effect of crosslinking and long-term storage on the shape-memory behavior of (meth)acrylate-based...

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Effect of crosslinking and long-term storage on the shape-memory behavior of (meth)acrylate-based shape-memory polymersAlicia M. Ortega, * a Christopher M. Yakacki, b Sean A. Dixon, c Roxanne Likos, c Alan R. Greenberg a and Ken Gall cde Received 9th February 2012, Accepted 10th May 2012 DOI: 10.1039/c2sm25298h This work highlights the free- and fixed-strain shape-memory response of amorphous (meth)acrylate- based shape-memory polymers as the level of crosslinking is varied from uncrosslinked to highly crosslinked (corresponding to a decrease in failure strains and overall increase in rubbery moduli and failure stresses). The effect of long-term storage on the free-strain shape-memory response is also considered. Tensile deformation levels during the shape-memory cycle are 90% of failure strain values to determine the full extent of free- and fixed-strain recovery behavior. All materials demonstrate full shape-recovery under free-strain conditions (material is unconstrained during recovery); however, total recoverable strains increase with decreasing crosslinking level, with uncrosslinked and lightly crosslinked materials recovering strains on the order of 3–10 that of moderately and highly crosslinked materials. In contrast, under fixed-strain conditions (material is fully constrained in the fixed shape during recovery), the magnitude of recovery stress generation increases with increasing crosslinking level, with highly crosslinked materials demonstrating recovery stress levels 4–20 that of lightly crosslinked and uncrosslinked materials. The ability to produce recovery stresses on par with those reached during deformation also increases with crosslinking level. Stored-shape fixation and free- strain recovery levels remain stable after long-term storage in the deformed temporary state at 20 C; however, recovery onset temperatures increase (by up to 9 C) with storage time spanning 1 year, as do rates of free-strain recovery (by up to 9), due to physical aging. Results indicate that aging could potentially be used as a method for shape-memory response optimization. Introduction Shape-memory alloys, polymers, and ceramics are characterized by their ability to store a temporary shape and recover a permanent shape with the application of an external stimulus, lending added functionality to material and device design. An increased interest in shape-memory polymers (SMPs) in recent years can be in part attributed to factors such as lower cost/ greater ease of manufacturing/processing, lower density, and relatively large recoverable strains compared to metal and ceramic counterparts, 1–4 as well as the potential for multifunc- tional characteristics such as through the incorporation of biodegradable linkages. 5 A general schematic of a typical shape-memory cycle for thermally activated SMPs is presented in Fig. 1. First, for both free- and fixed-strain recovery processes, the polymer (in its original, manufactured state) is heated to an elevated deforma- tion temperature, which generally corresponds to a transition temperature, such as a glass transition temperature (T g ) or a melting temperature. Once at the deformation temperature, the material is deformed to the desired, temporary shape. With this temporary shape held in place, the temperature is decreased, fixing the polymer in this secondary shape. Once the secondary a Department of Mechanical Engineering, University of Colorado at Boulder, Boulder, CO, USA. E-mail: [email protected]; Fax: +1 303 492 3498; Tel: +1 303 492 7151 b Department of Mechanical Engineering, University of Colorado Denver, Denver, CO, USA. Fax: +1 303 556 6371; Tel: +1 303 556 8516 c School of Materials Science and Engineering, Georgia Institute of Technology, Atlanta, GA, USA. Fax: +1 404 894 9140; Tel: +1 404 894 2888 d George W. Woodruff School of Mechanical Engineering, Georgia Institute of Technology, Atlanta, GA, USA. Fax: +1 404 894 1658; Tel: +1 404 894 3200 e Research and Development, MedShape, Inc., Atlanta, GA, USA. Fax: +1 404 249 9158; Tel: +1 404 249 9155 † Electronic supplementary information (ESI) available: Table S1: Shape-memory material compositions used in this study in wt% and mole% crosslinking agent (CA); Fig. S1: Representative scans from NIR analysis of the four polymer compositions tailored for this study. Double-bond conversion was determined by the disappearance of the peak at approximately 6165 cm 1 ; Fig. S2: Swelling ratios, in 2-propanol, as a function of swelling time (time in solvent) for the three crosslinked shape-memory materials used in this study; Fig. S3: Representative (a) storage modulus and (b) tan delta curves as a function of temperature for the four shape-memory materials used in this study; Fig. S4: Representative tensile stress–strain curves where the ‘‘x’’ indicates sample failure (fracture); Table S2: Stored recovery ratios (RR s ) for the four materials used in this study after storage (for varying storage times up to 1 year) and recovery. See DOI: 10.1039/c2sm25298h This journal is ª The Royal Society of Chemistry 2012 Soft Matter , 2012, 8, 7381–7392 | 7381 Dynamic Article Links C < Soft Matter Cite this: Soft Matter , 2012, 8, 7381 www.rsc.org/softmatter PAPER Published on 12 June 2012. Downloaded by University of Waikato on 01/07/2014 11:42:18. View Article Online / Journal Homepage / Table of Contents for this issue

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Page 1: Effect of crosslinking and long-term storage on the shape-memory behavior of (meth)acrylate-based shape-memory polymers

Dynamic Article LinksC<Soft Matter

Cite this: Soft Matter, 2012, 8, 7381

www.rsc.org/softmatter PAPER

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Effect of crosslinking and long-term storage on the shape-memory behavior of(meth)acrylate-based shape-memory polymers†

Alicia M. Ortega,*a Christopher M. Yakacki,b Sean A. Dixon,c Roxanne Likos,c Alan R. Greenberga

and Ken Gallcde

Received 9th February 2012, Accepted 10th May 2012

DOI: 10.1039/c2sm25298h

This work highlights the free- and fixed-strain shape-memory response of amorphous (meth)acrylate-

based shape-memory polymers as the level of crosslinking is varied from uncrosslinked to highly

crosslinked (corresponding to a decrease in failure strains and overall increase in rubbery moduli and

failure stresses). The effect of long-term storage on the free-strain shape-memory response is also

considered. Tensile deformation levels during the shape-memory cycle are 90% of failure strain values

to determine the full extent of free- and fixed-strain recovery behavior. All materials demonstrate full

shape-recovery under free-strain conditions (material is unconstrained during recovery); however, total

recoverable strains increase with decreasing crosslinking level, with uncrosslinked and lightly

crosslinked materials recovering strains on the order of 3–10� that of moderately and highly

crosslinked materials. In contrast, under fixed-strain conditions (material is fully constrained in the

fixed shape during recovery), the magnitude of recovery stress generation increases with increasing

crosslinking level, with highly crosslinked materials demonstrating recovery stress levels 4–20� that of

lightly crosslinked and uncrosslinked materials. The ability to produce recovery stresses on par with

those reached during deformation also increases with crosslinking level. Stored-shape fixation and free-

strain recovery levels remain stable after long-term storage in the deformed temporary state at 20 �C;however, recovery onset temperatures increase (by up to 9 �C) with storage time spanning �1 year, as

do rates of free-strain recovery (by up to 9�), due to physical aging. Results indicate that aging could

potentially be used as a method for shape-memory response optimization.

aDepartment of Mechanical Engineering, University of Colorado atBoulder, Boulder, CO, USA. E-mail: [email protected]; Fax:+1 303 492 3498; Tel: +1 303 492 7151bDepartment of Mechanical Engineering, University of Colorado Denver,Denver, CO, USA. Fax: +1 303 556 6371; Tel: +1 303 556 8516cSchool of Materials Science and Engineering, Georgia Institute ofTechnology, Atlanta, GA, USA. Fax: +1 404 894 9140; Tel: +1 404 8942888dGeorgeW.Woodruff School of Mechanical Engineering, Georgia Instituteof Technology, Atlanta, GA, USA. Fax: +1 404 894 1658; Tel: +1 404 8943200eResearch and Development, MedShape, Inc., Atlanta, GA, USA. Fax: +1404 249 9158; Tel: +1 404 249 9155

† Electronic supplementary information (ESI) available: Table S1:Shape-memory material compositions used in this study in wt% andmole% crosslinking agent (CA); Fig. S1: Representative scans fromNIR analysis of the four polymer compositions tailored for this study.Double-bond conversion was determined by the disappearance of thepeak at approximately 6165 cm�1; Fig. S2: Swelling ratios, in2-propanol, as a function of swelling time (time in solvent) for thethree crosslinked shape-memory materials used in this study; Fig. S3:Representative (a) storage modulus and (b) tan delta curves asa function of temperature for the four shape-memory materials used inthis study; Fig. S4: Representative tensile stress–strain curves where the‘‘x’’ indicates sample failure (fracture); Table S2: Stored recovery ratios(RRs) for the four materials used in this study after storage (forvarying storage times up to �1 year) and recovery. See DOI:10.1039/c2sm25298h

This journal is ª The Royal Society of Chemistry 2012

Introduction

Shape-memory alloys, polymers, and ceramics are characterized

by their ability to store a temporary shape and recover

a permanent shape with the application of an external stimulus,

lending added functionality to material and device design. An

increased interest in shape-memory polymers (SMPs) in recent

years can be in part attributed to factors such as lower cost/

greater ease of manufacturing/processing, lower density, and

relatively large recoverable strains compared to metal and

ceramic counterparts,1–4 as well as the potential for multifunc-

tional characteristics such as through the incorporation of

biodegradable linkages.5

A general schematic of a typical shape-memory cycle for

thermally activated SMPs is presented in Fig. 1. First, for both

free- and fixed-strain recovery processes, the polymer (in its

original, manufactured state) is heated to an elevated deforma-

tion temperature, which generally corresponds to a transition

temperature, such as a glass transition temperature (Tg) or

a melting temperature. Once at the deformation temperature, the

material is deformed to the desired, temporary shape. With this

temporary shape held in place, the temperature is decreased,

fixing the polymer in this secondary shape. Once the secondary

Soft Matter, 2012, 8, 7381–7392 | 7381

Page 2: Effect of crosslinking and long-term storage on the shape-memory behavior of (meth)acrylate-based shape-memory polymers

Fig. 1 General schematic of the free- and fixed-strain recovery shape-

memory cycles.

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shape is fixed, the constraints can be removed from the material,

which should stay in the temporary shape until activation is

desired. For recovery, the material can be subjected to a free-

strain recovery process (if full recovery of the stored deformation

is desired), a fixed-strain recovery process (if the generation of an

actuation force/stress is desired), or a combination of both. As

presented in Fig. 1, for the free-strain recovery process, the

temperature of the material, still in the unconstrained, temporary

shape, is increased. This increase in temperature initiates shape-

recovery, and since the material is unconstrained, it recovers to

the original, manufactured shape. For the fixed-strain recovery

process, constraints are applied to the material while in the

temporary fixed shape. Then, the temperature is increased, and

recover is initiated. The material then generates an actuation

force against the constraints as it tries to recover to the initial,

manufactured shape.

A wide range of applications has been proposed for SMPs

including microfluidic devices,2 deployable space structures,6 and

temperature sensors,4 but biomedical applications are one of the

most rapidly growing areas of interest. Proposed biomedical

applications for SMPs include self-tightening sutures,7 stents,8,9

micro-scale neuronal probes,10 soft-tissue fixation devices,11

blood-clot removal devices,12,13 and dialysis needle adapters.14

For highly developed applications and devices such as these, it is

necessary to tune and/or tailor the thermomechanical properties

and shape-memory response of SMPs for a specific application.

Moreover, a fundamental understanding of the relationship

between composition, resulting structure, thermomechanical

characteristics, and shape-memory behavior in SMPs is essential

for the effective use of such materials in device design.

Systems in which physical and thermomechanical properties can

be modified by simple changes in comonomer chemistries and

ratios have been suggested for the development of tunable SMP

systems,15–17 that ideally allow application specific property opti-

mization. Amorphous (meth)acrylate-based polymers ((M)ABP)

are one system that has potential for relatively easy property

7382 | Soft Matter, 2012, 8, 7381–7392

tailoring.8,15 Amorphous (M)ABP networks belong to a class of

thermally activated SMPs termed covalently crosslinked glassy

thermoset networks.18 SMPs belonging to this class which have

been described in the literature include epoxies,2,6,16,17,19–21 cross-

linked oil-based polymers,22 crosslinked amorphous poly-

urethanes,23 and crosslinked styrene copolymers,24 along with

amorphous (M)ABP networks.5,8,9,11,15,25–27 Liu et al.18 also grou-

ped high molecular weight (MW), amorphous polymers in this

class of SMPs with entanglements in these materials acting as

physical crosslinks, allowing for shape recovery.28

In such amorphous SMPs, the chemical crosslinks (or entan-

glements for high MW polymers) serve to prevent chain slippage

and ultimately permanent, unrecoverable strains during defor-

mation. In these materials the vitrification process allows for

fixing the deformed shape. Cited benefits of this class of SMPs

include a high degree of recovery due to an absence of chain

slippage, good fixity due to the large difference in modulus above

and below the transition temperature, and a tunable work

capacity (recovery stress and strain) dependent on the extent of

crosslinking.3,18

In such systems, properties that are key to shape-memory

behavior include Tg (which is related to the storage and recovery

onset temperatures), modulus (which is related to the energy

stored in the material upon deformation), and strain-to-failure, 3f(which serves as an upper bound for the maximum possible

recoverable strain). Thermomechanical properties (such as

transition temperatures, modulus, and 3f) that effect the shape-

memory behavior of amorphous polymer networks can be

modified and controlled by simple changes to comonomer

chemistries, concentrations, and functionalities in (M)

ABPs,15,29,30 making them promising candidates for tunable

shape-memory polymer systems.

Initial studies have shown how aspects of the shape-memory

behavior of (M)ABPs are influenced by chemical/structural

modifications in moderately crosslinked networks confirming

this methodology as one route for designing ‘‘tailorable’’ SMP

systems. Yakacki et al. demonstrated how Tg and rubbery

modulus (ER) could essentially be tuned independently through

modifications to both the crosslinking agent concentration and

MW.9,11 This work also showed that a number of factors such as

Tg, deformation/recovery temperature, and crosslink density

affect the rate of deployment (recovery) in moderately cross-

linked, packaged stents.9 Additionally, the fixed-strain stress

generation in moderately crosslinked systems has been shown to

increase with increasing ER values of network materials.11 Voit

et al.27 recently investigated shape recovery in very lightly

crosslinked (M)ABPs and demonstrated the capability of such

materials to recover high strain levels if factors such as cross-

linking chemistry and concentration, photoinitiator type and

concentration, and glass transition temperature are optimized;

however, study of the extent to which shape-memory properties

can be tailored and optimized and trade-offs in recovery

behavior that may occur in such SMP systems through simple

comonomer chemistry and concentration modifications remains

underdeveloped. Specifically, the relationship between the extent

of crosslinking and free- and fixed-strain recovery limits has yet

to be fully studied.

The storage stability, or shelf life, of SMPs is another area of

interest for the proper design and use of these materials in

This journal is ª The Royal Society of Chemistry 2012

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real-world applications. Relatively little work has been done to

understand the long-term storage stability and recovery behavior

of SMPs in their temporary, stored state. Studies on SMP epoxy

resin composites6 and polyurethane foam31 found that, for

samples stored under constraint at room temperature for up to

15 days6 or 2 months,31 the level of strain recovery was inde-

pendent of storage time. Another study of SMP polyurethane

foam considered the effects of storage time (at a temperature of

Tg – 60 K) on shape fixity during storage and shape recovery

after unconstrained storage for designated times up to 180

days.32 These materials demonstrated good storage stability and

recovery across this designated time period. A recent study

evaluated the ability of moderately crosslinked packaged stents,

produced from (M)ABP networks, to maintain their packaged,

temporary shape unconstrained throughout a �30 day storage

period.9 Results indicated that the storage stability of such

polymer networks is affected by a number of factors such as Tg,

deformation/recovery temperatures, and crosslink density of the

polymer network, with premature, free-strain recovery occurring

during storage in some of the studied materials. Clearly,

premature recovery occurring during storage of pre-packaged

SMP devices could result in a number of complications with

practical use of such devices. Thus, the effect of the degree of

crosslinking and length of storage time on shape stability and

recovery behavior of such polymers over extended periods of

time could prove pivotal in the design and use of such materials.

Fundamental understanding of the relationships governing

thermomechanical and shape-memory behavior in SMPs is

critical for the proper development and use of such materials in

biomedical applications. The purpose of this paper is to

demonstrate the effect of varying levels of chemical crosslinking

(via varying comonomer concentrations) on essential aspects of

shape-memory behavior such as free-strain recovery, fixed-strain

stress generation, and long-term (up to 1 year) storage stability

and recovery behavior in amorphous (M)ABPs. This work

should aid in the understanding of the trade-offs in shape-

memory response that occur through variations in crosslinking

levels and over long-term (extended) storage times, as well as

how such variations can be used to tailor and optimize the shape-

memory response for specific applications.

Experimental

Materials

Materials were prepared by the copolymerization of tert-butyl

acrylate (tBA) with poly(ethylene glycol) dimethacrylate (Mn ¼550 i.e. PEGDMA550 and Mn ¼ 330 i.e. PEGDMA330). A

mixture of PEGDMA550 and PEGDMA330 monomers was

developed that, when polymerized, evidenced a Tg equal to

that of the homopolymerized tBA (42.9 wt% PEGDMA330, 57.1

wt% PEGDMA550). This PEGDMA monomer mixture is

referred to as the ‘‘crosslinking agent’’ throughout the text.

Different amounts of the crosslinking agent (0, 2, 10, and 40

wt%; see ESI Table S1† for mole% values) were copolymerized

with tBA to produce four different polymer materials with

similar Tg values and four quantitatively different levels of

crosslinking (uncrosslinked, lightly crosslinked, moderately

crosslinked, and highly crosslinked, respectively). The

This journal is ª The Royal Society of Chemistry 2012

photoinitiator 2,2-dimethoxy-2-phenylacetophenone was added

to the comonomer solution at a concentration of 1 wt% of the

total comonomer weight and mixed manually until fully dis-

solved. All materials used in the polymer synthesis were

purchased from Aldrich and used as received.

Polymer synthesis and sample production

Glass slides were coated with a non-reacting release agent (Rain-

X, SOPUS Products). The comonomer–photoinitiator mixture

was injected between two coated glass slides, which were sepa-

rated by 1 mm spacers and secured by binder clips. Polymeri-

zation was accomplished by exposing the entire configuration to

UV light (Blak-Ray, Model B100AP) for 10 minutes (intensity

�8 mW cm�2). All samples were cut from bulk slide samples with

a laser cutter and polished with 500–600 grit sandpaper prior to

testing to remove edge effects caused by laser cutting.

Near-infrared spectroscopy

Near-infrared (NIR) spectroscopy (Nicolet 750 Magna FTIR

Spectrometer) was used to determine the final double-bond

conversion of the four compositions (0, 2, 10, and 40 wt%

crosslinking agent) subjected to the polymerization protocol (n¼2). Spectra were acquired from 16 scans with a 2 wavenumber

resolution. Samples were scanned pre- and post-photo-

polymerization, and conversions were based on the ]C–H

absorption peak located at approximately 6165 cm�1.33 Percent

conversions were calculated by subtracting the ratio of the

absorbance peak area post- to pre-polymerization from one34

and multiplying the final value by one hundred. All compositions

demonstrate conversions of �96 to 97%. Representative NIR

scans are presented in ESI Fig. S1†.

Gel permeation chromatography

Triple detector (light scattering, viscosity, refractive index) gel

permeation chromatography, GPC (Viscotek), was used to

characterize the homopolymerized tBA (n ¼ 3). Samples were

dissolved in tetrahydrofuran, THF (Pharmco-Aaper, HPLC

grade). The flow rate and column temperature were 1.0 ml min�1

and 35 �C respectively. The molecular weight of the polymer was

determined relative to a 99 K polystyrene standard. The deter-

mined number average molecular weight (Mn), weight average

molecular weight (Mw), and polydispersity index (PDI) for the

tBA homopolymer are 157 600 � 27 488 Da, 371 819 � 64 473

Da, and 2.36 � 0.06, respectively.

Swelling experiments

Swelling experiments (n $ 3) were completed by placing samples

approximately 1 mm � 14 mm � 20 mm in size in �45 ml of

2-propanol (Sigma-Aldrich), a solvent for the tBA homopol-

ymer. Initial sample weights (Wi) were measured prior to

immersion into the solvent. Sample weights were then measured

periodically until equilibrium (swollen) weights (Ws) were

reached. The equilibrium swelling ratio of each material is taken

as the value of the swelling ratio in the plateau region of the

corresponding swelling ratio versus time curve. The equilibrium

weight-swelling ratio (q) was calculated from the relationship:35

Soft Matter, 2012, 8, 7381–7392 | 7383

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Fig. 2 Schematic of the two shape-memory cycles performed in this

study. (a) Free-strain recovery shape-memory cycle. Step (1): sample is

deformed under tensile load (at Td, in this case Tg) to 90% of mean 3f;

Step (2): sample is held at constant extension as temperature is reduced to

20 �C (Tl); Step (3): stress is removed from sample; and Step (4): strain of

the unconstrained sample is monitored as temperature is increased. (b)

Fixed-strain stress-generation shape-memory cycle. Steps 1–3 are the

same as those of the free-strain recovery shape-memory cycle; Step 4:

extension is held constant and stress is monitored as temperature is

increased.

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q ¼ Ws

Wi

(1)

Dried weights (Wd) were obtained by removing the samples

from the 2-propanol and placing them in an 80 �C oven to dry.

The samples were weighed periodically until the sample weight

no longer decreased with further drying time. The percent gel

content (GC) was calculated from the relationship:

GC ð%Þ ¼�Wd

Wi

�� 100 (2)

Dynamic mechanical analysis

Samples for dynamic mechanical analysis (DMA) were approxi-

mately 4 mm� 1 mm� 17 mm (n$ 4). Sample ends were wrapped

with aluminum foil to prevent failure at the grips during testing.

Testing was performed under tensile loading with a dynamic strain

of 0.1%, a frequency of 1 Hz, a force track of 150% and a heating

rate of 2 �Cmin�1 (TA Instruments, Q800 DMA). TheTg is defined

in this study as the peak of the tan delta curve obtained fromDMA

testing, where tan delta is the ratio of the loss modulus to the

storagemodulus.36ER values are defined in this study as the value of

the storage modulus at a temperature of Tg + 50 �C.

Tensile testing

Sample geometry for strain-to-failure testing was a flat dog-bone

with a gauge cross-sectional area of 3 mm � 1 mm and a gauge

length of approximately 9 mm. Strain-to-failure and shape-memory

tests were performed using a mechanical tester with a 500 N load

cell (Instron, Model 5567). A thermal chamber (Instron, Model

3119-506-A2B3) with liquid nitrogen cooling was used to control

test temperature. Strain-to-failure testing (n $ 4) was performed at

the overall mean Tg of 56 � 1 �C. Tests were run in displacement

control at an extension rate of 5 mm min�1. Strain was measured

externally by a video extensometer (Instron, Model 2663-821).

Shape-memory testing

Free-strain recovery tests (n$ 2) consisted of four steps (Fig. 2a):

(1) the sample was deformed to 90% of the mean 3f (at the overall

mean Tg ¼ 56 �C) previously determined for the particular

composition at an extension rate of 5 mm min�1; (2) the

temperature of the sample was decreased from Tg to 20 �C while

extension was held constant (plus a 10 min isothermal hold at 20�C); (3) the sample was unloaded; and (4) with constraints

removed, the temperature was increased at a rate of 2 �C min�1

and strain was monitored until the recovery strain reached

a relatively constant value. Fixed-strain recovery tests (n $ 2)

also consisted of four steps (Fig. 2b): (1)–(3) same as that for free-

strain recovery tests; and (4) with the sample re-constrained in its

stored shape, the temperature was increased at a rate of 2 �Cmin�1 and stress was monitored until reaching a relatively

constant value or until sample failure/fracture. The 0 wt%

crosslinking agent composition did not fail (fracture) prior to

reaching the extension limits of the mechanical tester during

strain-to-failure testing, thus in both free-strain and fixed-strain

recovery tests this composition was deformed to the same strain

as the 2 wt% crosslinking agent composition.

7384 | Soft Matter, 2012, 8, 7381–7392

Long-term storage testing

For long-term (extended) storage free-strain recovery tests, steps

1–3 of the free strain recovery procedure were completed. The

samples were then placed unconstrained in a low-temperature

incubator (VWR, Model 2005) held at 20 � 0.1 �C. At pre-

determined mean storage times (1, 2, 7, 14, 27, 60, 90 � 1, 183 �1, 386 � 3 days), samples were removed from the incubator and

were subjected to the recovery portion of the free-strain recovery

procedure (step 4, Fig. 2a). Strains for long-term storage testing

were measured both by physical measurement of gauge marks

placed on the sample (prior to and after elongation, extended

storage, and recovery) and via a video extensometer (during

recovery). Long-term storage recovery data is reported for

a minimum of two samples (n $ 2), with the following excep-

tions: 2 wt% crosslinking agent composition’s NSRs (see

Nomenclature section) after shape-memory cycle, Tonset (see

Nomenclature section), and rate of strain recovery values at 91

days (n ¼ 1), 10 wt% crosslinking agent composition’s Tonset and

rate of strain recovery values at 27 days (n ¼ 1), and 40 wt%

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crosslinking agent composition’s Tonset and rate of strain

recovery values at 1 day and 2 days (n ¼ 1). Rate of strain

recovery values were calculated from the slope of the strain versus

temperature or strain versus time curve in the range of 20–40% of

total strain recovered during the recovery portion of the shape-

memory cycle.

Fig. 3 Representative free-strain recovery profiles of (a) absolute strain

and (b) normalized deformation strain (NSRd, see Nomenclature section)

recovered as a function of temperature. A NSRd value of 0 and 1 indicate

no and full recovery of deformation strain, respectively.

Results and discussion

Results

The equilibrium swelling ratios (q) in 2-propanol and gel content

(GC) of the materials designed for this study are presented in

Table 1. As previously reported,29 the homopolymerized tBA (0

wt% crosslinking agent) dissolves in 2-propanol implying an

uncrosslinked, linear structure; thus, no q or GC values are listed

in Table 1 for this composition. As the concentration of cross-

linking agent increases, q decreases, confirming an increase in

crosslink density. Representative swelling ratios versus time

curves are presented in ESI Fig. S2†. Mean GC values of the

three network materials are $93%, and increase with increasing

crosslinking agent concentration (Table 1).

Dynamic mechanical results of storage modulus and tan delta

as a function of temperature (ESI Fig. S3a and S3b†, respec-

tively) indicate that the transition from the glassy state to the

rubbery state occurs in a similar temperature range for each of

the four materials used in this study. This is reflected in the

resulting nearly identical Tg values of the materials as listed in

Table 1. The calculated overall mean Tg of all the materials is 56

� 1 �C. The uncrosslinked, homopolymerized tBA (0 wt%

crosslinking agent) material loses mechanical integrity at

temperatures just above its glass transition region, thus no ER

value is reported in Table 1. As expected, with the addition of

crosslinking agent, the network materials demonstrate plateaus

in storage modulus in their rubbery region (i.e. ER), the mean

values of which increase as the concentration of crosslinking

agent increases and range from 0.9 to 20.5 MPa (Table 1).

Tensile stress–strain responses (to failure i.e. fracture) of the

three network materials at the overall mean Tg (56�C) demon-

strate a transition from an elastomeric response to a brittle, linear

response (ESI Fig. S4†), corresponding with an overall decrease

in 3f and increase in stress-at-failure (sf) as crosslinking agent

concentration increases from 2 wt% to 40 wt% (Table 1). Initial 3fresults have been previously reported.37 Ultimate tensile tough-

ness is highest in the lightly crosslinked material (2 wt% cross-

linking agent) reflecting the dominating influence of the large 3f(Table 1). Ultimate properties of the tBA homopolymer are not

Table 1 Mean property values: q¼ equilibrium swelling ratio, GC¼ gel contTg + 50 �C, 3f ¼ strain-to-failure, sf ¼ stress-at-failure, toughness ¼ area undeof all compositions is 56 � 1 �C (sample size (n) ¼ 17). CA ¼ crosslinking ag

Wt% CA q (g g�1) GC (%) Tg (�C) ER (

0 — — 56 � 1 (n ¼ 5) —2 3.30 � 0.04 (n ¼ 4) 93.0 � 0.4 (n ¼ 4) 57 � 2 (n ¼ 4) 0.9 �10 1.85 � 0.01 (n ¼ 3) 97.2 � 0.2 (n ¼ 3) 56 � 1 (n ¼ 4) 3.2�40 1.26 � 0.00 (n ¼ 3) 98.9 � 0.3 (n ¼ 3) 55 � 1 (n ¼ 4) 20.5

This journal is ª The Royal Society of Chemistry 2012

listed in Table 1 since no failure occurred before reaching the

extension limits of the mechanical tester.

Fig. 3 presents representative instantaneous (i.e. no extended

storage) free-strain shape-recovery of the four materials used in

this study, showing (a) absolute (engineering) tensile strain and

(b) strain normalized to the maximum strain reached during the

deformation stage of the shape-memory cycle (NSRd), as

a function of temperature (similar initial results have been pre-

sented previously37). Each material composition is strained to

approximately 90% of 3f, resulting in the uncrosslinked and 2

wt% crosslinking agent compositions storing (and ultimately

recovering) strains 3–10� that of the 10 and 40 wt% crosslinking

agent compositions (Fig. 3a). For all compositions, as the

ent, Tg ¼ glass transition temperature, ER¼ rubbery (storage) modulus atr tensile engineering stress–strain curve up to failure. The overall mean Tg

ent

MPa) 3f (%) sf (MPa)Toughness(MJ m�3)

— — —0.2 (n ¼ 4) 316 � 12 (n ¼ 6) 2.9 � 0.5 (n ¼ 4) 2.1 � 0.3 (n ¼ 4)

0.6 (n ¼ 4) 104 � 14 (n ¼ 7) 2.2 � 0.6 (n ¼ 5) 1.0 � 0.3 (n ¼ 5)� 3.3 (n ¼ 4) 37 � 9 (n ¼ 6) 5.1 � 1.3 (n ¼ 4) 1.0 � 0.4 (n ¼ 4)

Soft Matter, 2012, 8, 7381–7392 | 7385

Page 6: Effect of crosslinking and long-term storage on the shape-memory behavior of (meth)acrylate-based shape-memory polymers

Fig. 4 Representative fixed-strain stress generation recovery profiles of

(a) absolute stress generation and (b) normalized stress generation (NSG)

as a function of temperature. A NSG value of 0 and 1 indicate no stress

generation and stress generation equal to that reached during deforma-

tion, respectively.

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temperature is increased from the 20 �C storage temperature,

strains decrease from the stored strain value to a value

approaching 0% strain, indicating deformation recovery. In

Fig. 3b a value of 0 indicates no recovery and a value of 1 indi-

cates complete recovery. The 0, 2, and 10 wt% crosslinking agent

compositions demonstrate initial stored NSRd values close to 0,

while the 40 wt% crosslinking agent composition demonstrates

a stored NSRd value of �0.1, indicating partial recovery during

the unloading step (step 3) of the shape-memory cycle. This

behavior is also reflected in the slightly lower mean fixity ratios of

the 40 wt% crosslinking agent composition (Table 2). Tonset

decreases with increasing crosslinking agent concentration

(Fig. 3b). All material compositions demonstrate full recovery as

temperature is increased, with all NSRd values approaching

a value of 1 (Fig. 3b) and mean recovery ratios (with respect to

deformation and storage strains, RRd and RRs respectively) of

$98% (Table 2).38

Fig. 4 presents representative instantaneous (i.e. no extended

storage) fixed-strain stress developed (as a function of temper-

ature) during recovery of the four materials used in this study,

after deformation to and storage of strains of approximately

90% 3f. Fig. 4a presents recovery profiles of the materials in

terms of absolute (engineering) stress. The stress levels gener-

ated in these materials increase with crosslinking agent

concentration, with the highly crosslinked material (40 wt%

crosslinking agent) demonstrating stress generation levels of 4–

20� that of the lightly crosslinked (2 wt% crosslinking agent)

and uncrosslinked materials. Aside from the uncrosslinked tBA

homopolymer, all compositions demonstrate sample failure

(fracture) during fixed-strain shape-memory tests as the

temperature is increased to or beyond Tg, as indicated by the

abrupt decrease in stress at the end of the curves. The uncros-

slinked material demonstrates the lowest level of stress genera-

tion, which gradually decreases with an increase in temperature

after reaching a maximum value at around 45–50 �C. As with

free-strain recovery, the onset temperature of the recovery (in

this case stress generation) decreases as the crosslinking agent

concentration increases. Fig. 4b shows the stress generation

profiles of these materials in terms of stress normalized to the

stress each material reaches during the deformation step of the

shape-memory cycle (NSG), where a value of 0 indicates no

stress and a value of 1 indicates a stress level equal to that

reached during deformation. The ability to generate recovery

stress levels on par with deformation stress levels decreases with

decreasing crosslinking. This is also demonstrated via calculated

stress generation ratios (SGR) as shown in Table 2.39

Representative normalized (to storage strains, NSRs) free-

strain recovery profiles after various storage times at 20 �C (in the

deformed state) are presented in Fig. 5. A NSRs value of

Table 2 Deformation fixity ratios (FRd), deformation recovery ratios (RRsamples with storage time ¼ 0 days. CA ¼ crosslinking agent

Wt% CA FRd (%) RRd (%)

0 95 � 1 (n ¼ 3) 98 � 1 (n ¼2 97 � 2 (n ¼ 3) 99 � 1 (n ¼10 97 � 1 (n ¼ 2) 101 � 2 (n ¼40 88 � 9 (n ¼ 3) 99 � 5 (n ¼

7386 | Soft Matter, 2012, 8, 7381–7392

0 indicates no recovery from the stored state and a value of 1

indicates complete recovery of the stored strain. All materials

demonstrate recovery of the stored strain such that with an

increase in temperature, NSRs values approach 1. Additionally,

even after �386 days of storage, all compositions demonstrate

starting NSRs values of �0, indicating minimal recovery during

storage, with the exception of the 183 and 386 day samples for

the 40 wt% composition, which demonstrate NSRs values larger

than 0. Moreover, the Tonset temperatures increase with storage

time for all compositions tested. Finally, the slope of the recovery

curve (i.e. rate of strain recovery) increases with storage time,

resulting in sharper recovery profiles.

Fig. 6 presents (a) normalized stored strain recovery values

(NSRs) for before and after the shape-memory cycle, (b) Tonset

values, and (c) rates of strain recovery as a function of storage

d), stored recovery ratios (RRs), and stress generation ratios (SGR) for

RRs (%) SGR (%)

3) 98 � 1 (n ¼ 3) 70 � 8 (n ¼ 2)3) 99 � 1 (n ¼ 3) 79 � 7 (n ¼ 2)2) 101 � 2 (n ¼ 2) 92 � 6 (n ¼ 3)3) 100 � 5 (n ¼ 3) 114 � 6 (n ¼ 2)

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Fig. 5 Representative normalized (to stored strain) free-strain recovery profiles for the (a) 0 wt%, (b) 2 wt%, (c) 10 wt%, and (d) 40 wt% crosslinking

agent compositions as a function of temperature after selected storage times. A NSRs value of 0 and 1 indicate no and full recovery of stored strains,

respectively.

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time. The NSRs values of the materials at various storage times,

ranging from 1 to �386 days, prior to a shape-memory recovery

cycle, fluctuate slightly around 0 (Fig. 6a). This indicates that the

stored deformation in these materials does not recover during

storage. The NSRs values for the 40 wt% crosslinking agent

composition are more variable than those for the other

compositions and occasionally demonstrate values larger than

0 (most apparent for the 183 and 386 day samples). The NSRs

values of the materials after the shape-memory cycle all remain

�1 as a function of storage time, for all storage times presented

here. This indicates that all compositions still demonstrate good

recovery (mean recovery ratios with respect to storage strain,

RRs, $93%, see ESI Table S2†) after being stored at 20 �C for

up to �386 days. The Tonset values of the materials increase with

storage time (Fig. 6b). The rate of increase of Tonset with storage

time increases with crosslinking agent concentration. The

regression lines in Fig. 6b (R2 > 0.86) represent the overall

increase in Tonset with time (i.e. Tonset increases logarithmically

with storage time). The rate of strain recovery for each given

composition increases with storage time (Fig. 6c). The mean

rates of strain recovery for the 0, 2, 10, and 40 wt% crosslinking

agent compositions increase by magnitudes of 3, 4, 9, and 3,

respectively. The (power) regression lines in Fig. 6c (R2 > 0.77)

represent the overall increase in rates of strain recovery with

time.

This journal is ª The Royal Society of Chemistry 2012

Discussion

The purpose of this work is to systematically determine the effect

of crosslinking on fundamental shape-memory behavior of

amorphous, (M)ABP materials, across a range of crosslinking

densities from uncrosslinked to highly crosslinked. The effect of

crosslinking on free-strain, fixed-strain, and extended storage

shape-memory behavior was evaluated. A tailored set of four

compositions was created that have equivalent Tg values (Table

1) and four levels of crosslinking to eliminate the effect of varying

transition temperatures and to isolate the effect of crosslinking.

Moreover, after determining ultimate tensile deformation prop-

erties, materials were deformed to approximately 90% 3f (for

each given composition) for subsequent shape-memory testing.

This approach was utilized to determine the full extent of free-

strain recovery and fixed-strain stress generation of these

materials.

NIR analysis and swelling tests with GC determination reveal

near complete double bond conversion (96–97%) of these mate-

rials through photopolymerization and good incorporation of

starting materials into the resulting polymer networks (GC $

93%). As shown in previous work on (M)ABP systems,29 the

overall crosslink density is successfully varied through simple

modifications to the crosslinking agent concentration. Crosslink

density variation is confirmed through the corresponding

Soft Matter, 2012, 8, 7381–7392 | 7387

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Fig. 6 (a) Normalized stored strain recovery (NSRs) during storage at

20 �C (bottom portion of plot) and after the free-strain recovery shape-

memory (SM) cycle (top portion of plot) as a function of storage time

where a NSRs value of 0 and 1 indicate no and full recovery of stored

strain, respectively; (b) free-strain recovery onset temperature (Tonset) as

a function of storage time; (c) rate of strain recovery during the recovery

portion of the shape-memory cycle, as a function of storage time. B

0 wt%, 2wt%, 10wt%,and 40wt%crosslinkingagent concentration.

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decrease in q values and increase in ER values as crosslinking

agent concentration is increased (Table 1). Moreover, 3f values of

these materials decrease quickly with increasing crosslinking

agent concentration (Table 1). The sf values demonstrate an

initial decrease from the 2 wt% to 10 wt% crosslinking agent

compositions, and subsequent increase with increasing cross-

linking agent concentration from the 10 wt% to 40 wt%

7388 | Soft Matter, 2012, 8, 7381–7392

crosslinking agent compositions. Such trends in ultimate tensile

properties of (M)ABP materials are consistent with those pre-

sented in previous work29 and serve to fix upper limits for

possible recovery strains and actuation stresses.

Previous studies on the shape-memory behavior of (M)ABP

networks demonstrate full free-strain recovery,8,11 an advanta-

geous characteristic of using chemically crosslinked SMPs.18

Previous work has also demonstrated the ability of this group of

SMPs to demonstrate full recovery of deformations approaching

3f in a moderately crosslinked material8 as well as in optimized,

lightly crosslinked materials.27 However, the capacity for such

behavior in (M)ABP materials ranging from uncrosslinked to

highly crosslinked has not been systematically studied. In the

current work, free-strain recovery tests of all materials demon-

strate recovery ratios $98% after being deformed to strains

�90% 3f thus confirming the ability of this class of polymers to

demonstrate ideal recovery of large deformations approaching

that of 3f. This means that the uncrosslinked and lightly cross-

linked compositions are capable of recovering strains on the

order of 3–10� that of the moderately and highly crosslinked

compositions due to larger 3f values (Fig. 3).

While the full recovery of large strains demonstrated by the

uncrosslinked material seems counter-intuitive, good shape-

memory recovery in glassy, uncrosslinked polymers has been

previously reported18,28 and is in contrast to permanent strain in

semi-crystalline polyurethane thermoplastic shape-memory

polymers.27 Good recovery in glassy, uncrosslinked polymers has

been attributed to high (or ultra high) MWs and a correspond-

ingly large number of entanglements, which act as physical

crosslinks.18 Given the somewhat high MW of the homopoly-

merized tBA as determined from GPC (Mn ¼ 157 600 � 27 488

Da) it is possible that a large number of entanglements exist in

the tBA homopolymer and act as physical crosslinks in the

polymer structure, aiding in the recovery of the stored defor-

mation. Additionally, the characteristic ratio of tBAwas recently

calculated and was lower than other mono-(meth)acrylate

monomers, indicating that polymer chains of the homopoly-

merized tBA have a greater ability to coil.30 This propensity to

form coiled polymer chains could enable the tBA homopolymer

to undergo large strain deformations without chain slippage

(permanent deformation), thus contributing to the observed

large recoverable strain levels. It would be of interest to test other

linear, (meth)acrylate based homopolymers with varying char-

acteristic ratios (i.e. chemical structures) to see how this might

relate to shape-recoverability. The presence of a very small

amount of chemical crosslinking (small enough to be undetected

via swelling test) could potentially be another factor contributing

to the good recovery behavior of the homopolymerized tBA.

Regardless, full free-strain recoverability was demonstrated by

all compositions, ranging from uncrosslinked to highly cross-

linked. However, the effect of crosslinking in the current study

was apparent in the absolute levels of strain recoverability of

these materials, with the uncrosslinked and lightly crosslinked

materials capable of recovering tensile strains significantly larger

than the moderately and highly crosslinked levels. The effect of

crosslinking on the shape-memory response of these (M)ABPs

was also apparent in the fixed-strain recovery behavior.

As previously reported,11 the fixed-strain stress generation

increases with increasing crosslinking; however, the current study

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differs from previous work in that materials are deformed to

levels close to 3f, and thus demonstrate the full stress generation

capacity (for the given test parameters) of each material. Thus,

despite being able to withstand large deformations, the more

lightly crosslinked materials are not capable of producing

recovery stress levels close to that of the more highly crosslinked

material, even when deformed to large strain levels, with the

highly crosslinked material demonstrating stress generation

levels of 4–20� that of the lightly crosslinked and uncrosslinked

materials. For example, due to the somewhat similar sf levels of

the 2 and 10 wt% crosslinking agent materials (Table 1), the

possibility of the more lightly crosslinked material generating

recovery stress levels on par with that of the moderately cross-

linked material was considered but not observed (Fig. 4a). Two

likely causes for this are a steep increase in stress demonstrated

by the 2 wt% crosslinking agent composition approaching 3f (ESI

Fig. S4†) and the decrease in normalized stress generation with

decreasing crosslinking agent concentration (Fig. 4b and Table

2). Due to the large 3f value and steep upturn in stress near 3f of

the 2 wt% crosslinking agent composition (characteristic of

elastomeric materials), when the deformation level is decreased

to 90% 3f for shape-memory testing, a significant decrease in

deformation stress is observed in comparison to the 10 wt%

crosslinking agent material at 90% 3f. This decreases the possible

actuation stress that can be generated by the 2 wt% composition

compared to that of the moderately crosslinked material. Addi-

tionally, the decrease in normalized stress generation (NSG) with

decreasing crosslinking agent concentration should also

contribute to the lower absolute stress levels of the 2 wt%

crosslinking agent compositions compared to the 10 wt% cross-

linking agent compositions.

The cause of this decrease in the normalized stress generation

levels (Fig. 4b) with decreasing crosslinking agent has not yet

been fully explored (i.e. as crosslinking level decreases, so does

the ability of the material to produce actuation stresses on par

with stresses reached during the deformation stage of the shape-

memory cycle). One possible cause is stress relaxation occurring

during the storage step and/or the recovery step of the shape-

memory cycle. It is well established that for network polymers,

the resistance to both creep and stress-relaxation increases as

crosslink density increases.40 Thus as the level of crosslinking

decreases, the resistance to stress relaxation occurring

during both the storage step and recovery step of the shape-

memory cycle decreases with a corresponding reduction in the

recovery stress levels that the materials can generate. This is also

seen in the ability of the moderately and highly crosslinked

materials to maintain a stable level of recovery stress as the

temperature is increased. In contrast, for the uncrosslinked

material, after the initial step increase in stress generation

during recovery, the stress slowly begins to decrease as the

temperature is increased due to stress relaxation. This could

prove problematic in applications in which a stable recovery

stress is required either at elevated temperatures or over

extended periods of time.

To maximize stress generation capabilities of such materials as

the level of crosslinking is decreased, the material must be

deformed to levels as close to 3f as possible to capture (and store)

any upturn in stress exhibited as the material approaches its

point of failure. However, the recovery stress levels of lightly and

This journal is ª The Royal Society of Chemistry 2012

uncrosslinked materials will not be able to reach levels on par

with deformation levels or be maintained at stable levels during

recovery unless stress-relaxation can be prevented. Such behav-

iors should be studied further as they could affect the use and

selection of such materials in applications in which some

constraint is present during recovery.

Except for the uncrosslinked tBA homopolymer, all materials

in this study demonstrated sample fracture during the (tensile)

fixed-strain shape-memory cycle as the recovery temperatures

approached or surpassed Tg (Fig. 4). Studies by Smith41,42

characterizing the failure of elastomers as a function of strain

rate and temperature reveal that on a certain part of a presented

‘‘failure envelope’’, 3f values of elastomeric materials decrease as

temperatures increase and/or strain rates decrease. In a recent

work by Yakacki et al.43 similar behavior was demonstrated for

(M)ABP networks, where tensile 3f values decreased with

increasing temperature at �Tg. Therefore, as materials are held

at a constant deformation during fixed-strain shape-memory

recovery, the effective failure strains could be decreasing as the

temperature is increased. If the effective tensile failure strain (as

a function of temperature) then coincides with the stored

deformation, sample fracture would occur. Thus, use of these

materials requires that this behavior be taken into account so

that deformation levels and working temperatures are appro-

priately chosen.

Much like the significant trade-off between 3f and ER in (M)

ABPs,29,30 there is a trade-off between maximum recovery strains

and actuation stresses in these materials, to some degree limiting

the ‘‘tailorability’’ of these materials. For example, a tailored

material that can recover large strains, such as needed for

minimally invasive surgery applications, could be developed

using the (M)ABP system presented in this study. Similarly,

a tailored SMP that can generate large stress levels upon con-

strained actuation, such as for orthopedic applications, could

also be developed. However a material tailored to demonstrate

both large elongations and actuation stresses would be difficult

to obtain and would possibly require differing monomer chem-

istries to optimize polymer toughness, a potential area of future

study.

In addition to its effect on the free- and fixed-strain recovery

behavior of (M)ABPs, the effect of crosslinking on the long-

term (extended) storage, free-strain recovery behavior was also

investigated along with the effect of storage time, ranging from

1 to 386 days. This can be an important aspect of the ultimate

use of materials for shape-memory devices that are stored for

long periods of time in a deformed, temporary state. All

materials, independent of the level of crosslinking, demon-

strated good recovery of the stored deformation after the shape-

memory cycle (Fig. 6a), even after storage periods of �386 days

(NSRs $ 0.93 or RRs $ 93%, ESI Table S2†). The 0, 2, and 10

wt% crosslinking agent concentrations did not demonstrate

sizeable recovery during storage throughout the length of

386 days (NSRs # 0.04). For the highly crosslinked material (40

wt% crosslinking agent) there was some indication of recovery

during storage at the 183 and 386 day marks (NSRs $ 0.13),

however the overall variability is higher in this composition

compared to that of the other materials (possibly due to a more

heterogeneous network structure or smaller overall deformation

levels resulting in a pronounced effect of small measurement

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errors), thus it is not clear if NSRs values vary in any manner

that correlates with time for the highly crosslinked material. In

previous work by Yakacki et al., the recovery (full and partial)

of packaged shape-memory stents was shown to occur during

storage (unconstrained at room temperature) in (M)ABP

networks over a 35 day storage time.9 Additionally, the recovery

rate during storage was shown to increase with increasing

crosslinking agent concentration and a decreasing difference

between Tg and the storage temperature (DT).9 The DT in the

previous work (DT z 27–33 �C (ref. 9)) was slightly smaller

than used in the current study (DT ¼ 36 �C). In addition, the

deformation temperature was significantly lower in the previous

study (37 �C (ref. 9)) than in the current work (56 �C),a decrease in which has been shown to result in a decrease in

recovery temperature.8

Good storage stability, over a 6-month interval, was also

demonstrated for polyurethane-based SMP foams, where �90%

compressive strains were stored in the shape-memory foams after

being deformed at an elevated temperature of Tg + 30 K.32 The

deformed materials were then kept unconstrained at a low

temperature (Tg – 60 K) for various times, ranging from 1 day to

6 months. These materials demonstrated high fixity and recovery

ratios (>98% (ref. 32)) independent of storage time. Thus,

a number of factors such as crosslinking level, the difference

between transition and storage temperatures, and deformation

temperature can affect the long-term storage stability of SMPs.

For example, elevated deformation temperatures and large DT

values appear to result in good storage stability over long-term

storage times, as shown in the current study and the work by

Tobushi et al.32

In contrast to the overall fixity and recovery stability over time

of the materials used in the current study, Tonset increased with

storage time (Fig. 6b), due to physical aging. Physical aging in

glassy polymers occurs when the material is cooled (10–20 �C)below Tg from an elevated temperature and results in a reduction

of free-volume in the material over time (i.e. densification).44,45

Both aging and shape-memory processing utilize a cooling step

from$Tg to <Tg leaving the material in a state of structural non-

equilibrium, which is lessened over time via small structural

rearrangements,44 explaining the increase in Tonset with storage

time. The overall increase in Tonset over �1 year storage ranged

from �5 to 9 �C, and increased with crosslinking agent concen-

tration. Similarly, polyurethane based SMPs demonstrated an

increase in Tg of >10�C after aging for 72 days at 40 �C and 107

days at room temperature.46 This effect of physical aging could

have a significant impact on the ability to tailor materials and

predict their deployment performance when materials are stored

before actuation. For example, if a material/device is developed

to recover at body temperature for in vivo deployment, but is

stored in the temporary shape for a time, it is possible for the

onset temperature to increase during that storage time such that

proper deployment would not occur. As such, the effect of

physical aging on Tonset of SMPs over extended storage times

needs to be studied and quantified further as well as considered

during material selection and device design when specific and

accurate recovery temperatures are required, as in biomedical

applications.

The rate of free-strain recovery also increased by up to 9�with storage times of up to �1 year for the studied SMPs

7390 | Soft Matter, 2012, 8, 7381–7392

(Fig. 6c). A sharp recovery profile (i.e. decreased profile

breadth) and fast recovery rate is often a desired and sought

after property47 in SMPs, for applications requiring rapid

actuation/deployment. Thus, aging could potentially be used as

a means to optimize shape-recovery behavior and should be

an area of focus in future investigations. Moreover, a more in-

depth study as to how various parameters such as deformation

temperatures, the difference between Tg and storage

temperatures, crosslink density, storage time, storage

conditions, and even applied constraints during storage,

might affect the optimization and successful use of SMPs in

highly developed applications should prove beneficial. For

example, while a reduced storage temperature should aid in

storage stability over long periods of time, a concurrent study

by Choi et al. predicts (via application of a three-dimensional

thermoviscoelastic model) that if the storage temperature is

sufficiently low, the effects of physical aging will be mitigated

due to reduced molecular mobility in (M)ABP networks.48

Thus, further work exploring the long-term storage behavior of

SMPs and how physical aging can be prevented during storage

and/or used as a means to optimize shape-memory behavior

could prove vital for proper material design and

implementation.

Conclusions

This work demonstrates and quantifies trade-offs in free- and

fixed-strain shape-memory behavior, as well as practical issues

such as fixity and recovery behavior over long-term storage, in

(M)ABP materials ranging from uncrosslinked to highly cross-

linked. With all materials in this system of SMPs demonstrating

complete recovery of strains approaching that of failure strains,

total recoverable strains are highly dependent on 3f. Similarly,

actuation stresses were determined to be highly dependent on the

level of stress attained when the material is strained to the desired

deformation, although the ability to reach actuation stress levels

on par with deformation stress levels was shown to decrease as

crosslinking decreased. Thus, there is significant room for ‘‘tai-

lorability’’ of the free- and fixed-strain recovery behavior in this

polymer system for varying applications via changes to cross-

linking level, though limited by the inverse relationship between

recoverable strains and actuation stresses as the level of cross-

linking is varied.

Moreover, physical aging was shown to affect the recovery

behavior of these materials over extended storage times. While

shape-fixity and the level of free-strain recovery remained stable

over long storage times, both Tonset and the rate of strain

recovery increased with storage time due to physical aging. This

change in recovery behavior over extended storage times needs to

be studied further and taken into account for any SMP device

requiring a shelf life to successfully predict and tune the recovery

behavior during use. Moreover, based on the results presented

here, physical aging could potentially be used as a means to

optimize the recovery behavior of SMPs by facilitating sharper

recovery profiles and thus sharper/quicker recovery times in use.

These results should aid in the further development, optimiza-

tion, and ultimate use of SMPs in highly developed applications,

such as those for biomedical-based shape-memory materials and

devices.

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Nomenclature

Td

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Deformation temperature

Tl

Temperature (below Td) to which

material is cooled to fix the temporary

shape

Tonset

Onset temperature of shape recovery

3m

Maximum strain during deformation

3u

Strain stored in the material after

unloading at Tl

3p

Permanent strain remaining after

recovery

sm

Maximum stress reached during

deformation

sp

Plateau stress level reached during

fixed-strain recovery

Normalized

Deformation Strain

Recovery

NSRd ¼ 1� 3

3m(3)

3

Normalized Stored

Strain Recovery

NSRs ¼ 1�3u

(4)

Normalized Stress

Generation

NSG ¼ s

sm(5)

�3�

Fixity Ratio

FRd ð%Þ ¼ u

3m� 100 (6)

Deformation Recovery

Ratio

RRd ð%Þ ¼�1� 3p

3m

�� 100 (7)

Stored Recovery Ratio

RRs ð%Þ ¼�1� 3p

3u

�� 100 (8)

Stress Generation Ratio

SGR ð%Þ ¼�sp

sm

�� 100 (9)

Acknowledgements

This project was financially supported in part by grant number

F31AR053466 from the National Institute of Arthritis and

Musculoskeletal and Skin Diseases as well as the National

Science Foundation Alliances for Graduate Education and the

Professoriate grant at the University of Colorado (NSF HRD-

0639653). The content is solely the responsibility of the authors

and does not necessarily represent the official views of the

National Institute of Arthritis and Musculoskeletal and Skin

Diseases or the National Institutes of Health. The authors would

like to thank Dr. Scott Kasprzak for performing dynamic

mechanical tests, Professor Chris Bowman for use of NIR

spectroscopy equipment, Dr. Neil Cramer for assistance with

NIR testing, Professor Jeff Stansbury for use of GPC equipment,

and Matthew Barros for performing GPC testing.

Notes and references

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Soft Matter, 2012, 8, 7381–7392 | 7391

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Page 13: Effect of crosslinking and long-term storage on the shape-memory behavior of (meth)acrylate-based shape-memory polymers

Addition and correction Note from RSC Publishing This article was originally published with incorrect page numbers. This is the corrected, final version.

The Royal Society of Chemistry apologises for these errors and any consequent inconvenience to authors and readers.

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