EcoCutDrilling and turning withonly one tool

2

EcoCutEcoCutEcoCutEcoCutEcoCutEcoCut

+30%

-19%

+30%

-1%

+30%

-19%

+30%

-1%

Productivity

Increase inproductivity by+30%

reduction ofworkpiece costs by-19%

results in

Increase oftool life by

+30%

reduction ofworkpiece costs by

-1%

results in

Manufacturing costs(machine / manpower)

78 - 82 %

Material costs

14 - 18 %

Tooling costs

2 - 6 %

Increase in productivity:(parts produced per time unit)

Due to improved utilization of the availablemachine capacity considerable cost reduction

per workpiece becomes possible.In this context CERATIZIT EcoCut makes

a decisive contribution through:

- fewer tool changes- increase of vc

- increase of f- increase of ap

Turn the cost screw together with CERATIZIT

Increase of tool life:

As the average tool costs amount to only2 - 6 % of the workpiece costs, prolonging tool lifetypically can only reduce total costs minimally.

Break-down of workpiece costs

3

EcoCutEcoCutEcoCutEcoCutEcoCutEcoCut

EC 08 EC 10 EC 12 EC 14 EC 16 EC 18 EC 20 EC 25 EC 32

3.94

3.54

3.15

2.75

2.36

1.97

1.57

1.18

.79

.39

.0063

.0055

.0047

.0039

.0031

.0024

.0016

.0008

Drilling depth / feed

feed ipr

Dri

llin

g d

epth

(in

ch)

4

EcoCutEcoCutEcoCutEcoCutEcoCutEcoCut

EC08EC10

EC12

EC14

EC16EC18

EC20

EC25

EC32

EC08

EC10EC12

EC14EC16

EC18EC20

EC25

EC32

1.5D1.5D1.5D1.5D1.5D

1.5D1.5D1.5D1.5D1.5D

.630

.551

.472

.394

.315

.236

.157

.079

.002 .004 .006 .008 .010 .012 .014

.630

.551

.472

.394

.315

.236

.157

.079

.002 .004 .006 .008 .010 .012 .014

Face turning

Longitudinal turning

ap (inch)

feed ipr

feed ipr

Cutting depth / feed

ap (inch)

5

EcoCutEcoCutEcoCutEcoCutEcoCutEcoCut

EC08

EC10

EC12

EC14EC16

EC18

EC20

EC25

EC32

EC08

EC10

EC12

EC14

EC16

EC18

EC20

EC25

EC32

2.25D2.25D2.25D2.25D2.25D

2.25D2.25D2.25D2.25D2.25D

.315

.275

.236

.197

.157

.118

.079

.039

.002 .004 .006 .008 .010 .012 .014

.315

.275

.236

.197

.157

.118

.079

.039

.002 .004 .006 .008 .010 .012 .014

Cutting depth / feed

Face turning

Longitudinal turning

ap (inch)

ap (inch)

feed ipr

feed ipr

6

EcoCutEcoCutEcoCutEcoCutEcoCutEcoCut

EC08

EC10

EC12EC14

EC16EC18

EC20

EC25

EC32

EC08EC10

EC12EC14

EC16EC18

EC20EC25

EC32

3.0D3.0D3.0D3.0D3.0D

3.0D3.0D3.0D3.0D3.0D

.315

.275

.236

.197

.157

.118

.079

.039

.002 .004 .006 .008 .010 .012 .014

.315

.275

.236

.197

.157

.118

.079

.039

.002 .004 .006 .008 .010 .012 .014

Cutting depth / feed

Face turning

Longitudinal turning

ap (inch)

ap (inch)

feed ipr

feed ipr

7

EcoCutEcoCutEcoCutEcoCutEcoCutEcoCut

HB

grey cast ironperlitic / ferritic

perlitic / martensitic

ferritic

perlitic

tempered cast ironferritic

perlitic

annealed

annealed

tempered

annealed

tempered

tempered

annealed

tempered

annealed

tempered

ferritic

martensitic

< 12% Si

< 12% Si

> 12% Si

non hardened

hardened

machining alloy stock

(1% Pb)

brass, red bronze

bronze

lead free copper and

electrolytic copper

thermosetting plastics

fibre-reinforced plastics

hard rubber

non hardened

hardened

non hardened

* Rm = maximum tensile strength measured in Mpa

Cutting data valuesCutting data valuesCutting data valuesCutting data valuesCutting data values

HB

grey cast iron with

spheroidal graphite

stainless steel

annealed

quenched

quenched

hardened

ferritic / martensitic

austenitic

duplex

martensitic / austenitic

Workpiece material Type of treatment / alloy

Har

dn

ess

low alloyed steel

high alloyed steel

corrosion resistant steel

non alloyed steel

< 12% Si

< 12% Si

> 12% Si

aluminium wrought alloys

copper & copper alloys

(bronze, brass)

aluminium cast alloys

heat resistant alloys

annealed

hardened

annealed

hardened

cast

Fe-base

Fe-base

Ni- or Co-base

Ni- or Co-base

Ni- or Co-base

titanium alloyspure titanium

alpha- & beta-alloys

non metal materials

vc [sfpm] Drilling / turning

CM40H216T SR226 GM40 S40T

200

180

230-260

330

125

150-250

300

180

250-300

350

200

350

200

325

394 - 754

262 - 525

197 - 426

262 - 525

197 - 426

197 - 328

262 - 459

164 - 328

164 - 656

164 - 492

164 - 656

164 - 590

164 - 328

164 - 262

328 - 492

328 - 459

328 - 525

180

260

262 - 459

230 - 328

197 - 328

197 - 328

164 - 259

164 - 262

197 - 262

164 - 525

164 - 426

131 - 328

131 - 262

459 - 820

328 - 590

262 - 492

328 - 590

262 - 492

230 - 394

328 - 525

197 - 394

328 - 590

262 - 492

328 - 656

328 - 590

492 - 918

394 - 656

328 - 590

394 - 656

295 - 525

262 - 459

361 - 590

262 - 459

394 - 656

361 - 656

328 - 656

≤ 0,15% C

0,15% - 0,45% C

≥ 0,45% C

60

100

80

90

130

90

100

328 - 1640

328 - 984

262 - 590

197 - 492

328 - 820

164 - 394

98 - 164

65 - 164

65 -131

49 - 82

33 - 65

33 - 65

164 - 394

98 - 164

328 - 1640

328 - 984

328 - 1640

328 - 984

328 - 984

160

250

130

230

200

280

250

350

320

Rm 400

Rm 1050

**

AAAAA

FFFFF

RRRRR

NNNNN

SSSSS

8

1.5D / 3.0D (=l2)

2.25D (=l2)

EcoCut ø .315 - .630 inchEcoCut ø .315 - .630 inch

A

type,ordering description

indexableinsert

drawing shows right hand tool

Tools

EC 08 R - 1.5D 04-EEC 08 R - 2.25D 04-EEC 08 R - 3.0D 04 H-E

EC 08 L - 1.5D 04-EEC 08 L - 2.25D 04-EEC 08 L - 3.0D 04 H-E

EC 10 L - 1.5D 05-EEC 10 L - 2.25D 05-EEC 10 L - 3.0D 05 H-E

EC 10 R - 1.5D 05-EEC 10 R - 2.25D 05-EEC 10 R - 3.0D 05 H-E

EC 12 L - 1.5D 06-EEC 12 L - 2.25D 06-EEC 12 L - 3.0D 06 H-E

EC 12 R - 1.5D 06-EEC 12 R - 2.25D 06-EEC 12 R - 3.0D 06 H-E

.5000.315

0.394

0.472

.500

.500

.375

.500

.375

.500

EC 14 R - 1.5D 07-EEC 14 R - 2.25D 07-EEC 14 R - 3.0D 07 H-E

EC 14 L - 1.5D 07-EEC 14 L - 2.25D 07-EEC 14 L - 3.0D 07 H-E

EC 16 L - 1.5D 08-EEC 16 L - 2.25D 08-EEC 16 L - 3.0D 08 H-E

EC 16 R - 1.5D 08-EEC 16 R - 2.25D 08-EEC 16 R - 3.0D 08 H-E

0.551

0.630

.500

.500

.500

.500

.500

.625

.625

.625

.625

.625

.625

.625

.625

.625

.625

.625

.625

.750

.750

.750

.750

.750

.750

.472

.472

.630

.630

.787

.787

.787

.787

.984

.984

3.15

3.54

3.152.37

3.15

2.37

3.15

2.71

3.353.542.71

3.35

4.333.27

3.944.333.27

3.94

3.05

3.74

3.94

3.05

3.74

3.94

4.921.73

4.334.923.73

4.33

.47

.59

.47

.71

.94

.71

.94

.89

1.18.59.89

1.18

.831.24

1.65.831.24

1.65

1.06

1.42

.71

1.06

1.42

.71

.941.42

1.89.94

1.42

1.89

1.500

1.500

1.625

1.625

1.750

1.750

1.750

1.750

2.000

2.000

.157

.197

.157

.157

.157

.157

.157

.197

.197

.197

.197

.197

.276

.276

2.76.276.276

.276

.236

.236

.236

.236

.236

.236

.315

.315

.315

.315

.315

.315

XC_T 07....N

XC_T 04....R

XC_T 08....N

XC_T 06....N

XC_T 05....N

XC_T 04....L

inchD d1 d2 l2 l3 fl1

supply details: basic body fitted with 1 piece of clamping screw and 2 pieces of spare screws,but without indexable insert and screw driver

ordering example: 1 piece of EC 12 R - 3.0D H-E

H ... heavy metal (DENSIMET)

1/16-27NPT1/8*

1/16-27NPT1/16-27NPT

1/8*1/16-27NPT1/16-27NPT1/16-27NPT1/16-27NPT1/16-27NPT1/16-27NPT1/16-27NPT1/8-27NPT1/8-27NPT1/8-27NPT1/8-27NPT1/8-27NPT1/8-27NPT1/8-27NPT1/8-27NPT1/8-27NPT1/8-27NPT1/8-27NPT1/8-27NPT1/8-27NPT1/4-18NPT1/8-27NPT1/8-27NPT1/4-18NPT1/8-27NPT

A

*Through hole only

9

RMF

EcoCut ø .315 - .630 inchEcoCut ø .315 - .630 inch

grade:

Indexable inserts / spare parts

dimension „d“ measured at height „s“

type,

ordering discription

HM-grade

geometry: -27 standard standard standard standard

main application

extended application

steel

ordering example: 30 pieces XCNT 050202EN Gm40

stainlesscast iron

aluminiumhigh temperature alloys

Torxspare parts for dimension

ordering excample: 1 piece of screw driver 78 83 305 (T06) 10 pieces of screws 78 15 108 (M1,8 x 3,4)

H216T SR226 GM 40 CM 40 S40T

� � � �

�

� � � �

�

� � � �

�

� � � �

�

� � � �

�

� � � �

�

� � � �

�

� � � �

�

XCNT 040102ERXCET 040102FR-27PXCNT 040102ELXCET 040102FL-27PXCNT 040104ERXCET 040104FR-27PXCNT 040104ELXCET 040104FL-27PXCNT 050202ENXCET 050202FN-27PXCNT 050204ENXCET 050204FN-27PXCNT 060202ENXCET 060202FN-27PXCNT 060204ENXCET 060204FN-27P

l1 d s d1 r

.16

.20

.24

.071

.083

.094

.083

.089

.098

.177

.228

.256

inch

H216T SR226 GM 40 CM 40 S40T< hardness / toughness >

.008

.008

.008

.008

.016

.016

.016

.016

.008

.008

.016

.016

.008

.008

.016

.016

XCNT 070304ENXCET 070304FN-27PXCNT 080304ENXCET 080304FN-27P

.28

.31

.125

.125

.110

.134

.299

.335

.016

.016

.016

.016

� � � �

�

� � � �

�

EC 08 L/R -...D 04EC 10 L/R -...D 05EC 12 L/R -...D 06

EC 14 L/R -...D 07EC 16 L/R -...D 08

78 15 10878 15 11077 22 113

78 15 10178 83 203

M1,8 x 3,4M2 x 4,0

M2,2 x 5,0

M2,5 x 6,0M3,0 x 7,3

78 83 305 (T06)78 83 305 (T06)77 24 105 (T07)

77 24 106 (T08)77 24 106 (T08)

10

1.5D / 3.0D (=l2)

2.25D (=l2)

EcoCut ø .709 - 1.260 inchEcoCut ø .709 - 1.260 inch

A

drawing shows right hand tool

Tools

type,ordering description

indexableinsert

EC 18 L - 1.5D 09-EEC 18 L - 2.25D 09-EEC 18 L - 3.0D 09 H-E

EC 18 R - 1.5D 09-EEC 18 R - 2.25D 09-EEC 18 R - 3.0D 09 H-E

0.709

1.0001.000

1.0001.0001.0001.000

EC 20 R - 1.5D 10-EEC 20 R - 2.25D 10-EEC 20 R - 3.0D 10 H-E

EC 25 L - 1.5D 13-EEC 25 L - 2.25D 13-EEC 25 L - 3.0D 13 H-E

EC 25 R - 1.5D 13-EEC 25 R - 2.25D 13-EEC 25 R - 3.0D 13 H-E

EC 32 R - 1.5D 17-EEC 32 R - 2.25D 17-EEC 32 R - 3.0D 17 H-E

EC 20 L - 1.5D 10-EEC 20 L - 2.25D 10-EEC 20 L - 3.0D 10 H-E

1.2501.2501.2501.2501.2501.2501.5001.5001.500

1.260

1.260

1.260

1.260

1.575

1.575

1.969

5.314.3615.045.314.365.045.914.425.125.914.425.127.095.095.917.095.095.917.876.217.28

1.061.592.121.061.592.121.181.772.361.181.772.361.482.222.951.482.222.951.892.833.78

2.250

2.250

2.250

2.250

2.375

2.375

2.750

0.984

0.787

.354

.354

.354

.354

.354

.354

.394

.394

.394

.394

.394

.394

.492

.492

.492

.492

.492

.492

.630

.630

.630

XC_T 09....N

XC_T 10....N

XC_T 13....N

inchD d1 d2 l2 l3 fl1

EC 32 L - 1.5D 17-EEC 32 L - 2.25D 17-EEC 32 L - 3.0D 17 H-E

1.5001.5001.500

1.9697.876.217.28

1.892.833.78

2.750.630.630.630

XC_T 17....N

supply details: basic body fitted with 1 piece of clamping screw and 2 pieces of spare screws,but without indexable insert and screw driver

ordering example: 1 piece of EC 32 R - 1.5D 17-E

1.0001.000

1.0001.0001.0001.000

1.260

H ... heavy metal (DENSIMET) *Through hole only

1/4-18NPT1/4-18NPT1/4-18NPT1/4-18NPT1/4-18NPT1/4-18NPT1/4-18NPT1/4-18NPT1/4-18NPT1/4-18NPT1/4-18NPT1/4-18NPT1/4-18NPT1/4-18NPT1/4-18NPT1/4-18NPT1/4-18NPT1/4-18NPT1/4-18NPT1/4-18NPT1/4-18NPT1/4-18NPT1/4-18NPT1/4-18NPT

A

11

RMF

EcoCut ø .709 - 1.260 inchEcoCut ø .709 - 1.260 inch

grade:

Indexable inserts / spare parts

dimension „d“ measured at height „s“

geometry: -27 standard standard standard standard

H216T SR226 GM 40 CM 40 S40T

type,

ordering discription

HM-grade

main application

extended application

steel

ordering example: 30 pieces XCET 130404FN-27P H216T

stainlesscast iron

aluminiumhigh temperature alloys

Torxspare parts for dimension

ordering excample: 1 piece of screw driver 77 24 103 (T15) 10 pieces of screws 78 83 209 (M3,5 x 9,0)

l1 d s d1 r

inch

H216T SR226 GM 40 CM 40 S40T< hardness / toughness >

XCNT 09T304ENXCET 09T304FN-27P

.35 .156 .134.378

XCNT 10T304ENXCET 10T304FN-27PXCNT 10T308ENXCET 10T308FN-27PXCNT 130404ENXCET 130404FN-27PXCNT 130408ENXCET 130408FN-27PXCNT 170508ENXCET 170508FN-27P

.39

.49

.63

.156

.187

.219

.173

.209

.209

.417

.531

.689

.016

.016

.016

.016

.031

.031

.016

.016

.031

.031

.031

.031

� � � �

�

� � � �

�

� � � �

�

� � � �

�

� � � �

�

� � � �

�

EC 18 L/R -...D 09

EC 20 L/R -...D 10EC 25 L/R -...D 13EC 32 L/R -...D 17

78 83 203

78 83 20978 22 11478 22 114

M3,0 x 7,3

M3,5 x 9,0M4,5 x 10,5M4,5 x 10,5

77 24 106 (T08)

77 24 103 (T15)77 24 104 (T20)77 24 104 (T20)

12

EcoCut MiniEcoCut MiniEcoCut MiniEcoCut MiniEcoCut MiniEcoCut Mini

1.575

1.378

1.181

.984

.787

.590

.394

.197

.0031

.0027

.0024

.0020

.0016

.0012

.0008

.0004

Drilling depth / feed

Dri

llin

g d

epth

(in

ch)

feed ipr

13

EcoCut MiniEcoCut MiniEcoCut MiniEcoCut MiniEcoCut MiniEcoCut Mini

.236

.197

.157

.118

.079

.039

.0008 .0016 .0024 .0031 .0039 .0008 .0016 .0024 .0031 .0039

.0008 .0016 .0024 .0031 .0008 .0016 .0024 .0031

.047

.039

.031

.024

.016

.008

.047

.039

.031

.024

.016

.008

.236

.197

.157

.118

.079

.039

Cutting depth / feed

Face turning

Longitudinal turning

ap (inch) ap (inch)

feed ipr feed ipr

ap (inch) ap (inch)

feed ipr feed ipr

2.25D 4.0D

2.25D 4.0D

14

EcoCut MiniEcoCut MiniEcoCut MiniEcoCut MiniEcoCut MiniEcoCut Mini

HB

grey cast ironperlitic / ferritic

perlitic / martensitic

ferritic

perlitic

tempered cast ironferritic

perlitic

annealed

annealed

tempered

annealed

tempered

tempered

annealed

tempered

annealed

tempered

ferritic

martensitic

< 12% Si

< 12% Si

> 12% Si

non hardened

hardened

machining alloy stock

(1% Pb)

brass, red bronze

bronze

lead free copper and

electrolytic copper

thermosetting plastics

fibre-reinforced plastics

hard rubber

non hardened

hardened

non hardened

* Rm = maximum tensile strength measured in MPa

Cutting data values

HB

grey cast iron with

spheroidal graphite

stainless steel

annealed

quenched

quenched

hardened

ferritic / martensitic

austenitic

duplex

martensitic / austenitic

Workpiece material Type of treatment / alloy

Har

dn

ess

low alloyed steel

high alloyed steel

corrosion resistant steel

non alloyed steel

< 12% Si

< 12% Si

> 12% Si

aluminium wrought alloys

copper & copper alloys

(bronze, brass)

aluminium cast alloys

heat resistant alloys

annealed

hardened

annealed

hardened

cast

Fe-base

Fe-base

Ni- or Co-base

Ni- or Co-base

Ni- or Co-base

titanium alloyspure titanium

alpha- & beta-alloys

non metal materials

vc [sfpm] drilling / turning

CM45TSM30

200

180

230-260

330

125

150-250

300

180

250-300

350

200

350

200

325

262 - 754

262 - 525

197 - 426

262 - 525

197 - 426

197 - 328

262 - 459

164 - 328

164 - 656

164 - 492

164 - 656

164 - 590

164 - 328

164 - 262

328 - 492

328 - 459

328 - 525

180

260

≤ 0,15% C

0,15% - 0,45% C

≥ 0,45% C

60

100

80

90

130

90

100

328 - 1640

328 - 984

262 - 590

197 - 492

328 - 820

164 - 394

98 - 164

65 - 164

65 - 131

49 - 82

33 - 65

33 - 65

164 - 394

98 - 164

328 - 1640

328 - 984

328 - 1640

328 - 984

328 - 984

160

250

130

230

200

280

250

350

320

Rm 400

Rm 1050

*

*

A

F

R

N

S

15

EcoCut MiniEcoCut MiniEcoCut MiniEcoCut MiniEcoCut MiniEcoCut Mini

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

EC-AD12-08-E .315 .750 .984 2.50 .55 .709 7897990

d1 d2 d3 l1 l2 l3

inch

Tools + adapter

Tools

Type,ordering description

HM-grade

Ordering example: 1 piece of EC 06L-2.25D CM45

steel

stainless

cast iron

aluminium

Main application

Extended application

heat resistant alloys

Drawing shows right hand tool

Solid carbide

D d1 l1 l2 f rEC 06L-2.25DEC 06L-2.25D-27EC 06L-4.00DEC 06L-4.00D-27EC 06R-2.25DEC 06R-2.25D-27EC 06R-4.00DEC 06R-4.00D-27EC 07L-2.25DEC 07L-2.25D-27EC 07L-4.00DEC 07L-4.00D-27EC 07R-2.25DEC 07R-2.25D-27EC 07R-4.00DEC 07R-4.00D-27EC 08L-2.25DEC 08L-2.25D-27EC 08L-4.00DEC 08L-4.00D-27EC 08R-2.25DEC 08R-2.25D-27EC 08R-4.00DEC 08R-4.00D-27

.236

.315

1.50

1.93

1.50

1.93

.118

TSM30 CM45inch

.315

.315

.276

.315

1.65

2.09

1.65

2.09

1.77

2.24

1.77

2.24

.53

.94

.53

.94

.62

1.10

.62

1.10

.71

1.26

.71

1.26

.138

.157

.008

.008

.008

Adapter

Clamping screwM8x1x8

Ordering example: 1 piece of EC-AD12-08-E

Type,ordering description

228/0

CERATIZIT Austria AktiengesellschaftA-6600 Reutte/TirolTel.: +43 (5672) 600-0Fax: +43 (5672) 600-502 Cutting Tools

+43 (5672) 600-503 Wear PartsE-Mail: tool.at@plansee.at Cutting ToolsE-Mail: wear.at@plansee.at Wear Partshttp://www.plansee.com

CERATIZIT USA, INC.777 Old Clemson RoadCOLUMBIASOUTH CAROLINA 29229USATel.: +1 (803) 736 1900Fax: +1 (803) 736 1902Order line : +1 (800) 334 1165

CERATIZIT S.ARoute de HolzemL-8232 MamerLUXEMBOURGTél.: +352/31 20 85-1Fax: +352/31 1911

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