easing the switch from si and sic mosfets to sic cascodes...production fab initiated 6” fab...

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MODENA FIERE 27-28 JUNE 2018 . Easing the switch from Si and SiC MOSFETs to SiC Cascodes Christopher Rocneanu, Director, Sales UnitedSiC

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Page 1: Easing the switch from Si and SiC MOSFETs to SiC Cascodes...Production Fab Initiated 6” Fab Transfer Released of Gen 3, AECQ-101 650V & 1200V Cascodes Company History MODENA FIERE

MODENA FIERE27-28 JUNE 2018 .

Easing the switch from Si and SiC MOSFETs to SiC Cascodes

Christopher Rocneanu, Director, Sales

UnitedSiC

Page 2: Easing the switch from Si and SiC MOSFETs to SiC Cascodes...Production Fab Initiated 6” Fab Transfer Released of Gen 3, AECQ-101 650V & 1200V Cascodes Company History MODENA FIERE

MODENA FIERE27-28 JUNE 2018 .

1999 2009 2010 2011 2012 2013 2014 2017 2018

Established

4” foundry

relationship

Released the xR 1200V & 650V

JBS diode series and the 1200V

Normally-on JFETs

Acquired and

recapitalized by

current board and

management team

6” wafer line qualification

& production; Diode,

Cascode 650V/1200V

release

Company

Founded

First foundry-based

diodes and JFETs

manufactured

Built Pilot

Production Fab

Initiated 6” Fab

Transfer

Released of Gen 3, AECQ-101

650V & 1200V Cascodes

Company History

Page 3: Easing the switch from Si and SiC MOSFETs to SiC Cascodes...Production Fab Initiated 6” Fab Transfer Released of Gen 3, AECQ-101 650V & 1200V Cascodes Company History MODENA FIERE

MODENA FIERE27-28 JUNE 2018 .

Technology Focus

World class

performance

in higher

voltage

devices

Schottky Diodes

Wide Band Gap Schottky Diodes &

SiC Module Die

Market Areas Addressed—Taking Today’s Silicon Approaches to the Next Level

650V – >10kV

Spanning Across the Voltage Spectrum

Power supplies, EV battery, solar inverters

Normally-Off

Devices for

Superior

Performance

in Switching

Applications

Cascodes

IGBT Discretes & Silicon

Superjunction

650 – 1700V

Power supplies, EV battery, solar inverters

With a Multitude of Product Applications

SiC JFETS

650 – 6.5kV

Circuit breakers, TVS, current limiters

Normally-On

Devices ideally

suited for

current limiting

and protection

Circuit Protection

Page 4: Easing the switch from Si and SiC MOSFETs to SiC Cascodes...Production Fab Initiated 6” Fab Transfer Released of Gen 3, AECQ-101 650V & 1200V Cascodes Company History MODENA FIERE

MODENA FIERE27-28 JUNE 2018 .

How the cascodes works

Page 5: Easing the switch from Si and SiC MOSFETs to SiC Cascodes...Production Fab Initiated 6” Fab Transfer Released of Gen 3, AECQ-101 650V & 1200V Cascodes Company History MODENA FIERE

MODENA FIERE27-28 JUNE 2018 .

650V Comparison: SiC Cascode vs SJFETFigure of merit Die size comparison

SiC Cascode vs SJFET QRR Efficiency in PFSB

UJC6505TCascode

Comp. ASiC MOSFET

Comp. BGaN HEMT

Comp. CSi Superjunction

PFSB Efficiency Vin=400V,

Vo=48V, 75kHz

Page 6: Easing the switch from Si and SiC MOSFETs to SiC Cascodes...Production Fab Initiated 6” Fab Transfer Released of Gen 3, AECQ-101 650V & 1200V Cascodes Company History MODENA FIERE

MODENA FIERE27-28 JUNE 2018 .

Gate Drive comparison for various TechnologiesMaximum VGS rating & recommended VGS

• Easy Drop-in: 12V turn-on makes SiC cascode an easy choice for drop-in replacement.

• Extra Margin in VGS: SiC cascode has higher margin in VGS design and requires no negative VGS for

turn-off.

• Integrated safety features: Integrated clamping diode protects gates from |25V| and adds ESD

protection

True Second source to any Si [IGBT, SJFET] and SiC MOSFET

20V

-20V

0V 12 V

25V

-25V

Si IGBT + SJFET15V/-5V, 12V/0V

22V

-6V

G2 SiC MOSFETCompetitor R

18V/-3V

-8-3V

19V

0

G3 SiC MOSFETCompetitor W

15V/-4V

-10V

25V

0

G2 SiC MOSFETCompetitor W

20V/-6VSiC Cascode12V / 0V

Page 7: Easing the switch from Si and SiC MOSFETs to SiC Cascodes...Production Fab Initiated 6” Fab Transfer Released of Gen 3, AECQ-101 650V & 1200V Cascodes Company History MODENA FIERE

MODENA FIERE27-28 JUNE 2018 .

SiC Cascode UJC1210K

SiC MOSFET C2M0080120D

Knee Voltage = 0.7V Knee Voltage = 2.1V

Low VF eliminates need for separate anti-parallel diode

Body-diode VF SiC Cascode vs -MOSFET

Page 8: Easing the switch from Si and SiC MOSFETs to SiC Cascodes...Production Fab Initiated 6” Fab Transfer Released of Gen 3, AECQ-101 650V & 1200V Cascodes Company History MODENA FIERE

MODENA FIERE27-28 JUNE 2018 .

Cascode Product List Generation 3 Voltage PN Description Samples Prod Package

General Purpose

1200V

UJ3C120150K3S 1200V 150mΩ SiC Cascode Q3 18 Q4 18 TO247-3L

UJ3C120080K3S 1200V 80mΩ SiC Cascode Now Now TO247-3L

UJ3C120040K3S 1200V 40mΩ SiC Cascode Now Now TO247-3L

650V

UJ3C065080K3S 650V 80mΩ SiC Cascode Now Now TO247-3L

UJ3C065030K3S 650V 30mΩ SiC Cascode Now Now TO247-3L

UJ3C065080T3S 650V 80mΩ SiC Cascode Now Now TO220-3L

UJ3C065030T3S 650V 30mΩ SiC Cascode Now Now TO220-3L

UJ3C065080B3S 650V 80mΩ SiC Cascode Q3 18 Q4 18 D2PAK-3L

UJ3C065030B3S 650V 30mΩ SiC Cascode Q3 18 Q4 18 D2PAK-3L

Page 9: Easing the switch from Si and SiC MOSFETs to SiC Cascodes...Production Fab Initiated 6” Fab Transfer Released of Gen 3, AECQ-101 650V & 1200V Cascodes Company History MODENA FIERE

MODENA FIERE27-28 JUNE 2018 .

Improvements from Gen 2 to Gen 3 SiC Cascode

Same RDS,on, half die size

UnitedSiC SiC MOSFET

Same Die size, half RDS,on

UnitedSiC SiC MOSFET

80mOhm 80mOhm

40mOhm 80mOhm

UJC1210K UJ3C120080KS C2M080120K

Trench Cas G3 Cascode Planar

TJMAX C 150 175 150

RthJCmax C/W 1.1 0.59 0.65

Vgsmax V +/-20 +/-25 -5/20

Vdsmax V 1200 1200 1200

ESD KV 1.7 3.5

Id (Tc=100C) A 14 23.9 24

Rds 25 mohm 70 75 80

Rds 150 mohm 161 148 128

Rds 175 mohm 168

Vth V 5 5 2.6

Qg nC 47.5 (0-12) 51 (-5 to 15) 62 (-5 to 20)

Rg ohm 1 4.5 4.6

Ciss nF 2214 1500 950

Coss (1000V) nF 45 40 80

Crss nF 3 2.1 7.6

VF 10A V 1.4 1.5 3.3

Qrr 25 20A/800V nC 112 192

Qrr 150/175C 20A/800V nC 127 180

Eon HB 125C 20A/800V uJ 407 392 446

Eoff HB 125C 20A/800V uJ 100 107 140

SCWT 600V us 4 NA NA

Eas mJ 64 64

Page 10: Easing the switch from Si and SiC MOSFETs to SiC Cascodes...Production Fab Initiated 6” Fab Transfer Released of Gen 3, AECQ-101 650V & 1200V Cascodes Company History MODENA FIERE

MODENA FIERE27-28 JUNE 2018 .

Gate Drive recommendation

Half Bridge

UJ3C120080KS HS+LS

Rgon=1ohm,

Rgoff=20ohm

Both HS and LS

Tj=125C

• Gate drive voltages of 0V-12V are sufficient but dependent on topology 15V/-5V can be

advantageous

• At low currents different Vgs dont provide a big different. At higher currents (>15A), a Vgs>12V

allows faster turn-on for lower Eon.

• Rg,on=2-3Ohm and Rg,off=20Ohm can be used e.g. chopper or half bridge mode

• For PSFB e.g. Rg,on=Rg,off=2-3Ohm is sufficient

• Add ~2nF between Gate and source to reduce ringing

• Ferrite bead can lead to less ringing on the gate

Gate drive recommendation depends on your condition such as topology, current etc

Page 11: Easing the switch from Si and SiC MOSFETs to SiC Cascodes...Production Fab Initiated 6” Fab Transfer Released of Gen 3, AECQ-101 650V & 1200V Cascodes Company History MODENA FIERE

MODENA FIERE27-28 JUNE 2018 .

Generation 3 Fast Cascode part list

Voltage PN Description Samples Prod Package

650V

UF3C065040K4S 650V 40mΩ SiC Cascode Fast June-18 Q3 18 TO247-4L

UF3C065030K4S 650V 30mΩ SiC Cascode Fast Now Q3 18 TO247-4L

UF3C065080K4S 650V 80mΩ SiC Cascode Fast Now Q3 18 TO247-4L

1200V

UF3C120150K4S 1200V 150mΩ SiC Cascode Fast June-18 Q3 18 TO247-4L

UF3C120080K4S 1200V 80mΩ SiC Cascode Fast Now Q3 18 TO247-4L

UF3C120040K4S 1200V 40mΩ SiC Cascode Fast Now Q3 18 TO247-4L

Page 12: Easing the switch from Si and SiC MOSFETs to SiC Cascodes...Production Fab Initiated 6” Fab Transfer Released of Gen 3, AECQ-101 650V & 1200V Cascodes Company History MODENA FIERE

MODENA FIERE27-28 JUNE 2018 .

Switch Loss Comparison of UJC, UJ3C and UF3C

UF3C120040K4S: • VGS = -5V to +15V

• Rg_on = 20W

• Rg_off = 20W

UJ3C120040K3S VGS = -5V to +15V

• Rg_on = 1.8W

• Rg_off = 20W

UJC1206K: VGS = -5V to +15V

• Rg_on = 1.8W

• Rg_off = 20W

Page 13: Easing the switch from Si and SiC MOSFETs to SiC Cascodes...Production Fab Initiated 6” Fab Transfer Released of Gen 3, AECQ-101 650V & 1200V Cascodes Company History MODENA FIERE

MODENA FIERE27-28 JUNE 2018 .

Measure Qrr of UJ3C120040K3S & UF3C120040K4S

Minimum Qrr in a cascode is Qc,

the integrated Coss charge

Qrr loss of UJ3C and UF3C

Qrr of UF3C120040K4S

Qrr of UJ3C120040K3S

Page 14: Easing the switch from Si and SiC MOSFETs to SiC Cascodes...Production Fab Initiated 6” Fab Transfer Released of Gen 3, AECQ-101 650V & 1200V Cascodes Company History MODENA FIERE

MODENA FIERE27-28 JUNE 2018 .

Control of dv/dt through RG

Eoff at different RG,off dv/dt at different RG,off di/dt at different RG,off

Page 15: Easing the switch from Si and SiC MOSFETs to SiC Cascodes...Production Fab Initiated 6” Fab Transfer Released of Gen 3, AECQ-101 650V & 1200V Cascodes Company History MODENA FIERE

MODENA FIERE27-28 JUNE 2018 .

Snubber Design for UF3C1200X0K4S series

Test Conditions

• Top switch is the freewheeling device

• VDS, ID are measured for the bottom switch

• VGS: +15V turn on, -5V turn off

• Rgon 10Ω

• VDS 800V

• ID: 25A

• Temperature: 120°C both top & bottom switch

• Snubber: 10Ω, 220pF

• When adding a snubber, switching loss includes both device and snubber loss.

• DUT: UF3C120080K4S

C

L

Bottom

Top

Rs

Cs

Page 16: Easing the switch from Si and SiC MOSFETs to SiC Cascodes...Production Fab Initiated 6” Fab Transfer Released of Gen 3, AECQ-101 650V & 1200V Cascodes Company History MODENA FIERE

MODENA FIERE27-28 JUNE 2018 .

Snubber Design for UF3C1200X0K4S series

No Snubber, 25A, 800V, 120°C

The measurement on the left

shows more VDS ringing at turn-

off transient than turn-on.

Therefore the snubber should be

placed on the bottom switch.

Time: 400ns/div ID: 20A/div VGS: 10V/div VDS: 200V/div

Page 17: Easing the switch from Si and SiC MOSFETs to SiC Cascodes...Production Fab Initiated 6” Fab Transfer Released of Gen 3, AECQ-101 650V & 1200V Cascodes Company History MODENA FIERE

MODENA FIERE27-28 JUNE 2018 .

Snubber Design for UF3C1200X0K4S series

Guideline for snubber design

The VDS ringing frequency is 100MHz (f0).

Adding a Cadd (220pF) reduces frequency to

42MHz (f1). (Cadd dependent on Coss)

Therefore the circuit stray capacitance CLK is

47.1pF.

Therefore the circuit leakage inductance LLK is

41nH.

If damping factor ζ = 1.6, Rs = 10Ω

If cutoff frequency fc = 68.5MHz, Cs = 220pF.

Time: 20ns/div ID: 10A/div VDS: 200V/div

The Cadd is a ceramic capacitor rated at 220pF. At 800V the ceramic capacitor capacitance is around 150pF which is also close to Cs = 148pF. Hence, Cs is the same as Cadd.

No Snubber, 25A, 800V, 120°C

Page 18: Easing the switch from Si and SiC MOSFETs to SiC Cascodes...Production Fab Initiated 6” Fab Transfer Released of Gen 3, AECQ-101 650V & 1200V Cascodes Company History MODENA FIERE

MODENA FIERE27-28 JUNE 2018 .

Snubber Design for UF3C1200X0K4S series

No Snubber With Snubber

Qrr = 585 nC

Time: 20ns/div ID: 10A/div VDS: 200V/div

Eon = 363uJ, Eoff = 64uJ Eon* = 371uJ, Eoff* = 147uJ

The Eon*, Eoff* with snubber are the total loss of device and snubber.

Cascode turn-off ringing may be reduced by high RG,off but this leads to long delay times

Adding a snubber will increase Eoff but:

FET will be cooler as losses appear in the snubber

Very clean waveforms w/o ringing achievable Adding a snubber will increase losses but is overall beneficial

Page 19: Easing the switch from Si and SiC MOSFETs to SiC Cascodes...Production Fab Initiated 6” Fab Transfer Released of Gen 3, AECQ-101 650V & 1200V Cascodes Company History MODENA FIERE

MODENA FIERE27-28 JUNE 2018 .

Applications

Server & Datacenter Electronic Vehicles

Battery Charging Renewable Energy & Storage

Lighting & Electronic Ballast

Lab & Din Rail PSU

Page 20: Easing the switch from Si and SiC MOSFETs to SiC Cascodes...Production Fab Initiated 6” Fab Transfer Released of Gen 3, AECQ-101 650V & 1200V Cascodes Company History MODENA FIERE

MODENA FIERE27-28 JUNE 2018 .

Customer Reference: Micropower

Phase shifted Full bridgeNeed for an excellent body diode

10kW battery charger

Switching frequency 53kHz

Input voltage 3x 200-240 / 380-440/480-600V

RESULTS: 30% higher output power with UnitedSiC Cascode in

same dimensions

Easy to replace 12x Si-FET 350mOhm with 8x SIC

Cascode 100mOhm

1.5% higher efficiency

Lower system cost

Page 21: Easing the switch from Si and SiC MOSFETs to SiC Cascodes...Production Fab Initiated 6” Fab Transfer Released of Gen 3, AECQ-101 650V & 1200V Cascodes Company History MODENA FIERE

MODENA FIERE27-28 JUNE 2018 .

Battery Charger

A non controlled traditional battery charger

(rectifier) provides a simple direct AC/DC

conversion

Source: http://www.energicplus.com/content/manuals/Manual-NG1-single-phase-high-frequency-charger.pdf

Lead Acid solution Block schematic

Li-Ion solution Cascode advantage

Page 22: Easing the switch from Si and SiC MOSFETs to SiC Cascodes...Production Fab Initiated 6” Fab Transfer Released of Gen 3, AECQ-101 650V & 1200V Cascodes Company History MODENA FIERE

MODENA FIERE27-28 JUNE 2018 .

Unique Selling points

Gen 3: Samples & Mass production now

Multiple package and RDS,on options

Benefits: Superior thermal performance

ESD and gate protection

Superior body diode performance

Standard gate drive (second source toany Si or SiC device)

AECQ-101

Gen 3 Fast: Samples now

Multiple package and RDS,on options

Benefits: Superior performance

Less ringing

Reduced losses (kelvin source)

New advanced packages (TO-247 4L)

Page 23: Easing the switch from Si and SiC MOSFETs to SiC Cascodes...Production Fab Initiated 6” Fab Transfer Released of Gen 3, AECQ-101 650V & 1200V Cascodes Company History MODENA FIERE

MODENA FIERE27-28 JUNE 2018 .

Gate Drive comparison for various TechnologiesMaximum VGS rating & recommended VGS

• Easy Drop-in: 12V turn-on makes SiC cascode an easy choice for drop-in replacement.

• Extra Margin in VGS: SiC cascode has higher margin in VGS design and requires no negative VGS for

turn-off.

• Integrated safety features: Integrated clamping diode protects gates from |25V| and adds ESD

protection

True Second source to any Si [IGBT, SJFET] and SiC MOSFET

20V

-20V

0V 12 V

25V

-25V

Si IGBT + SJFET15V/-5V, 12V/0V

22V

-6V

G2 SiC MOSFETCompetitor R

18V/-3V

-8-3V

19V

0

G3 SiC MOSFETCompetitor W

15V/-4V

-10V

25V

0

G2 SiC MOSFETCompetitor W

20V/-6VSiC Cascode12V / 0V

Page 24: Easing the switch from Si and SiC MOSFETs to SiC Cascodes...Production Fab Initiated 6” Fab Transfer Released of Gen 3, AECQ-101 650V & 1200V Cascodes Company History MODENA FIERE

MODENA FIERE27-28 JUNE 2018 .

Technical support

http://unitedsic.com/sales-channel/

Page 25: Easing the switch from Si and SiC MOSFETs to SiC Cascodes...Production Fab Initiated 6” Fab Transfer Released of Gen 3, AECQ-101 650V & 1200V Cascodes Company History MODENA FIERE

MODENA FIERE27-28 JUNE 2018 .

THANK YOU

QUESTIONS?

Contact: Christopher Rocneanu

Director - Sales, +4915121063411

[email protected]

Page 26: Easing the switch from Si and SiC MOSFETs to SiC Cascodes...Production Fab Initiated 6” Fab Transfer Released of Gen 3, AECQ-101 650V & 1200V Cascodes Company History MODENA FIERE

MODENA FIERE27-28 JUNE 2018 .

Apendix

Page 27: Easing the switch from Si and SiC MOSFETs to SiC Cascodes...Production Fab Initiated 6” Fab Transfer Released of Gen 3, AECQ-101 650V & 1200V Cascodes Company History MODENA FIERE

MODENA FIERE27-28 JUNE 2018 .

RDS,A (active Area) comparison for 650V Class

Page 28: Easing the switch from Si and SiC MOSFETs to SiC Cascodes...Production Fab Initiated 6” Fab Transfer Released of Gen 3, AECQ-101 650V & 1200V Cascodes Company History MODENA FIERE

MODENA FIERE27-28 JUNE 2018 .

Generation 3 Diode part list

Voltage PN Current Rating Die* T0-220-2L TO247-3L

650V

JBS Diode

UJ3D06504 4A UJ3D06506 6A UJ3D06508 8A UJ3D06510 10A UJ3D06512 12A UJ3D06516 16A UJ3D06520 20A UJ3D06530 30A UJ3D06560 2 x 30A

UJ3D065200 200A

1200V

JBS Diode

UJ3D1202 2A UJ3D1205 5A UJ3D1210 2 x 5A UJ3D1210 10A UJ3D1220 2 x 10A UJ3D1250 50A UJ3D12100 100A