ecological nonwoven insulation systems from seaweed fibers ... · due to the fact that neptune fi...

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Objectives An effective insulation is an important factor in building construction to reduce energy consumption and CO2 emission. Due to the raising market demand for ecological insulation systems, natural fibers like wool, hemp, flax and wood are gaining more and more importance. Despite their positive eco-balance, synthetic binders and additives are still necessary for production and performance reasons. An innovative alternative are seaweed fibers (posidonia oceanica), which can be collected on mediter- ranean beaches. They show excellent insulation behaviour and possess an inherent natural flame retardant (B2 grade of the EN ISO 9239-1 norm) due to their natural salinity. Further positive properties are their rotting resistance, insecticide and fungicide. Process wet-laid nonwoven technology Due to the fact that neptune fibers are too short for a traditional carding process and a thermoplastic bonding can not be used for ecological products, the wet-laid nonwoven technology has been applied. The fibers are mixed and blended with natural binding fibers like e.g. mulberry pulp and then laid to mat by hydrodynamic web forming. Advantages: . High flexibility, high productivity . Mutlilayer construction possible . Direct mixing of the bonding fibers – no extra mechanical opening of the balls necessary. Product – NeptuTherm ® Seaweed fiber insulation and nonwoven mats Product properties: . 100% ecological . No chemical flame retardants . Non-toxic . Best life cycle assessment and heat storage capacity within all insulating materials . Variable tickness (5mm–150mm) and density (30–150 kg/m³) . Very good thermal conductivity in winter (0,041–0,044 W/m*K at a density of 65–75 Kg/m³) . Resistant to humidity Prospective The latest market demand for 100% ecological products presents new challenges for research and development. Ecological adhesives and binder systems for industrial textile and nonwoven applications, from pure natural raw materials are also a purpose for insulation. NeptuTherm ® Ecological Nonwoven Insulation Systems From Seaweed Fibers (Neptune Balls) Ann-Kathrin Meyer Project Assistant Kontakt Dipl. Ing. (FH) Kai Nebel [email protected] F. +49 (0) 7121-27 11 415 Heat storage capacity [J/(KgK)] NeptuTherm 0 300 600 900 1 200 1 500 1 800 2 100 2 400 Sheep wool Hemp Lein Flexible Wood Cellulose Cotton Soft Wood Comparison of the heat storage capacity of NeptuTherm with other natural fibers Neptune balls - freshome.com Wet-Laid Machine - Producing of the mat

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Page 1: Ecological Nonwoven Insulation Systems From Seaweed Fibers ... · Due to the fact that neptune fi bers are too short for a traditional carding process and a thermoplastic bonding

ObjectivesAn effective insulation is an important factor in building construction to reduce energy consumption and CO2 emission. Due to the raising market demand for ecological insulation systems, natural fi bers like wool, hemp, fl ax and wood are gaining more and more importance. Despite their positive eco-balance, synthetic binders and additives are still necessary for production and performance reasons. An innovative alternative are seaweed fi bers (posidonia oceanica), which can be collected on mediter-ranean beaches. They show excellent insulation behaviour and possess an inherent natural fl ame retardant (B2 grade of the EN ISO 9239-1 norm) due to their natural salinity. Further positive properties are their rotting resistance, insecticide and fungicide.

Process wet-laid nonwoven technology Due to the fact that neptune fi bers are too short for a traditional carding process and a thermoplastic bonding can not be used for ecological products, the wet-laid nonwoven technology has been applied.The fi bers are mixed and blended with natural binding fi bers like e.g. mulberry pulp and then laid to mat by hydrodynamic web forming. Advantages: . High fl exibility, high productivity . Mutlilayer construction possible . Direct mixing of the bonding fi bers –

no extra mechanical opening of the balls necessary.

Product – NeptuTherm®

Seaweed fi ber insulation and nonwoven matsProduct properties: . 100% ecological . No chemical fl ame retardants . Non-toxic . Best life cycle assessment and heat storage capacity within

all insulating materials . Variable tickness (5mm–150mm) and density (30–150 kg/m³) . Very good thermal conductivity in winter (0,041–0,044 W/m*K

at a density of 65–75 Kg/m³) . Resistant to humidity

ProspectiveThe latest market demand for 100% ecological products presents new challenges for research and development. Ecological adhesives and binder systems for industrial textile and nonwoven applications, from pure natural raw materials are also a purpose for insulation.

NeptuTherm®

Ecological Nonwoven Insulation Systems From Seaweed Fibers (Neptune Balls)Ann-Kathrin Meyer Project Assistant

KontaktDipl. Ing. (FH) Kai [email protected] F. +49 (0) 7121-27 11 415

Heat storage capacity [J/(KgK)]

NeptuTherm0

300

600

900

1 200

1 500

1 800

2 100

2 400

Sheep wool Hemp Lein Flexible Wood Cellulose Cotton Soft Wood

Comparison of the heat storage capacity of NeptuTherm with other natural fi bers

Neptune balls - freshome.com Wet-Laid Machine - Producing of the mat