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Driven by performance. Passionate about quality. Investing in people.

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Driven by performance. Passionate about quality.

Investing in people.

IPC Mouldings is an advanced manufacturing company offering mould tool design, mould tool manufacture and plastic injection moulding from concept to completion, specialising in the aircraft interiors industry.

IPC Mouldings offers a wide range of skills and services from initial input on the detail of required components, tool design and manufacture through to quality assurance and packing. With over 14,000 square feet divided between production, design and administration, the company is able to manage a wide range of tools and mouldings at any one time and has a range of CNC machining centres and mould machines operating up to 700 tonne.

Using advanced engineering polymers and processing techniques, IPC Mouldings is an AS9100 accredited provider of technical solutions for global industries.

Injection moulding expertise is a core strength at IPC Mouldings and this has ensured the company’s success as a chosen supplier for companies operating in the aerospace, medical and electronics industries.

ipcmouldings.com

“The next time you are flying consider this - from Economy through to Super First Class it’s very probable the seat you are sitting on, includes parts manufactured in Northern Ireland by IPC Mouldings.” Joanne Liddle, Managing Director, IPC Mouldings

ipcmouldings.com

IPC Mouldings manufactures a variety of internal parts moulded from a range of structural, flame retardant, lubricated and coloured engineering plastics. Full assembly incorporating polycarbonate

endbay and escutcheon arm assembly manufactured in flame retardant polycarbonate and polyurethane

Aluminium machined table leaf assembly overmoulded with polyurethane bumper and finished with thermoplastic laminate

Food tray latch assembly incorporating overmoulded latch manufactured in flame retardant ABS and latch escutcheon manufactured in flame retardant polycarbonate

Video surround manufactured in flame retardant polycarbonate

Arm cap manufactured in flame retardant polycarbonate

Tablet door manufactured in Lexan FST9705

Full assembly incorporating polycarbonate end bay and escutcheon arm assembly manufactured in flame retardant polycarbonate and polyurethane

IPC Mouldings’ drive and passion sets the company apart as it delivers quality products to customers on time every time.

Other industry specific materials include:

• Acetal - Homopolymer and Copolymer

• Nylons - Many grades of glass filled and unfilled

• Polyolefins - Low density, High density, Polypropylenes

• Polystyrenes - including ABS

• Polycarbonate - including alloys

IPC Mouldings has extensive experience in the processing of structural, flame retardant, lubricated and coloured engineering thermoplastics.

Aircraft interior resins:

• Polyetherimide (PEI)

• Polyphenylene Sulphide (PPS)

• Thermoplastic Polyurethane (TPU)

• Polycarbonate (PC)

IPC Mouldings partners with customers to develop high performance materials and design to meet requirements of metal replacement and part consolidation.

ipcmouldings.com

IPC Mouldings’ tooling and components are precision manufactured to exact specification. Our business processes comply to AS9100 standards and continuous improvement is driven by a robust Quality Management System which underlines our commitment to quality.

IPC Mouldings’ dedication to quality, precision, perfection and ultimately, best practice is industry recognised. IPC Mouldings holds the 4 star EFQM Excellence Recognition (European version of the Malcolm Baldridge Award).

In addition to AS9100 and ISO9001 certification the company has achieved SC21 Silver Award. SC21 is a supply chain excellence change programme

designed to accelerate the competitiveness of companies through performance in the aerospace supply chain.

Working closely with Queen’s University Polymer Processing Research Centre (PPRC), Athlone Institute of Technology and Northern Ireland Technology Centre (NITC), IPC Mouldings is engaging in continuous improvement in design and processing capabilities and gaining more knowledge in the processing of high temperature performing materials.

IPC Mouldings recently invested in a range of new machinery to increase the size of its offering and better position itself for further new business.

IPC Mouldings is people focussed and quality driven, helping to bring even the most complicated of ideas through the manufacturing process from concept to completion.

ipcmouldings.com

Complex project incorporating design, manufacture and simultaneous delivery on 10 mould tools and 20 new product implementations for test seat components manufactured in flame retardant polycarbonate

Tooling and trim caps for premium seating manufactured in IPC Mouldings.

Performance

ipcmouldings.com

IPC Mouldings has amassed an average performance of 99% sustained over five years. The company is consistent in providing an efficient delivery service to all customers.

Qua

lity

Del

iver

yPa

rts

Man

ufac

ture

d(P

er M

illio

n)

NP

I (N

ew P

rodu

ct In

trod

ucti

on)

2013 2014 2015 2016 2017

2013 2014 2015 2016 2017 2013 2014 2015 2016 2017

2013 2014 2015 2016 2017

99.7

%

99.8

%

99.4

%

99.8

%

99.9

%

28

37

81 84

95

1.80

1.50

1.46

2.90

2.46

99.9

%

99.7

%

99.0

%

98.6

%

99.6

%

Qua

lity

Del

iver

yPa

rts

Man

ufac

ture

d(P

er M

illio

n)

NP

I (N

ew P

rodu

ct In

trod

ucti

on)

2013 2014 2015 2016 2017

2013 2014 2015 2016 2017 2013 2014 2015 2016 2017

2013 2014 2015 2016 2017

99.7

%

99.8

%

99.4

%

99.8

%

99.9

%

28

37

81 84

95

1.80

1.50

1.46

2.90

2.46

99.9

%

99.7

%

99.0

%

98.6

%

99.6

%

19Y Kilroot Business ParkCarrickfergus, Co. AntrimNorthern Ireland, BT38 7PR

+44 (28) 9336 6656 [email protected]

ipcmouldings.com