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SUPPLY-/DISCHARGESYSTEMS | PLANT ENGINEERING FILTER | ELECTRIC & TELECOMMUNICATIONS When it comes to chambers ECONOMICAL SOLUTIONS WITH SYSTEM. More efficient guaranteed.

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Page 1: ECONOMICAL SOLUTIONS WITH SYSTEM. More efficient guaranteed

SUPPLY-/DISCHARGESYSTEMS | PLANT ENGINEERINGFILTER | ELECTRIC & TELECOMMUNICATIONS

When it comes to chambers

ECONOMICAL SOLUTIONS WITH SYSTEM.More efficient guaranteed.

Page 2: ECONOMICAL SOLUTIONS WITH SYSTEM. More efficient guaranteed

MORE fROM ROMOLD

SUPPLY-/DISCHARGESYSTEMS

CHAMbERS WITH AND WITHOUT CHANNELS

ROUND bOTTOM CHAMbERS

DRAINAGE CHAMbERS

ROAD GULLIES

WATER METER CHAMbERS

PLANT ENGINEERING

PUMP CHAMbERS

UNDERWATER PUMPS

CONTROLS & SWITCHING SYSTEMS

AfTER-bLOW STATIONS

fLOW-METER CHAMbERS

VENTING AND EXHAUST CHAMbERS

fLUSHING AND SCRAPING CHAMbERS

PRESSURE PIPE END CHAMbER

ELECTRIC- & TELECOMMUNICATIONS

CAbLE CHAMbERS

Please request our latest catalogs or use the download option at www.romold.de.

WHEN IT COMES TO CHAMBERS – GO WITH ROMOLD!

SOLUTIONS FOR ALL AREAS OF CHAMBER CONSTRUCTION

• Plant engineering

• Filter

• Electro- & Telecommunications

• Discharge systems

• Drainage systems

Information about other ROMOLD catalogues is provided below..

READ-AND-CLICk

This catalog is designed according to the READ-

AND-CLICK principle. On many of the catalog pa-

ges you will find this symbol, if we would like to

make a specific recommendation for a topic on our

internet page.

www.romold.de

Page 3: ECONOMICAL SOLUTIONS WITH SYSTEM. More efficient guaranteed

3

ROMOLD ACTIV-FILTERQUICK INSTALLATION

fOR ALL COVERS

fOR ALL CHAMbERS

fOR RETROfITTING

bEGINS WORKING IMMEDIATELY

NO SUbSEQUENT MOISTENING

UNAffECTED bY WATER

EffECTIVE UP TO 5 YEARS

CASSETTE REPLACEAbLE WITHOUT TOOL

NO HAZARDOUS WASTE

MADE IN GERMANY

Sealing technology seals the

chamber with 100% effectiveness.

As a result, air only passes through

the Activ-carbon cassette.

The ROMOLD Activ-carbon

features a non-detectable

pressure drag.

Can be used in any standard

concrete and plastic chambers

with a cone opening DN 625.

ROMOLD H2S measurement.

Long-term measurement with

evaluation.

Prices available upon request.

Page 4: ECONOMICAL SOLUTIONS WITH SYSTEM. More efficient guaranteed

4

THE CARBON MAkES THE DIFFERENTROMOLD Activ-cArbon

WHAT IS ACTIVATED CARBON?

Activated carbon is a highly porous carbon-based

material which on account of its internal surface

area binds atoms and molecules to this surface by

means of an attractive force (adhesion).

One gram of activated carbon has an internal sur-

face area of 700-1800 m2.

Activated carbon consists of micropores (up to 1

nm), mesopores (1-25 nm) and macropores (abo-

ve 25 nm).

Activated carbon has been mass produced since

the early 20th century.

MODIFIED ACTIV-CARBON

Activated carbon has long been available for use

in removing odors – but Activ-carbon, with its ca-

talytic effects, has only just become available

for use in reducing H2S and odors. The secret lies

in the patented manufacturing process (doping)

that‘s used in the ROMOLD Activ-carbon product.

Modified Activ-carbon begins working immediate-

ly through catalytic reaction without compromi-

sing the adsorptive capacity that comes from the

surface coating (impregnation). This creates a seal

in the micro- and mesopores which is critical for

adsorption and thus significantly reduces the in-

ternal surface area and in turn the adsorptive ca-

pability. The 5 g of internal surface area in the

Activ-carbon is roughly equivalent to size of one

football field. The carbon contained in a

ROMOLD Activ-filter has the internal surface area

of 500 football fields. An Activ-filter for pumping

stations cleans the exhaust of 150,000 m3 of was-

te water per year and eliminates peak values up to

300 ppm H2S. Whether on hot or cold days, damp

or dry. The Activ-filter maintains its effectiveness

over time (day after day). With patented, modified.

Activ-carbon from ROMOLD, the problem of elimi-

nating odors is resolved through catalytic conver-

sion.

THE ADVANTAGES Of THIS SYSTEM ARE:- freely accessible micropores- effective loading with short retention times- water-insoluble “active centres” for sorption catalysis- high pore volume, huge loading capacity

modified ROMOLD activated carbon

impregnated carbon (heavliy reduced performance)

Substance Size[nm]

Chemicalproperty

Adsorption performance with ROMOLD Activ carbon

C4H10 (butane) 0.41 Not polar Very good

C6H6 (benzol) 0.67 Not polar Very good

H2S (hydrogen sulfide) 0.36 Polar Very good

NH3 (ammonia) 0.38 Polar Very good

doping

clear micropores high degree of loading

blocked micropores low degree of loading

impregnation

Page 5: ECONOMICAL SOLUTIONS WITH SYSTEM. More efficient guaranteed

5

ADSORPTION PERFORMANCE

The Activ-filter is specially designed for

elimination of hydrogen sulfide and ammonia.

but because of the special manufacturing process

of the activated carbon that is used, other

aromatic substances which are typical of waste-

water can be absorbed through adsorption pro-

cesses and odors can thus be largely eliminated.

The adsorption occurs primarily in the micro- and

small mesopores. The size of the pores and the dis-

tribution of the pore size together determine the

adsorption characteristics of individual substances,

independently of their size and chemical proper-

ties.

PHYSICAL ADSORPTION

AND CHEMISORPTION

Non-polar substances (e. g., hydrocarbons) are

adsorbed on the Activ-carbon (=physical

adsorption) very efficiently.

The adsorption performance of polar substances

(e. g., H2S) on activated carbon can be increased

through specific adsorption and surface reactions

(= chemisorption).

WHEN ODORS ARISE

The problem: the population consumes less water,

while the sewer networks are oversized. At the

same time, the quantity of industrial waste waters

is increasing. Sometimes it stinks to high heaven,

and not just on hot days.

The Activ-carbon itself is resistant to moisture and

dryness. At no time is there a risk of clumping or

airtight closure of the chambers (as occurs with

other systems).

ROMOLD Activ-carbon is a product of the BMWi program „Network

Management East (NEMO)“ under the direction of the „Fraunhofer

Institute for Environmental, Safety and Energy Technology UMSICHT“.

It is industrially produced and its effectiveness can be verified through both

practical and computational methods.

Page 6: ECONOMICAL SOLUTIONS WITH SYSTEM. More efficient guaranteed

6

Diagram of how the ROMOLD activated carbon filter works in manholes

built-in activated carbon filters for manholesNo odours thanks to active filters for manholes

ROMOLD ACTIV-FILTER COMPLETE SYSTEMfOR WASTEWATER CHAMbERS

FOR WASTEWATER CHAMBERS

The easy-to-install filter unit fits in any standard

chamber with a cone opening DN 625.

It can also be installed with both smaller and lar-

ger diameters (59.5 to 64.5 cm). The compact de-

sign allows for subsequent installation in concre-

te chambers. A usage lifetime of up to five years

should be expected for manhole chambers with

normal H2S load.

Consisting of:

– filter housing (incl. water drainage)

– Activ-carbon cassette

– fastening kit

– Installation instructions

– Dimensions: 59.5 – 64.5 x 22 cm (ø x H)

For latest information on this topic, visit www.romold.de, menu products, submenu Ac-tiv-filter

PUBLIC TENDER TEXT EXAMPLE

Activ-filter complete system for wastewater

chambers: Activated carbon odor filter for

elimination of odors and H2S emissions from

chamber systems with access opening DN 600.

Use of an activated carbon modified (not imp-

regnated) during the manufacturing operation. The

activated carbon is located in replaceable sacks.

All components consist of corrosion-proof

materials (e. g.: PE, stainless steel and others),

with an adjustable toggle-type fastener and inte-

grated seal for an odor-proof seal of the filter to

the chamber wall and autonomously functioning,

odor-proof water drainage for seeping rainwater.

The unit is installed according to manufacturer

data located under the mud flap. ROMOLD system

or equal.

Page 7: ECONOMICAL SOLUTIONS WITH SYSTEM. More efficient guaranteed

7

INSTALLATION OF ROMOLD ACTIV-FILTERfOR MANHOLES

Activ-filterby ROMOLD

Diagram of how the ROMOLD activated carbon filter works in manholes

WASTEWATER CHAMBER FILTER FOR DN 600*

ROMOLD manhole chamber filter with Activ-carbon

- for all covers

- for all chambers (concrete/PE)

- for retrofitting

When the object is mounted (simply move the locking

lever) the rubber seal is pressed against the cone

interior and forms an airtight seal. Now air will only

pass through the Activ-carbon and will be purified.

Commercially available leaf trap fits (interior

diameter 595 – 645).

Detailed installation instructions are included with

each filter and can also be downloaded from the in-

ternet.

* = for cone openings DN 600

Page 8: ECONOMICAL SOLUTIONS WITH SYSTEM. More efficient guaranteed

8

Activ-carbon pump chamber filter fIP-1050

Pump chamber filter suitable for all commercially available stainless steel covers

ROMOLD ACTIV-FILTER kOMPLETTSYSTEMfOR PUMP CHAMbERS

FOR PUMP CHAMBERS

Designed by default for a mean H2S load of

20 ppm with a usage lifetime of approx. 2 years. A

significantly greater lifetime is possible with lesser

exhaust amounts and H2S loads.

Consisting of:

– Air control system (incl. condensation drainage)

– Activ-carbon cassette

– Adapter- and fastener set

– Installation instructions

– Dimensions: 46.5 x 41.5 x 17 cm (L x W x H)

The carbon contained in a ROMOLD Activ-filter

has the internal surface area of 500 football fields.

An Activ-filter for pumping stations cleans the ex-

haust of 150,000 m3 of waste water per year and

eliminates peak values up to 300 ppm H2S.

For latest information on this topic, visit www.romold.de, menu products, submenu

Activ-filter

PUBLIC TENDER TEXT EXAMPLE

Activ-filter complete system for pump cham-

bers: Activated carbon odor filter for eliminating

odor and H2S emissions from pump chamber sys-

tems. Use of activated carbon that is modified

during the manufacturing operation (not

impregnated). filter system consisting of a gas

conduit system with condensation drainage and a

filter cassette that is filled with activated carbon

granulate. The filter cassette can be replaced after

use. All components consist of corrosion-proof

materials (e. g.: PE, stainless steel and others), in-

cluding adapters of your choice for an odor-proof

filter seal in both the air guide hood and the pump

station lid, or an exhaust pipe and an autono-

mously functioning odor-proof condensation drai-

nage system. According to manufacturer´s guide-

lines, the filter is installed under the pump station

cover or on the exhaust pipe in the pump station.

ROMOLD system or equal.

Page 9: ECONOMICAL SOLUTIONS WITH SYSTEM. More efficient guaranteed

9

Diagram of how the ROMOLD -activated carbon filter works with pump chambers

PUMP CHAMBER FILTER

fits under any standard stainless steel cover and is

easy to mount.

Place the template provided around the vapor

hood. Mark the drill holes. Make 4 holes for faste-

ning screws.

Select adapter based on venting pipe.

Remove tape strips from filter hood.

Attach the adapter to the adhesive surface.

from the outside, insert screws with the sealing

ring, then screw on the lock nuts from the inside.

bolt the filter hood tightly.

The filter hood will now form an air-tight seal.

Now air will only pass through the filter.

Detailed installation instructions are included with each filter and can also be downloaded from the internet.

Activ-filterby ROMOLD

INSTALLATION OF

ROMOLD ACTIV-FILTERfOR PUMP - CHAMbER - fILTER

Page 10: ECONOMICAL SOLUTIONS WITH SYSTEM. More efficient guaranteed

10

ROMOLD Activ-carbon is used in adsorbers (filter

chambers) to eliminate odours in cases of very strong,

bad odours and high air quantities. The filtering

system is put together on a custom-made basis

according to the local circumstances. We recommend

carrying out an H2S measurement in advance to allow

the filter adsorbers to be precisely designed. The

ROMOLD product line includes adsorber sizes: DN 625,

DN 1000 and DN 1250, equipped with:

- filter cartridges CAR-1050 (max. 3 units)

- Activated carbon in loose form with

a bed height of 30-100 cm

filter adsorber DN 625 with fan

ROMOLD FILTER ADSORBERWE CAN EVEN HELP WITH STRONG ODOURS; WE WON’T LEAVE YOU IN THE LURCH WITH YOUR “STENCH”.

ACTIV-CARBON-FILTER ADSORBER - WITHOUT FAN

Details Article nameGround installation with cartridge(s) CAR-1050 FS-625-1B-CARXfreestanding with cartridge(s) CAR-1050 FS-625-kS-CARXVA Cover - 625 with vapour hood DN 150 VA-625-150PE Cover - 625 with vapour hood DN 100 PE-625-100

ACTIV-kOHLE-FILTERA DSORBER - WITH FAN

Details Article nameGround installation with 100 kg activated carbon FS-625-1B-100-L3freestanding with 100 kg activated carbon FS-625-kS-100-L3VA Cover - 625 with vapour hood DN 250 VA-625-250PE Cover - 625 with vapour hood DN 250 PE-625-250

Page 11: ECONOMICAL SOLUTIONS WITH SYSTEM. More efficient guaranteed

POINTS OF POSSIBLE ODOUR PROBLEMS

A) PUMP CHAMBER

In cases of strong, offensive odours, the entire air is suctioned out

of the pump chamber. A fan in the adsorber chamber creates a

slight negative pressure, thus extracting the entire exhaust air via

an activated carbon bed. A filter is put in the pump chamber cover

so that bad odour can be reduced even in the event of a power

failure. The amount of activated carbon is determined according

to the concentsation of H2S and the period of use required.

B) VENTING- AND EXHAUST VALVE CHAMBER

At certain points in a pressure pipe, a venting/exhaust valve might

be required (such as: high points). At such points, exhaust air

polluted greatly with H2S is blown out in the exhaust process. This

exhaust air is cleaned with activated carbon via a filter chamber.

The filter chamber can be equipped with a loose bed or with filter

cartridges.

C) PRESSURE PIPE END CHAMBER

At the end of pressure pipes H2S is outgassed through the

desired turbulence of the waste water, thus reducing the load

in the following gravitational sewer. The exhaust air from these

chambers is suctioned by a fan through a filter chamber, the

purified air thus being discharged into the atmosphere. This filter

chamber can also be used for pressure pipe end chambers with a

rising incline or other chambers with odour problems.

A

B

C

filter adsorber with cartridge(s) without ventilation

filter adsorber with fan

filter adsorber with fanr

Page 12: ECONOMICAL SOLUTIONS WITH SYSTEM. More efficient guaranteed

GERMANY

ROMOLD GmbH

Görlitzer Straße 12

D-83395 freilassing

Tel.: +49 (0) 86 54 / 47 68-0

fax: +49 (0) 86 54 /47 68-47

E-Mail: [email protected]

www.romold.de

AUSTRIA

Friedrich Ebner GmbH.

Kunststoff-Technik

Münchner bundesstraße 116

A-5020 Salzburg

Tel.: +43 (0) 6 62 /62 76 28-0

fax: +43 (0) 6 62 /62 76 28-7

E-Mail: [email protected]

A directory of our field representatives is available at: www.romold.de, menu contact.

Subject to changes in technology and equipment. Errors excepted.Prices do not include the applicable sales tax. Our General Terms and Conditions apply. fI

08-

2010