Edge Bander EDGING SYSTEM 2.50

CHARACTERISTICS ............................................................................................................................ 1

TECHNICAL DATA ............................................................................................................................. 2

MAIN POINTS OF THE MACHINE ................................................................................................. 3

GLUE TYPE ............................................................................................................................................ 6

CHARACTERISTICS

Automatic edge banding machine for straight panels up to 2mm.- extremely solid structure, with integral, processed working table

- well dimensioned independent working units with integrated mechanisms- access to the working units for easy and quick setting and maintenanceDevices for panel and edge feeding- Adjustable input guide for the edge- Pneumatic edge feeding unit - speed 6 m/min- Upper belt-feeding unit with adjustable height to convey the panels- Sliding surface made up of N.12 rubber rollers and Polizene barsGlue applying unit - Circular glue tank made of teflonated aluminium to keep the glue at its optimum operating

temperature even when little quantities are required.- Temperature regulator with adjustable stand-by - Quick emptying system of the tank allowing quick changing of glue type - n.1 motorized spreading rubber roller to intensity the edge pulling and to improve glue adhesion- n.2 pressing steel rollers for quick drying-up and easy glueing Cutting unit- Pneumatic guillottine shares for front and rear edge cutting to avoid rips on the edge.Edge-trimming unit- Front-rear blade trimming system with 2 indipendent high-speed motors and cpiers by tempered

steel discs - Numerical counter for trimmers regulation- Trimmers diam.75mm with interchangeable double-radious insertsMultiple internal suction hoods for an improved cleaning of the groupsErgonomic drivesAdjustable Support rollers on sliding ball bearingsEC Standards

TECHNICAL DATAWorking table size 2000 x 850 mmWorking table height 810 mmReel diametre 860 mmEdge banding thickness min/max

0,4 / 2 mm

Working panel thickness min/max

14 /50 mm

Motorized feeding belt speed 6 m/minConveyor belt motor power 0,18 kWGlue working temperature ∼ 190°- 210° °CGlue pot capacity 1,2 kgGlue spreader roller motor power

0,18 kW

Trimmer speed 12000 rpmTrimmer diameter 80 mmTrimmer power 2 x 0,35 kWTotal installed power ∼ 2,4 kWNet weight 280 kgSuction hood diameter 90 mmWorking dimensions (max) 2500 x 1550 x 1200 (H) mmShipping dimensions (external) 2100x760x1300 mm

front view

rear view

MAIN POINTS OF THE MACHINE

WORKING TABLE- Electrowelded steel

basement to assembly safely the working units on the table.

- N°12 ground rubber rollers assembled on bearings to support and move the panel. (A)

- White coloured sliding balls made of plastic no-trace material

- Panel feeding system (C) by upper feeding belt with adjustable height (D)

- Adjustable supporting feeding roll unit for large panels (E) (the panel is set on sliding balls made of plastic no-trace material. The feeding roll unit slides on cemented ground steel fences and on sliding guides on ball-sleeves )

AB

A

B

C

D

E

EDGE BANDING INSERTION- accurate and sharp

pneumatic edging system insertion (A)

- Adjusting guide for edge banding with different heights(B)

GLUE TANK- Circular glue tank made

of teflon-coated aluminium (A)

- Heating resistance easy to install and to replace, coupled with temperature probe

- Special system for glue lifting (spiral shape glue-roller)

- Glue quantity adjustment system

- Panel heating and dehumidification system (B)

- Easy access to feed and clean the glue tank.

- The glue discharging system is (maintenance) positioned on the tank bottom (C)

A

B

C

A

AB

GLUE TYPE

Producer Type TemperatureJOWAT JOWATHERM 280.00 180/200°CKLEIBEFIIT SUPRAMELT 774.4 190/200°CNATIONAL STARCH&CHEMICAL INSTAWELD 7100 190/200°C

NOTE: our tests have proved the importance of the glue to achieve a good result; in particular we have tested the JOWATHERM 280.00 glue which is extremely good.

CUTTING UNIT- Pneumatically driven

guillotine with self-aligning system

- Solid cutting guillotine blade

- Guillotine support and brass guide

EDGE BANDING FEEDING- Motorized rubber roller

(A) synchronized with flue-coating roller (A)

- Fixed position of the roller on the machine

A

EDGE BANDING PRESSING ROLLERS- Neutral steel rollers (A)

assembled on movable support (B) pushing the rollers on the edge banding

- Highest adaptability and excellent pressing on edge banding with any edge banding thickness.

END CUTTER UNIT- Pneumatically driven end

cutter unit - Blower system

eliminating residual edge banding (A)

- The edge banding position is regulated by ball bearings assembled on wipes(B)

A

B

A

B

TRIMMING - 1- Balanced high frequency

motor (power 0,37 kW; speed 12000rpm; frequency 200Hz) with inverter (A) from Teknomotor (Italia)

- Installation on railguides: setting of the position of with a screw and a mechanical digital counter (B)

- upper and lower motors move vertically on runner blocks

TRIMMING - 2- Copying system based

on 130mm O.D. copiers discs of chromium-plated steel assembled on ball bearings (A)

- Suction casing and protection of the mills (B)

- n°2 tip-cutters Ø80 Z=4 a (with interchangeable cutting tools)

REEL SUPPORT- Solid electrowelded steel

structure with position and tilting adjustment system

- Shifting system of the coil on PVC rollers (A)

- Rollers for the coil shifting (B)

- This support can be used for reel with an external diam. up to Ø800mm

A

B

AB

AB

PANEL CONTROL- Painted and

electrowelded movable steel support

- display for temperature adjustment

- selection for stand-by function

- selectors for glue heating, trimming, panel feeding, trimmers

ELECTRIC AND PNEUMATIC PANEL- They are positioned

separately, on the back side of the machine.

- very easy access for maintenance, cleaning and repairing

- The air filter, manometer and pressure filter units are positioned on the side of the machine.

- The connection to the mains is made with electrical cable to be connected to a terminal block or to a current tap