 1, the effect of freeze-thaw cycling on the cell
with a Nafion 112 membrane were investigated between
�32 �C and 60 �C for 20 cycles. Before freezing the maximum
power density of the cell was 133.12 mW/cm2 as indicated in
Fig. 1-(a), however it was reduced to 40.81 mW/cm2with a
reduction of 69% after 20 freeze-thaw cycles,. Both the anode
polarization and the cathode polarization were increased,
however the change in the cathode polarization was higher
than that of the anode polarization, as indicated in Fig. 1-(b).
That implied that the increase in cathode polarization had a
greater impact on performance loss to lead the decrease of full
cell polarization during freeze-thaw cycles.
Fig. 2 shows the changes in electrode over potentials as a
function of the freeze-thaw cycle number at 100 mA/cm2.
After 20 freeze-thaw cycles, the increase in anode over-
potential was 8% and 29% increase in the cathode over-
potential was shown. The anode overpotential did not
significantly change throughout the increased freeze-thaw
cycles, whereas the change of the cathode overpotential
increased dramatically. The cathode polarization was
importantly decreased compared with the anode as shown in
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Fig. 2 e The maximum power density and electrode
overpotentials as a function of the freeze-thaw cycle
number for cells with Nafion 112: - maximum power
density, anode overpotential at 100 mA/cm2 and
cathode overpotential at 100 mA/cm2.
Fig. 1 e Performance degradation of a DMFC with a Nafion
112 membrane by freeze-thaw cycling: (a) polarization and
power density versus current density as a function of
freeze-thaw cycle numbers and (b) polarization curves of
the full cell, anode and cathode.
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Fig. 1-(b), and it indicated that the reduction in cathode per-
formance has been primarily attributed to the cell perfor-
mance loss.
Nyquist plots were introduced to analyze the reason of the
performance degradation using electrochemical character-
ization method. Contact resistances of flow field plates,
membrane, GDL and catalyst layer are included in ohmic
resistance [25]. Charge transfer resistance includes the acti-
vation and mass transport. Fig. 3 shows the variation of
Nyquist plot obtained before freezing and after 7, 11, 16 and
20 cycles. The impedance in the cell dramatically increased
as cycle number increased and the ohmic resistance and the
charge transfer resistances increased by 12% and 131%,
respectively after 20 freeze-thaw cycles. Obviously the in-
crease in the charge transfer resistance was the main cause
for performance loss during freeze-thaw cycling [17,18]. The
increase in the charge transfer resistance indicated that
serious mass transport problems that are related to the
reduced triple phase boundary occurred due to the formation
of some pinholes and cracks in the catalyst layer during ice
formation [22]. It indicates gas pores to the catalyst layer and
the electrolyte were interrupted by methanol crossover. This
can also be inferred that methanol crossover to the cathode
side could have poisoned the catalyst layer to result in the
decrease of the catalytic activity. Therefore, the increase in
cathode charge transfer resistance was the dominant factor
in performance degradation with repetitive freeze-thaw
cycles.
The effect of membrane thickness during freeze-thaw cycles
Three cells with different Nafion membranes were compared
with investigate the effect of membrane thickness on cell
performance. One cell had a Nafion 112 membrane, whereas
the other cells had either Nafion 115 or Nafion 117 membrane.
The three cells showed a gradual degradation in performance
correlating to the progression of freeze-thaw cycles, as shown
in Fig. 4(a). After 20 freeze-thaw cycles, the maximum power
Fig. 3 e Changes in impedance for cells with Nafion 112
during freeze-thaw cycles.
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Fig. 4 e (a) Changes in maximum power density and (b)
changes in current density at maximum power density of
the cells with Nafion 112, Nafion 115 and Nafion 117 during
freeze-thaw cycling: - Nafion 112, Nafion 115 and
Nafion 117.
Fig. 5 e Changes in anode and cathode overpotentials of
cells with Nafion 112, Nafion 115 and Nafion 117 at
100 mA/cm2 during freeze-thaw cycling: - anode
overpotential of the cell with Nafion 112, anode
overpotential of the cell with Nafion 115, anode
overpotential of the cell with Nafion 117, , cathode
overpotential of the cell with Nafion 112, cathode
overpotential of the cell with Nafion 115 and cathode
overpotential of the cell with Nafion 117.
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density decreased by 36% and 28% when the membrane was
Nafion 115 and Nafion 117, respectively. The cell with Nafion
112 had a 69% reduction in maximum power density after 20
freeze-thaw cycles. The thinmembrane, Nafion 112, wasmore
affected by freeze-thaw cycling than Nafion 115 and Nafion
117. In Fig. 4(b), the current density at the maximum power
density in the three cells also showed decreaseswith the same
pattern as themaximumpower density during 20 freeze-thaw
cycles. Due to damagedmembrane layer which resulted more
crossover, a higher content of water andmethanol was able to
be present at the cathode in the thinner membrane. The
presence of high amounts of water in the membrane of the
MEA before freezing could presumably allow more pinholes
and cracks on the membrane layer which are produced from
ice formation and a more volume change. Therefore, the cell
with thinner membrane showed greater performance degra-
dation in the cell during freeze-thaw cycling.
The increase in anode and cathode overpotential for the
cells at 100 mA/cm2 during freeze-thaw cycles is presented in
Fig. 5. Because there was a large increase in cathode over-
potential, no significant difference in anode overpotential was
observed for the three cells. The increase in cathode over-
potential of the cell with Nafion 112 was larger than the cells
with Nafion 115 and Nafion 117. Therefore, the performance
degradation of the cells was primarily caused by increases in
cathode overpotential and especially the cathode side of the
cell with thinner membrane had lower cathode performance
as a result of high rates of methanol crossover in the more
damaged membranes.
Changes of ohmic resistance and charge transfer resis-
tance in the three cells with Nafion 112, Nafion 115 and Nafion
117 during freeze-thaw cycles between �32 �C and 60 �C were
plotted in Fig. 6. After 20 cycles, the ohmic resistance of the
cell with Nafion 112 increased by 12%, whereas the ohmic
resistance increases of the cells with Nafion 115 and Nafion
117were 15% and 16%, respectively. A slight increase in ohmic
resistance caused by freeze-thaw cycling was observed.
However, all three cells had a much greater increase in charge
transfer resistance than ohmic resistance. After 20 freeze-
thaw cycles, the increase of the charge transfer resistance in
the cell with Nafion 112 was 95%, whereas the cells with
Nafion 115 and Nafion 117 only increased by 37% and 30%,
respectively. The increase in charge transfer resistance is
attributed to the reduced triple phase boundary, which is
associated with reduced cathode catalyst activity resulted
from methanol crossover during freeze-thaw cycling. It was
obvious that the cell that had a thinner membrane was more
vulnerable and showed the dramatic increases in the charge
transfer resistance. Therefore, using a thickerMEAmembrane
effectively reduced the increase in charge transfer resistance
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Fig. 6 e Changes in ohmic and charge transfer resistances
of cells with Nafion 112, Nafion 115 and Nafion 117 during
freeze-thaw cycling: - ohmic resistance of the cell with
Nafion 112, ohmic resistance of the cell with Nafion 115,
ohmic resistance of the cell with Nafion 117,, charge
transfer resistance of the cell with Nafion 112, charge
transfer resistance of the cell with Nafion 115 and charge
transfer resistance of the cell with Nafion 117.
Fig. 7 e Changes in cyclic voltammetry graph of cells with
Nafion 112, Nafion 115 and Nafion 117 after 0, 3, 10, 20
freeze-thaw cycles: (a) Nafion 112, (b) Nafion 115 and (c)
Nafion 117.
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that was caused by freeze-thaw cycling and can prevent the
increase of performance loss caused by repetitive freeze-thaw
cycles.
Cyclic voltammetry (CV) was analyzed on the cathode side
of the cells with Nafion 112, Nafion 115 and Nafion 117 during
freeze-thaw cycles at �32 �C (Fig. 7). The ECSA changes of the
three cells were calculated during freeze-thaw cycling, as
shown in Table 1. The three cells showed the same
decreasing trend in ECSAs after 20 freeze-thaw cycles. The
loss of ECSA indicates that either a reduction in catalyst ac-
tivity or changes to the microstructure of the catalyst layer
occurred after freeze-thaw cycling. Although the cell with
Nafion 112 showed the greatest reduction in performance, no
significant decrease in ECSA was observed. This means that
drastic performance degradation of the cell with Nafion 112
did not only result from damaged triple phase boundaries
which means microstructural changes such as micro cavity
and a detachment of ionomer from catalyst particles but also
from the decreased oxidation reduction reactions (ORR) on
the cathode which are originated from methanol crossover
during freeze-thaw cycling. The performance degradation of
the cell with Nafion 112, a thin membrane was also most
affected by these problems and the other factors such as the
increase in the cathode overpotential and the increase in the
ohmic and charge transfer resistance. However, the cells with
Nafion 115 and Nafion 117 showed a significant decrease in
cathode ECSA after 20 freeze-thaw cycles. Therefore, the
rapid performance degradation of cells with thinner mem-
branes is more related to the severe destruction of triple
phase boundary and the deteriorated catalytic activity from
repetitive freeze-thaw cycles than the cells with the thicker
membranes.
Conclusions
The effect of the DMFCswithmembranes of varying thickness
was evaluated during freeze-thaw cycling. At �32 �C, The
maximumpower density of cells with Nafion 112 decreased by
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Table 1 e Changes to cathode ECSA during freeze-thawcycles for Nafionmembranes (m2/g) of varying thickness.
Cycle number Nafion 112 Nafion 115 Nafion 117
Before freezing 23.3 25.6 24.3
3 cycles 22.1 22.9 25.1
10 cycles 21.4 18.7 26.4
20 cycles 19.5 15.0 15.0
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69%, whereas cells with Nafion 115 and Nafion 117 decreased
by 36% and 28%, respectively. The performance loss was
mainly caused by an increase in cathode overpotential and
the cathode overpotential of the cell with thinner membrane
was more affected by repetitive freeze-thaw cycles due to
severe methanol crossover. From the impedance data, the
increase in charge transfer resistance was more significant
than the increase in ohmic resistance, which indicates that
the reduction in performance was mostly attributed to the
electrodes, especially the cathode, rather than themembrane.
Compared with the cells with the thicker membranes, the
charge transfer resistance of the cell with a thin membrane
was also more affected by freeze-thaw cycling due to the
formation of micro cavity and derachments of ionomer from
catalyst between membrane and catalyst and the decreased
catalytic activity. As a result, using thickmembranes for MEAs
is the goodmethod to reduce performance degradation during
freeze-thaw cycling.
Acknowledgments
This work was supported by the Next Generation Military
Battery Research Center Program of the Defense Acquisition
Program Administration and the Agency for Defense
Development.
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