dsmc (direct simulation monte carlo) analysis of microchannel flow with gas–liquid boundary

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This article was downloaded by: [FU Berlin] On: 27 November 2014, At: 03:18 Publisher: Taylor & Francis Informa Ltd Registered in England and Wales Registered Number: 1072954 Registered office: Mortimer House, 37-41 Mortimer Street, London W1T 3JH, UK International Journal of Computational Fluid Dynamics Publication details, including instructions for authors and subscription information: http://www.tandfonline.com/loi/gcfd20 DSMC (direct simulation Monte Carlo) analysis of microchannel flow with gas–liquid boundary Dong-Hun Ryu a & Jinho Lee b a Korea Testing Laboratory , Seoul, 152-718, South Korea b School of Mechanical Engineering, Yonsei University , Seoul, 120-749, South Korea Published online: 23 Mar 2007. To cite this article: Dong-Hun Ryu & Jinho Lee (2006) DSMC (direct simulation Monte Carlo) analysis of microchannel flow with gas–liquid boundary, International Journal of Computational Fluid Dynamics, 20:9, 611-620, DOI: 10.1080/10618560601071166 To link to this article: http://dx.doi.org/10.1080/10618560601071166 PLEASE SCROLL DOWN FOR ARTICLE Taylor & Francis makes every effort to ensure the accuracy of all the information (the “Content”) contained in the publications on our platform. However, Taylor & Francis, our agents, and our licensors make no representations or warranties whatsoever as to the accuracy, completeness, or suitability for any purpose of the Content. Any opinions and views expressed in this publication are the opinions and views of the authors, and are not the views of or endorsed by Taylor & Francis. The accuracy of the Content should not be relied upon and should be independently verified with primary sources of information. Taylor and Francis shall not be liable for any losses, actions, claims, proceedings, demands, costs, expenses, damages, and other liabilities whatsoever or howsoever caused arising directly or indirectly in connection with, in relation to or arising out of the use of the Content. This article may be used for research, teaching, and private study purposes. Any substantial or systematic reproduction, redistribution, reselling, loan, sub-licensing, systematic supply, or distribution in any form to anyone is expressly forbidden. Terms & Conditions of access and use can be found at http:// www.tandfonline.com/page/terms-and-conditions

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Page 1: DSMC (direct simulation Monte Carlo) analysis of microchannel flow with gas–liquid boundary

This article was downloaded by: [FU Berlin]On: 27 November 2014, At: 03:18Publisher: Taylor & FrancisInforma Ltd Registered in England and Wales Registered Number: 1072954 Registered office: Mortimer House,37-41 Mortimer Street, London W1T 3JH, UK

International Journal of Computational Fluid DynamicsPublication details, including instructions for authors and subscription information:http://www.tandfonline.com/loi/gcfd20

DSMC (direct simulation Monte Carlo) analysis ofmicrochannel flow with gas–liquid boundaryDong-Hun Ryu a & Jinho Lee ba Korea Testing Laboratory , Seoul, 152-718, South Koreab School of Mechanical Engineering, Yonsei University , Seoul, 120-749, South KoreaPublished online: 23 Mar 2007.

To cite this article: Dong-Hun Ryu & Jinho Lee (2006) DSMC (direct simulation Monte Carlo) analysis of microchannelflow with gas–liquid boundary, International Journal of Computational Fluid Dynamics, 20:9, 611-620, DOI:10.1080/10618560601071166

To link to this article: http://dx.doi.org/10.1080/10618560601071166

PLEASE SCROLL DOWN FOR ARTICLE

Taylor & Francis makes every effort to ensure the accuracy of all the information (the “Content”) containedin the publications on our platform. However, Taylor & Francis, our agents, and our licensors make norepresentations or warranties whatsoever as to the accuracy, completeness, or suitability for any purpose of theContent. Any opinions and views expressed in this publication are the opinions and views of the authors, andare not the views of or endorsed by Taylor & Francis. The accuracy of the Content should not be relied upon andshould be independently verified with primary sources of information. Taylor and Francis shall not be liable forany losses, actions, claims, proceedings, demands, costs, expenses, damages, and other liabilities whatsoeveror howsoever caused arising directly or indirectly in connection with, in relation to or arising out of the use ofthe Content.

This article may be used for research, teaching, and private study purposes. Any substantial or systematicreproduction, redistribution, reselling, loan, sub-licensing, systematic supply, or distribution in anyform to anyone is expressly forbidden. Terms & Conditions of access and use can be found at http://www.tandfonline.com/page/terms-and-conditions

Page 2: DSMC (direct simulation Monte Carlo) analysis of microchannel flow with gas–liquid boundary

DSMC (direct simulation Monte Carlo) analysisof microchannel flow with gas–liquid boundary

DONG-HUN RYU† and JINHO LEE‡*

†Korea Testing Laboratory, Seoul 152-718, South Korea‡School of Mechanical Engineering, Yonsei University, Seoul 120-749 South Korea

(Received 17 October 2005; in final form 21 May 2006)

High heat capacity and constant operation temperature make a 2-phase heat remover tool promising forsolving high heat dissipation problems in MEMS devices. However, microscale analysis of the flowwith the conventional Navier–Stokes equation is inadequate, because the non-continuum effect isimportant when the characteristic dimension is comparable to the local mean free path. DSMC is adirect, particle-based numerical simulation method that uses no continuum assumption. In this paper,the gas–liquid boundary effects in microchannel flow are studied using this method. Modified DSMCcode is used to simulate low-speed flow—under which viscous heating produces no significanttemperature change—and MD results are incorporated into the DSMC boundary condition. SteadyCouette flow simulation results show that the gas–liquid boundary affects the density distribution andthe temperature dependence of the slip velocity. Unsteady simulation results show that mass transfer bydiffusion is faster than momentum transfer by collision.

Keywords: DSMC; Gas–liquid; Evaporation; Condensation; Micro fluidics

AMS Subject Classification: 65K05; 90C30

1. Introduction

Microfluidics recently attracted considerable attention as

the analysis and prediction of microscale flows become

important for precise flow control in Micro Electro-

Mechanical System (MEMS) related devices. In micro-

devices, the molecular mean free path is comparable to the

characteristic dimension of the system and the continuum

assumption does not hold. A microscopic approach that

can replace the conventional Navier–Stokes equation is,

therefore, required for analysis of heat and mass transfer in

MEMS devices. DSMC is a direct, particle-based

numerical simulation method. Bird (1994) first proposed

using a DSMC method for simulating rarefied gas

dynamics in re-entry vehicles or for supersonic motion

in low-density fluids. However, if the mean free path is

comparable with the dimensions of macroscopic gradient,

then the flow can be considered to be rarefied even for

normal- and high-density flows. The ratio of the local

mean free path to characteristic length of macroscopic

gradient, known as Knudsen number, is used to quantify

flow rarefaction. The flow is considered to be in the “slip-

flow” regime when 1023 , Kn , 1021 and in the

“transition regime” when 0.1 , Kn , 3. Because of its

extremely small size, the flow in MEMS devices is

generally in one of these two categories.

DSMC has been successful in predicting microflows with

high Kn number. Mavriplis et al. (1997), applied DSMC to

the fluid and thermal analysis of a short microchannel where

the flow is between the continuum and transition regimes.

Piekos and Breuer (1996) studied the microflow in the slip

flow and high-Kn number regimes with an unstructured grid

in the microchannel and a supersonic micro nozzle. Wu and

Tseng (2001) used DSMC to study the microscale gas flows

in various devices incorporating unique pressure boundary

condition treatment. Various microgeometries like orifice

and corner flows were recently simulated using DSMC

(Wang and Li 2004).

DSMC studies of 2-phase flows are rarely found,

however, because the DSMC method cannot be used to

simulate liquid flow. The DSMC method is based on a

molecular chaos assumption and MD or lattice Boltzmann

International Journal of Computational Fluid Dynamics

ISSN 1061-8562 print/ISSN 1029-0257 online q 2006 Taylor & Francis

http://www.tandf.co.uk/journals

DOI: 10.1080/10618560601071166

*Corresponding author. Email: [email protected]

International Journal of Computational Fluid Dynamics, Vol. 20, No. 9, October–November 2006, 611–620

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simulation is used instead of liquid simulation. But the gas

part of a 2-phase flow in which the gas and liquid flows are

in contact can be simulated by DSMC method if a proper

gas–liquid boundary condition is incorporated. This

condition is met in 2-phase annular and stratified flows

in microchannel. Two-phase flow analysis in microdevices

is of great importance when the potential advantage of

using a phase change in a heat exchanger is considered.

Also, the liquid molecules adsorbed on the channel

surface are much stronger than gas molecules, and so most

collisions at surfaces may be gas–liquid interactions,

rather than gas-wall interactions (Gad-el-Hak 1999,

Karniadakis and Beskok 2002). Recently, the heat and

fluid characteristics of two-phase microflows were

researched extensively to clarify the microfluidic

phenomena in 2-phase flow. Stanley et al. (1997)

conducted experiments using rectangular aluminum

microchannels with hydraulic diameters ranging between

56 and 256mm. Their results show that the measured

pressure drop is substantially lower than that predicted by

available semi-empirical relations for two-phase flow.

Peng et al. (1998) theoretically derived thermodynamic

aspects of phase transformations of liquids in micro-

channels, and their results show that no vapor bubble is

present in the microchannel regardless of the intensity of

the heat flux because of the small dimension of the

microchannel. They compared the result with previous

experiments that observed no boiling nucleation in a

microchannel with cross-sectional dimensions from

0.1 £ 0.3 to 0.6 £ 0.7 mm2. But Kandlikar (2002)

investigated the flow boiling characteristics in minichan-

nels and microchannels and addressed that the nucleating

bubbles of sizes 10 , 20mm and surface tension effects

causing spaced slug is quite significant in microchannels.

He mentioned the research of Peng et al. in this paper and

commented that a proper microscope and high-speed

video techniques are required to capture the boiling

nucleation in microchannels. Kandlikar and Steinke

(2002) conducted photographic studies to observe the

liquid–vapor interface and contact line movements

through a high-speed camera at a high resolution. They

concluded that the contact angle is dependent on the

surface roughness and that the equilibrium contact angle

depends on the history of the droplet on a given surface.

Steinke and Kandlikar (2004) experimentally studied the

control and effect of dissolved air in water during flow

boiling in microchannels that have a hydraulic diameter of

207mm and found that the heat transfer slightly decreases

as the bubbles begin to nucleate and form an insulating

bubble layer. This result was not reported by previous

investigators in large-diameter channels and shows the

potential importance of the microfluidic approach to

microflows. Zhang et al. (2005) experimented with silicon

microchannels with hydraulic diameters between 27 and

171mm and varying surface roughnesses. They concluded

that bubbly and slug flows are often absent in

microchannels but that annular flow patterns are quickly

established there. They also concluded that wall surface

roughness greatly affects the boiling mechanism and that

surface condition is important to maintaining steady

annular flow. Kosar et al. (2005) investigated flow boiling

of water in microchannels with a hydraulic diameter of

227mm and that have 7.5mm-wide re-entrant cavities on

the sidewalls. Their results showed large deviations from

available correlations; the effects of re-entrant cavities on

heat transfer enhancement needs more research, but

critical heat flux conditions agree with conventional

correlations.

Recent extensive progress in 2-phase flow microchannel

experiments shows that scale effect in microchannel 2-

phase flow can produce different phenomena than seen in

conventional 2-phase flow. The potential importance and

possibility of a microscopic approach to phase change

phenomena and its numerical simulation will be very

helpful in overcoming the difficulties related to micro-

channel 2-phase flow studies. Because of the high

intermolecular forces, the dilute gas assumption does not

hold and molecular chaos and binary collisions cannot be

assumed in liquid phase flow. Therefore, DSMC cannot be

applied to the analysis of liquid phase flows and molecular

dynamics simulation results should be incorporated in the

modelling of phase change boundary in DSMC. Tsuruta

et al. (1999) conducted molecular dynamics simulations

for a system of argon molecules to study the phase change

process. Their results show that surface normal com-

ponent of translational energy affects condensation and

evaporation coefficients.

In this study, the effects of the gas–liquid interface

boundary on steady and unsteady Couette microflows are

examined using DSMC. The modified DSMC algorithm is

validated and used to simulate low-speed microflows. Five

temperature cases for both the gas–liquid interface and

solid wall cases are simulated for steady flow, and one

temperature case is simulated using ensemble averaging

for unsteady flow.

2. Numerical procedure

2.1 Outline of DSMC method

As in general DSMC methods, the movement and

collision of particles are decoupled time steps much

smaller than the mean collision time. Cells are used for

macroscopic property sampling, and so the cell dimension

should be smaller than the macroscopic fluid property

gradient. The number of real molecules in the simulation

region is usually too large, so a very large number of real

molecules is replaced by a single representative molecule

for practical simulation. Representative molecules move

deterministically in the movement phase and interact with

boundaries. In current code, the cell coordinates of a

molecule are identified and updated simultaneously when

the molecule moves. The nearest cell boundary is

determined by comparing distances to each boundary

along its movement path, and the molecule moves to the

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nearest boundary if the distance per time step is longer. In

the collision phase, binary collision is simulated with two

randomly selected molecules; the variable soft sphere

(VSS) model is used to calculate the scattering parameter.

More details of general DSMC procedures can be found in

the text of Bird (1994).

2.2 Statistical scatter reduction procedure

DSMC results include statistical scatter associated with

fluctuation velocity related to thermodynamic tempera-

ture. For air under standard conditions, fluctuation

velocity is on order of 102 m/s. This statistical scatter

can be reduced if sample numbers are increased. But

increasing the numbers of sampling steps simulated

molecules increases the computing resources required,

and is ability to reduce statistical scatter is limited. This

statistical scatter is critical in simulating subsonic flow or

low-speed flow. High-speed microflows often involve

viscous dissipation that induces a temperature gradient.

Low-speed microflows are simulated to avoid the problem

of evaporation rate changes due to temperature changes,

and so statistical scatter should be reduced. Pan et al.

(2000) showed that, in contradiction to statistical theory,

statistical scatter does not decrease proportionally to the

inverse square of the number of sampling steps. They

showed that the reduction of statistical scatter by

increasing the simulated molecules count is limited and

suggested a modification of DSMC algorithm. According

to their study, large statistical scatter from thermodynamic

temperature can be avoided by splitting the thermal and

macroscopic velocities of a molecule into independent

random variables.

Details can be found in the reference; and similar

modifications are incorporated in the present work except

a few modifications. The modifications of Pan et al.

require special treatment of slip velocity, because of the

low slip velocity induced by a low wall temperature, and

in particular require a second run with modified slip

velocity. Also, the calculated shear stress value is much

lower than the theoretical value. In current code, the

movement length and collision rate are corrected as

follows.

crDt ¼ crDtl

l1

� �ð1Þ

sTcr¼pd2refc

2v21r 2kT ref=mrc

2r

� �v21=2=Gð5=22vÞ

h i

� T=T1

� �12vð2Þ

where sT is the collision cross section, cr is the relative

speed, dref is the reference diameter of molecule, v is the

viscosity index (0.81 for argon), and mr is the reduced

mass. Using these modifications, the correct collision rate

and mean free path can be computing, so that a second run

or slip velocity modification is unnecessary. Comparing

the calculated and theoretical collision rates gave a very

small average error of 0.45%. Based on experimental

results relating viscosity and temperature, density and

shear stress are calculated as follows:

r¼r1

T1

T

� �þr0

T0

T

� �ð3Þ

t¼t1

T1

T

� �1=2

: ð4Þ

2.3 Boundary conditions

Figure 1 shows a schematic of a common silicon

microchannel with trapezoidal cross-section. L is the

microchannel length, W the width, and H the height. L and

W are usually very large compared to H. For example,

microchannels used in experiments have a high aspect

ratio of L to Dh, usually 1,600 , 4,000 (Arkilic et al.

1997, Araki et al. 2002). Although Poiseulle flow is more

similar to the common experimental conditions, it is still

difficult to apply the DSMC method to simulate full-scale

realistic flow, and so only Couette flows with a gradient in

the y-direction were considered in the study. This

condition can be observed in an electrically driven

micro-Couette flow. The present simulation domain is the

shaded 2-D region with l much shorter than L, because

DSMC code developed for 2-D flow simulation is used.

One-dimensional Couette flow can be simulated by

applying periodic boundary conditions to inflow and

outflow boundaries.

The boundary conditions are shown in figure 2. Periodic

boundary conditions are applied to inflow and outflow

boundaries as described. The top surface is a moving wall

with constant velocity. In case 1, the bottom surface is a

solid wall with complete thermal diffusion, the same as the

top surface boundary condition. Molecules impinging on

the top and bottom surfaces are reflected with an

equilibrium velocity distribution corresponding to the

temperature of the wall. In case 2, the bottom surface is a

gas–liquid interface. An impinging molecule is reflected

or removed from the simulation according to whether the

molecule condenses. Microscopically, the condensation

coefficient sc is defined as the fraction of incident

molecules that condense. The surface normal velocity

W>>H

H

L>>H

H

l

x

zy

Figure 1. Schematics of a simulation domain.

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component of an impinging molecule is related to the

condensation coefficient, according to the MD study of

condensation and evaporation interface of Tsuruta et al.

(1999). They showed that the condensation coefficient is

proportional to the energy of incident molecule and

inversely proportional to the temperature of the liquid

surface.

sc ¼ a 1 2 b exp 2Ein;y

kTc

� �� �ð5Þ

where a and b are constants determined by MD

simulation, Ein,z is the normal component of translational

energy, k is the Boltzmann constant, and Tc is the

condensation temperature. In their study, the velocity

distribution functions of the molecules leaving phase

change interface are different from Maxwellian velocity

distribution and are given as follows.

f y;e ¼1 2 b exp 2mV2

y=2kTc

1 2 b=2

m

kTc

� �Vy exp 2

mV2y

2kTc

!

ð6Þ

f y;r ¼1 2 aþ ab exp 2mV2

y=2kTc

1 2 aþ ab=2

m

kTc

� �Vy

� exp 2mV2

y

2kTc

!ð7Þ

where a, b, k, and Tc are as above, m is the molecular

mass, Vy is normal component of the velocity. The

velocity distribution functions for the tangential velocity

components are consistent with the Maxwellian form.

These MD results were incorporated into current DSMC

code for simulation of the gas–liquid interface boundary.

3. Results

3.1 Statistical scatter reduction results for low-speedmicro flows

Couette flow in a microchannel with height 5mm was

simulated to validate the present statistical scatter

reduction code. The simulation condition is almost the

same as that of Pan et al. (2000), and the results are shown

in figures 3 and 4.

Figure 2. Boundary conditions of simulation cases.

Figure 3. Velocity distribution of Couette flow, a modified DSMC resultwith 2 £ 104 molecules, and original DSMC results with 2 £ 104

molecules and 2 £ 105 molecules.

Figure 4. Shear stress distribution of Couette flow, a modified DSMCresult with 2 £ 104 molecules, and original DSMC results with 2 £ 104

molecules and 2 £ 105 molecules.

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Figure 3 shows the velocity distribution results for a

modified DSMC result with 2 £ 104 molecules, an

original DSMC result with 2 £ 104 molecules, and an

original DSMC result with 2 £ 105 molecules. Results

obtained with the original DSMC method have a statistical

scatter larger than even that of the velocity of upper plate,

and it is impossible to get a slip velocity result: Increasing

the number of simulated molecules decreased the

statistical scatter, but the error remained too large to

calculate slip velocity. The slip velocity from the result

obtained by the modified DSMC method was 0.0108 m/s

near upper plate and 0.0098 m/s at the bottom plate. The

slip velocity obtained from first-order slip model is

0.0099 m/s; DSMC results were in agreement with first-

order slip velocity results.

Figure 4 gives the shear stress distribution results for the

same cases as mentioned above. The statistical scatter of

shear stress is much larger than that of velocity.

Modifications made by Pan et al. do not include the

collision rate modification, so an unrealistic shear stress

result is obtained. The present current, however, includes

corrections made to the collision rate and shear stress, and

so can predict the shear stress accurately. The modified

DSMC has a small statistical scatter, and the average shear

stress is 4.19 N/m2. This corresponds to a viscosity of

2.14 £ 1025 N s/m2, which agrees well with a nominal

value of 2.117 £ 1025 N s/m2 (at a temperature of 273 K).

3.2 Reproduction of modified velocity distributionfunction

The velocity distributions of reflected and evaporated

molecules are different from the Maxwellian distributions.

The generation of a given velocity distribution function

from random numbers is tested to incorporate the MD

results into DSMC. The procedure is given below. First,

dividing by the maximum value normalizes the distri-

bution function:

f normalizedðVyÞ ¼ f ðVyÞ=f max ðvyÞ: ð8Þ

Then, a Vy value is randomly chosen. The distribution

of Vy values is assumed to be uniform along some finite

interval, and the value of Vy is readily decided using the

random fraction Rf.

Vy ¼ Vy;lower þ ðVy;upper 2 Vy;lowerÞ £ Rf : ð9Þ

Rf is chosen again, and f(Vy) and Rf are compared to

decide whether to accept the Vy value. Because Rf is

uniformly distributed, the probability of acceptance of the

value Vy is proportional to f(Vy). Figures 5–7 show the

derived modified velocity distributions for reflected

molecules. The distribution functions for evaporated

Figure 5. Reproduction of velocity distribution, 104 samples.

Figure 6. Reproduction of velocity distribution, 105 samples.

Figure 7. Reproduction of velocity distribution, 106 samples.

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molecules and Maxwellian distribution are given to

illustrate the differences between distribution functions.

Results show that 104 samples are not enough for

reproduction of the distribution, but that a sample size of

105 is acceptable. A sample size of 106 shows better

results but requires more computation. In light of these

velocity distribution reproduction results, the number of

iteration steps and simulation molecules for macroscopic

property averaging should be at least 105.

3.3 Unsteady 1-D microchannel flow with gas–liquidinterface boundary

In case 1, the simulation region is a microchannel 22.4mm

high, and very wide and long. The simulated gas is argon,

which has a molecular diameter of 4.092 £ 10210 m and a

molecular mass of 6.64 £ 10226 kg. The representative

number of real molecules is 5 £ 1011, the number density

is 2.6875 £ 1024 m23, and the corresponding number of

simulated molecules is 36120. The Kn number is 0.0223

and so the flow is in the slip-flow regime. The simulation

domain is divided into 30 cells and 300 subcells, and the

timestep is 10210 s, less than 1/10 of the mean collision

time. The ambient temperature is held constant at 84, 90,

102, 120, or 130 K. Initially, the flow is stationary and in

equilibrium with a Maxwellian distribution. The top plate

suddenly accelerates to the constant velocity of 3 m/s

while the bottom surface is stationary. Results are sampled

for 6 £ 106 timesteps after 1.2 £ 107 timesteps elapse to

ensure that the solution is in the steady state.

In case 2, the bottom surface is a liquid–gas interface

with a condensing and evaporating liquid surface. All

other computation conditions are the same as in case 1,

and the condensation coefficient is given by equation (5).

The mass transfer rate and condensation coefficient

reproduction results are given in table 1. The results are in

units of representative molecules per timestep, and the

calculated condensation coefficients agree well with the

MD results. Figure 8 shows that the number of

impingement molecules increases with temperature,

because the average thermal speed of molecules increases

with temperature. However, the number of condensed

molecules decreases and number of reflected molecules

increases, because the condensation coefficient decreases

with temperature.

Figures 9 and 10 show the velocity distribution results

for both cases, and show that linear Couette flow is well-

established and that slips occur at the top and bottom. Slip

velocity results are tabulated in table 2. Because the

difference in slip velocities between the two cases is very

small, it is difficult to say whether slip velocity is affected

by the presence of the gas–liquid interface boundary: Any

difference may be occluded by statistical scatter, even

with the modified DSMC code. Qualitatively, results show

that slip velocity increases with temperature and that slip

in the two cases is similar. According to collision models,

the mean free path is expected to increase with

Table 1. Mass transfer rate and condensation coefficient reproduction with DSMC.

Temperature(K)

Impingement(molecule/Dt)

Reflection(molecule/Dt)

Condensation(molecule/Dt)

Condensation coefficient(Tsuruta et al.)

Condensation coefficient(DSMC)

84 8.834 0.621 8.213 0.929 0.93090 9.146 1.525 7.621 0.832 0.833102 9.741 2.077 7.664 0.785 0.787120 10.588 4.170 6.418 0.605 0.606130 11.024 5.540 5.485 0.495 0.498

Figure 8. Impingement and condensation rates as a function oftemperature. Figure 9. Velocity distribution of flowfield, case 1.

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Page 8: DSMC (direct simulation Monte Carlo) analysis of microchannel flow with gas–liquid boundary

temperature to the power of 0.19 for argon. In the present

work, the slip velocity increased with temperature to the

power of 0.16. This difference is due to the local Kn

number variation along the y-direction in the channel.

Because the density is higher near the boundary than at the

center, collision is more likely to increase with

temperature at bottom and top.

Figures 11 and 12 show the density distributions of the

flowfield for cases 1 and 2, respectively. Density is higher

near boundaries and the density near a gas–liquid

interface is a little smaller than that near a solid wall.

This is because evaporated molecules have higher mean

velocity than Maxwellian molecules. As temperature

increases, the density at top decreases and that at the

bottom increases. This is because the condensation

coefficient decreases with temperature, which causes the

number of evaporated molecules to decrease with

temperature. Therefore, density distribution in case 2

became similar to the symmetric result of case 1 as

temperature increased, but the density distribution was

still asymmetric at 130 K.

Shear stress distributions are shown in figures 13 and 14

for cases 1 and 2, respectively. The statistical scatter of the

shear stress is larger than that of primary flow properties

like velocity and density, because more variables are

multiplied and combined. When this large statistical

scatter is considered, the shear stress distributions of case

1 and case 2 seem to be the same. The slight decrease of

shear stress at the bottom and the increase at the top are

due to imperfect reproduction of the Maxwellian

distribution in boundary cells. At boundaries, reflected

or evaporated molecules have velocity distribution

functions of the wall, and this is mixed with other

molecules that have the velocity distribution of the

boundary cell; this makes it difficult to reproduce

accurately the Maxwellian distribution function numeri-

cally. Therefore, the shear stress is almost constant

throughout the flow. Shear stress increases with tempera-

ture, and so the viscosity coefficient increases with

temperature due to the increased collision rate. Because

there is no appreciable difference between cases 1 and 2,

the gas–liquid boundary appears not to affect the shear

stress.

3.4 Unsteady 1-D microchannel flow with gas–liquidinterface boundary

In the unsteady flow simulation, most of the conditions are

the same as in steady case. Only one temperature case is

simulated, 102 K, and the evaporation rate is fixed at

8.472 £ 10212 kg/m2 s (this number is taken from the

steady simulation result) and the condensation coefficient

is 0.787. During one sampling step, an average of

3.06 £ 105 molecules evaporate and 8.30 £ 104 mol-

ecules reflect from gas–liquid boundary. Therefore, the

evaporated and reflected molecules are expected to follow

the known distribution function.

Figures 15 and 16 show the evolution of the flow

velocity distribution time-averaged with 4 £ 103 samples

and ensemble-averaged with 102 samples. The number in

the box is the chronological step and each corresponds to a

time interval of 4 £ 1027 s. The simulation was executed

for 40 sampling steps, but only seven sampling steps are

plotted to illustrate the qualitative change. After the flow

reaches steady state, the flow has a slip velocity of

0.072 m/s at the bottom surface and 0.073 m/s at the top

surface. In case 2, it takes longer for the velocity to reach

the steady state, because of mass transfer at the gas–liquid

boundary. The velocity has a slip of 0.072 m/s at the top

Table 2. Slip velocity results according to temperature.

Case 1 (1-phase) Case 2 (2-phase)

Slip velocity Slip velocity Slip velocity Slip velocityTemperature (K) Bottom (m/s) Top (m/s) Bottom (m/s) Top (m/s)

84 0.0682 0.0702 0.0654 0.070190 0.0666 0.0701 0.0673 0.0710102 0.0734 0.0720 0.0715 0.0724120 0.0735 0.0736 0.0715 0.0753130 0.0746 0.0741 0.0723 0.0752

Figure 10. Velocity distribution of flowfield, case 2.

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Page 9: DSMC (direct simulation Monte Carlo) analysis of microchannel flow with gas–liquid boundary

surface and 0.074 m/s at the bottom surface. The slip

velocity difference between the solid wall case and the

gas–liquid boundary case are indistinguishable when the

macroscopic velocity is small and statistical nature of

DSMC method are considered like it was in steady flow

simulation.

In figures 17 and 18, the density distribution of the

unsteady flowfield is shown for both cases. The density

is higher at the boundary than in the middle, and it takes

less time for the density to reach the steady state than

does the velocity. This means that mass transfer by

diffusion is faster than momentum transfer by collision.

Density distribution in case 2 is somewhat different from

that in case 1. This is because the mean velocity of

evaporated molecules is higher than that of Maxwellian

molecules. At 102 K, the number of molecules that

evaporate is greater than the number of molecules that

reflect from the bottom gas–liquid interface boundary.

This results in lower density at the bottom surface than

at the top.

Figures 19 and 20 show the shear stress distribution for

the unsteady flowfield is both cases. It takes the longest

time to reach the steady state, and the statistical scatter is

large. The statistical scatter associated with shear stress is

larger than that of primary flow properties like

temperature and velocity because, as mentioned, more

variables are multiplied and combined to sample the shear

stress. The shear stress distribution is almost the same in

both cases, except that the shear stress at gas–liquid

interface seems to be a little lower than that at the solid

wall. However the difference is indistinguishable if the

high statistical scatter of shear stress is considered and the

shear stress is regarded as the same for both cases in the

present work.

Figure 11. Density distribution of flowfield, case 1.

Figure 12. Density distribution of flowfield, case 2.

Figure 13. Shear stress distribution of flowfield, case 1.

Figure 14. Shear stress distribution of flowfield, case 2.

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Page 10: DSMC (direct simulation Monte Carlo) analysis of microchannel flow with gas–liquid boundary

The temperature is held constant at 102 K in both cases,

and the constant temperature field assumption is satisfied.

In the simulation, it took about 2.8ms for Couette flow

velocity field to reach the steady state in a channel with

height 22.4mm. It took about 1.6ms for the density field to

reach the steady state, which means that the mass transfer

by diffusion is faster than the momentum transfer by

collisions. Temperature is constant and uniform for both

cases; shear stress is initially high at the top surface and

propagates slowly to the bottom surface. The effects of the

gas–liquid interface on Couette flow are very small,

because the phase change model has no tangential

momentum change while the mass transfer in the vertical

direction is affected by changes in the velocity

distribution, according to MD results. Tangential momen-

tum accommodation between gas and liquid molecules

should be studied to clarify the microfluidic phenomena

involving 2-phase boundaries.

4. Conclusion

The effects of gas–liquid interface boundary condition on

Couette flow in microchannel were examined using

DSMC. To exclude the temperature effects due to

condensing and evaporating boundary effects, low-speed

flow without viscous heating was simulated with DSMC

code modified to reduce statistical scatter. MD results are

reproduced accurately and incorporated into the DSMC

boundary model. Results show that the mass transfer at

gas–liquid boundary cause lower densities near boundary,

due to the high mean normal velocity of evaporated

Figure 15. Velocity distribution of unsteady flowfield, case 1.Figure 17. Density distribution of unsteady flowfield, case 1.

Figure 18. Density distribution of unsteady flowfield, case 2.Figure 16. Velocity distribution of unsteady flowfield, case 2.

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Page 11: DSMC (direct simulation Monte Carlo) analysis of microchannel flow with gas–liquid boundary

molecules. This behaviour weakens as temperature

increases, because the number of evaporated molecules

decreases. There are no appreciable differences between

the slip velocity and shear stress distributions between

the solid wall and gas–liquid boundary cases. As the

temperature increases, shear stress increases because the

collision rate does. Slip velocity also increases with

temperature due to the increase of gas mean free path.

Unsteady simulation results show that the time required

for the shear stress distribution to reach the steady state is

longer than that for density distribution. This means that

the mass transfer by diffusion is faster than the momentum

transfer by collision process. The simulation was

restricted to argon at 80 , 130 K. Further investigation

incorporating tangential momentum accommodation

effects between gas and liquid molecules with more

advanced models is needed to clarify microfluidic

phenomena involving 2-phase boundary.

Acknowledgements

This work was supported by Korea Research Foundation

Grant (KRF-2002-041-D00069).

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Figure 19. Shear stress distribution of unsteady flowfield, case 1.

Figure 20. Shear stress distribution of unsteady flowfield, case 2.

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