edition 2010/2011 - ineko podshop 0650 01… · behaviour, performance and ... designed for use...

ConsumablesEdition 2010/2011

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2 Consumables

Your choice for minimized lifecycle cost

Consumables 3

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Atlas Copco consumables and wear parts are the right choice when maximum output and low lifecycle cost are in focus of your daily work.

All Atlas Copco Customer Centers and their network of distributors offer a wide range of wear parts and consumables. The staff is trained to support with advice and technical assistance to get the right parts for every application.

Increased productivityOnly genuine parts fit exactly to the stresses that an Atlas Copco product causes on it´s components. And only original parts enable the owner to minimize downtime and to protect the investment. Only a working breaker can contribute to productivity of your company. Let it work!

Low lifecycle costTwo thirds of the total cost of a hydraulic breaker is operating cost. The purchase price of a breaker causes only one third of the total lifecycle cost. Why not focusing on the more costly part when it comes to a purchase decision? A smaller breaker on a smaller carrier with a clever maintenance concept and – of course – reliable and robust consumables: that´s the recipe for your success.

Get the best out of your machine:

low lifecycle cost•

less downtime•

increased productivity•

the right tool for every application•

4 Working tools for rig-mounted hydraulic breakers

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Working tools for rig-mounted hydraulic breakers

The production unit is certified according to:

DIN EN ISO 9001:2000 (Quality systems)•

DIN EN ISO 14001 (Environmental management system)•

OHSAS 18001 (Occupational Health & Safety management)•

Tools for every jobTodays hydraulic breakers offer a significantly improved ratio of percussive performance to weight, which in turn imposes far greater loads on all breaker components. To protect your investment and to contribute to low lifecycle cost and high availability, the right choice of working tools is an important factor to economical success.

The dimensions, material properties and tip geometry of working tools have a major impact on reliability, wear behaviour, performance and productivity.

Since the 1960s Atlas Copco has a thorough knowledge and experience of producing working tools. Production facilities and chisel hardening plants are among the largest, fully automated plants in the world. The production process is continuously controlled and improved by an Integrated Management System. Quality is controlled through all stages of production – from material to finished product.

1

Atlas Copco working tools

Features and benefits

A Special manufactured retainer bar area & chamfers to minimize retainer bar wear

B Special manufactured impact surface for piston protection and optimum energy transfer

C Adopted hardness to protect and increase lifetime of surrounded parts

D Special painting to prevent corrosion

Benefits:

Extended machine lifetime•

Less total cost of ownership•

Minimized risk•

A

B

D

C


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4. Chisel

1. Moil point, conical

2. Moil point, pyramidal

6. Blunt tool

7. Wide chisel

8. Asphalt cutter

3. Moil point, XProfile

5. Chisel, XProfile

Material Use Specifications Tool

Soil

Compaction – Shaft & Tamping pad

Post driving – Shaft & Post driving pad

Pile driving – Shaft & pile driving pad

Frozen ground – Chisel (Cross/XProfile); Wide chisel; Asphalt cutter

AsphaltRoad surfaces, Transport routes Soft structures Chisel (Cross/XProfile); Wide chisel; Asphalt cutter

Patching Soft structures Shaft & Tamping pad

Concrete

Floors, walls, foundationsreinforced Chisel (Cross/XProfile)

non-reinforced Moil point (Conical/Pyramidal/XProfile)

Recycling – Blunt tool

Roughening/Re-dressing – Shaft & bushing pad

Sedimentary rock (sandstone, limestone, greywacke, calcareous sediment, etc.)

Trenching, foundation work, primary quarry breaking

heavily fissured Chisel (Cross/XProfile)

lightly fissured Moil point (Conical/Pyramidal/XProfile)

monolithic Moil point (Conical/Pyramidal/XProfile)

Breaking oversizes – Blunt tool

Crystalline rock (magma, greenstone, gabbro, granite, etc.)



lightly fissured Blunt tool

monolithic Blunt tool


Overview of tool applicationsTo use an Atlas Copco hydraulic breaker in the most efficient way, choosing the right working tool for an application is crucial.


Material Use Specifications Tool

Soil

Compaction – Shaft & Tamping pad

Post driving – Shaft & Post driving pad

Pile driving – Shaft & pile driving pad

Frozen ground – Chisel (Cross/XProfile); Wide chisel; Asphalt cutter

AsphaltRoad surfaces, Transport routes Soft structures Chisel (Cross/XProfile); Wide chisel; Asphalt cutter

Patching Soft structures Shaft & Tamping pad

Concrete

Floors, walls, foundationsreinforced Chisel (Cross/XProfile)

non-reinforced Moil point (Conical/Pyramidal/XProfile)

Recycling – Blunt tool

Roughening/Re-dressing – Shaft & bushing pad

Sedimentary rock (sandstone, limestone, greywacke, calcareous sediment, etc.)



lightly fissured Moil point (Conical/Pyramidal/XProfile)

monolithic Moil point (Conical/Pyramidal/XProfile)


Crystalline rock (magma, greenstone, gabbro, granite, etc.)



lightly fissured Blunt tool

monolithic Blunt tool


Working tools for rig-mounted hydraulic breakers 9

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Prevention of dust cushions due to x-geometry

x-shaped section with x-advantages


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XProfile: The shape of perfection

The secret of the extraordinary ability of XProfile lies in its design: an xshaped section with xadvantages. It is responsible for the point being selfsharpening because the wear occurs on all four blades of the chisel.

At the same time the unique geometry reduces the formation of dust cushions thereby providing better and faster penetration of the material.

Another bonus: minimized risk of overheating.

The special strengths of XProfile come into their own when high levels of dust are involved e.g. when working with

concrete•gypsum•clay•chalk •

Hard, strong, resilient

SilverLine: Advantage through performanceSilverLine is the new virtuoso among interchangeable tools for medium and heavy hydraulic breakers from Atlas Copco.

Designed for use under toughest conditions, a special combination of materials provides maximum resistance to external forces. A specially hardened jacket provides increased resistance to wear; it comes into its own particularly for abrasive materials and guarantees a significantly higher service life for this precision component.

SilverLine adds value by offering unmatched reliability in continuous working applications. It offers increased wear resistance and longer service life. SilverLine shows its inherent qualites particularly when used on hard and abrasive types of rock, such like Basalt, Gabbro, Gneiss, Granite, Quarze or Sandstone.


Reliable, universal, genuine

ClassicLine: The tool for every applicationDimensions, material properties and tip geometry of ClassicLine working tools have a major impact on reliability, wear behaviour, performance and productivity.

ClassicLine is made of a special alloy that has been optimized for hydraulic breaker applications. A complex heat treatment process and strict quality control result in maximum durability of all working tools.

Working tools of the Atlas Copco ClassicLine are the standard choice for all kinds of applications. See overview of tool applications at page 14.


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Wear increases

Hardness increases

HiGH

ModeraTe

MediUM

1 Ultra hard rock

2 Hard rock abrasive component

3 Medium hard rock, abrasive, fractured

4 Medium soft rock, abrasive, fractured

7 Soft rock, non abrasive, highly fractured

6 Medium hard rock, non abrasive, fractured

5 Hard rock, non abrasive, fine grained

SilverLine

ClassicLine


Type of application and load-factor

The loadfactor determines service intervals. This is mainly a function according to the related application.

1 2

3 4 5

6 7


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High

Abrasive sandstone, abrasive quartzite, rock with pyrite, banded hematite

Hard limestone, dolomitic limestone, metamorphic schist, gneiss, granite, ba-salt, diorite, gabbro, porphyry, rhyolite

Medium

Medium hard sandstone, siltstone, alluvial deposits, calcitic limestone, hard shale, medium hard limestone

Limestone and dolomite, weathered granite and gneiss

Hard siliceous lime-stone, hard schist, dolomites, marble, syenite, andesite diabase, pegmatite, hematite, magnetite

Moderate

Soft sandstone, sandy shale, shale, clay stone, sandy limestone, soft schist

Clay, soft shale, chalk, Soft limestone, gypsum, volcanic tuff

All measurements in mm.


SB 50 Ø 32 mm

Also suitable for Atlas Copco SBC 60

Tool typeProduct

LineTool

widthWorking

lengthTotal

lengthPart number

Moil point (conical) ClassicLine – 250 415 3083 3185 00

Chisel (cross) ClassicLine 32 250 415 3083 3186 00

Wide chisel (cross)

ClassicLine 100 250 415 3083 3187 00

SB 52 Ø 40 mm

Tool typeProduct

LineTool

widthWorking

lengthTotal

lengthPart number


Moil point (XProfile) ClassicLine – 255 420 3363 0982 46


Chisel (XProfile) ClassicLine 40 255 420 3363 0982 47

Wide chisel (cross) ClassicLine 80 255 420 3083 3409 20

asphalt cutter (cross)

ClassicLine 125 255 420 3083 3409 22

Shaft 3315 3699 00

Tamping pad – Square 200 x 200 mm 3315 3706 00

Post driver pad – inner diameter 100 mm 3315 3714 00

Pile driver pad – diameter 50 mm 3315 3721 00

Bushing pad – diameter 90 mm 3315 3728 00

SB 100 Ø 45 mm


Tool typeProduct

LineTool

widthWorking

lengthTotal

lengthPart number





ClassicLine 125 280 480 3083 3115 00

SB Series



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SB 102 Ø 45 mm

Tool typeProduct

LineTool

widthWorking

lengthTotal

lengthPart number







ClassicLine 125 280 480 3083 3409 12

Shaft 3315 3700 00





SB 152 Ø 50 mm

Also suitable for Atlas Copco SB 150 & SBC 255

Tool typeProduct

LineTool

widthWorking

lengthTotal

lengthPart number







ClassicLine 115 230 490 3083 3173 00

Shaft 3315 3701 00







SB 202 Ø 65 mm


Tool typeProduct

LineTool

widthWorking

lengthTotal

lengthPart number







ClassicLine 145 380 650 3083 3409 46

Shaft 3315 3702 00





SB 300 Scaler Ø 80 mm

Also suitable for Atlas Copco SBC 650 Scaler

Tool typeProduct

LineTool

widthWorking

lengthTotal

lengthPart number



Blunt tool ClassicLine – 420 800 3083 3405 00

SB Series



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SB 302/SB 302 Scaler Ø 80 mm

Also suitable for Atlas Copco SB 300 & SBC 610/650

Tool typeProduct

LineTool

widthWorking

lengthTotal

lengthPart number








ClassicLine 180 420 800 3083 3409 44

Shaft 3315 3703 00





SB 450 Scaler Ø 95 mm

Also suitable for Atlas Copco SBC 850 Scaler

Tool typeProduct

LineTool

widthWorking

lengthTotal

lengthPart number






SB 452/SB 452 Scaler Ø 95 mm

Also suitable for Atlas Copco SB 450 & SBC 800/850

Tool typeProduct

LineTool

widthWorking

lengthTotal

lengthPart number








ClassicLine 200 455 830 3083 3198 01

Shaft 3315 3704 00





SB 552 Ø 100 mm

Tool typeProduct

LineTool

widthWorking

lengthTotal

lengthPart number







ClassicLine 220 475 900 3083 3409 42

Shaft 3315 3705 00





SB Series



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MB 500 Ø 90 mm

Also suitable for Krupp HM 350

Tool typeProduct

LineTool

widthWorking

lengthTotal

lengthPart number




MB 700 Ø 100 mm

Also suitable for Atlas Copco MB 800 & Krupp HM 580

Tool typeProduct

LineTool

widthWorking

lengthTotal

lengthPart number





MB 700 DP version reduces working length by 40 mm

MB 750 Ø 100 mm

Tool typeProduct

LineTool

widthWorking

lengthTotal

lengthPart number


Moil point (conical) SilverLine – 550 1000 3363 1034 80



Chisel (cross) SilverLine 100 550 1000 3363 1034 81



Blunt tool SilverLine – 550 1000 3363 1034 82


MB Series


MB 1000 Ø 110 mm

Tool typeProduct

LineTool

widthWorking

lengthTotal

lengthPart number

Moil point (pyramid.) ClassicLine – 570 1100 3363 0848 77

Moil point (pyramid.) SilverLine – 570 1100 3363 0840 79








MB 1200 Ø 120 mm


Tool typeProduct

LineTool

widthWorking

lengthTotal

lengthPart number











MB Series


MB 1500 Ø 135 mm

Tool typeProduct

LineTool

widthWorking

lengthTotal

lengthPart number










MB 1600 Ø 135 mm

Also suitable for Krupp HM 950/960

Tool typeProduct

LineTool

widthWorking

lengthTotal

lengthPart number




MB 1700 Ø 140 mm


Tool typeProduct

LineTool

widthWorking

lengthTotal

lengthPart number











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HB 2000 Ø 145 mm

Tool typeProduct

LineTool

widthWorking

lengthTotal

lengthPart number












HB 2000 DP version reduces working length by 65 mm

HB 2200 Ø 150 mm


Tool typeProduct

LineTool

widthWorking

lengthTotal

lengthPart number












HB Series


HB 2500 Ø 155 mm

Tool typeProduct

LineTool

widthWorking

lengthTotal

lengthPart number













HB 3100 Ø 165 mm

Also suitable for Atlas Copco HB 3000 & Krupp HM 2100/2300

Tool typeProduct

LineTool

widthWorking

lengthTotal

lengthPart number














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HB 3600 Ø 170 mm

Tool typeProduct

LineTool

widthWorking

lengthTotal

lengthPart number













HB 4200 Ø 180 mm

Also suitable for Krupp HM 2200/2500/2600

Tool typeProduct

LineTool

widthWorking

lengthTotal

lengthPart number












HB Series


HB 4700 Ø 185 mm

Tool typeProduct

LineTool

widthWorking

lengthTotal

lengthPart number













HB 5800 Ø 200 mm


Tool typeProduct

LineTool

widthWorking

lengthTotal

lengthPart number














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HB Series


HB 7000 Ø 210 mm


Tool typeProduct Line

Tool width

Working length

Total length

Part number













HB 10000 Ø 240 mm

Tool typeProduct

LineTool

widthWorking

lengthTotal

lengthPart number


Moil point (XProfile) SilverLine – 880 1900 3363 1064 85


Chisel (XProfile) SilverLine 240 880 1900 3363 1064 86



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30 Working tools for handheld

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Working tools for handheld products

Tools for every jobWorking tools are manufactured from low carbon, case •hardening steel that has been especially developed for the production of working tools.The strike face is end milled. True contact between •the piston and the striking end transmits the maximum blow energy to the workplace. A perfect fit of piston and striking face protects the equipment and allows maximum productivity.Forged under traditional hammers, our tools allow •the most beneficial grain flows for durable strength.Passing electronically controlled bed furnaces, the •tools are processed in a chamber of molten aluminium oxide to prevent airborne contaminants.After heat treatment all tools are cleaned by inducing •a positive stress into the skin. Finally they are lacquer coated for maximum protection.

2

Moil Point

Narrow chisel

Wide chisel

asphalt cutter

digging spade

digging chisel

Clay spade

Tie tamper

Chisel blank

Shaft

Frost wedge

Plug hole drill

Loose rivet buster

Tight rivet buster

Chisel ripper

Backout punch

Scaling chisel (straight)

Scaling chisel (cranked)

Bushing tool

Shaft (Floor scraping tool)


Overview Tool Types

Tamping pad

driver pad

driver blank

Bush hammer head

Floor scraping blade

Point to flat Flat to flat

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Working tools for handheld 33


Sq 19 x 82 mm

Tool type Working length Total length Part number

Moil point 330 420 3083 4170 00

Narrow chisel 330 420 3083 4170 10

Rd 14.7 x 89 mm


Moil point 210 300 3083 3263 00

Narrow chisel 210 300 3083 3264 00

Rd 17.3 mm oval collar round collar

Tool typeTool

widthWorking length

Total length

Part number

oval collar round collar

Moil point

– 160 230 3083 4100 00 3083 4110 00

– 235 305 3083 4100 10 3083 4110 10

– 380 450 3083 4100 20 3083 4110 20

Narrow chisel

– 160 230 3083 4101 00 3083 4111 00

– 235 305 3083 4101 10 3083 4111 10

– 380 450 3083 4101 20 3083 4111 20

Wide chisel38 235 305 3083 4102 10 3083 4112 10

65 235 305 3083 4102 70 3083 4112 70

Chisel blank 20 235 305 3083 4105 10 3083 4105 15

1) round collar: 31.5 2) round collar: 9.5

9.5 82

1938

mm

mm

14.722

Ø 19

1639 45

89

1160

mm

17.328.51)

2)


Tools for pneumatic breakers & hammers


Rd 19 x 95 mm

Tool type Tool widthWorking

lengthTotal length Part number

Moil point – 150 255 3083 4160 00

– 275 380 3083 3261 00

Narrow chisel– 150 255 3083 4161 00

– 275 380 3083 3262 00

Wide chisel 75 150 255 3083 4165 00

Shaft* – 125 230 3083 4162 00

*Accessories for shaft can be found on page 55

Rd 25 x 75 mm oval collar round collar

Tool typeTool

widthWorking

lengthTotal

length

Part number

round collar Square collar

Moil point – 330 415 3083 3265 00 –

– 450 535 3083 3265 10 –

Narrow chisel– 330 415 3083 3266 00 –

– 450 535 3083 3266 10 3083 3316 00

Wide chisel 75 420 505 – 3083 3317 00

Shaft* 135 420 505 – 3083 3318 00

1) round collar: 41 2) round collar: 10

26 49

mm

1922

95

20

122)

75

mm

25381)


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Hex 14.7 mm oval collar round collar

Tool typeTool

widthWorking

lengthTotal

length

Part number

oval collar round collar

Moil point

– 160 230 3083 4120 00 3083 4130 00

– 235 305 3083 4120 10 3083 4130 10

– 380 450 3083 4120 20 3083 4130 20

Narrow chisel

– 160 230 3083 4121 00 3083 4131 00

– 235 305 3083 4121 10 3083 4131 10

– 380 450 3083 4121 20 3083 4131 20

Wide chisel38 235 305 3083 4122 10 3083 4132 10

65 235 305 3083 4122 70 3083 4132 70

Chisel blank 20 235 305 3083 4125 10 3083 4125 15

1) round collar: 31.5 2) round collar: 9.5

Hex 14.7 – Rd. 17.3 x 60 mm


Moil point 230 300 3083 3200 00

Narrow chisel 230 300 3083 3201 00

11 60

mm

14.728.5

Ø 17.3

44

1)

2)

9 60

mm

14.734

Ø 17.3

41




Hex 19 x 50 mmFlat to flat



Moil point – 240 300 3083 3220 00

– 440 500 3083 3221 00

Narrow chisel– 240 300 3083 3222 00

– 440 500 3083 3223 00

Wide chisel 60 190 250 3083 3224 00

Shaft* – 80 140 3083 3225 00


Hex 22 x 82.5 mmPoint to flat



Moil point – 380 475 3083 3242 00

– 1000 1095 3083 3243 00

Narrow chisel– 380 475 3083 3244 00

– 1000 1095 3083 3245 00

Wide chisel 75 380 475 3083 3246 00

asphalt cutter 125 380 475 3083 3069 00

digging chisel 75 450 545 3083 3247 00

digging spade 120 400 495 3083 3248 00

Clay spade 125 430 525 3083 3249 00

Frost wedge 35 380 475 3083 3250 00

Shaft* – 310 405 3083 3251 00


12 82.5

mm

2241

1050

mm

1932


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Hex 22 x 108 mmPoint to flat



Moil point – 350 470 3083 3228 00

– 480 600 3083 3229 00

Narrow chisel– 340 470 3083 3230 00

– 450 600 3083 4071 00

Wide chisel 75 380 500 3083 3232 00

asphalt cutter 125 350 470 9245 2812 90

digging chisel 75 280 400 3083 3233 00

digging spade 120 330 450 3083 3234 00

Clay spade 125 350 470 3083 3235 00

Frost wedge 35 380 500 3083 3236 00

Shaft* – 185 305 3083 3238 00

Tie tamper 90 390 510 3083 3237 00





Moil point – 380 500 3083 3253 00

Narrow chisel – 380 500 3083 3254 00

Wide chisel 75 380 500 3083 3255 00

digging chisel 75 380 500 3083 3256 00

digging spade 120 380 500 3083 3257 00

Clay spade 125 430 550 3083 3033 00

Frost wedge 35 380 500 3083 3258 00

Shaft* – 280 400 3083 3259 00



12108

mm

2241

12108

mm

2541






Moil point – 350 515 3083 3267 00

– 450 615 3083 4015 10

Narrow chisel– 350 515 3083 3268 00

– 450 615 3083 4016 10

Wide chisel 75 380 545 3083 3289 00

asphalt cutter 125 330 495 3083 3290 00

digging chisel 75 380 545 3083 3291 00

digging spade 125 320 485 3083 3292 00

Clay spade 140 380 545 3083 3293 00

Frost wedge 50 400 565 3083 3294 00

Shaft* – 230 395 3083 3269 00





Moil point – 380 545 3083 3271 00

– 450 615 3083 3272 00

Narrow chisel– 380 545 3083 3274 00

– 450 615 3083 3275 00

Wide chisel 75 380 545 3083 3277 00

asphalt cutter 115 300 465 3083 3278 00

digging chisel 75 380 545 3083 3279 00

digging spade 125 380 545 3083 3280 00

Clay spade 140 380 545 3083 3281 00

Frost wedge 40 400 565 3083 3282 00

Shaft* – 230 395 3083 3283 01

Tie tamper 100 400 565 3083 3319 00


6160

mm

2846

12152

mm

2846


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Moil point – 355 520 3083 3285 00

– 450 615 3083 4000 10

Narrow chisel– 355 520 3083 3286 00

– 450 615 3083 4001 10

Wide chisel 75 380 545 3083 3295 00

asphalt cutter 125 330 495 3083 3296 00

digging chisel 75 380 545 3083 3297 00

digging spade 125 320 485 3083 3298 00

Clay spade 140 380 545 3083 3299 00

Frost wedge 50 400 565 3083 3300 00

Shaft* – 230 395 3083 3287 00

Tie tamper 100 400 565 3083 3314 00





Moil point – 380 545 3083 3205 00

– 450 615 3083 3206 00

Narrow chisel – 380 545 3083 3208 00

– 450 615 3083 3209 00

Wide chisel 75 380 545 3083 3211 00

asphalt cutter 115 300 465 3083 3212 00

digging chisel 75 380 545 3083 3213 00

digging spade 125 380 545 3083 3214 00

Clay spade 140 380 545 3083 3215 00

Frost wedge 50 400 565 3083 3216 00

Shaft* – 235 400 3083 3218 01

Tie tamper 100 400 565 3083 3217 00



12152

mm

3246

6160

mm

3246



For Hex 19 & Rd 19 mm

Type Shape remark Width Part number

Bush hammer head Square 9 TC teeth 40 3083 3226 00

Bush hammer head Square 16 TC teeth 40 3083 3227 00

Bush hammer head Square 9 steel teeth 32 3083 4163 00

For Hex 22 & 25 mm


Tamping pad Round – 175 3083 3252 10

Tamping pad Square – 175 3083 3239 00

driver pad– inner diameter 65 3371 8060 12

– inner diameter 100 9245 2817 90

For Hex 28 x 32 mm


Tamping pad Round – 180 3083 3301 00

Tamping padSquare – 150 3083 3302 00

Square – 200 3083 3197 00

driver pad– inner diameter 120 3376 1120 79

– inner diameter 150 3376 1120 77

driver blank – – 80 9245 2827 10

Accessories


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Rd 19 – Hex 14.7 x 89 mm

Tool type Bit diameter drill depth Total length Part number

Plug hole drill*

8 80 110 0701 0808 00

10 100 130 0701 1010 00

12 120 150 0701 1212 00

Plug hole drill

16 150 250 0700 1416 32

19 230 330 0700 2019 32

22 230 330 0700 2022 32

25 230 330 0700 2025 32

32 330 430 0700 3032 32

38 330 430 0700 3038 32

*Use with shank adapter

Shank adapter 125 0701 1001 32

Knock-out block – 3085 0210 00

25

89

mm

14.7

Ø 19

1639 44

10


Plug hole drills


Rd 19 x 95 mm

Tool type Bit diameter drill depth Total length Part number

Plug hole drill

13 200 330 3083 4150 00

16 200 330 3083 4151 00

16 300 430 3083 4151 10

16 450 580 3083 4151 20

19 200 330 3083 4152 00

19 300 430 3083 4152 10

19 450 580 3083 4152 20

22 200 330 3083 4153 00

22 300 430 3083 4153 10

22 450 580 3083 4153 20

25 200 330 3083 4154 00

25 300 430 3083 4154 10

25 450 580 3083 4154 20

28 300 430 3083 4155 10

28 450 580 3083 4155 20

32 300 430 3083 4156 10

32 450 580 3083 4156 20

2595

mm

19


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Feather pairs & wedges

Part number 9245 2813 81Wedge set for 29 mm holes contains:

description Total length Part number

Wedge 390 mm 9245 2822 00

Feather pair 180 mm 9245 2822 10

Part number 9245 2813 51Wedge set for 34 mm holes contains:

description Total length Part number

Wedge 420 mm 9245 2813 50

Feather pair 210 mm 9245 2813 60



Working tools for rivet busters

Jumbo (11X)



Moil point– 145 255 3083 4140 00

– 195 305 3083 4140 10

Narrow chisel– 145 255 3083 4141 00

– 195 305 3083 4141 10

Loose rivet buster – 145 255 3083 4142 00

Tight rivet buster – 145 255 3083 4145 00

Chisel ripper – 120 230 3083 4144 00

Backout punch

12,5 25* 250 3083 4147 00

16 25* 250 3083 4147 10

20 25* 240 3083 4147 20

22 25* 240 3083 4147 40

25 25* 240 3083 4147 60

* Clearance

62

18

mm

22.528

44


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Working tools for electric hammers

SDS Max

Tool type Tool width Total length Part number

Moil point – 300 6103 3600 00

– 400 6103 3600 02

Narrow chisel– 300 6103 3600 06

– 400 6103 3600 08


50 300 6103 3600 16

50 400 6103 3600 17

75 300 6103 3600 18

Scaling chisel (cranked) 50 300 6103 3600 19

asphalt cutter 125 380 6103 3600 24

Clay spade 100 450 6103 3600 26

Bushing tool 44 250 6103 3600 23

Shaft (Floor scraping tool)* – 450 6103 3600 21


SDS Plus


Moil point – 250 6103 3610 00

Narrow chisel – 250 6103 3610 01

Scaling chisel (straight) 40 250 6103 3610 03

Scaling chisel (cranked) 40 250 6103 3610 04

62

66

58

18

14

2553

10



Hex 21 – Rd 18.7 x 65 mm


Moil point – 300 6103 3620 00

– 450 6103 3620 02

Narrow chisel– 300 6103 3620 04

– 450 6103 3620 06


50 300 6103 3620 10

75 300 6103 3620 12

Clay spade 100 450 6103 3620 21

Bushing tool 44 250 6103 3620 20



Hex 28 mmWithout collar


Moil point – 450 6103 3655 01

Narrow chisel – 450 6103 3655 03

Scaling chisel (straight) 75 380 6103 3655 04

asphalt cutter 125 380 6103 3655 05

Clay spade 125 430 6103 3655 09

Shaft (Tamping pad)* – 380 6103 3655 11


21

6538

106

18

21

6585

138

28


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Hex 19 – Rd 16.5 x 35 mm


Moil point – 300 6103 3630 00

– 450 6103 3630 02

Narrow chisel– 300 6103 3630 03

– 450 6103 3630 05


50 300 6103 3630 09

50 450 6103 3630 18

75 300 6103 3630 10

Bushing tool 45 250 6103 3630 20

Clay spade 100 450 6103 3630 16



Hex 19 mm


Moil point – 300 6103 3640 00

– 450 6103 3640 02

Narrow chisel– 300 6103 3640 04

– 450 6103 3640 06


50 300 6103 3640 19

75 300 6103 3640 11

Bushing tool 45 250 6103 3640 14

Clay spade 100 450 6103 3640 17



Working tools for electric hammers

19

35

63

37

75.5

16.5

37

64

19



Hex 19 x 82.5 mm


Moil point – 300 6103 3660 00

Narrow chisel – 300 6103 3660 02


50 250 6103 3660 05

75 250 6103 3660 04

Accessories

For tamping pad shaft

Type Shape diameter Part number

Tamping pad Round 125 6103 3699 12

For floor scraping shaft

Type remark Part number

Floor scraping tool cpl. (2 mm) – 6103 3699 06

Floor scraping blade (2 mm) Replacement blade 6103 3699 07

33

82 9.5

19


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50 Lubricants

Lubricants

3

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52 Lubricants

LubricantsFor reduced cost of ownership: Atlas Copco lubricants

Atlas Copco´s high performance lubricants have been developped for extremely demanding applications. To reduce the risk of machine failures, a constant lubrication is needed. Atlas Copco lubricants offer a reliable protection against wear and corrosion.

Reduced maintenance costs contribute to lower cost of ownership and optimized machine lifetime.

Biodegradability according to OECD 301

10 2820

100%

40%

0%

Size Part number

0.25 Liter 8099 0202 40

1 Liter 8099 0202 36

20 x 1 Liter 8099 0202 81

5 Liter 8099 0202 02

4 x 5 Liter 8099 0202 85

Lubricants 53

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tsBreaker and Hammer AIR-OILFully synthetic pneumatic breaker & hammer AIROil.

For Atlas Copco TEX pneumatic breakers and hammers as well as all other pneumatic breakers and hammers of other brands.

Features:readily biodegradable•antifreezing properties•eliminates the need of a water separator•

Pay for 18 l

Pay for 18 l

inherently biodegradable2

readily biodegradable3

Number of days

1) Inherently biodegradable in confirmity with OECD 301B

2) Inherently biodegrabable: Products with biodegradability between 20 – 60 % within 28 days 3) Readily biodegradable: Products with biodegradability over 60 % within 10 days

Mineral oil

Breaker and Hammer AIR-Oil1

54 Lubricants

10 2820

100%

40%

0%

Rock Drill AIR-OILSemisynthetic pneumatic rock drill lubricant.

For temperatures from –25ºC – –108ºC.

For Atlas Copco BBD, BBC & RH pneumatic rock drills as well as all other pneumatic rock drills.

Features:readily biodegradable•low sensitivity against temperature changes•

Biodegradability according to OECD 301

inherently biodegradable1

readily biodegradable2

Number of days

1) Inherently biodegrabable: Products with biodegradability between 20 – 60 % within 28 days 2) Readily biodegradable: Products with biodegradability over 60 % within 10 days

Mineral oil

Rock Drill AIR-Oil

Size Part number

1 Liter 8099 0201 01

12 x 1 Liter 8099 0201 81

4 Liter 8099 0201 04

4 x 4 Liter 8099 0201 84

10 Liter 8099 0201 10

Pay for 11 l

Pay for 14.5 l

Lubricants 55

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tsChisel pasteMineral oilbased paste containing an aluminium complex soap and solid lubricants. For temperatures from – 20ºC – + 1100ºC.

For Atlas Copco hydraulic breakers and handheld hydraulic breakers as well as working tools & bushings on any other hydraulic breaker.

Features:good resistance to water•excellent EP properties•good release effect•ageresistant•

Size Part number

20 x 150 g¹ 3363 1064 47

12 x 400 g 3363 0949 13

12 x 500 g² 3363 0912 00

15 kg 3362 2639 00

45 kg 3362 2632 75

¹ for use with ContiLube™ II micro ² for use with ContiLube™ II

advantage:

the solids content act as a ball bearing•considerable less wear•

56 Lubricants

2-stroke OILFully synthetic 2stroke engine oil.

For Atlas Copco petrol breakers as well as all other aircooled 2stroke engines.

Features:meets and exceeds JASO FC and ISO EGD specifications•extremely low smoke and odour from the exhaust•keeps the engine well lubricated at high temperatures•keeps the engine and sparkplugs clean•keeps the exhaust clean•

Power Pack Bio-OILZincfree hydraulic oil.

For temperatures from 30ºC – +95ºC.

For Atlas Copco´s hydraulic power packs as well as all other hydraulic oil operations.

Features:biodegradable•low sensitivity against temperature changes•

Size Part number

1 Liter 9238 2743 50

12 x 1 Liter 9234 0014 06

Size Part number

4 Liter 3371 8077 51

Pay for 8,2 l

Lubricants 57

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Size Part number

1 Liter 9234 0012 03

20 x 1 Liter 9234 0014 05

Size Part number

12 x 400 g 3363 0949 14

Pay for 18 l

Cobra & Compactor IMPACT-OILMineral based multigrade engine oil.

For Atlas Copco Cobra Pro, Cobra TT and Hydraulic compactors as well as all other engine oil applications.

Features:low sensitivity against temperature changes•

High-Performance greaseMineral oilbased lithium soap grease containing MoS2 as a solid lubricant.

For temperatures from 25ºC – +120ºC, short term up to 140ºC.

For Atlas Copco´s Silent Demolition Tools as well as all other plain and roller bearings.

Features:Good resistance to water•Good dryrunning characteristics•Excellent EPproperties•

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Airline Accessories

4

60 Airline Accessories

If the system only has one air user, a smaller water separator is sufficient. A fixed “turbine wheel” starts a lengthwise swirl that forces water against walls, where it is collected and fed out of the system.

VAM water separatorsfor troublefree ownership•for long lifetime•for protected investment •

Water condensate is always present in compressed air systems. Up to a bucket of water per shift can be produced by condensation. This water must be removed to minimize corrosion and freezing problems.

VAM water separators operate on the centrifugal principle with automatic emptying of the condensate.

So you can focus on what you can do best: your job.

When air is compressed less space is available for dissolved water. In the end, it condenses and becomes visible droplets.

Model Hose connection air flow Part number

VaM 01 20 mm 50 l/s 8092 0110 58

VaM 5a 25 mm 120 l/s 8092 0110 82

Airline Accessories 61

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tsBLG/CLG lubricatorsfor secure oil supply•for reliable functionality in all working positions•for troublefree ownership•for longer lifetime•for protected investment •

Any pneumatic machine without builtin lubrication needs a separate lubricator to ensure that all moving parts are continuously covered with a film of oil.

Atlas Copco lubricators are designed to work in any position, horizontal, vertical or upsidedown. This secures a continuous oil supply to protect the machine.

BLG and CLG lubricators use the ejector principle and ensure effective lubrication of all compressedair machines.

A check valve stops oil from reaching the air path when the system is unpressurized.

Regulator

Atlas Copco’s lubricators use the ejector principle to create controlled lubrication. The pick-up is intricately bent to the assure oil supply regardless of the lubricator’s position.

Model applicationinner hose diameter

air flowoil

volumePart number

CLG 10for mineral & synthetic oil

25 mm 8 – 15 l/s 1,3 l 8202 5101 23

CLG 30for mineral & synthetic oil

25 mm 15 – 140 l/s 1,3 l 8202 5102 39

BLG 30 for mineral oil 25 mm 15 – 140 l/s 1,3 l 8202 5102 05


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atlas Copco

forged coupling

atlas Copco

forged coupling

Cast coupling

Professional Airline AccessoriesAtlas Copco forged and hardened Claw Couplings for maximum service life and flow.

Air flowA topquality claw coupling has thin walls, allowing maximum air flow.

Pressure lossAs few as six inferior, flowchoking couplings in the system can result in a power loss of 20 % or more.

Air flow l/s

Productivity A 20 % power loss means that at least 20 % less work is done.

Forged claw couplings

Hose inner diameter

Bore

Part number

Hose nippleHose nipple with

lock nut

6,3 mm 5,0 mm 9000 0308 00 –

10,0 mm 8,0 mm 9000 0309 00 9000 0260 00

12,5 mm 10,5 mm 9000 0310 00 9000 0261 00

16,0 mm 13,5 mm 9000 0311 00 9000 0262 00

20,0 mm 17,2 mm 9000 0312 00 9000 0263 00

25,0 mm 22,0 mm 9000 0313 00 9000 0264 00

Connection thread

external thread internal thread

Bore Part number Bore Part number

G 3/8" 11,3 mm 9000 0300 00 15,0 mm 9000 0304 00

G 1/2" 14,8 mm 9000 0301 00 18,6 mm 9000 0305 00

G 3/4" 19,0 mm 9000 0302 00 24,2 mm 9000 0306 00*

G 1" 25,5 mm 9000 0303 00 30,3 mm 9000 0307 00

*Also available with strainer 9000 0306 01

Cover Part number

9000 0314 00


Hose clamps

external diameter

internal diameter

Part numberX-Lite

round rubber hoses

22 - 25 mm 20,0 mm 12,5 mm 9000 0194 00

25 - 28 mm 16,0 mm 9000 0195 00

29 - 32 mm 25,0 mm 20,0 mm 9000 0196 00

34 - 38 mm 25,0 mm 9000 0197 00

43 - 47 mm 40,0 mm 31,5 mm 9000 0381 00

54 - 58 mm 50,0 mm 40,0 mm 9000 0198 01

66 - 70 mm 50,0 mm 9000 0199 00

78 - 82 mm 76,0 mm 63,0 mm 9000 0189 00


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X-Lite: safety and operating comfortAs compressed air application for demanding jobs, XLITE pneumatic hoses offer a safe transfer of compressed air into the machines – at almost any working condition for professional drills and breakers.

Size and weightFast on long stretches: XLITE is extremely flexible and •can be easily unrolledIdeal size and weight: XLITE is only onefifth the thick•ness of a conventional rubber hose and requires 50% less storage space. Furthermore, it weights three times less

Handling, storage and transportationThe layflat hose is advantageous to the operator, as it •is much more flexible and weighs much less compared to conventional rubber hosesThe lower weight and volume of the collapsible hoses are •the reason for decreased storage and transportation cost

Safety5fold safety: with an operating pressure of 20 bar, the •bursting pressure is above 100 bar.Should the XLITE tear despite all precautions, the hose •remains in one piece and there are no whipping ends, due to the fact that a possible crack will progress in a longitudinal and never in a transverse direction.


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X-LITE

inner diameter

Maximum working pressure

Length/ roll Weight/ roll Sinlge roll

20 mm 20 bar

60 m 11 kg 9030 2114 00

100 m 18 kg 9030 2114 01

200 m 36 kg 9030 2114 02

25 mm 20 bar

60 m 15 kg 9030 2106 00

100 m 25 kg 9030 2106 01

200 m 50 kg 9030 2106 02

40 mm 14 bar 60 m 27 kg 9030 2107 00

50 mm 14 bar 60 m 33 kg 9030 2108 00

76 mm 10 bar 40 m 38 kg 9030 2109 00

X-LITEPre-mounted hoses with claw couplings & hose clamps

inner diameter

Maximum working pres-

sureLength/ roll Weight/ roll Single roll

20 mm 20 bar15 m 3,5 kg 9030 2115 15

20 m 4,5 kg 9030 2115 00

25 mm 20 bar 20 m 6,0 kg 9030 2111 00

MANTEXPre-mounted high-pressure hoses

inner diameter

Maximum working pressure

Length/ roll Weight/ roll Sinlge roll

50 mm 30 bar20 m 17 kg 9030 2078 00

40 m 32 kg 9030 2079 00

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For more detailed information, please refer to the spare parts list. online versions under www.acprintshop.com

Maintenance kits

Maintenance kits for hydraulic attachments

These • kits include all crucial wear parts needed to carry out the service in accordance with factory specifications.

A • detailed list of contents and an exploded view simplify identifications.

The • price is most competitive compared to purchasing single items.

One • part number simplifies order handling and logistics.

The • parts arrive in a solid box offering a proper protection during transport and ease of handling.

5

Standard version dustProtector version

SB 52 3315 3521 05 –

SB 102 3315 3521 20 –

SB 152 3315 3521 40 –

SB 202 3315 3521 45 –

SB 302 3315 3019 90 –

SB 452 3315 3124 90 –

SB 552 3315 3521 95 –

MB 750 3363 1034 84 3363 1034 75

MB 1000 3363 0943 67 3363 0943 68

MB 1200 3363 0943 69 3363 0943 70

MB 1500 3363 0983 83 3363 0983 85

MB 1700 3363 0943 71 3363 0943 72

HB 2000 (bronze) 3363 1069 32 3363 1069 33

HB 2000 (steel) 3363 1069 34 3363 1069 35

HB 2500 (bronze) 3363 0943 95 3363 0943 96

HB 2500 (steel) 3363 1034 04 3363 1034 05

HB 3100 (bronze) 3363 0943 75 3363 0943 76

HB 3100 (steel) 3363 1034 06 3363 1034 07

HB 3600 (bronze) 3363 1033 56 3363 1033 57

HB 3600 (steel) 3363 1034 27 3363 1034 28

HB 4700 (bronze) 3363 1038 61 3363 1038 62

HB 4700 (steel) 3363 1038 63 3363 1038 64

HB 5800 (bronze) 3363 0943 79 3363 0943 80

HB 5800 (steel) 3363 1034 10 3363 1034 11

HB 7000 (bronze) 3363 0943 81 3363 0943 82

HB 7000 (steel) 3363 1034 12 3363 1034 13

HB 10000 (bronze) – 3363 1034 15

HB 10000 (steel) – 3363 0983 32

70 Maintenance kits

Power Demolition Tools

Lower breaker part kit

The maintenance kits for the Lower breaker part contain:

Wear bushings •Buffer rings •Retainer bars and pins •Cartridge of chisel paste for •installation Test gauge for wear bushings •

as well as all required locking bolts, pins and bushings.

SB 52 3315 3335 90

SB 102 3315 2962 90

SB 152 3315 2905 90

SB 202 3315 2870 90

SB 302 3315 3018 90

SB 452 3315 3127 90

SB 552 3315 3036 90

MB 750 3363 0917 07

MB 1000 3363 0894 17

MB 1200 3363 0668 90

MB 1500 3363 0987 29

MB 1700 3363 0343 11

HB 2000 3363 1069 06

HB 2500 3363 0946 05

HB 3100 3363 1064 23

HB 3600 3363 1033 34

HB 4700 3363 1038 36

HB 5800 3363 0875 91

HB 7000 3363 0871 04

HB 10000 3363 0983 22

SB 52 3315 3346 90

SB 102 3315 2997 90

SB 152 3315 2824 90

SB 202 3315 2824 90

SB 302 3315 3487 90

SB 452 3315 3031 90

SB 552 3315 3031 90

MB 1700 3363 0898 49

HB 2000 3363 0898 49

HB 2500 3363 0898 49

HB 3100 3363 0898 50

HB 3600 3363 0898 50

HB 4700 3363 0898 50

HB 5800 3363 0898 50

HB 7000 3363 0898 50

HB 10000 3363 0988 50

Maintenance kits 71

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Seal kit

The seal kits contain all items required to reseal Atlas Copco hydraulic breaker.

Accumulator repair kit

The accumulator repair kits contain all parts which are needed to overhaul an accumulator.

Find more kits in your spare parts list, or online under www.acprintshop.com

Silent Demolition Tools

Blade kit

The maintenance kits contain:

Blades•Linings•

as well as required fasteners.

Blade kits for CC CombiCuttersVersion U Version S

CC 650 n.n.

CC 1700 up to serial no. 199 3363 0943 97 3363 0943 97

CC 1700 from serial no. 200 on 3363 0983 77 3363 0983 78

CC 2500 3363 0982 69 3363 0943 97

CC 3300 3363 0910 65 3363 0910 68

CC 6000 3363 1036 18 3363 1036 47

Blade kits for MG MultiGrapplesMG 100 3363 1063 21

MG 200 3363 1060 82

MG 300 3363 1062 46

MG 400 3363 1062 47

MG 500 3363 0982 81

MG 800 3363 0982 82

MG 1000 3363 0982 82

MG 1500 3363 0982 83

MG 1800 3363 0982 84

MG 2100 3363 0982 84

MG 2700 3363 0982 85

MG 5000 3363 1036 88

72 Maintenance kits

Blade kits for BP BulkPulverizersBP 2100 3363 0982 62

BP 2900 3363 0982 00

Blade kits for DP DemolitionPulverizersdP 2000 3363 0982 62

dP 2800 3363 0982 00

Blade kits for SC ScrapCuttersSC 270 3363 0982 65

SC 600 3363 0982 66

CC 650 3363 1063 29

CC 1700 3363 0910 58

CC 2500 3363 0910 58

CC 3300 3363 0910 66

CC 6000 3363 1036 19

Maintenance kits 73

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The maintenance kits contain:

Teeth•

as well as required fasteners.

Tooth kit

Find more kits in your spare parts list, or online under www.acprintshop.com

www.atlascopco.com

Use only authorized parts. Any damage or malfunction caused by the use of unauthorized parts is not covered by Warranty or Product Liability.

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edition 2010/2011 - ineko podshop 0650 01… · behaviour, performance and ... designed for use...

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