ds_tilt-up_hb

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Form Liners

Block Patterns Brick Patterns

4" x 12" Smooth Brick(on-center square mortar)P/C 270328 0.090 mil StyreneP/C 270268 0.110 mil ABSP/C 270308 Dura-TexP/C 270288 Elasto-Tex

Rustic BrickP/C 230723 0.070 mil StyreneP/C 230247 0.110 mil ABSP/C 230662 Dura-TexP/C 230937 Elasto-Tex

Striated BrickP/C 230724 0.070 mil StyreneP/C 230222 0.070 mil ABSP/C 230660 Dura-TexP/C 230935 Elasto-Tex

2" x 8" Smooth Brick(square mortar)P/C 270327 0.070 mil StyreneP/C 270267 0.070 mil ABSP/C 270307 Dura-TexP/C 270287 Elasto-Tex

2" x 8" Smooth Brick(rounded mortar)P/C 270598 0.070 mil StyreneP/C 270515 0.070 mil ABSP/C 270564 Dura-TexP/C 270539 Elasto-Tex

4" x 12" Smooth Brick(off-center square mortar)P/C 270329 0.090 mil StyreneP/C 270269 0.110 mil ABSP/C 270309 Dura-TexP/C 270289 Elasto-Tex

Photo notavailable

8" x 16" Rock Face BlockP/C 270331 0.090 mil StyreneP/C 270271 0.110 mil ABSP/C 270311 Dura-TexP/C 270291 Elasto-Tex

8" x 16" Rock Face Stacked BondP/C 270332 0.090 mil StyreneP/C 270272 0.110 mil ABSP/C 270312 Dura-TexP/C 270292 Elasto-Tex

8" x 8" Rock Face BlockP/C 270330 0.090 mil StyreneP/C 270270 0.110 mil ABSP/C 270310 Dura-TexP/C 270290 Elasto-Tex

8" x 16" Smooth Face BlockP/C 270333 0.090 mil StyreneP/C 270273 0.110 mil ABSP/C 270313 Dura-TexP/C 270293 Elasto-Tex

Ribbed Splitface BlockP/C 230659 Dura-TexP/C 230934 Elasto-Tex

Masonry Slump BlockP/C 230734 0.090 mil StyreneP/C 230426 0.110 mil ABSP/C 230624 Dura-TexP/C 230928 Elasto-Tex

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Form Liners

Stone Patterns

Round StoneP/C 230722 0.070 mil StyreneP/C 230251 0.070 mil ABSP/C 230668 Dura-TexP/C 230974 Elasto-Tex

Phoenix LimestoneP/C 230601 Dura-TexP/C 230923 Elasto-Tex

Vertical FlagstoneP/C 270559 0.090 StyreneP/C 270516 0.110 ABSP/C 230607 Dura-TexP/C 230486 Elasto-Tex

Small Crushed StoneP/C 230721 0.070 mil StyreneP/C 230250 0.070 mil ABSP/C 230626 Dura-TexP/C 230930 Elasto-Tex

Fractured GraniteP/C 230611 Dura-TexP/C 230907 Elasto-Tex

Stone Ground Fractured GraniteP/C 230608 Dura-TexP/C 230488 Elasto-Tex

Old Ashlar StoneP/C 230429 0.090 mil StyreneP/C 230427 0.110 mil ABSP/C 230673 Dura-TexP/C 230671 Elasto-Tex

Running Bond Ashlar StoneP/C 270340 0.150 mil StyreneP/C 270342 0.150 mil ABSP/C 270344 Dura-TexP/C 270346 Elasto-Tex

Random Fieldstone LargeP/C 270334 0.150 mil StyreneP/C 270274 0.150 mil ABSP/C 270314 Dura-TexP/C 270294 Elasto-Tex

Southwest Ashlar StoneP/C 230430 0.150 mil StyreneP/C 230428 0.150 mil ABSP/C 230674 Dura-TexP/C 230672 Elasto-Tex

Weathered Ashlar StoneP/C 230664 Dura-TexP/C 230970 Elasto-Tex

Large Dry Stack StoneP/C 270582 0.150 mil StyreneP/C 270507 0.150 mil ABSP/C 270557 Dura-TexP/C 270532 Elasto-Tex

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Form Liners

Stone Patterns

Colonial Dry StackP/C 270593 0.150 mil StyreneP/C 270510 0.150 mil ABSP/C 270560 Dura-TexP/C 270535 Elasto-Tex

Hill Country FlagstoneP/C 270594 0.150 mil StyreneP/C 270511 0.150 mil ABSP/C 270561 Dura-TexP/C 270536 Elasto-Tex

Standard Dry StackP/C 270578 0.150 mil StyreneP/C 270503 0.150 mil ABSP/C 270553 Dura-TexP/C 270528 Elasto-Tex

Rugged FlagstoneP/C 270575 0.150 mil StyreneP/C 270500 0.150 mil ABSP/C 270550 Dura-TexP/C 270525 Elasto-Tex

Shallow FieldstoneP/C 270576 0.090 mil StyreneP/C 270501 0.110 mil ABSP/C 270551 Dura-TexP/C 270526 Elasto-Tex

Fractured ConcreteP/C 270583 0.090 mil StyreneP/C 270508 0.110 mil ABSP/C 270558 Dura-TexP/C 270533 Elasto-Tex

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Form Liners

Other Patterns

3 / 8" Striated RandomP/C 230726 0.070 mil StyreneP/C 230493 0.070 mil ABS

Random Vertical RusticationP/C 230728 0.150 mil StyreneP/C 230487 0.150 mil ABSP/C 230622 Dura-TexP/C 230926 Elasto-Tex

Sandblast - Fine to MediumP/C 270596 0.070 mil StyreneP/C 270513 0.070 mil ABSP/C 230616 Dura-TexP/C 230917 Elasto-Tex

Sandblast - CoarseP/C 230423 0.070 mil StyreneP/C 230422 0.070 mil ABSP/C 230617 Dura-TexP/C 230918 Elasto-Tex

Skip Trowel StuccoP/C 230623 Dura-TexP/C 230927 Elasto-Tex

Smooth SheetP/C 230702 0.070 mil StyreneP/C 230435 0.070 mil ABSPhoto not

available

Split SlateP/C 270597 0.070 mil StyreneP/C 270514 0.070 mil ABSP/C 270563 Dura-TexP/C 270538 Elasto-Tex

Bush HammerP/C 270592 0.090 mil StyreneP/C 270509 0.110 mil ABSP/C 270559 Dura-TexP/C 270534 Elasto-Tex

Rolled RibP/C 230667 Dura-TexP/C 230973 Elasto-Tex

Broom SweptP/C 230628 Dura-TexP/C 230932 Elasto-Tex

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crete


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Form LinersVinyltite

1.500"

0.750"

1.500"

0.750"

0.500"

1.500"

8.000"

4.000"

1.500" 1.500"0.500"

8.000"

4.000"

2.500"1.000"

0.250"

0.500" 0.500"

0.500"

2.000"6.000"

0.750" 0.750"

0.250"

2.000"

6.000"

0.500" 0250"

1.500"

6.000"

1.000" 1.000"0.500"

6.000"

3.000"

Vinyltite 602 Flute2602VTM 1.5 High x 8.0 Wide - Ribs 4.0 OC


Vinyltite 604 Flute2604VTM .75 High x 6.0 Wide - Ribs 2.0 OC




Prole Coverage = 6 3/8" Wide

1"

1/2"typ.

2 1/8" oc

Prole Coverage = 6" Wide

3" oc

1/2"

3/4"

1/2"typ.

1/2"typ.

1"typ.

1"typ.


7/16"typ.3 9/16". 3 9/16".

3/4"


1/2"typ. 9 1/2"1 1/2"

2.500"2.500"

0.500"

1.500"

3.000"

6.000"Prole Coverage = 18" Wide






The above patterns are available as extruded ABS Rigid plastic andare a sharp, crisp-edge trapezoidal pattern. The sheets are 6 to 8wide with lengths up to 40. Liner is available in Single Use, MediumReuse (2-6) and Heavy Reuse (6+). Liners have a unique interlockingsystem and predrilled nailing strips for easy attachment to forms.

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Form LinersVinyltite







6.000"

1.750"0.750"0.750" 0.250"

3.000"

6.000"

.500".500"

0.750" 0.250"

1.500"

1 1/16"typ.

1 1/16"typ.

1/4"typ.

1/2"

2 5/8" o.c.

Prole Coverage = 5 1/4" Wide

3/4"typ.

1 1/2"typ.

3/4"


3/4"typ.

3/4"typ.

1/4"typ.

1"

2" o.c.


1 1/8"typ.

3/4"typ.

3 3/8"typ.

1 1/2"

Ribs 6" o.c.






3" oc

3/4"

1/4"typ.

1 1/4"typ.

1 1/4"typ.


2" oc

1/2"

1/4"typ.

3/4"typ.


3/4"typ.

3" oc

1"

1/2"typ.

1 3/8"typ.


1 5/8"typ.

2.500"1.000"

0.250"

1.000" 4.000"

8.000"

The above patterns are available as extruded ABS Rigid plastic andare a sharp, crisp-edge trapezoidal pattern. The sheets are 6 to 8wide with lengths up to 40. Liner is available in Single Use, MediumReuse (2-6) and Heavy Reuse (6+). Liners have a unique interlockingsystem and predrilled nailing strips for easy attachment to forms.

Prole Coverage = 6" Wide2" oc

1-1/4"

1/2"typ.

3/4"typ.


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crete


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Form Liners

Application Guide

Tilt-Up applications ApplicationSingle use SPS plastic is most frequently used for Tilt-Up applications. Basic procedures for attachment are as follows:1. Identify the pour side of the form liner. The pour side can be identied by the roughened, hair cell texture or as the sid

with the highest resolution in the pattern. The shiny or slick side of the liner will be placed against the slab or formwork.2. Because of the nature of plastic to expand and contract, it may be necessary for the material to be trimmed. The easiest way

to cut is to use a circular hand saw (skill saw) with a ne tooth, plywood blade such as the type used for cutting ne veneerpaneling. Form liner without much relief may be trimmed by scoring with a sharp knife and breaking off the excess.

3. The effects of temperature, thermal expansion and contraction must be considered. The size of the liner will expand andcontract approximately 1/16 in 10 with each 10 temperature change. Form liner should be installed at about the sametemperature as expected during the placement of concrete. Early morning is recommended.

4. In Tilt-Up applications, the recommended method of form liner attachment is to place the liner on the slab, drill a hole througthe liner and into the concrete, place a wooden dowel into the drilled hole, break the dowel off ush with the surface, andthen use a large-headed roong nail to hold the liner in place.

5. Double-sided foam tape may be used for Tilt-Up jobs. Make sure the casting slab and form liner are clean, dry and free ofdust.

6. Heavy duct tape can be applied to the form liner at joints on the slab or formwork side. This is the recommended methodfor pre-assembling large liners for precast or Tilt-Up beds. The liner is assembled upside down and alongside the bed andthen rolled into the formwork.

7. Seal all joints and contain liner on all sides so that concrete cannot move under it. Be sure the liner is at against the cast-ing surface, insuring that no deformations are present in the form liner. Do not allow form liner to move around freely.

Concrete DesignThe design of the concrete mix will affect the nished form liner appearance because it causes changes in workability, pres-sure, color, set and strength.Load concrete onto the form liner from the centers, moving the concrete towards the outside perimeter with rakes. Do not allowconcrete to be pushed under the form liner at joints.

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Form Liners

Rustication StripsSpecify Rustication Strips for concrete surfaces when distinct features or reveals are required.

Each Rustication Strip is a durable, precision molded piece which contains a metal strap core for attachment to concrete formworkRustication Strips are available in a variety of standard shapes to meet almost any project requirement.Dayton Superior Rustication Strips are manufactured in premium Elasto-Tex material for extensive reuse.Advantages: Sharp, detailed features in nished concrete surfaces. Standard reusable shapes minimize forming costs. Enhances the appearance of exposed concrete elements.

P /C Base Ht. Top30755 3/4" x 3/4" x 1/4"30756 1" x 3/4" x 1/2"30757 1-1/2" x 3/4" x 1"30758 2" x 3/4" x 1-1/2"30759 1" x 1" x 1/2"30760 1-1/2" x 1" x 1"30761 2" x 1" x 1-1/2"30762 2-1/2" x 1" x 1-3/4"30763 3" x 1" x 2-1/4"30764 4" x 1" x 3-1/4"

30765 5" x 1" x 4-1/4"30766 6" x 1" x 5-1/4"30767 1-1/2" x 1-1/2" x 1"30768 2" x 1-1/2" x 1-1/2"30769 3" x 1-1/2" x 2"30770 2" x 2" x 1"30771 3" x 2" x 2"30772 4" x 2" x 3"

P/C Base Ht. Slope30776 3/4" x 3.4" x 1-1/16"30777 1" x 1" x 1-7/16"30778 1-1/2" x 1-1/2" x 2-1/16"

P/C Base Ht. Angle30773 1-5 / 32" x 1" x 6030774 1-1/2" x 1" x 5330775 2" x 1" x 45

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Miscellaneous

T-58 Double Chamfer Strip Dayton Superior T-58 Double Chamfer Strip is an idealproduct for use in forming chamfers on both sides of 2x formlumber. It is an .062 thick extruded PVC (Polyvinyl Chloride)Plastic available in8 ft. lengths.

T-60 Tilt-Up Form Angle

T-66 Tilt Bracket

T-59 Plastic KeywayDayton Superior T-59 Plastic Keyway is an extruded plastic

keyway for general use on a tilt-up project. Simple to use, justnail to 2x form lumber. Available in 10 ft. lengths.

T-66 Tilt BracketTilt-Up Forming System

The Tilt Bracket Forming System consists of lightweight,reusable plastic brackets and an adhesive backed shoe plate.The bracket snaps into the shoe plate that is held firmly to thecasting slab by the adhesive base.

Brackets come in two sizes 5 for form height 5 7 and7 for form height 7 11. Maximum recommended spacingis 18.

Dayton Superior T-60 Tilt-Up FormAngle is used to facilitate forming thetilt-up panel utilizing 2x lumber.

T-60 Tilt-Up Form Angle

1-1/2

1/2

1/2

1-1/4

1-1/2

3-1/2

5/8

5/8

3/4

3/4

1-5/8

To Order: Specify: (1) quantity, (2) name. Example: 50 (500 linear feet), T-59 Plastic Keyway.

To Order: Specify: (1) quantity, (2) name. Example: 200, T-60 Tilt-Up Form Angles

To Order: Specify: (1) quantity, (2) name, (3) size. Example: 400, T-66 Tilt Brackets, 7 size.

To Order: Specify: (1) quantity, (2) name. Example: 200 (2,000 linear feet), T-58 Double Chamfer Strips.

5

Patent Pending

Form Form

Spacer

Adhesive

Shoe Plate

Casting Slab Casting Slab

T-66 TiltBracket

T-66 TiltBracket

90 o Application Battered Application

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Miscellaneous

C

hemicalProducts

T-68 ACA-1000 Construction Spray AdhesiveThe Dayton Superior T-68 ACA 1000 Construction Spray

Adhesive is a fast drying, high strength spray adhesive designedfor bonding most construction related materials. T-68 spray adhe-sive is available in 22 oz. cans (sold by the 12 can case).

T-69 T StripThe Dayton Superior T-69 T Strip is a quality strip designed

to be inserted into saw cut joints to prevent spalling and to keepthe joint free of dirt and debris. T-69 T Strips are fabricated in 8lengths and packaged 125 pieces per box. T-69 T Strips can beordered by the box (125 pieces, 1,000 L.F.) or by total linear feet.

T-70 EZ Nail Form BracketThe Dayton Superior T-70 EZ Nail Form Bracket is a reusable,

inexpensive composite plastic bracket designed for quick and easyfastening of tilt-up panel forms to the casting slab. This uniquedual-bracket design provides nail-down installation for 5 through10 panel form heights.

To Order: Specify: (1) quantity, (2) name Example: 500 L.F., T-69 T Strip

To Order: Specify: (1) quantity, (2) name Example: 125 T-70 EZ Nail Form Brackets

T-70 EZ NailForm Bracket

To Order: Specify: (1) quantity, (2) name Example: 5 cases, T-68 ACA-1000 Construction Spray Adhesive

T-68 ACA-1000

ConstructionSpray Adhesive

T-69 T Strip5/8

3/8

0.040

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Miscellaneous

Rustications, chamfers and other products manufactured by Victory Bear provide innovative solutions to the designer and thecontractor. These products provide signicant labor savings in the installation of the rustications and chamfers along with eliminating much of the building nish problems which occur with wood products. And now these products can be found at a DaytoSuperior distribution center near you.

SLAB SAVER2 PVC Edge pieces installed in the bottom of wall panels used to protect oors dur-ing panel erection, eliminating damage to the oor slab during panel erection.

RUSTICATION x 45 degree PVC rustication in widths of 2.25, 2.5, 3.5, 5.5, 8.0 and 11.5.These have the patented Flex Edge Seal, insuring a tight joint with the concrete slaband these utilize the Victory Bear Base Clip for easy installation. 1/2 x 60 degreelow prole rustication also available.

SNAP RUSTICATION Triangular PVC rustication which opens to allow easy installation and then snapsshut to prevent concrete seepage.

BULKHEAD PVC bulkhead chamfer providing chamfer on both sides of the bulkhead. Thisproduct is used with both plywood and 2x materials. It features both the patentedFlex Edge Seal and utilizes the Base Clip to secure the product to the oor slab.

BULLNOSEPVC Single Bullnose chamfers provide the radius edges when the designer desiresa different effect from the traditional triangular building edges.

RADIUS CORNER6 PVC Radius Corner provides a distinct radius at a fraction of the cost.

CHAMFERS

x 45 degree PVC chamfers in both single and double chamfer versions. Thisproduct utilizes the patented Flex Edge Seal and is attached to the oor slab withadhesives or traditional nails or screws.

CHAMFERS LOW PROFILE1/2 x 60 degree PVC chamfers in both single and double chamfer versions. Thisproduct utilizes the patented Flex Edge Seal and is attached to the oor slab withadhesives or traditional nails or screws.

DRIP EDGE CHAMFER x 45 degree PVC drip edge chamfer for use where doors, windows, dock doorsand archways require both a chamfer and drip edge. This product utilizes the pat-ented Flex Edge Seal and is attached to the oor slab with adhesives or traditionalnails or screws.

RECESSED WINDOW SYSTEMA unique utilization of several of the above products with a recessed window cham-fer to add a classic detail for doors and windows in the concrete wall panels.

JOINT COVERPVC Joint Covers provide the building owner an attractive cover for the joints insideof the building. Joint Covers will t into panel joints between and 1 gaps.

SAW CUT COVERPVC Saw Cut Cover temporarily seals the oor slab joints with a unique low proledesign.

Rustications, Chamfers and other products Manufactured by Victory Bear

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Miscellaneous

C

hemicalProducts

T-75 Special Drill-in Lift Plate

Dayton Superior T-75 Drill-in Lift Plate is designed and testedfor use as an emergency repair lift plate in special situationswhere a normal cast-in-place tilt-up face pickup insert is missing,tipped over, improperly located or otherwise unusable.

The lift plate is to be installed so that it is centered over theoriginal insert location. When the lift plate cannot be installed atthe original insert location, contact Dayton Superior.

When installing the T-75 Drill-in Lift plate, always check tomake certain the Lifting Lug is aligned in the direction of thecables. DO NOT apply loads at an angle to the flat side of the

lifting lug!The T-75 Drill-in Lift Plate is to be attached to the face of theprecast concrete tilt-up wall panel using either four or six properlyinstalled Dayton Superior T-13 Coil-Anchors, 3/4 diameter x 6long drill-In expansion anchors. Minimum edge distance fromcenter line of Coil-Anchor bolts is 12. Edge distances of lessthan 12 may result in a reduced lifting capacity.

To install the T-75 Special Drill-in Lift plate, set the plate in itsproper position and mark the hole locations.Drill the requirednumber of holes using a new 3/4 diameter carbide tipped drill bit.Depth of drilled holes must be at least 5-1/2 with all holes drilledat 90 degrees to the surface of the panel.

Using compressed air, just before installation of the Coil-Anchorbolts, clean out all of the drilled holes. Failure to properly cleanthe holes may result in a reduced lift plate load carrying capacity.

Insert the assembled T-13 Coil-Anchor bolts through the holesin the lift plate into properly drilled and cleaned holes. Using ahammer, tap the Coil-Anchor bolts all the way into the holes sothat the washer and bolt heads come to rest on the top surface of

the lift plate.Tighten the T-13 Coil-Anchor bolts using a 3/4 air impactwrench. The bolts must be checked with a torque wrench to makecertain that they have been torqued to 200 ft. Ib. Use the crane toplace a light load onto the lift plate. Release the load and checkall bolts to make certain they are still tightened to 200 ft. Ib. Boltstorqued to a lower value will have a reduced load carrying capacity.

Do not attempt to pre-expand the Coil-Anchor Tang.For proper load carrying capacity, the Tang must not be installedmore than 1-1/2 turns onto the bolt. Do not attemptto use a standard coil bolt with the Coil-Anchor Tang, asthis combination will not develop any load carrying capacity. TheCoil-Anchor bolt is a special tapered bolt and is notinterchangeable with standard coil bolts.

The safe working loads (SWL) of these drill-in expansionanchors and lift plate are shown below. The safe working loadsare determined by the number of T-13 expansion anchors actuallyused to attach the lift plate to the tilt-up panel.

Note: Insert SWLs are based on approximately a 2 to 1 factor ofsafety. Lift plate develops approximately a 5 to 1 factor of safetybased on a maximum SWL of 15,000 lb.

The above SWLs are based on the lifting plate being installedso that the raised lifting lug is aligned with the direction of the

lifting cables.In order to develop the safe working loads of the T-75 SpecialDrill-in Lift Plate, the normal weight concrete in the panel must haveattained a minimum compressive strength of 2,500 psi. These safeworking loads assume the T-13 Coil-Anchor expansion anchors havebeen properly installed.

The base of the lift plate measures 5/8 x 12 x 12 and hassix 1 diameter holes drilled at 4 centers vertically and 8 centershorizontally.

Use only the 6 T-13 Coil Anchor with the T-75 Special Drill-In LiftPlate. Do not use the 4-1/2 version.

A-95 Dayton BarThe A-95 Dayton Bar is manufactured with a 1 x 2 structural

tube handle that has been carefully Mig welded to a heat-treatedmilled blade. This bar is an ideal tool for use by the tilt-uperector you will find many uses for it, from adjusting and/orstripping side forms to jockeying tilt-up wall panels into position.

Available with either a 3 or 5 wide blade. Please specifyblade width when ordering.

Blade13 or 5

572

Lifting Lug

Base Plate

Number of T-13 Drill-inExpansion Anchors

Tension or ShearSafe Working Load

4 bolts (2 per each side) 8,500 lbs.

6 bolts (3 per each side) 15,000 lbs.

A-95 Dayton Bar

T-75 Special Drill-inLift Plate Typical

Application

T-75 SpecialDrill-in

Lift Plate

To Order: Specify: (1) quantity, (2) name,

(3) blade width. Example: 4, A-95 Dayton Bars with

3 blades.

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Miscellaneous

P-81 Shimpak

Dayton Superior P-80 Shim Strips assure accurate placingand leveling of tilt-up panels and other architectural and struc-tural components because it: is made in convenient thicknesses, lengths and widths

allowing precise leveling and alignment. permits field changes in load bearing requirements with

stock on hand. is less expensive and safer than steel. It has extreme

stability and eliminates rust, stained concrete and spalling. is size scored for convenience of application. Prevents

waste material can be readily picked up and stored inthe open for future use.

will not fracture under load. Thicknesses of 1/16, 1/8 and 1/4 in lengths of 3 and 4

are available from stock. The widths of 3 x 24 are scoredevery 3 and the widths of 4 x 24 are scored every 2.This allows for easy snap off as needed. Additional sizesavailable on request.

is impervious to liquids and ground chemicals, alkalisand microorganisms. The continuing performancecharacteristics are stable and predictable.

will not rust, rot or leach when exposed to wet surfacesand it has no odor.

arrives at the job site in precise thicknesses and lengths. eliminates the need for saws, hand tools or cutters.

A definite saving in time, labor and money is realized.The strips are easily applied and lay flat.

Point projection of aggregate is absorbed without fractureor effect on the load-bearing characteristics decreasingdamage potential to the adjacent concrete components.

Engineering Data: The pertinent physical properties ofDayton Superior plastic shims are presented as follows: Compressive strength of 8,000 to 9,000 psi with no

fracture even at 26,000 psi. Classed as slow burning with no toxic fumes. Negligible cold flow characteristics; i.e., less than 1% at

1,000 psi and 73o F. for 10,000 hrs. Coefficient of linear expansion is 3 to 5 x 10-5

inches/inch/ oC

Dayton Superior shimming material is an engineeredmultipolymer plastic specifically formulated for use by theconstruction industry.

It is an engineered multipolymer plastic material whichprovides an optimum combination of physical properties fora shim in applications where high compressive strength andload bearing is important. It facilitates the placement of tilt-upstructural and other architectural members. These pre-assembled packages of heavy duty shims are

designed for large load bearing of precast units. Shimpaks are very advantageous in precise placing and

leveling of large panels. Their use eliminates time consuming correction of

elastomeric drift and makes alignment safer and easier. Popular sizes are 4 x 6 and 4 x 4 paks which are

1-1/16 thick. Shimpaks are made up of shims in thefollowing thickness sequence; one 1/16th, three 1/4thsand two 1/8ths. Tilt-up panels can be levelled within 1/16by removing or adding one or more elements.

Shimpaks are held together with a resilient band for easyremoval or addition of elements.

Alternate sizes available on request.

P-80 Shim Strips

Foundation orother structuralmember.

P-81 Shimpaks

Tilt-Up Panel

To Order: Specify: (1) quantity, (2) size, (3) name. Example: 200 packs, 4 x 6 P-81 Shimpaks.

To Order: Specify: (1) quantity, (2) thickness, (3) length

(4) name. Example: 300, 1/4 x 4 P-80 Shim Strips.

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hemicalProducts

Aztec Strongback SBU (Slab Bolster Upper)PSBU PATENT PENDING The Aztec Strongback SBU supportstop layer in Double Mat application,Rebar or Wire Mesh, Slabs, HeavyDuty On-Grade, Corrugated Decking,Side-Form Spacer-below-grade applications only, PrecastCover Height: From 1" to 3-1/4" (1/4" increments)Features: Designed for use with Epoxy-Coated/FRP/Stainless Steel/Galvanized rebar Intended for use in corrosive environments Spans corrugations in elevated deck applications Suitable for use on Vapor Barriers or Insulating Foam

No overlap required Manufactured in 30" lengths in standard boxes Special packaging available in 5' or 10' sections, bundled

and palletized Strong as metal SBU

ORDER CODE COVER FT. BOX QTY/PER BOX WT.LBS. PERBOX

220165 1" 100 40 40

220335 1-1/4" 100 40 40

220166 1-1/2" 75 30 30

220312 1-3/4" 75 30 30

220167 2" 75 30 30

220313 2-1/4" 75 30 30

220297 2-1/2" 50 20 20

220314 2-3/4" 50 20 20

220296 3" 50 20 20

220315 3-1/4" 50 20 20

220384 3-1/2" 50 20 20

220461 3-3/4" 50 20 20

220382 4" 50 20 20

220462 4-1/4" 50 20 20

220385 4-1/2" 50 20 20

220463 4-3/4" 50 20 20

220386 5" 50 20 20

Aztec Straddle Chair - PSCApplication: Single Mat -Rebar or Wire Mesh, BottomLayer Double Mat-Rebar or Wire Mesh, Tilt Wall,Side-Form Spacer, On-Grade: when used with Sand PlateCover Height: From 3" to 7-3/4"Features Fits rebar #3 to #11 Minimal footprint with staple down feature With 2 sizes per chair Straddles lower rebar mat Same material charachteristics as Aztec tower chair

ORDER CODE COVER QTY/ BOX WT.LBS. PER BOX

126299 3" 3-3/4" 250 27126300 3-1/2" 3-3/4" 200 26126301 4" 4-1/4" 200 32126302 4-1/2" 4-3/4" 200 34126303 5" 5-1/4" 150 29126304 5-1/2" 5-3/4" 150 30

126305 6" 6-1/4" 150 32126306 6-1/2" 6-3/4" 150 34126307 7" 7-1/4" 125 36126308 7-1/2" 7-3/4" 125 38

PEZ E-Z Chair PSP Sand Plate

E-Z ChairE-Z Chairs are designed for superior strength and stability. They are well suited for

tilt-up, precast and poured in place slab applications. E-Z Chairs are available in 3/4to 6 cover heights for rebar sizes up to #11. E-Z chairs are sold in full cartons only.

An optional Sand Plate is available for use on grade or in Sandwich Panels.

To Order:Specify: (1) quantity, (2) name, (3) cover heightExample: 4 boxes (700), 121271, E-Z Chairs, 4 cover

E-Z LOK Slab BolsterE-Z LOK Slab Bolster provides a strong, stable support and spacer for rebar in slab or

wall applications. The E-Z LOK Slab Bolster can be used in individual 32 sections or thesections can be snapped together to satify any job-required length. E-Z LOK Slab Bolster isavailable in 3/4 to 3 cover heights and is sold in full cartons only.

To Order:Specify: (1) quantity, (2) name, (3) cover heightExample: 2 boxes (300), 78066, E-Z LOK Slab Bolster, 2 cover

PSB E-Z LOK Slab Bolster

Castle ChairCastle Chairs are uniquely designed with a wide base ring to provide stability on poorly compact-

ed or expansive soils. Each Castle Chair offers two cover heights to allow for variation in grading.Castle Chairs are strong enough to carry the weight of ironworkers and concrete nishers, but willnot damage moisture protection membranes. Castle chairs are available in 1-1/2 to 4-1/4 coverheights and are sold in full cartons only.

To Order:Specify: (1) quantity, (2) name, (3) cover height

Example: 2 boxes (700), 122837, Castle Chairs, 2-1/2 to 2-3/4 cover108 02-09


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Miscellaneous

Loop End Wire Ties - WBTApplication: WireFeatures: Convenient loop-ends allow for ease

of installation

Used in tying rebar, as bag closures,carpet rolls, etc. Other wire gauges and lengths available on an

individual inquiry basis Epoxy-coated and galvanized wire is available on

an individual inquiry basisProduct Applications:Slab, Side Form Spacer,Tilt-up, Foundations, Precast, D.O.T., and Industry

Note: Best used in conjunction with wire tying tools

ORDERCODE

LENGTH QTY/ BAG

WT.LBS.PER BAG

220227 4 5000 31

220230 5" 5000 35

220233 6" 5000 39220236 7" 5000 44

220239 8" 5000 33

220242 10" 2500 30

220245 12" 2500 32

220248 14" 2500 35

220249 16" 2500 39

220250 18" 2500 44

220251 20" 2500 48

220252 21" 2500 50

220253 24" 2500 56

Tie Wire - WTWBLACK ANNEALED

Application: WireFeatures: Individual coils are shrink

wrapped to prevent rusting Packaged 20 coils per box

with 48 boxes per pallet Properly spooled fortangle-free dispensing Annealed for ease of tying Fits all standard tie wire

reels

OrderCode Gauge Decription

Wt. Lbs.Per Box

220374 16.5 BLACK ANNEALED 70

220373 16 BLACK ANNEALED 70

220372 15 BLACK ANNEALED 70

220275 16 EPOXY COATED 70

Call for discount on quantity purchases

HC-Individual High Chair(Plastic Tipped Legs Available)

Available in heights of 2" to 40" inincrements of 1/4"

SB-Slab BolsterAvailable in heights of 3/4" to 3" in increments of

1/4" in 5 ft. lengths

5"

Height

SBU-Slab Bolster Upper BC-Bar ChairAvailable in heights of 3/4" 1" and 1-1/2"

PC-Precast Chair.Made from type 430

Stainless Steel.

CHC-Continuous High ChairAvailable in heights of 2" to 20" in increments

of 1/4" in 5' lengths

8"

Height

Metal Supports for Rebars and Wire Mesh

Wire & Related Accessories

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hemicalProducts

G-33 Screed Key JointG-33 Screed Key Joint is available in heights of 3-1/2,

4-1/2 and 5-1/2 for use in 4, 5 and 6 concrete slabs ongrade. Screed key gives you a smooth, flush surface jointwhich requires no filling.

The use of screed key joints minimizes random crackingand provides proper load transfer from slab to slab.

The use of screed key is more economical than simple bulk-headed forms which must be prepared, installed, stripped,cleaned, repaired or replaced and stored. Byusing screed key, instead of bulk-headed joints, you areable to pour entire slabs or strips at one time. Costly andtime-consuming checker boarding is eliminated. you simplyinstall screed key, pour the concrete finish flush to jointand you are finished.

By using screed key you will have a floor that is ready forcovering without any expensive joint filling or treatment. youeliminate any uneven settling and the resulting cost of jointrepair and patching. Dayton Superior Screed Key joint savesyou money in initial cost, maintenance and upkeep.

G-34 Load key Joint is available in heights of 7-1/2 or9-1/2. It is furnished in 10 foot lengths for use in 8 or 10slabs and thickened joints. The use of load key allows you tohave a floor that is ready to use as is or to cover without theexpense of costly joint filling.

The use of load key assures you of a strong high qualityfloor in you new building at a low initial price. It minimizes foryears the maintenance cost of joint patching and repair.

Thickened joint slab specifications can be meteconomically with pre-engineered load transfer byusing the easily installed and left in place load key joint.

1-1/8 DowelKnockouts Provided

on 6 Centers

Flush SurfaceJoint

Radius Formed Keyfor Load Transfer

1-1/8 DowelKnockouts Provided

on 6 Centers

Flush SurfaceJoint

Stiffening RibsEngineered

for IncreasedStrength and

Rigidity

Radius Formed Keyfor Load TransferEliminates Sharp

Angles WhichProduce PotentialFracture Points.

G-34 Load Key Joint

16 Gauge x 1 wide stake.Available in 12, 15, 18 or 24 lengths.

G-37 Stake

Where joint sealants are speci-fied, plastic cap strip should be used.It is easily removed after the concretehardens, leaving a wedge shaped joint foreasy and economical sealant application.

G-38 Plastic Cap Strip

Screed Key Joint and Load Key Joint are manufacturedfrom .022 to .025 thick corrosive resistant galvanized steelwith 1-1/8 diameter dowel knockouts 6 on center. They areboth available in stock lengths of 10 foot. Supporting steelstakes 16 gauge x 1 wide are available in 12, 15, 18 or 24lengths as required.

Note: Screed Key joint or load key joint is not recommended for usein warehouse floor slabs which are subjected to high volume trafficconsisting of fork trucks, heavily loaded hand pallet trucks or heavilyloaded steel wheel carts.

Material

27/64

7/16

Plastic Cap Strip

G-38 Plastic Cap Strip

G-37 Stake

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MiscellaneousCure andBondbreaker

A bond breaker is a material used to prevent adhesionof the newly placed concrete and the substrate*. When abond breaker is needed at a construction joint, a curingcompound, form release agent and the like can act as abond breaker. Bond breakers used in tilt-wall construction,however, are specically formulated for that purpose and thechemistry involved with these bond breakers is different thanthat of other bondbreakers.

ACI116 Cement and Concrete terminology

Dayton Superior Bond BreakerSure-Lift (J-6) -- solvent-basedSure-Lift J-6 WB -- water-based

Cure-Lift EF -- bio-based

Bond Breakers

Preparation for applying the Bond Breaker

Placement of the Bond Breaker Always read and follow the instructions in the current

data sheet Apply the bond breaker evenly, being sure not to leave

puddles It is best to have several lighter applications than one

heavy application

Good IndicationsThree quick checks that indicate good parting of the panels:1. feel a soapy residue on the surface2. beading of water3. observing an uniform appearance of the bond breaker

Solvent-Based vs. Water-BasedWater has very high surface tension whilesolvents are low. Surface tension is directly re-lated to wetting and adhesion. Liquids with a highsurface tension, like water, are not necessarilyas efcient in this respect as the lower surfacetension materials like solvents. This is the reasonwhy water-based materials do not lay down aseasily as solvent-based materials and why waterbased are easier to over apply.

CuringProper, and immediate, curing is vital to the success ofa tilt-wall project

1. Timing is more critical on the cure coat than the bondbreaker coat

2. Proper curing will help create a less porous , moredense surface

3. The more dense the surface the easier the panels willlift

4. For projects requiring an ASTM C-309 cure, use theDayton System:

Prior to placement of theJ-6 , cure the slab with one of thefollowing:1. J-22 @ 300-350 Ft2 / gal2. J-23 @ 300-400 Ft2 / gal

Prior to placement of theJ-6 WB , cure the slab with one ofthe following:1. J-18 @ 200-300 Ft/gal2. J-22 @ 300-350 Ft/gal3. J-23 @ 300-400 Ft/gal4. J-ll-W @ 200 Ft/gal

All surfaces must be clean For hot weather precautions, prior to the rst bond

breaker application, soak the slab to satisfy its thirstand reduce its porosity; After soaking, squeegee off theexcess water then immediately apply the bond breaker.Using this procedure will help to keep the bond breakeron the surface, not in the concrete.

Dayton Superior Bond Breaker Comparisons

Condition J-6 J-6 WB

Shelf Life 12 months 9 months

Mixing Not reqd, but goodto do occassionally Agitation requiredprior to each use

Flammability High No

Warehouse storageper Uniform re Code

LimitedQuantities

UnlimitedQuantities

Freezable No Yes

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Sure-Lift (J-6) Premium Cure Bondbreaker

Cure andBondbreaker

PRODUCT DESCRIPTIONSURE LIFT (J-6) is a reactive and membrane formingbondbreaker for use in tilt wall construction. (J-6) is a

special formula of polymers and propriety ingredientsdesigned to provide clean, easy lifting of tilt panels. (J-6) has a fugitive dye for ease of visual inspection duringapplication and is also available without the dye uponspecial request.USE(J-6) is designed to allow for easy lifting of tilt wall panelsfrom properly designed, nished and cured concretecasting beds.BENEFITS Chemically reactive Good resistance to rain and weather Panels lift cleanly Minimal panel residue Resists construction foot trafc

NOTE:Prior to application, read, and follow all current (verifyliterature is current) literature instructions, limitations, andprecautions in this data sheet, on the MSDS, and on thelabel of the container prior to use.The instructions provided by this technical data sheet applyto general average site conditions such as concrete mixdesigns, nishing techniques, and site ambient conditions.Test applications should always be made by the enduser/purchaser prior to overall use of the bondbreaker.This is at a minimum necessary to verify that the amountsof bondbreaker purchased and anticipated to be appliedis sufcient to result in the correct application coveragerates and end performance of the product based upon thespecic site conditions.The concrete casting slab, waste slabs and tilt wallpanels must be properly designed, nished and curedin accordance with industry standards and guidelinesincluding those of ACI and TCA.APPLICATIONCure Coat Concrete casting slabs must be smooth, dense, sound,of adequate thickness, and well cured. Improperor inadequate curing or nishing will increase slabpermeability and decrease bondbreaker effectiveness.(J-6) can be used as an effective curing aid under limitedenvironmental conditions. However, it is recommendedper ACI & ASTM to cure the concrete in accordance withASTM C-309. The use of the J-20 or J-22 Cure & Sealsor other approved Dayton Superior solvent-based curingcompounds meeting ASTM C-309 is recommended.Curing membranes must be allowed to fully dry prior toapplication of the bond breaker coats. Contact DaytonSuperior Technical Services for additional information andrecommendations.Always apply the cure coat IMMEDIATELY after completionof toweling and nal nishing and after the surface waterhas disappeared. In extremely hot windy or dry weatherlightly fog the slab with clean water prior to cure coat.If and when (J-6) is used as the cure coat, apply uniformly@ 200 ft/gal (4.9 m/L). Over application of the (J-6)cure coat may result in delays due to longer drying time forthe cure coat, panel discoloration and/or excessive bondbreaker transfer to the panel surface. Under applicationof the (J-6) cure coat can result in crazing or cracking of

the casting slab surface as well as a weakened and overlyporous slab surface.SPRAY EQUIPMENT

The (J-6) Bondbreaker must be applied by a highquality low-pressure pump-up type sprayer such asmanufactured by Hudson, Chapin or others. The tip sizemust be able to produce a well atomized spray pattern. Thesprayer must be kept under sufcient pressure to correctlyatomize the (J-6) without streaming, tailing, or spitting. A1/2 (0.5) gal. /minute tip is generally recommended formost applications. The use of an improper sprayer, a dirtysprayer, lower than adequate pressures or wrong tip canresult in an uneven application, and either over or underapplication.First Bondbreaker Coat The casting bed should be free of all foreign material,salts, laitance and the (J-6) protected, while drying, fromall contaminants or particulate matter (i.e., dust, dirt,

etc.). Just prior to placing the reinforcing steel, and withintwo weeks of pouring the panels, spray apply the rstbondbreaker application of (J-6) at 400 ft/gal. (9.8m/L)to the point of rejection. Spray at right angles to curingcompound spray pattern. Specic site conditions maydictate coverage rates other than the normal recommendedcoverage rates. Adjust the actual applied rates accordingly.Second Bondbreaker Coat Wait until rst coat dries, approximately 2 hours dependingon temperature and humidity, and apply a second coat atright angles to the previous coat. Coverage for the secondcoat will typically be 550 to 700 ft/gal. (13.5-17.2 m/L).If light or white spots appear within 10-40 minutes afterspraying, those areas are extra porous and should befogged with water followed by a reapplication of the (J-6) at550 to 700 ft/gal. (13.5-17.2 m/L). Specic site conditionsmay dictate coverage rates other than the normalrecommended coverage rates. Adjust the actual appliedrates accordingly.The number of bondbreaker coats and coverage ratesnecessary to achieve a complete uniform coverage ishighly dependant on the concrete casting slab mix designas well as its inherent porosity, nishing techniques, and otherrelated site specic ambient conditions. Adequatebondbreaker application is in large part dependant upondevelopment of a uniform soap like feel of the bondbreakertreated surface as well as beading of water. Bondbreakercan also be checked by rolling up a small ball like amountunder thumb pressure.Extremely porous or rough casting slabs will necessitatesuccessive additional coats of bondbreaker to achieve aconsistent uniform membrane of the correct coverage rateand membrane thickness. Extremely porous or otherwiseabsorptive slabs can also be fogged with water to asaturated surface dry (SSD) condition prior to application ofbondbreaker.BONDBREAKER TESTTo verify the integrity of the bondbreaker coat, sprinklewater on the casting bed. (Water should bead up as ona freshly waxed automobile). The applied, dried materialshould have a soap like feel, uniformly over the substrate.The application should appear uniform and continuous, withlight areas requiring re-application. Failure to verify properuniform application and coverage rates can result in panelsticking. Testing must be performed over a large enoughsurface area in an adequate testing frequency to provide

accurate and meaningful results.112 02-09


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MiscellaneousCure andBondbreaker

It is entirely the contractors responsibility to verify that thebondbreaker has been evenly and uniformly applied at therecommended application/coverage rates given the various

concrete mix design, densities, nishes, and porosityconditions on each projectHOT WEATHER PROCEDURESIn hot weather, the casting slab must be ooded withwater to reduce its porosity and cool it down prior to therst bond breaker application of (J-6). Thoroughly saturatethe slab with water, and then squeegee off the excess,removing all the free standing water from the surface, thenimmediately proceed with applying the rst applicationof the (J-6). Delaying the application of the bondbreakerafter wetting of the slab will result in over penetration andlessen bondbreaker effectiveness and panel sticking mayresult. Prior to concrete placement wet down the castingslab with cool water; excessive water should be blown outimmediately prior to the concrete placement. Take care

when placing concrete to avoid abrading or scouring thebond breaker on the casting bed as braded or scouredspots or areas may result in stuck panels. Discharge theconcrete into previously placed fresh concrete.DRY TIMEApproximately 2 hours at 70 F (21 C). Coolertemperatures higher humidity and thicker bondbreakercoats will extend the dry time.CLEAN UPFor Tools & Equipment Use Mineral Spirits, Naphtha orXylolWASTE DISPOSALDispose of waste material and empty packaging inaccordance with all Federal, State and Local requirements.Refer to products MSDS for further information.ESTIMATED COVERAGE Cure Coat: 200 ft2 /gal (4.9m2 /l) Bondbreaker Coats:

First Coat: 400 ft/gal. (9.8 m/L)Second Coat: 550-700 ft/gal (13.5-17.2 m/l)

The above recommended coverage rates are averagesbased on average site and concrete conditions.Complete and uniform coverage of the casting slab variesconsiderably with variations in the placing, curing, concretemix design, density, nishing, and site specic ambientconditions. It is not possible for the recommendationsprovided by this data sheet to accommodate and accountfor all variables associated with the coverage rate andapplication of the bondbreaker. It is the contractorsresponsibility to verify that the applied coverage rates andoverall application of the bondbreaker is commensuratewith the specic site variables and conditions.PACKAGING

STORAGEThe (J-6) should be stored in a tightly secured originalfactory container. Store in the horizontal position to preventmoisture accumulation on the drum head. Keep fromfreezing.

LIMITATIONSAvoid contamination by storing containers in clean, dryarea and keeping lids tightly sealed. The shelf life of (J-

6) is 12 months when properly stored. Do not spray onreinforcing steel.Not recommended when concrete mix designs using y ashor other pozzolonic materials without rst contacting theTechnical Services Dept. for specic recommendations. Flyash can result in slower concrete strength development.Failure to observe specic application rates and proceduresmay lead to sticking panels.

Not recommended for application to broom nished orotherwise rough, porous or weak unsound concrete.

Do not apply in rain or if rain is forecast within 12 hours ofthe application. Casting slab surfaces exposed to rain mayrequire reapplication of the bondbreaker at a coverage rate

at 550-700 ft/gal (13.5-17.2 m/l).Do not apply below 40F(4C) or when ambient temperatures are expected to fallbelow 40F (4C) within 12 hours.

Not recommended for application to casting slabconcrete that has been cured with curing blankets orplastic coverings without rst removing the salts from theconcretes surface before application of the bondbreaker.Surface salts can result in surface defects.

Application of the bondbreaker as a cure coat during coolweather or when a moisture barrier has been used willresult in longer than normal drying times. Application intwo thin coats rather than one thick coat will reduce the drytime.

Properly applied, casting beds and tilt panels can normallybe coated or sealed after appropriate cleaning and orsurface preparation of the surfaces. The manufacture ofthe coating, paint, sealer, adhesive or other subsequenttreatments should be consulted for specic substratecleaning and preparation requirements and instructionsprior to painting.

The Tilt-Up Concrete Association (TCA) Tilt Tips PaintingTilt-Up Panels document should be understood andfollowed if painting of the tilt panels is anticipated. Overapplication can lead to excessive transfer to the panels andpotentially cause problems with subsequent paint adhesion.A mock up test panel of any subsequent application ofpaint/coatings or other membrane forming treatmentsshould always be applied and tested to verify propercoating adhesion and adequate cleaning and surfacepreparation of the tilt panels.

Improper concrete mix designs, overly porous or weakcasting slab concrete, failure to properly nish and/or curethe concrete and/or uneven or improper application andinsufcient mixing of the bondbreaker can lead to panelsticking.

Sure-Lift (J-6) Premium Cure Bondbreaker - continued

Item # Package SizeGals Liter

69233 Pails 5 18.969231 Drums 55 208

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Chemical & Cement Products Select ProductsSure-Lift (J-6 WB) Water-Based Bondbreaker

PRODUCT DESCRIPTIONSURE-LIFT J-6 WB is a liquid, V.O.C. compliant, water-based, reactive and membrane forming bondbreaker foruse in tilt wall construction. J-6 WB is a special formula

of polymers and propriety ingredients designed to provideclean, easy lifting of tilt panels. J-6 WB has a fugitive dyefor ease of visual inspection during application and is alsoavailable without the dye upon special request.USEJ-6 WB is designed to allow for easy lifting of tilt wallpanels from properly designed, nished and cured con-crete casting beds.BENEFITS Water Based Very low V.O.C. Panels lift cleanly Minimal panel residue Resists construction foot trafc VOC

Less than 100 grams per liter. Complies with Federal &OTC Standards for Bond Breakers.NOTE:Prior to application, read, and follow all current (verifyliterature is current) literature instructions, limitations, andprecautions in this data sheet, on the MSDS, and on thelabel of the container prior to use.The instructions provided by this technical data sheet applyto general average site conditions such as concrete mixdesigns, nishing techniques, and site ambient conditions.Test applications should always be made by the enduser/purchaser prior to overall use of the bondbreaker.This is at a minimum necessary to verify that the amountsof bondbreaker purchased and anticipated to be appliedis sufcient to result in the correct application coveragerates and end performance of the product based upon thespecic site conditions.The concrete casting slab, waste slabs and tilt wallpanels must be properly designed, nished and curedin accordance with industry standards and guidelinesincluding those of ACI and TCA.APPLICATIONMixingThoroughly agitate the J-6 WB prior to each use. Eachbondbreaker drum will be supplied with an integral drummixer. Use only the built in drum mixer to achieve propermixing. Proper mixing of the bondbreaker prior to useis extremely important. The bondbreaker drum must bein a vertical position to effect proper mixing. Vigorouslymix each drum continuously for a minimum of 3 minutes.Re-mix if left to set overnight. Failure to properly mix andkeep the bondbreaker mixed over time will result in stickingpanelsThe casting bed should be free of all foreign material, salts,laitance and the J-6 WB protected, while drying, from allcontaminants or particulate matter (i.e., dust, dirt, etc.).Cure Coat Concrete casting slabs must be smooth, dense, sound,of adequate thickness, and well cured. Improperor inadequate curing or nishing will increase slabpermeability and decrease bondbreaker effectiveness. J-6WB can be used as an effective curing aid under limitedenvironmental conditions. However, it is recommended perACI & ASTM to cure the concrete in accordance with ASTMC-309. The use of Safe Cure & Seal (J-18), Day-ChemRez Cure (J-11W) or other approved Dayton Superior cur-

ing compound meeting ASTM C-309 is recommended.Curing compounds must be allowed to fully dry prior to theapplication of the bond breaker coat. Contact Dayton SuperiorTechnical Services for additional information andrecommendations.Always apply the cure coat IMMEDIATELY after completionof troweling and nal nishing and after the surface water hasdisappeared. In extremely hot windy or dry weather lightly fogthe slab with clean water prior to cure coat.If and when J-6 WB is used as the cure coat, apply uniformly @200 ft/gal (4.9 m/L). Over application of the J-6 WB cure coatmay result in delays due to longer drying time for the cure coat,panel discoloration and/or excessive bond breaker transfer tothe panel surface. Under application of the J-6 WB cure coatcan result in crazing or cracking of the casting slab surface aswell as a weakened and overly porous slab surface.SPRAY EQUIPMENTThe J-6 WB Bondbreaker must be applied by a high qualitylow-pressure pump-up type sprayer such as manufactured

by Hudson, Chapin or others. The tip size must be able toproduce a well atomized spray pattern. The sprayer must bekept under sufcient pressure to correctly atomize the J-6 WBwithout streaming, tailing, or spitting. A 1/2 (0.5) gal. /minute tipis generally recommended for most applications. The use of animproper sprayer, dirty sprayer, lower than adequate pressuresor wrong tip can result in an uneven application, and either overor under application.First Bondbreaker Coat: Just prior to placing the reinforcing steel, and within two weeksof pouring the panels, spray apply the rst bondbreaker applica-tion of J-6 WB at 400 ft/gal. (9.8m/L) to the point of rejection.Spray at right angles to curing compound spray pattern. Specicsite conditions may dictate coverage rates other than the normalrecommended coverage rates. Adjust the actual applied ratesaccordingly.Second Bondbreaker Coat Wait until rst coat dries, approximately 2 hours dependingon temperature & humidity, and apply a second coat at rightangles to the previous coat. Coverage for the second coat willtypically be 550 to 700 ft/gal. (13.5-17.2 m/L). If light or whitespots appear within 10-40 minutes after spraying, those areasare extra porous and should be fogged with water followed bya reapplication of the J-6 WB at 550 to 700 ft/gal. (13.5-17.2m/L). Specic site conditions may dictate coverage rates otherthan the normal recommended coverage rates. Adjust the actualapplied rates accordingly.The number of bondbreaker coats and coverage rates neces-sary to achieve a complete uniform coverage is highly depen-dant on the concrete casting slab mix design as well as itsinherent porosity, nishing techniques, and other related sitespecic ambient conditions. Adequate bondbreaker applicationis in large part dependant upon development of a uniform soaplike feel of the bondbreaker treated surface as well as beadingof water. Bondbreaker can also be checked by rolling up a smallball like amount under thumb pressure. Extremely porous orrough casting slabs will necessitate successive additional coatsof bondbreaker to achieve a consistent uniform membrane ofthe correct coverage rate and membrane thickness. Extremelyporous or otherwise absorptive slabs can also be fogged withwater to a saturated surface dry (SSD) condition prior to appli-cation of bondbreaker.BONDBREAKER TESTTo verify the integrity of the bondbreaker coat, sprinkle water onthe casting bed. (Water should bead up as on a freshly waxedautomobile). The applied dried material should have a soap like

feel uniformly over the substrate.114 02-09


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MiscellaneousChemical & Cement Products Select Products

The application should appear uniform and continuous, withlight areas requiring re-application. Failure to verify properuniform application and coverage rates can result in panelsticking. Testing must be performed over a large enoughsurface area in an adequate testing frequency to provideaccurate and meaningful results.It is entirely the contractors responsibility to verify that thebondbreaker has been evenly and uniformly applied at therecommended application/coverage rates given the variousconcrete mix design, densities, nishes, and porosityconditions on each projectHOT WEATHER PROCEDURESIn hot weather, the casting slab must be ooded with waterto reduce its porosity and cool it down prior to the rstbond breaker application of J-6 WB. Thoroughly saturatethe slab with water, and then squeegee off the excess,removing all the free standing water from the surface, thenimmediately proceed with applying the rst application ofthe J-6 WB. Delaying the application of the bondbreakerafter wetting of the slab will result in over penetration alessen bondbreaker effectiveness, and panel sticking may

result. Prior to concrete placement wet down the castingslab with cool water; excessive water should be blown outimmediately prior to the concrete placement. Take carewhen placing concrete to avoid abrading or scouring thebond breaker on the casting bed as braded or scouredspots or areas may result in stuck panels. Discharge theconcrete into previously placed fresh concrete.DRY TIMEApproximately 2 hours at 70 F (21 C). Coolertemperatures higher humidity and thicker bondbreakercoats will extend the dry time.CLEAN UPFor Tools & Equipment Use warm, soapy water. After theproduct dries, solvents such as xylene or mineral spiritsmay be necessary to remove the product.WASTE DISPOSALDispose of waste material and empty packaging inaccordance with all Federal, State and Local requirements.Refer to products MSDS for further information.ESTIMATED COVERAGECure Coat: 200 ft2 /gal (4.9m2 /l)Bondbreaker Coats:First Coat: 400 ft/gal. (9.8 m/L)Second Coat: 550-700 ft/gal (13.5-17.2 m/l)The above recommended coverage rates are averagesbased on average site and concrete conditions.Complete and uniform coverage of the casting slab variesconsiderably with variations in the placing, curing, concretemix design, density, nishing, and site specic ambientconditions. It is not possible for the recommendationsprovided by this data sheet to accommodate and accountfor all variables associated with the coverage rate andapplication of the bondbreaker. It is the contractorsresponsibility to verify that the applied coverage rates andoverall application of the bondbreaker is commensuratewith the specic site variables and conditions.PACKAGING

STORAGEThe J-6 WB should be stored in a tightly secured originalfactory container. Store in the horizontal position to preventmoisture accumulation on the drum head. Keep fromfreezing.LIMITATIONS

Avoid using bondbreaker that may have frozen. Avoidcontamination by storing containers in clean, dry area andkeeping lids tightly sealed. The shelf life of J-6 WB is 9months when properly stored. Do not spray on reinforcingsteel.

Never apply bondbreaker unless it has been thoroughlyand properly mixed before use.

Not recommended when concrete mix designs using y ashor other pozzolonic materials without rst contacting theTechnical Services Dept. for specic recommendations. Flyash can result in slower concrete strength development.Failure to observe specic application rates and proceduresmay lead to sticking panels.

Bondbreaker should be re-mixed at the start of each day.Not recommended for application to broom nished or other-wise rough, porous or weak unsound concrete.

Do not apply in rain or if rain is forecast within 12 hours ofthe application. Casting slab surfaces exposed to rain mayrequire reapplication of the bondbreaker at a coverage rateat 550-700 ft/gal (13.5-17.2 m/l).Do not apply below 40 F(4 C) or when ambient temperatures are expected to fallbelow 40 F (4 C) within 12 hours.

Not recommended for application to casting slabconcrete that has been cured with curing blankets orplastic coverings without rst removing the salts from theconcretes surface before application of the bondbreaker.Surface salts can result in surface defects.

Application of the bondbreaker as a cure coat during coolweather or when a moisture barrier has been used willresult in longer than normal drying times. Application intwo thin coats rather than one thick coat will reduce the drytime.

Properly applied, casting beds and tilt panels can normallybe coated or sealed after appropriate cleaning and orsurface preparation of the surfaces. The manufacture ofthe coating, paint, sealer, adhesive or other subsequenttreatments should be consulted for specic substratecleaning and preparation requirements and instructionsprior to painting.

The Tilt-Up Concrete Association (TCA) Tilt Tips PaintingTilt-Up Panels document should be understood andfollowed if painting of the tilt panels is anticipated. Overapplication can lead to excessive transfer to the panelsand potentially cause problems with subsequent paintadhesion. A mock up test panel of any subsequentapplication of paint/coatings or other membrane formingtreatments should always be applied and tested to verifyproper coating adhesion and adequate cleaning andsurface preparation of the tilt panels. Improper concretemix designs, overly porous or weak casting slab concrete,failure to properly nish and/or cure the concrete and/oruneven or improper application and insufcient mixing ofthe bondbreaker can lead to panel sticking.

Item # Package SizeGals Liter

307914 Pails 5 18.9307915 Drums 55 208

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Chemical & Cement Products Select Products

BONDBREAKERSSure-Lift (J-6 WB)Sure-Lift (J-6)Cure-Lift EF

CURES & COMPOUNDWhite Pigmented Cure (J-8)Day-Chem White Pigmented Cure-W (J-9-A)Day-Chem White Pigmented Cure (J-10-W)Day-Chem Rez Cure (J-11-W)

LIQUID HARDENERSCrete-Cure Concentrate (J-12)Day-Chem Sil-Cure (J-13)Day-Chem Hardener (J-15)Day-Chem Sure-Hard (J-17)

CURES & SEALSSafe Cure & Seal (J-18)Safe Cure & Seal: 25% (J-22 WB)Safe Cure & Seal: 30% (J-19)General Purpose Cure & Seal (J-20)Day-Chem Cure & Seal: 1315 (J-22)Day-Chem Cure & Seal U.V.: 1315 (J-22 U.V.)Day-Chem Cure & Seal: 30% (J-23)Day-Chem Cure & Seal U.V.: 30% (J-23 U.V.)Cure & Seal 30 EF

SEALERSSafe Seal (J-24)Day-Chem Aggre-Gloss (J-25)Day-Chem Anti-Spall (J-33)Day-Chem Tuf Seal (J-35)Day-Chem Tuf Seal (J-35 OTC)Ultra Seal 30 EF

FORM RELEASESBio-Release EFClean Strip (J-1-A)Clean Strip (J-1-A OTC)Clean Strip (J-1)Clean Strip (J-1 OTC)Clean Strip Ultra (J-3 V.O.C.)Clean Strip (J-3 PC)Clean Strip (J-3 PCU)Clear Dissipating Cure EFLiner Coat (J-4 LC)White Dissipating Cure EF

POLYMER FLOOR COATINGS Spec Cote WB Spec Cote 100

Spec Cote 100CRSpec Cote Urethane

WATER REPELLENTSWeather Worker WB (J-26 WB)Weather Worker Heavy Duty WB (J-27 WB)Weather Worker S-40 (J-29)Weather Worker S-40 WB (J-29 WB)Weather Worker S-100 (J-29-A)

BONDING AGENTS & LATEX ADDITIVESDay-Chem Ad Bond (J-40)Superior Concrete Bonder (J-41)LeveLayer Bonding Agent (J-42)

CLEANERS & STRIPPERSCitrus Peel (J-48)Green Bean Clean

EPOXIESSure-Anchor Epoxy (J-50)Sure-Anchor I (J-51)Poxy-Fil (J-52)Sure-Grip High Flow Epoxy Grout (J-55)Sure-Inject (J-56)Sure Level Epoxy (J-57)

Resi-Bond (J-58)|Rebar Epoxy Spray (J-62)

EVAPORATION & SURFACE RETARDERSSure Etch (J-73)Sure Film (J-74)

SEALANTS & EXPANSION JOINTSPerma 230 SLDay-Flex Expansion Joint

POLYUREA JOINT FILLER& CONCRETE REPAIR

CM 2000Joint Fill

GROUTSSure-Grip High Performance Grout1107 Advantage GroutSure-Grip Grout Dri-PakSure-Grip Utility GroutSure-Grip High Flow Epoxy Grout (J55)Turbo GroutAnkertite

REPAIR MORTARSHD-50Day-Chem Perma PatchThin ResurfacerHD-25Polyfast LPL & FSRe-Crete 5 & 20 Minute PatchWaterstop & Fast SetArchitectural Finish

SHAKE-ON FLOOR HARDENERS& TOPPINGS

Emery TuffFerro TuffFerro Tuff Light ReflectiveQuartz TuffEmery Tuff TopEmery Non-Slip

FLOOR LEVELERSLeveLayer (formerly LeveLayer I)EconoLevel (formerly LeveLayer II)Level Topping (formerly LeveLayer III)Level Topping EXT (formerly LeveLayer IV)Sure FinishSure Patch

MASONRY & CONCRETE COATINGSSeal Coat 1000Smooth Coat

DIAMOND POLISH FLOOR SYSTEMSDay-Chem Sure Hard J-17DPDP Maintenance CleanerDP Maintenance Cleaner PlusDP Maintenance RefresherDP Maintenance SS

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MiscellaneousPanel Checklist

Panel Number or Type

Panel Width & Height

Check:

Panel Opening & Location

Panel Thickness Structural & Overall

Panel Cast Correct Face Up

Sufficient Bond Breaker Applied

Reinforcing Size & Location

Lift Insert Type & Size

Lift Insert Location

Brace Anchor Type & Size

Brace Anchor Location

Strongback Insert Type & Size

Strongback Insert Location

Inserts Correctly Tied in Place

Exposed Aggregate Size (If Used)

Specified Compressive Strength

Sufficient Bolt Penetration

Proper Lifting Hardware

Cable Lengths & Rigging Configuration

Strongback Size & Location

Proper Brace Type

Improper use of Concrete Accessories Can CauseSevere Injury or Death

Read, understand and follow the information and instructions in this publicationbefore using any Dayton Superior concrete accessories displayed herein.Whenin doubt about the proper use or installation of any Dayton Superior concreteaccessory, immediately contact the nearest Dayton Superior office or technicaldepartment for clarification. See the inside back cover for nearest location.

For safety the contractor must perform the following checksto verify dimensions and conditions before casting or erect-ing panels. he must also consult with the crane contractor tomake certain that the crane and rigging is sized properly and

that a safe and efficient panel erection sequence is plannedand followed.

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Documents