dynamic servo actuators - tollo.comtollo.com/pdf/dsa_restyle_oct06_ver1.pdf · • threaded pin as...

Dynamic Servo Actautors

�www.danahermotion.com

Dynamic Servo Actuators

� www.danahermotion.com



Table of Contents

Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 – 5

Quick Selection Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Product Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 – 13

Servo Drive Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Ordering Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15


The profile• Extruded anodised aluminium profile• T-slots along the entire profile for mounting (two brackets included) and sensors• High load capacity

Presentation

Digital servo drive with integrated position control• Operates directly from mains supply voltage• Programmable from PC over RS232 interface• Auto tune function for the PID parameters• Encoder emulation output• Expansion card available making the drive a complete single axis control High performance servo motor

• Very favourable size to power ratio• Low inertia and very low cogging• Holding brake optional• Temperture sensor• Resolver feedback

Gear box / flange transmission• The unit is equipped with either a direct drive flange, a belt gear or a planetary gear depending on the model• Low noise, high accuracy and long life for all of the above transmission types

Load carrying saddle• Saddle guided by internal ball bushings • Very smooth operation• Low noise

Cover band• Protects the inside of the unit from foreign objects• Magnetically sealed• Stainless steel, will not pollute environment• Replaceable

Cover band stretcher• Unique function• Increases life of the cover band• Improves the sealing properties

Transmission• Ball screw or belt transmission depending on the model• Safety nut in ball screw models• Ball screw versions feature high accuracy, high load capability and long life• Belt drive versions feature high speed, low noise and requires no maintenance

Also included in all packages are (not shown in pictures):• Cables between motor and servo drive• End of stroke limit switches• Home position sensor• Mounting brackets for limit switches and sensor

Danaher Motion are well known for manufacturing both electrical and mechanical motion control products such as servo motors, servo drives, planetary gears and linear actuators sold under famous brand names such as Kollmorgen, Micron and Thomson .Danaher Motion can now offer these state of the art products in one complete, ready-to-use, assembly called Dynamic Servo Actuators . One part number will include everything: a linear actuator, a gear, a flange, necessary couplings, a servo motor and a servo drive . All necessary cables, a set of limit switches and a mounting kit are also included . This will significantly reduce the time spent on engineering, component selection and comissioning for an application . A free user friendly sizing and selection program is available to assist you in the process of getting the ultimate package for your specific application .

Presentation



Presentation

Digital servo drive with integrated position control• Operates directly from mains supply voltage• Programmable from PC over RS232 interface• Auto tune function for the PID parameters• Encoder emulation output• Expansion card available making the drive a complete single axis control

High performance servo motor • Very favourable size to power ratio• Low inertia and very low cogging• Holding brake optional• Temperture sensor• Resolver feedback

The profile• Extruded anodised aluminium profile• T-slots along the entire profile for mounting and sensors• High load capacity

Transmission• Ball screw transmission • Safety nut • High accuray, high load capability and long life

Extension tube• Hard chromed steel• IP65 sealed• Low noise

The Dynamic Servo Actuators comes in two basic versions where the moving member is either a saddle (rodless) or an extension tube (with rod) . Both types can work horizontally or vertically and handle both pushing and pulling loads equally well .

The main advantage of the Dynamic Servo Actuators is the minimal time needed for programming, mounting and commissioning . The unit will be operational very quickly . One of the reasons for this is that the servo drive has a built-in positioning controller that can be programmed from a PC . The servo drive can also be equipped with a single axis controller allowing it to handle complex programs, I/O:s, error handling and interrupts eliminating the need for a PLC or other type of programmable controls in most cases .

Suitable applications for the Dynamic Servo Actuators includes:• Welding, painting, scanning and glueing• Labelling, embossing and engraving • Cutting, drilling and other types of machining• Valve, hatch and materials flow control• Loading, unloading and indexing applications .

High performance servo motor • Very favourable size to power ratio• Low inertia and very low cogging• Holding brake optional• Temperture sensor• Resolver feedback

Also included in all packages are (not shown in pictures):• Cables between motor and servo drive• End of stroke limit switches• Home position sensor• Mounting brackets for limit switches and sensor

Belt gear / flange transmission• The unit is equipped either with a direct drive flange or a belt gear depending on the model• Low noise, high accuracy and long life for all above transmission types

Different mounting styles• Threaded pin as standard• Clevis to clevis option (shown below)• Trunnion as option

Presentation


Rodless Actuators Max. Force Fx [N] Max. Speed [m/s] Drawing Page

D06002•••44G••1 102 3,20 1 8

D06003•••44G••1 230 2,10 1 8

D07002•••54K••2 445 3,00 2 8

D07003•••54K••2 920 2,10 2 8

D07201•••54K••2 2000 0,99 3 9

D10002•••54K••2 200 4,00 4 9

D10003•••54K••2 455 2,90 4 9

D10251•••54K••2 3990 0,85 5 10

D10252•••54K••2 5000 0,55 6 10

Rod Actuators Max. Force Fx [N] Max. Speed [m/s] Drawing Page

D09201•••54K••2 1410 0,90 8 11

D09203•••54K••2 4720 0,33 7 11

D09205•••54K••2 9400 0,19 9 12

D09200•••54K••2 15100 0,10 9 12

D09321•••54K••2 580 1,55 8 11

D13101•••65N••2 5000 0,41 10 12

D13103•••65N••2 17500 0,15 11 13

D13105•••65N••2 28400 0,10 12 13

D13100•••65N••2 38800 0,05 12 13

D13201•••65N••2 2200 1,00 1O 12

D13203•••65N••2 8400 0,31 11 13

How to use the Quick Selection Guide The Quick Selection Guide will only give you the basic performance data for the different models and guide you to the correct outline drawing . The final selection of a unit should always be done using the Dynamic Servo Actuator Selection Software which can be obtained for free from Danaher Motion . Please contact us on helpdesk .kid@danahermotion .com or visit www .DanaherMotion .com to obtain a copy of the software .

Once you have established which Dynamic Servo Actuator model your application requires you have to define the actuator ordering length (L) and whether you need a brake module (a brake module is used when the energy generated back in to the drive at deceleration is too high for the drive to handle) . The software will help you with this . You will also have to choose whether the unit should be equipped with a holding brake and select the length of the two cables (power and feedback cable) between the motor and the drive . Once you know all parameters you can create the correct designation for your system . Also see the ordering key table on page 15 for further assistance .

Presentation

Quick Selection Guide



Definition of Forces

Mounting of the Units

Please use these definitions in all contacts with Danaher Motion to avoid any confusion .

Belt Gear Position

All units are capable of running at the maximum force (Fx) from zero speed to the maximum speed .

Speed and Force Relationship

Rodless modelsAll rodless models are shipped with an adequate number of mounting feet with respect to the length of the unit . The Dynamic Servo Actuator Selection Software will instruct you where to put these mounting feet in order to keep the deflection (Lf) within the permissible limits . If you should require more mounting feet then these can be ordered from Danaher Motion .

Rod modelsThe rod models are as default mounted using the mounting holes in the bottom and the top of the front and the rear housing of the actuator . The rod models can also be mounted using either trunnion mounting or clevis to clevis mounting . Mounting kits for trunnion or clevis to clevis are available from Danaher Motion . For further details, please see the Thomson Linear Units Catalogue .

All belt gears can be rotated in steps of 90° . The drawings however show the default position of the belt gears .

Speed

Force

General Information

General Information


Drawing #�Models: D0�00�•••��K••�, D0�00�•••��K••�

Ordering length [mm]* L = S max + 315

Maximum stroke [mm] S max = L - 315

Total length [mm] L tot = S max + 541

Dimension data

Actuator Designation D0�00�•••��K••� D0�00�•••��K••�

Actuator model M75 M75

Transmission type belt belt

Gear / flange model belt gear BGM40 belt gear BGM40

Motor model AKM54 AKM54

Servo model SR614 SR614

Max . force Fx [N] 445 920

Max . speed [m/s] 3 2,1

Max . stroke [mm] 9999 9999

Temperature range [°C] - 20 – + 70 - 20 – + 70

Repeatability [± mm] 0,1 0,1

Resolution [mm] 0,2 0,2

Technical data

* In the ordering key the ordering length should be expressed in cm.

Drawing #� Models: D0�00�•••��G••�, D0�00�•••��G••�




Dimension data

Actuator Designation D0�00�•••��G••� D0�00�•••��G••�







Max . speed [m/s] 3,2 2,1





Technical data


Product Drawings



Drawing #�Models: D�000�•••��K••�, D�000�•••��K••�

Actuator Designation D�000�•••��K••� D�000�•••��K••�







Max . speed [m/s] 4 2,9





Technical data

Drawing #�Model: D0��0�•••��K••�

Dimension data

Actuator Designation D0��0�•••��K••�

Actuator model M75

Transmission type ball screw

Gear / flange model flange

Motor model AKM54

Servo model SR614

Max . force Fx [N] 2000

Max . speed [m/s] 0,99

Max . stroke [mm] 9999

Temperature range [°C] - 20 – + 70

Repeatability [± mm] 0,05

Resolution [mm] 0,1

Technical data



Total length without brake [mm] L tot = S max + 743,5

Total length with brake [mm] L tot = S max + 788,5* In the ordering key the ordering length should be expressed in cm.




Dimension data


Product Drawings

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Drawing #�Model: D�0��•••��K••�



Total length [mm] L tot = S max + 525,5

Dimension data

Actuator Designation D�0��•••��K••�

Actuator model M100


Gear / flange model belt gear BGM40

Motor model AKM54

Servo model SR614






Resolution [mm] 0,1

Technical data


Drawing #� Model: D�0��•••��K••�

Dimension data

Actuator Designation D�0��•••��K••�

Actuator model M100


Gear / flange model flange

Motor model AKM54

Servo model SR614






Resolution [mm] 0,1

Technical data



Total length without brake [mm] L tot = S max + 783,5

Total length with brake [mm] L tot = S max + 828,5* In the ordering key the ordering length should be expressed in cm.

Product Drawings


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Drawing #�Models: D0��0�•••��K••�, D0��•••��K••�

Actuator Designation D0��0�•••��K••� D0��•••��K••�

Actuator model T90 T90

Transmission type ball screw ball screw

Gear / flange model flange flange




Max . speed [m/s] 0,9 1,55





Technical data

Drawing #�Model: D0��0�•••��K••�

Dimension data

Actuator Designation D0��0�•••��K••�

Actuator model T90


Gear / flange model belt gear BGM40

Motor model AKM54

Servo model SR614






Resolution [mm] 0,1

Technical data



Total length without brake [mm] L tot = S max + 610

Total length with brake [mm] L tot = S max + 655* In the ordering key the ordering length should be expressed in cm.




Dimension data


Product Drawings

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Drawing #�0Models: D��0�•••��N••�, D��0�•••��N••�

Dimension data

Technical data

Drawing #� Models: D0��0�•••��K••�, D0��00•••��K••�

Dimension data

Technical data





Actuator Designation D0��0�•••��K••� D0��00•••��K••�



Gear / flange model planetary gear DT115SS

planetary gear DT115SS



Max . force Fx [N] 9400 15100

Max . speed [m/s] 0,19 0,1





Actuator Designation D��0�•••��N••� D��0�•••��N••�



Gear / flange model flange flange



Max . force Fx [N] 5000 2200

Max . speed [m/s] 0,41 1









Product Drawings



Actuator Designation D��00•••��N••� D��0�•••��N••�



Gear / flange modelplanetary gear

DT142SSplanetary gear

DT142SS



Max . force Fx [N] 38800 28400

Max . speed [m/s] 0,05 0,1





Technical data

Drawing #��Models: D��0�•••��N••�, D��0�•••��N••�

Dimension data

Technical data








Dimension data


Actuator Designation D��0�•••��N••� D��0�•••��N••�






Max . force Fx [N] 17500 8400

Max . speed [m/s] 0,15 0,31





Drawing #��Model: D��00•••��N••�, D��0�•••��N••�

Product Drawings

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Servo drive model SR��0 SR�� SR��0

Supply voltage [Vac] 3 × 230 – 480 ±10%, 50 Hz 3 × 230 – 480 ±10%, 50 Hz 3 × 230 – 480 ±10%, 50 Hz

Rated power [kVA] 7 10 14

Rated output current, rms [A] 10 14 20

Peak output current, 5 sec . [A] 20 28 40

Encoder emulation output yes, R0D426 or SSI selectable yes, R0D426 or SSI selectable yes, R0D426 or SSI selectable

Programming directly on the drive or on PC setup software via RS232

directly on the drive or on PC setup software via RS232

directly on the drive or on PC setup software via RS232

Positioning control built-in built-in built-in

Options One of the cards below can be integrated:• PROFIBUS DP• SERCOS• DeviceNet• Ethernet• Single Axis Controller• I/O expansion

One of the cards below can be integrated:• PROFIBUS DP• SERCOS• DeviceNet• Ethernet• Single Axis Controller• I/O expansion

One of the cards below can be integrated:• PROFIBUS DP• SERCOS• DeviceNet• Ethernet• Single Axis Controller• I/O expansion

Servo drive technical data

Servo drive dimensions

Servo drive model SR��0 SR�� SR��0

A [mm] 275 275 275

B [mm] 70 100 120

C [mm] 273 273 273

Brake module dimensionsThe brake module is used when the energy generated back in to the drive at decelerations is too much for the drive to handle . The Selection Software will tell you when you need to use a brake module . The grey area indicates the amount of free space the module needs for its cooling . The module should also be mounted in shown position to ensure correct airflow .

Servo Drive Technical Data

Servo Drive Technical Data



Designation example D10252 191 54N N 2 1

Actuator type See quick selection guide*

Ordering length L [cm] • • • • • •

Servo motor size See quick selection guide*

Holding brake and brake module options No brake Brake Brake module Brake and brake module

N123

Length of cables between motor and drive [m] 5 10 15

123

Servo drive size See quick selection guide*

*The Quick Selection Guide on page 6 or the Selection Software will give you the only available combinations of actuator type, motor size and drive size. The other options can be chosen freely.

Ordering Key

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EUROPE

United KingdomDanaher Motion Chartmoor Road, Chartwell Business ParkLeighton Buzzard, Bedfordshire LU7 4WG; United KingdomPhone: +44 (0)1525 243 243Fax: +44 (0)1525 243 244E-mail: uksales@danahermotion .com

Germany Danaher Linear GmbHNürtinger Str . 40D-72649 WolfschlugenGermanyPhone: +49 (0) 203 9979-0Fax: +49 (0) 203 9979-155Email: sales .germany@danahermotion .com FranceDanaher Motion C .P 80018 12, Rue Antoine Becquerel – Z .I . Sud F-72026 Le Mans Cedex 2FrancePhone: +33 (0) 243 50 03 30Fax: +33 (0) 243 50 03 39E-mail: sales .france@tollo .com Italy Danaher Motion srl Largo Brughetti I-20030 Bovisio MasciagoItalyPhone: +39 0362 594260Fax: +39 0362 594263E-mail: info@danahermotion .it SwedenDanaher MotionBox 9053SE-291 09 KristianstadSwedenPhone: +46 (0) 44-24 67 00Fax: +46 (0) 44-24 40 85E-mail: helpdesk .kid@danahermotion .com

SwitzerlandDanaher Motion SALa Pierreire 21029 Villars-Ste-CroixSwitzerlandPhone: +41 (0) 21 631 33 33Fax: +41 (0) 21 636 05 09E-mail: info@danaher-motion .ch

USA, CANADA and MEXICO

Danaher Motion203A West Rock RoadRadford, VA 24141 USAPhone: 1-540-633-3400Fax: 1-540-639-4162E-mail: DMAC@danahermotion .comLiterature: LitRequest@danahermotion .com

ASIA

ChinaDanaher MotionRm 2205, Scitech Tower22 Jianguomen Wai StreetBeijing, China, 100004Phone: +86 10 6515 0260Fax: +86 10 6515 0263E-mail: chinainfo@danahermotion .com .cn

JapanDanaher Motion Japan3F, 2nd Nagaoka Bldg2-8-5, Hacchobori, Chuo-kuTokyo 104-0032 JapanPhone: +81-3-6222-1051Fax: +81-3-6222-1055E-mail: info@danahermotion .com

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dynamic servo actuators - tollo.comtollo.com/pdf/dsa_restyle_oct06_ver1.pdf · • threaded pin as...

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