Manual Version A

DUMO022A October 2006

TRPP 5810Dual-Channel TOFD 200 V Remote Pulser and 40 dB UT Preamplifier

Users Manual

This manual and the product and programs it describes are protected by the Copyright Act ofCanada, by laws of other countries, and by international treaties, and therefore may not bereproduced in whole or in part, whether for sale or not, without the prior written consent fromOlympus NDT Canada Inc. Under copyright law, copying includes translation into anotherlanguage or format.

2006 by Olympus NDT. All rights reserved.

This document was prepared with particular attention to usage to ensure the accuracy of theinformation contained therein. It corresponds to the version of the product manufactured priorto the date appearing on the title page. There may, however, be some differences between themanual and the product if the product has been modified thereafter.

The information contained in this document is subject to change without notice.

Manual version APart number: DUMO022AOctober 2006

Printed in Canada

Trademarks improper installation, accident, service, modification, or iii

Olympus and the Olympus logo are registered trademarksof Olympus Corporation. R/D Tech, the R/D Tech logo,and PipeWIZARD are registered trademarks, andInnovation in NDT, and TomoScan FOCUS LT aretrademarks of Olympus NDT Corporation in Canada, theUnited States, and/or other countries. Fischer is aregistered trademark of W.W. Fischer S.A. LEMO is aregistered trademark of LEMO USA, Inc. Windows isregistered trademark of Microsoft Corporation in theUnited States and/or other countries. Other company orproduct names mentioned in this document may betrademarks or registered trademarks of their respectiveowners.

Limited WarrantyOlympus NDT Canada Inc. warrants the hardware to befree of any defects in materials or workmanship for aperiod of twelve (12) months from the date of purchaseunder normal use and service. Olympus NDT Canada Inc.warrants the software programs to be free of any defects inmaterial or workmanship for a period of ninety (90) daysfrom the date of purchase. These warranties are limited tothe original purchase of the product and are nottransferable.

Olympus NDT Canada Inc. does not warrant that thefunctions of the software will meet your requirements orthat operation of the software will be uninterrupted or errorfree. You assume responsibility for selecting the softwareto achieve your intended results, and for the use and resultsobtained from the software. Nevertheless, Olympus NDTCanada Inc. warrants that, at the shipping date, thesoftware functions and performances will comply, for themain part, with the ones defined in the documentation.

Olympus NDT Canada will refund, repair, or replace anyproduct component or documentation, at its option and atno additional charge, if found defective within the warrantyperiod. The purchaser is responsible for returning theproduct to Olympus NDT Canada Inc.

Olympus NDT Canada Inc. will not be held responsible inany way whatsoever for damage resulting from improperinstallation, accident, misuse, or from service ormodification of the product by anyone other than OlympusNDT Canada Inc. or an authorized Olympus NDT servicecenter.

Olympus NDT Canada Inc. will not be held responsible inany way whatsoever for direct, indirect, special, incidental,or consequential damages resulting from possession, use,

malfunction of the product (including, without limitation,damages for loss of business profits, business interruption,loss of business information, or other pecuniary loss).

This warranty is in lieu of all other warranties, whetheroral, written, expressed, or implied, including any warrantyof merchantability or fitness for a particular purpose, andno other representation or claims of any nature shall bebinding on or obligate Olympus NDT Canada Inc.

This agreement is governed by the laws of the province ofQuebec, Canada. Each of the parties hereto irrevocablyattorns to the jurisdiction of the courts of the province ofQuebec and further agrees to commence any litigationwhich may arise hereunder in the courts located in thejudicial district of Quebec.

Technical SupportOlympus NDT is firmly committed to providing thehighest level of customer service and product support. Ifyou experience any difficulties when using our product, orif it fails to operate as described in the documentation, wesuggest you first consult the users manual, and then, if youare still in need of assistance, contact our After-SalesService by referring to the information and forms providedin the last three pages of this manual.

EMC Directive ComplianceThis equipment generates and uses radio frequency energy,and if not installed and used properly (that is, in strictaccordance with the manufacturers instructions), maycause interference. The TRPP 5810 has been tested andfound to comply with the limits for an industrial device inaccordance with the specifications of the EMC directive.However, it should not be used in a residential,commercial, or light industrial environment.

Warnings Carefully read the instructions contained in the users

manual prior to powering on the instrument. Keep the users manual in a safe place for further

reference. Follow the installation and operation procedures. Imperatively respect the safety warnings on the

instrument and in the users manual. Whenever it is likely that the ground protection is

impaired, you must make the instrument inoperativeand secure it against any unintended operation.

The instrument must be connected only to a power The WARNING sign denotes a hazard. It calls attention to aiv

source corresponding to the type indicated on therating plate.

If the equipment is used in a manner not specified bythe manufacturer, the protection provided by theequipment may be impaired.

Do not install substitute parts or perform anyunauthorized modification to the instrument.

Service instructions, when applicable, are for trainedservice personnel. To avoid dangerous electric shock,do not perform any service unless qualified to do so.For any problem or question regarding this apparatus,contact Olympus NDT Canada Inc. or an authorizedOlympus NDT representative.

WEEE Directive

In accordance with European Directive 2002/96/EC onWaste Electrical and Electronic Equipment, this symbolindicates that the product must not be disposed of asunsorted municipal waste, but should be collectedseparately. Refer to your local Olympus distributor forreturn and/or collection systems available in your country.

Safety Symbols

Hazard symbol referring to the instruction manual: theproduct is marked with this symbol when it is necessary foryou to refer to the instruction manual in order to protectyourself against personal injury or to protect againstdamage to the product. If applicable, this symbol denotesan electric shock hazard lower than 1,000 volts. (To findthe safety notices in the instruction manual, consult theIndex under Warnings and Cautions entries.)

procedure, practice, or the like, which, if not correctlyperformed or adhered to, could result in personal injury. Donot proceed beyond a WARNING sign until the indicatedconditions are fully understood and met.

The CAUTION sign denotes a hazard. It calls attention to anoperating procedure, practice, or the like, which, if notcorrectly performed or adhered to, could result in materialdamage, particularly to the product, destruction of part orall of the product, or loss of data. Do not proceed beyond aCAUTION sign until the indicated conditions are fullyunderstood and met.

The Note sign calls attention to an operating procedure,practice, or the like, that requires special attention. A Notealso denotes related, parenthetical information that isuseful but not imperative.

The IMPORTANT sign calls attention to a note that providesimportant information or information essential to thecompletion of a task.

The Tip sign calls attention to a type of note that helps youapply the techniques and procedures described in themanual to your specific needs, or that provides hints onhow to use effectively the capabilities of the product.

WARNING

CAUTION

Note

IMPORTANT

Tip

Labels and Symbols v

Safety-related labels and symbols are attached to the instrument at the locations shown in thefollowing figure. If labels or symbols are missing or illegible, please contact Olympus NDT.

Rating plate

S/N: serial number

: direct current symbol

vi

Table of Contents vii

Table of Contents

Labels and Symbols .......................................................................................... v

Table of Contents ............................................................................................ vii

1. Introduction .................................................................................................. 11.1 Unit Features ................................................................................................................... 1

1.1.1 General Features .................................................................................................. 11.1.2 Connectors ............................................................................................................ 21.1.3 Regulatory Qualifications ................................................................................... 2

1.2 Manual Organization ..................................................................................................... 21.3 Conventions .................................................................................................................... 2

2. Overview of the Product ............................................................................. 52.1 System Configuration .................................................................................................... 52.2 Front Panel of the TRPP 5810 Unit ............................................................................... 62.3 Back Panel of the TRPP 5810 Unit ................................................................................ 6

3. Installation and Operation ......................................................................... 93.1 Installing the TRPP 5810 Unit ....................................................................................... 93.2 Connecting the TRPP 5810 Unit ................................................................................... 93.3 Operating the TRPP 5810 Unit ................................................................................... 11

4. Maintenance ................................................................................................ 134.1 Preventive Maintenance .............................................................................................. 134.2 Unit Cleaning ................................................................................................................ 13

5. Specifications .............................................................................................. 155.1 General Specifications .................................................................................................. 155.2 Operating Specifications .............................................................................................. 16

5.3 Safety .............................................................................................................................. 16viii Table of Contents

6. Connector References ................................................................................ 196.1 12 V IN Connector .......................................................................................................... 206.2 P and R Connectors ....................................................................................................... 21

List of Figures ................................................................................................... 23

List of Tables ..................................................................................................... 25

Index ................................................................................................................... 27

Introduction 1

1. Introduction

The TRPP 5810 unit is a high-performance remote pulser/preamplifier designed mainly forTOFD inspection solutions with Olympus NDT scanner line and PipeWIZARD systems.

This remote pulser/preamplifier supports two UT channels in order to inspect simultaneouslywith two pairs of TOFD probes. It provides an optimum signal-to-noise ratio for TOFDinspection by using a 40 dB preamplifier combined with a remote high-voltage (200 V) pulserepeater in a single, small enclosure.

In order to preserve the optimum signal-to-noise ratio, the pulse-echo mode of probeamplification is not permitted with this product

With this signal conditioning device, the acquisition unit of a TOFD inspection system can belocated up to 50 m from the probes.

1.1 Unit Features

The TRPP 5810 remote pulser/preamplifier offers the following features:

1.1.1 General Features Optimum signal-to-noise ratio for remote TOFD inspections Two UT channels using two pairs of TOFD probes Improvement over previous design Small size and weight Meets NEMA 4 / IP66 water and moisture resistance standard External power supply

1.1.2 Connectors2 Chapter 1

12 V direct-current inlet (W.W. Fischer D.103 series receptacle with 2 female contacts)

8 coaxial female pulser and receiver connectors (LEMO 00 series)

1.1.3 Regulatory Qualifications CE certified RoHS compliant IP66 protection

1.2 Manual Organization

This manual contains instructions on the use of the system. It is organized to allow theprogressive understanding of the systems different functions. Each section, however, iscomplete in and of itself. This manual is, therefore, a useful reference.

The manual includes the following chapters:

Overview of the Product on page 5

Installation and Operation on page 9

Maintenance on page 13

Specifications on page 15

Connector References on page 19

1.3 Conventions

In a procedure containing several steps, the operations that the user has to execute arenumbered 1, 2, 3 The symbol is used to indicate a procedure containing only one step,or secondary steps. Lowercase letters (a, b, c) can also be used to indicate secondary steps ina complex procedure.

The abbreviation NC is used to indicate no connection.

SMALL CAPITALS are used to identify any term marked as is on the instrument, such as the

names of connectors, buttons, indicator lights, etc. SMALL CAPITALS are also used to identifyIntroduction 3

key names of the computer keyboard.

All the terms that are used by the software, such as the names of menus, commands, dialogboxes, text boxes, and options, are presented in bold print.

The abbreviation N/A is used to indicate either not applicable or not available at time ofpress.

Note: The screen illustrations found in this manual were prepared with thesoftware version available at time of press; they might slightly differ from what you seeon the screen according to the current software version you are using. Furthermore, thescreen illustrations are printed using the Windows Standard setting in the Control Paneldisplay parameters; their look might be different if you use another setting.

4 Chapter 1

Overview of the Product 5

2. Overview of the Product

This section describes the functional and physical characteristics of the TRPP 5810 remotepulser/preamplifier.

2.1 System Configuration

The following block diagram (see Figure 2-1 on page 5) illustrates the system configuration ofthe TRPP 5810 remote pulser/preamplifier in a typical TOFD inspection application.

Figure 2-1 System block diagram

With the TRPP 5810 unit, remote inspection can be performed with two pairs of TOFD probes.The pulser side converts the input signal to 200 V pulse while the receiver side provides 40 dBof preamplification.

Model 5810

Power InputReceiver Inputs

Transmitter Outputs

12 V Output

Acquisition Unit

Inputs Outputs

Pulser

InputsOutputs

Preamplifier Pulser Receiver

Probes

6 Chapter 2

2.2 Front Panel of the TRPP 5810 Unit

The connectors for the TOFD probes are located on the front panel of the unit (see Figure 2-2on page 6).

Figure 2-2 Front panel of the TRPP 5810 unit

R1 IN and R2 IN These LEMO 00 series connectors are used to connectconventional ultrasonic-receiver probes to the TRPP 5810 unit.

P1 OUT and P2 OUT These LEMO 00 series connectors are used to connect conventionalultrasonic-pulser probes to the TRPP 5810 unit.

2.3 Back Panel of the TRPP 5810 Unit

The acquisition unit interfaces with the TRPP 5810 thru connections on the back of the product(see Figure 2-3 on page 7). The POWER on LED indicator and POWER connector are alsolocated on that side of the unit.

Overview of the Product 7

Figure 2-3 Back panel of the TRPP 5810 unit

POWER The red LED lights up to indicate that the power is on.

12 V IN This W.W. Fischer D.103 series connector is used to supply powerto the unit, from an external 12 VDC source.

R1 OUT and R2 OUT These LEMO 00 series connectors are used to connect theacquisition unit inputs to the TRPP 5810 unit.

P1 IN and P2 IN These LEMO 00 series connectors are used to connect theacquisition unit outputs to the TRPP 5810 unit.

8 Chapter 2

Installation and Operation 9

3. Installation and Operation

This chapter explains the installation and operation procedures for the TRPP 5810 remotepulser/preamplifier.

3.1 Installing the TRPP 5810 Unit

This section provides installation instructions for the TRPP 5810 unit.

To install the TRPP 5810 unit

Install the TRPP 5810 remote pulser/preamplifier away from heat sources. Use appropriate mounting methods to insure that the unit does not fall during operation.

3.2 Connecting the TRPP 5810 Unit

This section explains the procedure for connecting the TRPP 5810 unit. Connectors for theprobes are located on the front of the unit while connectors interfacing with the acquisition unitare located in the back with the POWER input connector.

Refer to the label affixed to the bottom side of the unit for an illustration of the commonconnections to the product (see Figure 3-1 on page 10).

10 Chapter 3

Figure 3-1 TRPP 5810 connection diagram label

To connect the TRPP 5810 unit

1. Connect the pulser probes to the P1 OUT and P2 OUT connectors.2. Connect the receiver probes to the R1 IN and R2 IN connectors.3. Using the appropriate cables, connect the acquisition unit outputs to the P1 IN and P2 IN

connectors.4. Using the appropriate cables, connect the acquisition unit inputs to the R1 OUT and R2 OUT

connectors.5. Using the appropriate cable, connect an external 12 V direct-current source to the POWER

input connector.

WARNING

The product must be connected according to the manufacturers instructions in order toprevent risks of electric shocks.

Typical Diagram of ConnectionsInstallation and Operation 11

The following diagram (see Figure 3-2 on page 11) illustrates the typical connections for theTRPP 5810 unit, when it is installed between four TOFD probes and a TomoScanFOCUS LT acquisition unit.

Figure 3-2 Diagram of connections between the TRPP 5810 unit, a TomoScan FOCUS LT, and the TOFD probes

3.3 Operating the TRPP 5810 Unit

This section describes the operation of the TRPP 5810 remote pulser/preamplifier.

To operate the TRPP 5810 unit12 Chapter 3

1. Make sure every cable is properly connected.2. Verify that the red POWER LED is lit after supplying power to the unit.

Maintenance 13

4. Maintenance

This chapter deals with the basic maintenance that an operator can apply to the TRPP 5810remote pulser/preamplifier. The maintenance operations explained as follows helps keep theproduct in good physical and working condition. Due to its design, the TRPP 5810 unitrequires only a minimum of maintenance. This chapter covers preventive maintenance and unitcleaning.

4.1 Preventive Maintenance

As the TRPP 5810 remote pulser/preamplifier has no moving parts, it does not requirepreventive maintenance. Only a regular inspection of the product is recommended to ensurethat the TRPP 5810 unit functions correctly.

4.2 Unit Cleaning

The TRPP 5810 external surfaces can be cleaned when needed. This section provides theprocedure for the appropriate cleaning of the product.

To clean the unit

1. Ensure the unit is turned off by removing the source of power.2. Disconnect all cables.3. To bring the instrument back to its original finish, clean the housing with a soft cloth.4. To remove persistent stains, use a damp cloth with a soft, soapy solution. Do not use

abrasive products or powerful solvents that could damage the finish.5. Wait until the instrument dries completely before connecting the cables.

14 Chapter 4

Specifications 15

5. Specifications

This chapters presents the general specifications of the TRPP 5810 remote pulser/preamplifier(size, operating temperature, power supply), operating specifications (pulser and preamplifier),and specifications regarding the safety standards.

5.1 General Specifications

This section presents the general specifications of the unit.

Housing

Size (W H D) 60 mm 34 mm 114 mm(2.36 in. 1.34 in. 4.49 in.)

Weight 300 g (0.66 lb)

Environmental conditions

Operating temperature 10 C to 60 CStorage temperature 20 C to 70 CRelative humidity Up to 95 %, noncondensing

Power supply

Voltage range 9 VDC to 14 VDC(12 VDC nominal)

Current 250 mA max.

16 Chapter 5

5.2 Operating Specifications

This section details the operating specifications of the unit.

Receiver (preamplifier) specifications

Voltage gain 40 dB 0.5 dB into 50 at 10 MHzBandwidth (3 dB) 0.5 MHz to 30 MHz with 10 % tolerance

Input-referred noise 2 with 50 source impedanceInput/output HV protection 300 V peak pulsed for pulse width 500 nsInput impedance 550 55 Output impedance 50 5 Crosstalk between channels 100 dB with 10 MHz sine wave

Pulser specifications

Output pulse voltage 200 V 20 V into 50 Output impedance 6 Input triggering voltage 15 V to 200 V, protected up to 300 VInput impedance 50 5 Probe damping Active, 50 5 Minimum pulse width 30 ns 5 nsMaximum pulse width 500 ns 50 nsRepeated pulse width error 10 % for pulse width >50 ns, else 5 ns

with 50 V min. input trig. voltageMaximum pulse repetition freq. (PRF) 5 kHz for 100 ns pulse width, both channels

10 kHz for 100 ns pulse width, single channel20 kHz for 50 ns pulse width, single channel(0.1 % total maximum duty cycle)

5.3 Safety

This section describes the TRPP 5810 remote pulser/preamplifier specifications regarding thesafety standards.

nV/ Hz

European directives and standards The CE marking approves the conformity withSpecifications 17

all applicable directives and standards of theEuropean community, that is: electrical safety(IEC61010-1:2001 Second edition), and EMC(IEC61326:2002).

18 Chapter 5

Connector References 19

6. Connector References

This chapter presents the technical description of the connectors found on the front and backpanels of the TRPP 5810 remote pulser/preamplifier. For each connector, you will find thefollowing information: a brief description; the manufacturer number; the number of thecorresponding cable connector; an illustration; and a table giving the specifications or thesignal pinouts for the connector. The following connectors are presented.

12 V IN connector P and R connectors

20 Chapter 6

6.1 12 V IN Connector

The 12 V IN connector is used to supply power to the TRPP 5810 unit.

Description Receptacle with 2 female contacts

Manufacturer, number W.W. Fischer Inc., D.103.A051-130Olympus NDT Canada, 21AB0133

Suggested cable connector W.W. Fischer Inc., S.103.A051-60/6.2-SOlympus NDT Canada, 21AB0132

Figure 6-1 12 V IN connector

Table 1 Pinout for the 12 V IN connector

Pin I/O Signal Description

1 Input 12 VDC 9 VDC to 14 VDC input(12 VDC nominal), 250 mA max.

2 GND Ground

1

2

Connector References 21

6.2 P and R Connectors

The P and R connectors on the TRPP 5810 unit are used for pulser and receiver connections,coming from or going to the TOFD probes and an acquisition unit.

Description Coaxial receptacle

Manufacturer, number LEMO, EPS.00.250.NTNOlympus NDT Canada, 21AB0056

Suggested cable connector LEMO, FFC.00.250.CTAC31Equivalent: W.W. Fischer, S.101.A004/3.0Olympus NDT Canada, 21AB0016

Figure 6-2 P and R connector

Table 2 Pinout for the P and R connectors

Connector I/O Description

P1 IN and P2 IN Input These P connectors are used to receive the signals of two acquisition-unit pulser outputs.

P1 OUT and P2 OUT Output These P connectors are used to transmit the signals to two conventional probes.

R1 IN and R2 IN Input These R connectors are used to receive the signals of two conventional probes.

R1 OUT and R2 OUT Output These R connectors are used to transmit the signals to two acquisition-unit inputs.

22 Chapter 6

List of Figures 23

List of Figures

Figure 2-1 System block diagram ................................................................................................ 5Figure 2-2 Front panel of the TRPP 5810 unit ............................................................................ 6Figure 2-3 Back panel of the TRPP 5810 unit ............................................................................. 7Figure 3-1 TRPP 5810 connection diagram label ...................................................................... 10Figure 3-2 Diagram of connections between the TRPP 5810 unit, a TomoScan FOCUS LT, and

the TOFD probes ...................................................................................................... 11Figure 6-1 12 V IN connector ..................................................................................................... 20Figure 6-2 P and R connector ..................................................................................................... 21

24 List of Figures

List of Tables 25

List of Tables

Table 1 Pinout for the 12 V IN connector .............................................................................. 20Table 2 Pinout for the P and R connectors ............................................................................. 21

26 List of Tables

Index 27

Index

Numerics12 V IN connector See under connectors

Bback panel 6block diagram, system 5Ccasing See housingCE marking 17cleaning the unit 13configuration, system 5connecting the unit

procedure 9warning 10

connections, typical diagram of 11connector references 19

See also connectorsconnectors

12 V INdescription 7pinout 20references 20

P connectorsP1 IN and P2 IN, description of 7P1 OUT and P2 OUT, description of 6pinout 21references 21

R connectorspinout 21R1 IN and R2 IN, description of 6R1 OUT and R2 OUT, description of 7references 21

conventions 2Ddiagrams

connections diagram, typical 11system block diagram 5

directives and standards, european 17Eenvironmental conditions

relative humidity 15temperature 15

european directives and standards 17Ffeatures

connectors 2general features 1regulatory qualifications 2

front panel 6Ggeneral specifications 15

H pinouts28 Index

housingsize 15weight 15

humidity, relative 15Iindicator, POWER 7installation and operation 9installing the unit 9introduction 1

conventions 2features, unit 1manual organization 2

Mmaintenance 13

cleaning the unit 13preventive maintenance 13

manualconventions 2organization 2

marking, CE 17Nnotice, safety

warning, connecting the unit 10Ooperating the unit 11operation, installation and 9organization of the manual 2overview 5PP connectors See under connectorspanel

back 6front 6

12 V IN connector 20P and R connectors 21

power connector See connectors: 12 V INPOWER indicator 7power supply specifications 15preamplifier specifications 16preventive maintenance 13pulser specifications 16Qqualifications, regulatory 2RR connectors See under connectorsreceiver specifications 16references, connector 19regulatory qualifications 2Ssafety notice

warning, connecting the unit 10safety standards 16size, housing 15specifications 15

general 15operating 16pulser 16receiver 16safety 16

standards, european directives and 17system block diagram 5system configuration 5Ttemperature, operating and storage 15Uunit cleaning 13

W weight, unit 15Index 29

warning, connecting the unit 10

30 Index

Table of Contents1. Introduction1.1 Unit Features1.1.1 General Features1.1.2 Connectors1.1.3 Regulatory Qualifications

1.2 Manual Organization1.3 Conventions

2. Overview of the Product2.1 System Configuration2.2 Front Panel of the TRPP 5810 Unit2.3 Back Panel of the TRPP 5810 Unit

3. Installation and Operation3.1 Installing the TRPP 5810 Unit3.2 Connecting the TRPP 5810 Unit3.3 Operating the TRPP 5810 Unit

4. Maintenance4.1 Preventive Maintenance4.2 Unit Cleaning

5. Specifications5.1 General Specifications5.2 Operating Specifications5.3 Safety

6. Connector References6.1 12 v in Connector6.2 p and r Connectors

List of FiguresList of TablesIndexNumericsBCDEFGHIMNOPQRSTUW

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