dyna-flo manufacturing processes & best practices

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CONTROL VALVE SERVICES

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Page 1: Dyna-Flo Manufacturing Processes & Best Practices

CONTROL VALVE

SERVICES

Page 2: Dyna-Flo Manufacturing Processes & Best Practices

DYNA-FLO TODAY

Dyna-Flo is an International manufacturer of control valves and instrumentation with manufacturing facilities in Canada and the United States.

Highly professional factory trained representations

throughout the globe.

Our product line is targeted towards the most demanding process control applications where high levels of quality, reliability and delivery are required.

Page 3: Dyna-Flo Manufacturing Processes & Best Practices

WELCOME TO

DYNA-FLO

CONTROL VALVE

SERVICES LTD.

EDMONTON, ALBERTA

CANADA

Page 4: Dyna-Flo Manufacturing Processes & Best Practices

DYNA-FLO IS

LOCATED ON 4 ACRES

Page 5: Dyna-Flo Manufacturing Processes & Best Practices

OUR 65,000 SQUARE FOOT MANUFACTURING FACILITY FEATURES

Page 6: Dyna-Flo Manufacturing Processes & Best Practices

STATE-OF-THE-ART CNC HIGH PRODUCTION MACHINING

Page 7: Dyna-Flo Manufacturing Processes & Best Practices

WITH TURNING, MILLING AND HORIZONTAL MILLING CENTERS

Page 8: Dyna-Flo Manufacturing Processes & Best Practices

MANUAL OPERATED TURNING AND MILLING CENTERS

Page 9: Dyna-Flo Manufacturing Processes & Best Practices

MEDIUM AND HIGH PRODUCTION ASSEMBLY AND TESTING

Page 10: Dyna-Flo Manufacturing Processes & Best Practices

VALVE AND ACTUATOR ASSEMBLY

Page 11: Dyna-Flo Manufacturing Processes & Best Practices

AND REPAIR DEPARTMENT

Page 12: Dyna-Flo Manufacturing Processes & Best Practices

OVER 4 MILLION DOLLARS IN INVENTORY

Page 13: Dyna-Flo Manufacturing Processes & Best Practices

Dyna-Flo products are designed,

manufactured and tested to comply with

current North American standards as well as

our own strict quality standards such as:

Our Quality & Procedures Manuals,ASME,CSA,NACE,FCI,MSS,ASTM, and more.

PRODUCT

COMPLIANCE

Page 14: Dyna-Flo Manufacturing Processes & Best Practices

Our quality program is

audited yearly to assure

our compliance with ASME

and CSA standards.

PRODUCT

COMPLIANCE

Page 15: Dyna-Flo Manufacturing Processes & Best Practices

Dyna-Flo technicians are trained and cross-trained

to perform their tasks to these standards. Records

are kept with all technician training and

qualifications.

PRODUCT

COMPLIANCE

Page 16: Dyna-Flo Manufacturing Processes & Best Practices

Dyna-Flo is a member of

Manufacturers Health and

Safety Association and all

employees receive training on

our Safety Program manual.

SAFETY

Page 17: Dyna-Flo Manufacturing Processes & Best Practices

ENGINEERING

Engineering is responsible

for maintaining and

applying sound design

concepts to all current and

new products. Dyna-Flo is

also a member of APEGGA

(The Association of

Professional Engineers,

Geologists and

Geophysicists of Alberta).

Page 18: Dyna-Flo Manufacturing Processes & Best Practices

ENGINEERING

Our Engineering

department uses

sophisticated

computer aided

drafting and

design software

to help keep us

on the cutting

edge of our

industry.

Page 19: Dyna-Flo Manufacturing Processes & Best Practices

ENGINEERING

Process conditions are

simulated in our Test Lab

allowing us to perform field

testing on new designs.

Page 20: Dyna-Flo Manufacturing Processes & Best Practices

PURCHASING

Our suppliers and their quality programs are audited and

evaluated for compliance to our strict quality and delivery

requirements.

Page 21: Dyna-Flo Manufacturing Processes & Best Practices

Dyna-Flo Purchasers

procure items only from

approved vendors. All

item details, such as

vendor, material ASTM,

order quantity, drawing

number, size, and

schedule are listed and

tracked with our

sophisticated enterprise

resource planning

software.

PURCHASING

Page 22: Dyna-Flo Manufacturing Processes & Best Practices

PURCHASING

Vendors are required to provide a

material test report (MTR) for all raw

materials and major components as

well as a certificate of compliance.

A Dyna-Flo inspection and test plan

follows the parts through the

manufacturing process.

Page 23: Dyna-Flo Manufacturing Processes & Best Practices

RECEIVING

Incoming materials and

components are

segregated until all

appropriate documents

are combined and

matched to the work

order.

Page 24: Dyna-Flo Manufacturing Processes & Best Practices

RECEIVING

Vendor supplied

products and materials

are checked against our

purchase order for

compliance.

Page 25: Dyna-Flo Manufacturing Processes & Best Practices

RECEIVING

Vendor supplied

material test reports

are checked against

applicable standards

such as ASTM for

compliance.

Page 26: Dyna-Flo Manufacturing Processes & Best Practices

HEAT CODE LOG BOOKS

QUALITY

CONTROL

Once approved the material

test reports for all incoming

raw materials will be assigned

a special code number for

easy identification and

storage.

Page 27: Dyna-Flo Manufacturing Processes & Best Practices

QUALITY

CONTROL

Valve body and bonnet castings are subjected to additional inspection. Visual inspections are performed as per MSS-SP55. Dimensional inspections (such as body wall thickness) conform to ASMEB16.34 as well as approved engineered drawings.

Page 28: Dyna-Flo Manufacturing Processes & Best Practices

QUALITY

CONTROL

Measuring instruments

are calibrated to a

standard in

accordance with our

Q.C. manual and are

also tagged for

traceability.

Page 29: Dyna-Flo Manufacturing Processes & Best Practices

QUALITY

CONTROL

Once the raw material

casting, or vendor

supplied component

has been inspected

and approved, it is

placed into active

inventory.

Page 30: Dyna-Flo Manufacturing Processes & Best Practices

MACHINING

Production planning

generates production

orders as required by

sales demand and

these documents are

printed and included

with raw materials

before proceeding to

the production floor.

Page 31: Dyna-Flo Manufacturing Processes & Best Practices

MACHINING

Each step of the routing

contains instructions and

sign-off-blocks for machinists

and inspectors to initial

indicating that they have

completed each operation as

instructed.

Sign-off-blocks might

include such things as

turning, milling, heat

treatment, NDE, welding,

and final inspection.

Page 32: Dyna-Flo Manufacturing Processes & Best Practices

The finished

machined part

goes through a

final inspection

in our Q.C.

department.

Dimensions are

checked against

approved

drawings.

MACHINING

Page 33: Dyna-Flo Manufacturing Processes & Best Practices

Parts that have

completed the

manufacturing

process and are

approved and

documented are

then entered into

our active

inventory.

MACHINING

Page 34: Dyna-Flo Manufacturing Processes & Best Practices

ASSEMBLY

Every Dyna-Flo

product is

assembled to

customer

specifications.

A bill of materials

is kept on file for

each sales

order for future

reference.

Page 35: Dyna-Flo Manufacturing Processes & Best Practices

ASSEMBLY

Valves, actuators and

instruments are

assembled and calibrated

to required specifications.

These specifications are

verified through our

quality control processes.

Page 36: Dyna-Flo Manufacturing Processes & Best Practices

All valves are seat tested according to Dyna-Flo procedure DF22-

QP as per FCI 70-2. All valves are subjected to a hydro-static shell

test according to Dyna-Flo procedure DF03-QP as per ASME

B16.34.

ASSEMBLY

Page 37: Dyna-Flo Manufacturing Processes & Best Practices

All test gauges are

calibrated periodically

as described and listed

in our Quality manual.

ASSEMBLY

Page 38: Dyna-Flo Manufacturing Processes & Best Practices

ASSEMBLY

Technicians record the results of all tests and examinations

(some of which include heat numbers and flange rating

stamps) of a valve on the sign-off-blocks contained in the

sales order.

Page 39: Dyna-Flo Manufacturing Processes & Best Practices

ASSEMBLY

All Dyna-Flo

products are

protected with

the highest

quality industrial

coatings.

Page 40: Dyna-Flo Manufacturing Processes & Best Practices

Q.C. personnel at this point

perform one final check to

make sure the Customers

requirements match the

final product as stated on

the sales order.

ASSEMBLY

Page 41: Dyna-Flo Manufacturing Processes & Best Practices

WELDING

All welding processes

are performed using

qualified weld

procedures. Dyna-Flo

maintains procedures

and qualified welders

for all common

materials. Exotic alloys

are subcontracted to

local shops.

Applications of most

hard facing are

performed in house.

Page 42: Dyna-Flo Manufacturing Processes & Best Practices

SHIPPING

The finished

control valve is

strapped to a pallet

and protected.

Page 43: Dyna-Flo Manufacturing Processes & Best Practices

SHIPPING

Then the product is

shipped to our customers

together with a package of

documents that includes a

packing list, testing and

examination results, mill

certs and NDE as

requested. Commercial

invoices are complete with

NAFTA numbers if

required for export.

Page 44: Dyna-Flo Manufacturing Processes & Best Practices

NON-

CONFORMANCES

At any time during the

manufacturing process, any

Dyna-Flo employee is trained to

create a non-conformance

report (NCR) for any part,

process or assembly that does

not meet design specifications.

Page 45: Dyna-Flo Manufacturing Processes & Best Practices

NON-

CONFORMANCES

The NCR document lays out in steps what the problem is, what can

be done to resolve the problem, the actual repair or resolution of

the problem, and the corrective actions that will take place to solve

the same problem in the future.

Page 46: Dyna-Flo Manufacturing Processes & Best Practices