ecn - unt digital library/67531/metadc741876/...distribution sheet to distribution from page 3 of...

6,

2. ECN Category 3. Originator’s Name. Organization. MSIN.

J.S. Hammers/TRS/R3-25/372-2657 .

bark onel and Telephone NO.

Supplemental I1

Change ECN [I Temporary II W-314, Tank Farm Restoration and Safe Standby 11 Supersedure I1

Direct Revision 1x1 6. Project Title/No.fWork Order No.

Operations1 W-314 ‘I 9. Document Numbers Changed by this ECN

HNF-1733, Rev 3, HNF-1902. Rev 3,

CancelNoid Iincludes Sheet no. and mv.l

ENGINEERING CHANGE NOTICE

4. US0 Required? 5. Date

MYes pI NO 6/2/99 # m7

7 4 y p 8 3 ; ,,UW 8. Approval Designator

241-AN-A & 6 Valve E S 0 Pits w 7 / z / f p

10. Related ECN NOW. 11. Related PO No.

N/A NA

Paas 1 of - a

12a. Modification Work

11 Yes lfill Out Blk.

[ X I NO iNA BIks. 12b.

12bl

12c. 12dI

i . E C N 654214 I

12b. Work Package 12c. Modification Work Complete 126. Restored to Original Condi. lion ITemp. or Standby ECN only1 NO.

NA NA NA

Design AuthoritvICOg. Engineer SignatYre & Date

Design AuthoritylCog. Engineer Signature & Date

hi. ECN I

241-AN-A and 241-AN-B Valve Pit Specific Test & Evaluation Plan, HNF-1733, Rev 4 and HNF-1902, Rev 4. Revised construction testing t o reflect current project scope. ~

qrt- 71=)’?4

A-7900.013-1

6. Dwign Verification Required

11 Yes

[XI No

NA [I invironmental Permit r i Inventory Adjustment Request r i

Inspection Plan [I invimnmental Report

17. Cost Impact 18. Schedule Impact ldays)

ENGINEERING CONSTRUCTION

[I None [ I

Improvement

Delay 11 $

[I $

Additional

Savings [I $

[I $

Additional

Savings

[XI r i

10. Other Affected Documents: (NOTE DOCumentS listed below will not be revised by this ECN.i Signatures below indiC8te that the signing organization has been notified of other affected doCumentS listed below.

Document NVmberlReviSion Document NumbarlRevisiOn DOeument Number Revision

N/A

?1. Approvals

lesign Authority D.E. Bowers

N-314 Startup Mgr.. J.S. Hammers 6 / 7 / 9 9 ?/t>/7? 7 -% -44

' 7 / 7 / 9 4

3A H.M. Chafin

<.E. Mgmt., D.L. McGrew 7 . f Z - 4 9

Xher

Yq<cjY 0.1W64kLA Jdrz

>own. p A t Q , / h & &A -

signature Date Design Asen- uac - PE

0- UR- Safety

Design

Environ.

Other

DEPARTMENT OF ENERGY

Signifiuie 01 a Contlol Number that tracks the Approval Signature

ADDITIONAL

$ .... ,..,

, , , ,." :.. -. .-.e

A-7900-013-3 lo51961 GEF096

DISTRIBUTION SHEET TO D i s t r i b u t i o n

From o f 3 Tank Farm Restoration and Safe Operation Date 6/2/99

T. H. Bohan D. E. Bouers H. M. Chafin J. Y. Comer D. 0. Dobson R. A. Dodd J. D. Galbraith J. L. G i l be r t J. S. H m r s C. E. Hatch M. A. Lane J. Y. Lentsch D. L. McGreu U. R. Sw i f t Pro ject F i l e s (2) Central F i l e s

Pro ject Tit le/Work order Pro ject U-314, Tank Farm Restoration and Safe Operations, Speci f ic Test and Evaluation P lan

A-6000-135 (01/93) WEFO67

EDT NO.

ECN No. 654214

S5-04 X S5-13 X R3-25 X R2-82 X R4-06 X R3-72 X R3-73 X

R3-47 X R3-25 X A3-03 X w-12 X R3-25 X R3-25 X W-08 X w - 1 2 X 81-07 X

HNF-1733. Rev. 4

Project W-314 Specific Test and Evaluation P l a n 241-AN-A Valve Pit

Jack S. Hammers Numatec Hanford Company, Richland, WA 99352 U. S . Department of Energy Contract. DE-AC06-96RL13200

EDT/ECN: 654214 UC: 2030 Org Code: 8C610 Charge Code: 1 0 6 0 5 h BAR Code: EW3130010 Tota l Pages: 3j’3

Key Words: S p e c i f i c Test and Evaluat ion Plan, P r o j e c t W-314, 241-AN-A Valve P i t

. . , I , -~ . TRADEMARK DISCLAIMER. serv ice by t rade name. trademark. manufacturer, o r otherwise, does not necessar i ly c o n s t i t u t e o r imply i t s endorsement. recomnendation. or favor ing by the United States Government o r any agency thereof or i t s contractors o r subcontractors

P r in ted i n the United States o f America. To obta in copies o f t h i s document, contact : Document Control Services, P .O. Box 950. Mailstop H6-08. Richland WA 99352. Phone (509) 372-2420: Fax (509) 376-4989.

Reference herein t o any speci f ic commercial product, process, or

J

Release Approval Date Release Stamp

Approved for Pub1 i c Re1 ease A-6400-073 ( 0 1 / 9 7 ) GEF321

(1) Document Number

HNF-1733, Rev 4 RECORD OF REVISION

Spec i f i c Test and Eva lua t ion Plan f o r 241-AN-A Valve P i t

Page 1

(3) Revision

1

2

3

4

Rs

CHANGE CONTROL RECORD

(4) Description o f Change - Replace, Add, and Delete Pages

(7) EDT 622787 Dated December 09, 1977

241-AN-A Valve P i t S p e c i f i c Test and Eva lua t ion Plan, HNF-1733 Delete re ference t o Cathodic P ro tec t i on ATP. Revise Table 5 - 1 by d e l e t i n g 225A breaker replacement work a c t i v i t y and c o r r e c t i n g panel numbers

EDS-DP-105 r e s p e c t i v e l y . Add drawing re fe rence f o r Construct ion Acceptance Test 1.4.C.A.C.15. Renumbered t e s t s t o p a r a l l e l requ i red t e s t s f o r each a r c h i t e c t u r a l u n i t . Updated Logic Diagram. ECN 643769 ECN 644838 241-AN-A Valve P i t S p e c i f i c Test & Eva lua t ion Plan, HNF-1733, Rev. 2. Delete re fe rence t o Impact Wrench Assembly Factory Acceptance Test (FAT). Rename Const ruc t ion Acceptance Test (CAT) t o Const ruc t ion Test and Inspec t ion (CTI) . Added t e s t rev iew, approval , and witness responsi b i 1 i t i e s ,

ECN 650509 241-AN-A Valve P i t S p e c i f i c Test and Eva lua t ion Plan, HNF-1733, Rev. 3 . Revised Work Scope and Construct ion Tes t ing t o r e f l e c t c u r r e n t p r o j e c t scope. ECN 654214, 241-AN-A Valve P i t S p e c i f i c Test and Evaluat ion Plan, HNF-1733. Rev. 4 . Revised cons t ruc t i on t e s t i n g t o r e f l e c t c u r r e n t p r o j e c t scope.

EDS-DP-105 & EDS-DP-106 t o EDS-DP-103 &

e W-w9 9

Authori

(5) cog. Engr.

TL Warnick

TL Warnick

TL Warnick

JL Gruba

'd for Release

( 6 ) Cog. Mgr. Date

WH Hays

WH Hays

WH Hays

JS Hammers

A-7320.005 (08/91) WEF168

HNF-1733, Rev. 4

PROJECT W -314

SPECIFIC TEST AND EVALUATION PLAN

241-AN-A VALVE P I T

HNF.1733. Rev . 4

TABLE OF CONTENTS

1.0 PURPOSE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2.0 SCOPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

3.0 ADMINISTRATIVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

3 .1 SAFETY INFORMATION/COMMUNICATIONS . . . . . . . . . . . . . . . . . 4

4.0 GENERAL INFORMATION AND PREREQUISITES . . . . . . . . . . . . . . . . . . . . 4

4 . 1 INITIAL CONDITIONS . . . . . . . . . . . . . . . . . . . . . . . . . 4 4.2 INSTRUMENTATION AND CONTROL . . . . . . . . . . . . . . . . . . . . 5 4.3 FUNCTIONALTESTS . . . . . . . . . . . . . . . . . . . . . . . . . . 5 4.4 TEMPORARY MODIFICATIONS . . . . . . . . . . . . . . . . . . . . . . 5 4.5 EQUIPMENT AND MATERIALS . . . . . . . . . . . . . . . . . . . . . . 5

5.0 ASSIGNMENTS OF RESPONSIBILITY . . . . . . . . . . . . . . . . . . . . . . . . 5

5 .1 JOINT TEST REVIEW GROUP . . . . . . . . . . . . . . . . . . . . . . 6 5.2 TEST CONFIGURATION CONTROL . . . . . . . . . . . . . . . . . . . . . 6

6.0 SYSTEM BOUNDARIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

6 .1 OBJECTIVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 6 .2 ADMINISTRATIVE CONTROLS . . . . . . . . . . . . . . . . . . . . . . 6 6.3 DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 6.4 SYSTEM TURNOVER . . . . . . . . . . . . . . . . . . . . . . . . . 12

7.0 TEST AND ACCEPTANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

7 . 1 VERIFICATION & VALIDATION . . . . . . . . . . . . . . . . . . . . 12 7.2 COMMERCIAL GRADE ITEM DEDICATION . . . . . . . . . . . . . . . . . 12 7.3 FACTORY TESTS & INSPECTIONS . . . . . . . . . . . . . . . . . . . 13 7.4 CONSTRUCTION TESTS & INSPECTIONS . . . . . . . . . . . . . . . . . 14 7.5 ACCEPTANCE TESTING . . . . . . . . . . . . . . . . . . . . . . . . 18 7.6 OPERATIONAL TESTING . . . . . . . . . . . . . . . . . . . . . . . 19 7.7 241-AN-A VALVE PIT TEST COMPLETION . . . . . . . . . . . . . . . . 20

REFERENCES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

241-AN-A VALVE PIT TEST COMPLETION CHECKLIST . . . . . . . . . . . . . . . . . . 23

2

HNF-1733, Rev. 4

TABLE OF CONTENTS (CONT.)

L I S T OF TABLES

TABLE 5 - 1 241-AN-A VALVE P I T WORK AND TEST BOUNDARIES . . . . . . . . . . . . 8

TABLE 7-2 COMMERCIAL GRADE ITEM DEDICATION A C T I V I T I E S . . . . . . . . . . . 13

TABLE 7-3 FACTORY TESTS & INSPECTIONS . . . . . . . . . . . . . . . . . . . 13

TABLE 7 -4 CONSTRUCTION TESTS & INSPECTIONS . . . . . . . . . . . . . . . . . 14

TABLE 7 - 5 ACCEPTANCE TEST PROCEDURES . . . . . . . . . . . . . . . . . . . . 18

TABLE 7 -6 OPERATIONAL TEST PROCEDURES . . . . . . . . . . . . . . . . . . . 20

L I S T OF FIGURES

q A ? n T T I I L <I- . . . . . . . . . . . . . . . . . I - :

FIGURE 1 241-AN-A VALVE P I T LOGIC DIAGRAM . . . . . . . . . . . . . . . . . . 3 0

3

HNF-1733, Rev. 4

1.0 PURPOSE

The purpose o f t h i s S p e c i f i c Test and Evaluat ion Plan (STEP) i s t o p rov ide a d e t a i l e d w r i t t e n p l a n f o r t h e systemat ic t e s t i n g o f mod i f i ca t i ons made t o t h e 241-AN-A Valve P i t by t h e W-314 P r o j e c t . The STEP develops t h e o u t l i n e f o r t e s t procedures t h a t v e r i f y t h e system’s performance t o t h e es tab l i shed P r o j e c t design c r i t e r i a . The STEP i s a ” lower t i e r ” document based on t h e W-314 Test & Evaluat ion Plan (TEP).

2.0 SCOPE

Th is STEP encompasses a l l t e s t i n g a c t i v i t i e s requ i red t o demonstrate compliance t o t h e p r o j e c t design c r i t e r i a as i t r e l a t e s t o t h e mod i f i ca t i ons o f t h e AN-A va lve p i t . The Pro jec t Design Spec i f i ca t i ons (PDS) i d e n t i f y t h e s p e c i f i c t e s t i n g a c t i v i t i e s requ i red f o r t h e P ro jec t . Tes t ing inc ludes Va l i da t i ons and V e r i f i c a t i o n s ( e . g . , Commercial Grade I tem Ded ica t ion a c t i v i t i e s . . . e t c ) , Factory Tests & Inspect ions (FT Is ) , Const ruc t ion Tests & Inspec t ions (CTIs), Acceptance Test Procedures (ATPs), and Operat ional Test Procedures (OTPs). The STEP w i l l be u t i l i z e d i n con junc t ion w i t h t h e TEP f o r v e r i f i c a t i o n and v a l i d a t i o n .

3.0 ADMINISTRATIVE

3.1 Sa fe ty InformationKommunications

Tes t i ng and inspec t i on a c t i v i t i e s w i l l be performed t o t h e s a f e t y and communication procedures o f t h e t e s t i n g f a c i l i t y ( e . g . , shop, mockup, tank f a r m , vendor f a c i l i t y . . . e t c . )

Dur ing t h e performance o f 241-AN Tank Farm ATPs and OTPs, t h e Operations Representat ive w i l l be t h e d i r e c t l i n e o f communication w i t h t h e S h i f t O f f i c e . Dur ing abnormal and casua l ty s i t u a t i o n s , t h e Double-Shell Tank Farms S h i f t Manager w i l l be t h e bu i l d i ng emergency d i rec to r /event commander.

4.0 GENERAL INFORMATION AND PREREQUISITES

4.1 I n i t i a l Condi t ions

P re requ is i t e t e s t s and a l l r equ i red cons t ruc t i on , s p e c i f i c t o t h e t e s t , s h a l l be completed p r i o r t o beginn ing any t e s t . s h a l l be v e r i f i e d as being appropr ia te and secure. tags s h a l l be c o r r e c t l y p laced t o a l l o w performance o f t h e t e s t w i thou t d i s t u r b i n g t h e l ock and tag . Required personnel s h a l l be a v a i l a b l e and b r i e f e d on t h e steps o f t h e t e s t (a p r e - j o b b r i e f i n g i s

Test boundaries Required locks and

4

HNF-1733, Rev. 4

a p r e r e q u i s i t e t h a t must be s a t i s f i e d be fore per forming a Construct ion Work Package (CWP), ATP, and/or OTP). Required t e s t apparatus s h a l l be func t i ona l and s e t up i n a safe c o n f i g u r a t i o n f o r t h e t e s t . I n s t a l l e d and e x i s t i n g equipment, requ i red f o r t h e t e s t , s h a l l be v e r i f i e d t o be ready t o operate i n t h e t e s t cond i t i ons .

Measurement & Test Equipment

Instruments used w i l l be spec i f ied per t h e t e s t document and c o n t r o l l e d per t h e per forming agency’s Measurement & Test Equipment program.

4.2

4 .3

4.4

4 .5

Funct ional Tests

Funct ional t e s t s , when requ i red f o r c a l i b r a t i o n o f equipment, w i l l be performed p r i o r t o t h e associated ATP o r OTP. be performed t o approved documents.

Temporary Mod i f i ca t i ons

Temporary mod i f i ca t i ons may be requ i red i n 241-AN Tank Farm. Temporary mod i f i ca t i ons w i l l be made per HNF-IP-0842, Vol . I V , s e c t i o n 4 . 5 .

Funct ional t e s t s w i l l

Equipment and M a t e r i a l s

Equipment i n s t a l l e d by t h e p r o j e c t t h a t f a i l s du r ing t e s t i n g , o r e x i s t i n g equipment t h a t i s damaged by t e s t i n g , w i l l be t h e r e s p o n s i b i l i t y o f t h e cons t ruc t i on c o n t r a c t o r . SSCs, n o t damaged bu t found de fec t i ve , w i l l be t h e r e s p o n s i b i l i t y o f Double-Shel l Tanks organ iza t ion . accomplished by t h e c r e a t i o n o f e i t h e r a work package, us ing JCS. o r a Construct ion Work Package (CWP).

E x i s t i n g f a c i l i t y

I n i t i a t i o n o f r e p a i r s w i l l be

5.0 ASSIGNMENTS OF RESPONSIBILITY

The des ign agent (FDNW) w i l l p rov ide t e s t d i r e c t o r s f o r t h e Acceptance Test Procedures. Tank Farm Operations w i l l p rov ide a q u a l i f i e d Tank Farm S h i f t Manager o r Operations Engineer who w i l l be t h e Test D i r e c t o r s f o r a l l OTPs. Th is rep resen ta t i ve w i l l accept t h e r e s u l t s o f t h e ATPs f o r Tank Farm Operat ions. Roles and r e s p o n s i b i l i t i e s f o r cons t ruc t i on , TWRS Operat ions, TFRSO S ta r tup Group, W-314 Pro jec t Management, Acceptance Inspec t i on , and Q u a l i t y Assurance are de f ined i n t h e W-314 TEP. Chapter t h r e e .

5

HNF-1733, Rev. 4

5 . 1 J o i n t Test Review Group

The JTRG w i l l cons is t o f t h e Chief Test D i r e c t o r ( f rom t h e TWRS Tes t ing and Systems Readiness organ iza t ion) , Engineering manager ( o f t h e f a c i l i t y t h a t w i l l operate t h e equipment). W-314 S t a r t u p Manager, t h e Design A u t h o r i t y , Operations, Pro jec t QA, app l i cab le Test D i r e c t o r f o r each ATP & OTP. and W-314 Pro jec t Manager. The JTRG provides Tank Farm Operations w i t h a h igh l e v e l o f confidence t h a t t h e t e s t can be performed s a f e l y and e f f i c i e n t l y . The review by t h e JTRG provides a bas is f o r t e s t procedure approval and release. The JTRG may conduct thorough reviews o f ATPs and OTPs t o ensure compliance w i t h app l i cab le procedural requirements, t o ensure they can be performed s a f e l y , and t o ensure t h e scope o f t e s t i n g and inspect ions prov ide a product t h a t s a t i s f i e s operat ional and s a f e t y requirements. The JTRG reviews t e s t procedure data, and provides t h e i r recommendation concerning t h e f i n a l acceptance t h a t t e s t r e s u l t s s a t i s f y t h e design s p e c i f i c a t i o n s as s t a t e d i n t h e ATPs, OTPs, o r t e s t Dlans.

5.2 Test Conf igura t ion Control

Test ing s h a l l be conducted us ing d e t a i l e d t e s t procedures and t h e l a t e s t versions of a l l ECNs and Drawings f o r t h e P r o j e c t . Conf igurat ion c o n t r o l s h a l l conform t o HNF-PRO-440 and "HfWBj HNF-PRO-224. Drawings s h a l l be re ta ined i n p r o j e c t s t a t u s by t h e W-314 P r o j e c t u n t i l such t ime as a l l work on t h e 241-AN-A va lve p i t i s complete and accepted.

6.0 SYSTEM BOUNDARIES

6 . 1 Ob jec t ive

Recommended i n i t i a l system boundaries are i d e n t i f i e d f o r use i n p lanning and implementing t h e var ious t e s t s l i s t e d i n t h i s STEP. These system boundaries w i l l p rov ide safe work boundaries which a l l o w t e s t i n g t o proceed i n a safe environment. i s o l a t e d from f a c i l i t y hazards.

6.2 Admin is t ra t i ve Control s

Where actual phys ica l i s o l a t i o n s are no t poss ib le ( e . g . , p i t nozz les. . . e t c ) , Lock and Tag system (HNF-IP-0842. Vol . 11. Sections 4 .9 .1 and 4 .10 .1) . as a minimum, w i l l be u t i l i z e d t o e s t a b l i s h t h e requ i red admin is t ra t i ve c o n t r o l s .

6

HNF-1733, Rev. 4

6.3 Description

The table below l i s t s the work and t e s t boundaries for 241-AN-A valve p i t work. These boundaries are estimates and may be modified a t the time o f execution t o match current conditions i n the farm and the j o b . This table will not be modified t o reflect those changes.

7

HNF-1733, Rev. 4

WORK AND TEST BOUNDARIES LOCK^ TAG LOCATION

m P a r d E O S O P - l ( l 5 , W N B R W E R . . . I WORKACTIVIN

. -AN-A VALVE P ESSENTIAL ORAWING COMMENTS

8

SlN3WW03

HNF-1733, Rev. 4

6.4 System Turnover

Following completion and acceptance of all the required testing and testing data within a given boundary, the systems and equipment in that area will be ready for release to operations for their control and use. The SSC(s) will be released to TWRS Operations by using the Acceptance for Beneficial Use process described in the W-314 TEP (HNF-SD-W314-TEP-001).

7.0 TEST AND ACCEPTANCE

The Project W-314 241-AN-A Valve Pit modification STEP includes design verifications performed by various methods including engineering analysis, Vendor data review, FTIs and CTIs performed in accordance with Procurement/Construction Specifications, drawings, and system functional tests performed in accordance with ATPs and OTPs. These verifications and tests will be documented in the W-314 Project 241-AN-A Requirements Verification Report (RVR), HNF-1534, Rev.0, and in specific test documentation (e.g., ATRs, OTRs, CWP.. .etc.). calibration and functional test procedures will be performed in preparation for the above listed tests.

In addition, approved

7.1 Validation and Verification

All design requirements listed in the Project Development Specifications are formally reviewed by analysis and examination for project compliance. Commercial grade equipment utilized in Safety Class applications, will be qualified per appropriate procedures and programs. Equipment used in non-safety class applications will be verified using vendor data to ensure the design requirements of the application are met. These reviews are documented in the 241-AN-A Valve Pit RVR. This report is listed in the reference section of this document.

7.2 Commercial Grade Item Dedication

The following table lists the testing that will be performed to satisfy the Commercial Grade Item Dedication requirements for the modification of 241-AN-A Valve Pit. are included in the individual drawings, specifications, procedures, and CWPs.

Note that acceptance criteria

12

HNF-1733, Rev. 4

1.4.C.A.CG.2

TABLE 7-2

Steel Plate. bar and W-314-C1. Section Shop Test reports must be in place prior Shape Tensile test 05500. 1.3.2.1 and physical testing was required. Inspection

to installing any items for Which

TEST NUMBER

and Physical lnswction

I

Shop

REF ERE N C E LOCATION TEST INTERDEPENDENCIES DOCUMENT D 0 CUM EN T I

Test Reports must be accepted prior to installing any components or park in fabricated assemblies or fieid locations.

W-314-CI,sectian I Shop I 03300, 1.5.2.1;

Test reports must be in piace prior to installing any Rebar.

TEST NUMBER

1.4.C.A.F.1

TEST REF ERE N C E LOCATION TEST INTERDEPENDENCIES 1) REVIEW, 2) APPROVAL, 8 NAME DOCUMENT D 0 CUM EN T 3) WITNESS

RESPONSlElLlTlES

Valve Hydro and W-314-PI. Section 3.9 Factory Priorto Shipping Design Agent - 1. 2, 3 Leak tests DesignAuthority-1.2, 3

1.4.C.A.CG.3

1.4.C.A.CG.5

Commercial Grade Dedication for instrumentation

Commercial Grade Dedication for Piping Matenals. venfy pipe size

Commercial Grade Dedication for Electrical.

W-314-Cl. section 13440,232

W-314-C1, Section 15493. 1.2.2.1 and 2.4; PDS-001 3.2.2.6

W-314-C3. section 16400, 2.4.1

Tests must be documented as acceptable prior to installing any components in field locations

Test Reports must be accepted prior to fabrication of piping spools.

7.3 Factory Tests & Inspections

The following table l i s t s the FTIs t h a t w i l l be performed t o modify 241-AN-A Valve P i t . Note t h a t acceptance c r i te r ia are included i n the individual drawings, specifications, procedures, and CWPs.

TABLE 7-3

13

HNF-1733, Rev. 4

7.4 Construct ion Tests & Inspect ions

The t a b l e below l i s t s the cons t ruc t ion t e s t s performed dur ing f a b r i c a t i o n , mod i f i ca t ion and i n s t a l l a t i o n t o v e r i f y f u n c t i o n a l i t y o f s t ruc tu res , systems and components fo l l ow ing i n s t a l l a t i o n . A I inspec t ion a c t i v i t i e s performed dur ing cons t ruc t ion are referenced i n “ACCEPTANCE INSPECTION PLAN”, W-314-C1-1, REV. B . Note t h a t acceptance c r i t e r i a are inc luded i n the i n d i v i d u a l t e s t drawings, s p e c i f i c a t i o n s . procedures, and CWPs.

TABLE 7 - 4

1.4.C.A.C.13

Application 3.2.2.2, 3.2.2.8.3.2.4.3.3.1.2.2

Pit Special Protective W.314-Cl. section 09855, Shop. Field CWP Prior to application of QC-3 Coating Surface 3.2.2 R 3.4.2; PDS-005, coatings Preparation Inspection 3.3.1.2.1.3.2.2.6

14

HNF-1733, Rev. 4

..................... .

1.4.C.A.C.14

CONSTROCTI(

REFERENCE DOCUMENT TEST

Pit Special Protective Coating Application

W-314-C1. Section 09655, 3.4.1; PDS-005 3.2.2.1. 3.2.2.2.3.2.2.6.3.2.4.3.3.1.2.2

CWP I Qc-3 During application of each coat

Shop, Field

1 A.C.A.C.15 Cover Block Painting Diagams

W-314-Cl. Section 09655, 3.3.6 8 3.4.2; PDS-002, -3.3.3.1

Shop CWP Verify painting diagram QC-3 matches information given in drawings referenced in section 3.3.6.

Leak Detector Fabrication Wiring Continuity

CWP Complete prior to performing ATP.

shop, Field

Shop. Field

1.4.C.A.C.16

1.4.C.A.C.17

W-314-Cl. section 13440, 3.2.1.1 &Section 16400. 3.3.1.1

W-314-C1, Sedion 13440, 3.2.1.1 &section 16400, 3.3.1.1

CWP Complete priorto performing ATP.

Leak Detector Cabinet Installation Wiring

1.4.C.A.C.18 Cover Block installation Wiring Continuity

W-314-C1. section 13440. 3.2.1.1 8Sedion 16400. 3.3.1.1

Shop, Field CWP Complete prior to performing ATP.

W.314-C1. seclon 1-40, 3 2 1 1 8 seclon 16400. 0 0 1 1

CWP I Qc-3 Complete prior to performing ATP.

Shop, Field

Shop, Field

1.4.C.A.C.19

1.4.C.A.C.20

Terminal Box Conduit 8 Cable Installation Wiring Continuity

Valve Limit Switch Wiring Continuity

CWP I QC-3

Complete prior to performing ATP.

W-314-Cl. Section 13440. 3.2.1.1 &Section 16400, 3.3.1.1

CWP I QC-3

Complete prior to performing ATP.

w.314-C1, section 13440, 3.2.1.1 &section 16400. 3.3.1.1

W-314-C1, section 13440, 3.2.1.2, H-14-100936 SH3, NOTE 24

Shop, Field

Field

1.4.C.A.C.21

1.4.C.A.C.22

LeaK Detector Installation Wiring Continuity

CWP I QC-3

Complete prior to performing ATP

Cover Block Wiring Shielding Resistance to Ground

1.4.C.A.C.23 W-314-Cl. section 13440, 3.2.1.2

CWP I QC-3

Complete prior to performing ATP

Field

Field

Terminal Box Conduit 8 Cable Shielding Resistance to Ground

Valve Limit Switch Shielding Resistance to Ground

1.4.C.A.C.24 W-314-C1. Section 13440, 3.2.1.2

CWP Complete priorto perlorming ATP

1.4.C.A.C.25 Leak Detedor Shielding Resistance to Ground

CWP Complete prior to QC-3 performing ATP

W-314-Cl. section 13440, 3.2.1.2

W-314-Cl. Section 16400.

Fieid

Field

Fieid

CWP Prior to energizing equipment.

Prior to energizing eauiDment.

1.4.C.A.C.26

1.4.C.A.C.27

Lea* Detector Fabncal on Voltage Venfcaion

Leah Delenor InsBl alion voltaoe Venfcauon

CWP W-314-Cl. section 16400. 3.3.1.2

1.4.C.A.C.28 Holiday Testing of Piping Protective Coatings

W-314-Cl. section 15493, 3.1.6.3

Field CWP Prior to Backfill. I QC-3

1.4.C.A.C.29 Piping Fabrication Welding Non.DeS1mdiVe Examination

W-314-Cl.SeClon 15493. 3 2 1 8AppenO XA. 3 3 8 4 1. PDS-001,3224,331 5. 3 3 4: PDS.002. 3.3.4.1

Shop, Field CWP I QC-3

Prior to any form of pressure testing.

Jumper Fabrication Welding Non-DesImctive Examination

Shop, Field CWP I QC-3

Prior to any farm of pressure testing.

W-314-C1. Section 15493, 3.2.1 8AppendixA. 3.384.1; PDS-OOl.3.3.1.5,3.3.4: PDS-002.3.34.1

W-314-C1. Section 15493. 3.2.3.5 PDS-001. 3.3.4

1.4.C.A.C.30

1.4.C.A.C.31 Prior to any form Of pressure testing

QC-3 Piping Fabrication Cleanliness Inspection

Shop Field CWP

15

HNF-1733, Rev. 4 . . . . . . . . . . . . . . . . . . .

Shop Field

Shop Field

. . . . . . . . . . . .

CWP

CWP

CONSIWJCTU:

REFERENCE DOCUMENT 2) APPROVAL, 8 3) WiTNESS TEST INTERDEPENDEhClES

Test Nozzle spoals prior to installation in the field.

Piping Fabrication Pressure Tests

Piping Installation Cleanliness Insmction

W-314-Cl.seclon 15493. 324.PDS-001,3312

W-31441. section 15493, 3.2.3.5; PDS-001. 3.3.4

W-314-C1, section 15493, 3.2.4: PDS-001. 3.3.1.2

Prior to any form of pressure testing

Test Nozzle s p l s prior to installation in thefield.

Piping Installation Pressure Tests

Shop Field CWP

Jumper Pressure Tests W-314-C1. Section 15493. Appendix A. 3.6 8 4.3

CWP Test all Jumpers prior to installation in the valve pit

Shop

Shop Jumper Fabrication Insoenions

W-314-C1, Section 15493, Aooendix A 4 2

CWP

CWP and Leak Test Procedure

Prior to shop hydro

Installation of all jumpen and required changes at associated tank central PumD Dits.

Field Jumper In sewice Leak Test 8 Pit Configuration Verification

HNF-SD-BiO-001, section 5.3.2.18, TSR-006. AC 5.12.2.a

Leak Detector Cabinet Installation Electrical 8 IhStNmMtatiOn

PDS-001.3.3.1.1.3.3.1.10. 3.3.1.11.3.3.1.12. PDS-003 3.3.1.1, 3.3.1.2.3.3.1.3

Field CWP Prior to performing OTP

Configuration 8 Code Compliance

Terminal BoxConduit 8 Cable Installation Electrical

Configuration 8 Code COmDlianCe

8 hStNmentati0"

PDS-001.3.3.1.1 3.3.1.10, 3.3.1.11. 3.3.1.12, PDS-003 3.3.1.1.3.3.1.2, 3.3.1.3

Field CWP Prior to pelforming OTP

CWP Prior to performing OTP Leak Detector Installation Electrical 8 Instrumentation Configuration 8 Code Compliance

Valve Limit Switch Installation Electrical 8 InStNmentation Configuration 8 Code Compliance

Piping Installation Configuration Verification

PDS-001.3.3.1.1.3.3.1.10. 3.3.1.11.3.3.1.12.PDS-003 3.3.1.1. 3.3.1.2.3.3.1.3

PDS-001.3.3.1.1. 3.3.1.10, 3.3.1.11,3.3.1.12. PDS-003 3.3.1.2

Field

Field

Shop. Field

CWP Prior to performing OTP

PDS-001. 3.2.2.1. 3.2.2.6, 3.2.2.7. 3.2.2.8, 3.2.2.9, 3.2.2.10. 3.3.1.8

CWP Prior to installation of the wall noules

Cathodic Protection W-314-C1. section 16640, 3.3.1. 3.3.2

CWP After nozzle installation and prior to application of protective wating on Pipe

Field

Field TWRS Operations Requirement

CWP JCS

TWRS Operations witness balance 8 installation

Jumper Fit Up 8 Installation Operations -2.3

Operations -2.3 Cover Block Fit 8 Installation

CWP JCS

TWRS Operations Requirement:

W-314-C1.03300, Section 3.2.5: PDS-002.3.3.4.2,

Field

Shop

TWRS Operations Witness wver block fit. balance. 8 installation

Prior to Special Protective Coating Applicationllnstallation. Lining bail Mag. Particle test must be performed AFTER load test.

Load test Cover Block lining balls 8 Lining bail Magnetlc Particle Test

CWP

16

HNF-1733. Rev. 4 . . . . . . . . . . . . . . . . .

Field

CONSRWCTIf

REFERENCEDOCUMENT TEST INTERDEPENDENCIES

Jumper supporl leg adjustment

H-14-100948, Note 7 H-14-100949. SHI, Note 7 H-14-100950. SHI. Note 7 H-14.100952, SHI. Note 7 H-14-100953. SHI. Note 7

CWP Prior to Cover Black installation

QC-3

W-314 Project Management requirement

Priorto installation of wver block

QC-3 Final Special Protective Coating inspection of pit 8 wver block

Leak DetectorlDrain Plug MO&-UD

Field CWP

PDS-001. 3.7.2.1.1.5. PDS-003. 3.2.1.1.4. 3.2.1.1.5.

Mockup testing must be wmpleted and results aDorOved Drior to

QC-3 Design Agent- 1.2.83 COG. 1.2.83 3.2.1.1.6.'3.2.1.2.1.'3.2.1.2.2,'

3.2.1.2.3, 3.2.1.3.1.3.2.1.3.2. 3.2.1.3.3, 3.2.2.2.3.2.4.3.

installation in the field. OPS. l,Z,i3

PLC Cabinet electrical and instrumentation wnfiguration and wde wmpliance

Field CWP Prior lo ATP NEC Insp-3 1.4.C.A.C.39. Terminal Box Conduit 8 Cable Installation Electrical 8 Instrumentation Conflguration 8 Code Compliance

PLC Caoinet w i ng Exremall w n t m ty

Field 1.4.C.A.C.17, Leak Detector Cabinet Installation Wiring Continuity

CWP QC-3 Complete prior to ATP

Field CWP 0c-3 PLC Cabinet shielding resistance to ground

1 4 C A C 23 Termma Box Conau I 8 CaD'e Shielo ng Reswance 10 Ground

1 4 C A C 27 Lea< Delector lnsta la1 on Voltage Venfcal on

Complete priorto ATP

Complete prior to Energizing

PLC Cabinet voltage verification

Field CWP QC-3

64w

Inspection CWP Priorto Installing Eouioment

QC-2.3 Concrete Embedment Installation

W-314-C1. Rev 1.03300. Section 3.4.3

QC-2.3 Leak Detection Relay Cabinets

Intrinsically Safewring Color Coded

Intrinsically Safe Wiring

W-314-CI. Rev 1. 13440. Section 3.1.3

W-314-Cl. Rev 1. 13440, Section 3.1.4.1

W-314-Cl. Rev 1. 13440, Section3.1.4.2.3.1.4.3, 3.1.4.4, 3.1.4.5

W-314-CI. Rev 1.15493, Section3.2.5, 3.2.5.1.3.2.5.2. 3.2.5.3

Inspection

Field

CWP

CWP

Prior to Installing Wiring

PriartoATP QC-2.3

Field CWP PriortoATP QC-2.3

Valves Field CWP QC-2.3

Labeling Inspection CWP QC-2.3 W-314-CI. Rev 1.16400, Section 1.3.1b

Endosure Type

w

W-314-CI. Rev 1 16400. Section 2.2.9

Inspection - CWP

64w

QC-2.3

66-2;a

17

HNF-1733, Rev. 4

"F Pit Leak Detection PB€-WW.*.*. :.7.2.:.2.:, Field Leak Detector installed Design Agent -1.2 ATP-314.003 ......,..... ".I.-...*. , Design Authorily-I 2 7 * . * * * 7 * . * *

W-314 PM-1.2 W-314 QA-1.2

PDS-003. 3.2.1.1.3.

3.2.1.2.1.3.2.1.2.2, 3.2.1.2.3.3.2.1.3.1, 3.2.1.3.2.3.2.1.3.3, 3.2.4.4, 3.3.2.1

3.2.1.1.5. 3.2.1.1.6. Z E % Z c t O r . l

Same as above. Encasement Leak PDS-001.3.2.4.5.3.3.2, Field Leak Detedor installed ATP-314-005 Detection 3.7.2.1.2.1. 3.7.2.1.2.2,

3.7.2.1.2.3. 3.7.2.1.3.1. 3.7.2.1.3.2, 3.7.2.1.3.3

I - "M62a Valve Manifold and PI3S-6W.5.3.2, 2.7.2.:.++ Field ARer equipment Same as above. ATP-314-001 Indicators (Position .,.L.L.I, "., ._.=. , instailation on cover block

3.2.2.la,3.2.Z.lb,3.2.2.2

.,a_). "---a

PDS-002. 3.2.1.1.1. Switches)

7.5 Acceptance Testing

Acceptance t e s t i n g w i l l be conducted by u t i l i z i n g ATPs. ATPs a r e separate "stand alone" documents which o b t a i n t h e i r requirements from t h e app l icab le PDS, drawings, and vendor data. ATPs w i l l ensure t h a t t h e SSCs are f a b r i c a t e d and/or i n s t a l l e d proper ly per t h e design. Deta i led ATPs w i l l be requ i red a f t e r t h e CTI func t iona l checks and/or inspect ions are completed and, w i l l v a l i d a t e o v e r a l l SSC i n s t a l l a t i o n as a whole. The acceptance c r i t e r i a s h a l l be s p e c i f i e d i n t h e t e s t procedures. These t e s t s w i l l be performed on components i n t h e i r i n s t a l l e d c o n d i t i o n b u t may n o t exerc ise t h e e n t i r e system as an operat ional u n i t . Test ing o f va lve operators ( w i t h t h e valves connected), d r a i n p l u g and leak detectors w i l l be conducted w i t h these components i n t h e i r normal operat ing p o s i t i o n s . Test cond i t ions w i l l meet t h e requ i red code, design and a u t h o r i z a t i o n bas is (i . e . , Basis f o r Operation, Technical Safety Requirements, and

v e r i f y t h a t t h e system i s func t iona l and safe t o operate. The t a b l e below describes t h e ATPs t h a t w i l l be performed f o r 241-AN-A Valve P i t m o d i f i c a t i o n and upgrade acceptance t e s t i n g . An Acceptance Test Report (ATR) w i l l be generated when a l l t e s t exceptions have been c leared and t h e t e s t has been success fu l l y completed. Ne&++&

HNF-IP-1266, "TANK FARM OPERATIONS ADMINISTRATIVE CONTROLS") t o

TABLE 7-5

18

HNF-1733, Rev. 4

7.6 Operational Testing

Operational t e s t ing will be conducted by u t i l i z ing OTPs. p lanned , scheduled. and conducted, on the instal led SSCs, a f t e r completion and acceptance of a l l other tes t results. These detai led procedures shal l determine i f the ins ta l led SSCs meet the PDS functional requirements. Included i n the OTP will be acceptance cri teria t o delineate pass/fai l requirements. Operational testing i s performed w i t h actual plant equipment, operating procedures, and personnel. generated b u t the t e s t ing of the corresponding SSC won’t be performed for a n extended period of time ( e . g . . a year or more), then the OTP must be reviewed again, prior t o performance of the t e s t , t o ensure t h a t i t i s s t i l l applicable. A Operational Test Report (OTR) will be generated when a l l test exceptions have been cleared and the tes t has been successfully completed. Testing of valve operators (with the valves connected), drain p lug and leak detectors w i l l be conducted w i t h these components i n their normal operating posit ions. Test conditions will meet the required code, design and authorization basis ( i . e . , Basis for Interim Operation, Technical Safety Requirements, and HNF-IP-1266. “TANK FARM OPERATIONS ADMINISTRATIVE CONTROLS”) t o verify t h a t the system i s functional and sa fe t o operate. sxt-

OTPs will be

I f a n OTP has been

19

HNF-1733, Rev. 4

TABLE 7-6

OPE

Test Descript on

The OTP will vetify operations and maintenance prmedure adequacy. It will verify valve cycling, actuator removal and replacement, probe checks and troubleshooting pmcedures.

tATIONAL TE$

Reference Document

PDS-001. 3.3.3.1, 3.3.3.2.3.3.3.3.PDS- 002.3.2.1.1.1.3.2.2.la. 3.2.2.lb.3.2.2.7. 3.3.3.1.3.7.2.2.1. PDS- 003.3.3.3.1.3.2.2.2

* * . ^ * * * - . .&. ,, . ._._. . . . , _". " " a ... I.,. +.+,".L2?,

aaa-,

Interdependencies

All equipment in place. Lwks & tags in dace to Orevent inadverteni transfer of waste. ATP-314.002, 004, 005 complete

1) REVIEW, 2) APPROVAL 8 3) WITNESS RESPONSIBILITIES

Design AuthoriV- 1.2 Projea Manager - 1.2 ChiefTest Director- 1.2 Startup Manager- 1.2 QA-1.2 Engineeting Mgr- 1.2

7.7 241-AN-A Valve P i t Test Completion

241-AN-A Valve P i t t e s t i n g w i l l be considered success fu l l y completed when the TEST COMPLETION CHECKLIST (at tached t o the end o f t h i s STEP) i s completely signed o f f . This c h e c k l i s t i s a "stand alone" document t h a t w i l l be l i s t e d on the 241-AN-A Valve P i t ABU (HNF-SD-W314-ABU-002) and inc luded i n the turnover o f documents. This c h e c k l i s t w i l l be completed by t h e W-314 Star tup Manager or h i s designee.

20

HNF-1733, Rev. 4

REFERENCES

HNF-PRO-229, Technical Procedure Standard, Fluor Daniel Hanford Company, Richland, Washington.

HNF-PRO-440, Engineering Document Change Control Requirements, F1 uor Daniel Hanford Company, Rich1 and, Washington.

HNF-PRO-572, Project Acceptance and Closeout, Fluor Daniel Hanford Company, Richland, Washington.

HNF-PRO-1819, PHMC Engineering Requirements, Fluor Daniel Hanford Company, Richland, Washington.

HNF-PRO-224. Document Control Program Standards, Fluor Daniel Hanford Company, Richland. Washington

W-314-C1. Construction Speci f icat ion fo r Tank Farm Restoration and Safe Operations AN Valve P i t Upgrades, Fluor Daniel Northwest, I n c . , Richland. Washington.

W-314-Pl. Procurement Speci f icat ion Ba71 Valves AN Valve P i t Upgrades, Fluor Daniel Northwest, I n c . , Richland, Washington.

W-314-P2, Procurement Speci f icat ion Impact Wrench AN Valve P i t Upgrades. Fluor Daniel Northwest. I n c . , Richland, Washington.

HNF-SD-W314-PDS-O01, Rev. 0. Project Development Speci f icat ion - Transfer Piping, Fluor Daniel Northwest, I n c . , Richland, Washington.

HNF-SD-W314-PDS-002, Rev. 0, Project Development Speci f icat ion fo r Valve P i t Manifold, Fluor Daniel Northwest, I n c . , Richland, Washington.

HNF-SD-W314-PDS-003, Rev. 0, Project Development Speci f icat ion fo r P i t Leak Detection. Fluor Daniel Northwest, I n c . , Richland, Washington.

HNF-SD-W314-PDS-005. Rev. 0, Project Development Speci f icat ion fo r Special Protect ive Coating, Fluor Daniel Northwest, I n c . . Richland, Washington.

HNF-1534, Rev. 0, Requirements Ver i f i ca t ion Report f o r AN Valve P i t Upgrades (WBS 1 .4 .C) .

HNF-1733, Rev. 4

Fluor Daniel Northwest, I n c . , Richland, Washington.

HNF-SD-W314-ABU-002. Rev. 0, AN-A V A L K PIT UPGRADE Acceptance For Beneficia7 Use, Rev. 0, Numatec Hanford Corporat ion, Richland, Washington.

HNF-SD-W314-TEP-001, Rev. 0, Test and Evaluation Plan fo r W-314 Tank Farm Restoration and Safe Operations, Numatec Hanford Corporat ion, Rich l and, Washington.

HNF-CM-3-5, Document Control and Records Management, Fluor Daniel Hanford Company, R ich l and, Washington,

HNF-IP-0842, TWRS Administrat ion, Fluor Daniel Hanford Company, Richland, Washington.

HNF-IP-1266, Tank Farm Operations Administrat ive Controls, Fluor Daniel Hanford Company, Rich l and, Washington.

HNF-SO-WM-BIO-001, Rev. 1, TWRS Basis for In ter im Operation, Fluor Daniel Hanford Corporat ion, R ich l and, Washington.

W-314-C1-1, Rev. B , Acceptance Inspection P7an. Fluor Daniel Hanford Corporat ion, Rich l and. Washington.

22

HNF-1733, Rev. 4

1.4.C.A.CG.Z

1.4.C.A.CG.3

241-AN-A VALVE PIT UPGRADE TEST COMPLETION CHECKLIST

Steel Plate, bar and shape Tensile lest and physical Inspection

Commercial Grade Dedication for instturnentation

PROCEDUREIDOCUMENT

~ ~~~~

1.4.C.A.CG.4

1.4.C.A.CG.5

Commercial Grade Dedication for Piping Materials

Comrnarcial Grade Dedication for Electrical

1.4.C.A.C.I

1.4.C.A.C.Z

I I In-Place Density Test

Backfill Density Test

I I I I 11 1.4.C.A.F.l I Hydroand Leaktests

1.4.C.A.C.5

1.4.C.A.C.6

I I

Concrete Test Cylinders

Concrete Pre-placement Inspecttons

I 17 I Concrete Slump Test I I I I I I 11 1.4.C.A.C.4 I Concrete Air Content Test

23

HNF-1733, Rev. 4

TEST PRDCEDURElDOCUMENT

NUMBER

TEST NAME TEST NUMBER


TEST COMPLETED AND RESULTS ACCEPTED (Le, ALL EXCEPTIONS RESOLVED) DATE TEST COMPLETED

PRINT NAME SIGNATURE

1.4.C.A.C.8

1.4.C.A.C.9

I.4.C.A.C.10

I I I I II Concrete Placement Inspections I 1.4.C.A.C.7

Concrete Post-Placement Inspections

Expansion Anchor Inspections

StNCtUral Weld Examinations

1.4.C.A.C.11

1.4.C.A.C.12

Cover BloCk Special Protective Coating Surface Preparation Inspection

Cover BloCk Special Protective Coating Surface Application

1.4.C.A.C.13 Pit Special Protective Coating Preparation Inspection I

1.4.C.A.C.14

1.4.C.A.C.15

I I ~~~

Pit Special Protective Coating Application

Cover BloCk Painting Diagrams

1.4.C.A.C.16 Leak Detector Fabrication Wiring Continuity

1.4.C.A.C.17

1.4.C.A.C.18

1.4.C.A.C.19

24

Leak Detector Cabinet InStallation Wiring Continuity

Cover Block Installation Wiring Continuity

Terminal Box Conduit & Cable Installation Wiring Continuity

HNF-1733, Rev. 4

1.4.C.A.C.20

1.4.C.A.C.21

1.4.C.A.C.22


Valve Limit Switch Wiring Continuity

Leak Detector Installation Wiring Continuity

Cover Block Wiring Shielding Resistance to Gmmd

TEST COMPLETED AND RESULTS ACCEPTED (Le., ALL EXCEPTIONS RESOLVED) DATE TEST TEST

PROCEDURWOOCUMENT NUMBER

TEST NAME SIGNATURE PRINTNAME

TESTNUMBER

1.4.C.A.C.23

1.4.C.A.C.24

Terminal Box Conduit 8 Cable Shielding Resistance to Ground

Valve Limit Switch Shielding Resistance to Ground

1.4.C.A.C.25 Leak Detector Shielding Resistance to Ground

I Leak Detector Fabrication Voltage Verification I 1.4.C.A.C.26 II

1.4.C.A.C.27 Leak Detector Installation Voltage VWificatiO"

1.4.C.A.C.26 Holiday Testing of Piping Protective Coatings II I

1.4.C.A.C.31

1.4.C.A.C.29 Piping Fabrication Welding Non-Oestwtive Examination II I Piping Fabrication Cleanliness Inspection

I I

II 1.4.C.A.C.32

I Jumper Fabrication Welding Non-DestmUClive Examination I 1.4.C.A.C.30 II

_____

Piping Fabrication Pressure Tests

I I

25

HNF-1733, Rev. 4

TEST PROCEDUREIDOCUMENT

NUMBER

TEST NAME

241-AN-A VALVE PIT UPGWDE TEST COMPLETION CHECKLIST

TEST COMPLETED AND RESULTS ACCEPTED [Le., ALL EXCEPTIONS RESOLVED) DATE TEST COMPLETED


Piping Installation Cleanliness Inspection

Piping Installation Pressure Tests

Jumper Pressure Tests

Jumper Fabrication Inspections

Jumper In Sewice Leak Test 8 Pit Configuration Verification

Leak Detector Cabinet Installation Electrical & Instrumentation C0nfig"ratlon &Code Compliance

Terminal Box Conduit 8 Cable Installation Electrical 8 Instrumentation Configuration 8 Code Compliance

Leak Detector Installation Electrical 8 Instrumentation Configuration 8 Code Compliance

Valve Limit Switch installation Electrical 8 Instrumentation Configuration 8 Code Compliance

Piping Installation Configuration Verification

Cathodic Protection

Jumper Fit Up 8 Installation I I I I II

26

HNF-1733. Rev. 4

TEST PROCEDURElDOCUMENT

NUMBER

TEST NAME

241AN-A VALVE PIT UPGRADE TEST COMPLETION CHECKLISl

TEST COMPLETED AND RESULTS ACCEPTED (1 e , ALL EXCEPTIONS RESOLVED) DATE TEST COMPLETED


1.4.C.A.C.49

Cover Block Fit Up & lnstallation

Load test Cover Block lining bails & Lining bail Magnetic Particle Test

Jumper support leg adjustment

Final Special Protective Coating inspection of pit & cover block

Leak DetectorlDrain Plug Mock-up

PLC Cabinetwiriog (External) continuity

PLC Cabinet shielding resistance to around

PLC Cabinet vollaae verification I I I I PLC Cabinet eleCtncal and Instrumentation configuration and mdecompliance

Concrete Embedment Installation

Leak Detection Relay Cabinets

Intrinsically Safe Wiring Color Coded

Intrinsically Safe Wiring

Valves

27

HNF-1733, Rev. 4


ATP-314.003

ATP-314-005

ATP-314-001

TEST PROCEDUREIDOCUMENT

NUMBER

TEST NAME

LabelinO I Enclosure Twe I

I

AC I -

Pit Leak OetecBon

Encasement Leak Detedion

Valve Manifold and Indicators (Position Switches)

I

~~ ~~

TEST COMPLETED AND RESULTS ACCEPTED (I e , ALL EXCEPTIONS RESOLVED) DATETEST . COMPLETED


, I

"IANCE TeST PROCEDUReS

I I I

'I

28

HNF-1733, REV. 4

241-AN-A VALVE PIT LOGIC DIAGRAM (SEE TEP FIGURE BJ FOR HIGHER LEVEL LOGIC)

CONSTRUCTDN TESTS a INSPECTCNS

SHOP ACTMITIES - FACTCW TESTS INSPEClIMl

\

Piplng FaDntdlm -_I wring Canfinuty 1.4.C.AC.16

iVdtageVPnf ica6m 1.4.C.AC.X

PLC Cebinet Fab

1.4.C.A.C.16

1.4.C.A.C.26

FIELD ACTIVITIES - ' mcblrai weid m m i o m r l.4.C.AC.lO

Suiace Wd&ng NDE 1.4.C.A.C.29 aeaNinerrlrp&m 1.4.C.AC.Bl I Piping 1.4.C.AC.32 Reslyre TeN

wring ContinuI/

cm6gmtim a w e Umpllan~e

t 1.4.C.AC.17 EleddcalS hmumentatim

l.l.C.AC.38

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