dr martin richardson-the future of solid state lasers

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    The future of solid state lasers

    Martin RichardsonTownes Laser Institute, College of Optics & Photonics

    University of Central Florida, Orlando, [email protected]

    June 21, 2011

    mailto:[email protected]:[email protected]
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    The first laser a ruby laser

    May 17, 1960

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    Vernueil ProcessCzochralski process

    Q-switching the invention thatnearly killed it all!

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    The age of glass lasers

    Flashlamp-pumped pulsed crystalline lasers eventually

    limited by laser material size and damage threshold.

    Crystal size limited by boule diameters. Dopant ~ 1%Maximum Nd:YAG rod diameter ~ 1 cm.Damage thresholds ~ 20 J/cms

    Repetition rates 1- 10 Hz. Limited by heat deposition.

    Nd- doped glass

    Amplifiers use 3,072 42-kg neodymium-

    doped phosphate glass slabs, measuring

    3.4 by 46 by 81 cms

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    Solid state lasers at the end of the 80s

    Flashlamp pumping kept commercial

    solid state systems to low powers.

    Largely pulsed regime.

    Low repetition-rates, ~ 100s Hz

    heating, flashlamp recycling time,

    Low efficiencies (

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    Enter the 90s the age of diode pumping

    808 nm pumping for Nd:YAG

    ..940 nm pumping for Yb:YAG even better

    10.5% for Yb:YAG

    LLNL 50 kW diode array

    Average powers jump from 100Ws to KW

    Efficiencies increase 100s fold to 20-30%

    Renewed interest in crystalline lasers- 100 x higher thermal shock resistance- higher thermal conductivity

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    Trumpf

    Diodes enable new pump architectures

    Rod type architecture Thin disc architecture

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    JHPSL Northrop Grumman 100 kW SSDPL

    To be deployed at HELSTF summer 2011

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    Trumpf markets 16 kW thin disc DP SSL

    Trumpf

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    High power fiber lasersRapid development ofcommercial systems (IPG,

    SPI, Nufern, )

    Single mode powers of ~ 1kW.

    BEAM COMBINING

    Multiple beam tiling

    Coherent Beam Combining

    Spectral Beam Combining

    25 kW

    Nufern

    SPI

    IPG

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    Diode pumping also enabled SS ultrafast

    CW DPSL (2) pumpedTi:Sapphire

    Regenerative and multi-passTi:Sapphire amplifiers pumped byDP or flashlamp pumped SSls

    Pulse durations 50 -500 fs

    Pulse energies < 10 mJ

    Repetition rates 1 kHz 100 kHz

    Newport -Spectra

    Coherent

    Amplitude

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    The limits of todays technologies

    High power SS lasersCreated a near-$B market in high power lasers for

    manufacturing.Reaching limitations in high power architecture imposed by thermalloading and single crystal host.Beam quality and thermal loading primary constraints.Yb:YAG the most efficient SS laser material.Cryogenic Yb:YAG offering improvements in thermal dissipation.

    High power fiber lasersRapid rise in high power fiber laser market ( $100Ms/year).Efficiency and cost important drivers.Mode size limiting maximum power.Component development (couplers, isolators..).

    Ultrafast lasersTi:Sapphire based systems limited market penetration.Power (rep.rate), cost, complexity and efficiency.

    Lack of identified single large market.

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    Tomorrow New transformative technologiesNew Laser Materials

    Polycrystalline materials transparent ceramicsNew laser host materials. New SSL architecturesNew infra-red laser materials. High powers in the Mid IR

    New Pump SourcesCurrently limited to near IR high power diodes

    Visible and UV diode sourceshigh power 15XX nm and 19XX nm diode sources

    New Fiber ArchitecturesLMA fiber designs. Holey fiber and HOM designsNew fiber preform and fabrications techniques

    Next generation of ultrafast lasersFiber-based systems. Increased reliability, efficiencyReductions in cost, complexity, footprint.Manufacturing market-leverage development

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    Tomorrow New transformative technologiesNew Laser Materials

    Polycrystalline materials transparent ceramicsNew laser host materials. New SSL architecturesNew infra-red laser materials. High powers in the Mid IR

    New Pump SourcesCurrently limited to near IR high power diodes

    Visible and UV diode sourceshigh power 15XX nm and 19XX nm diode sources

    New Fiber ArchitecturesLMA fiber designs. Holey fiber and HOM designsNew fiber preform and fabrications techniques

    Next generation of ultrafast lasersFiber-based systems. Increased reliability, efficiencyReductions in cost, complexity, footprint.Manufacturing market-leverage development

    General trend to monolithic integrated functionality lightengines of the future

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    Single Crystal Growth

    Goal: Single crystal

    One large grain

    No grain boundaries

    Difficult to grow crystals from high temperature melt:

    Compositional variations

    Crucible interactions

    Phase transitions (strain cracking)

    Poor RE solubility and uniformity

    Size limitations

    Low yield

    Cannot grow large crystals or complexshapes from best crystalline materials

    Split

    crack

    High Temperature Growth from Melt

    RE doped powder

    Sinter/Densify

    (Add sintering aid)

    Grains containing

    rare earth ions

    Transparent Polycrystalline Ceramic

    Many small grains

    Grain boundaries

    Hot Press

    Gas

    HIPRE doped powder

    Sinter/Densify

    (Add sintering aid)

    Grains containing

    rare earth ions

    Grains containing

    rare earth ions

    Transparent Polycrystalline Ceramic

    Many small grains

    Grain boundaries

    Hot Press

    Gas

    HIP

    Ceramic Process

    Low temperature (

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    Nano-powder synthesis

    (wet-chemistry, spray pyrolysis)

    Powder shaping

    (cold pressing, slip casting)

    Pressureless Sintering Field Assisted Sintering Hot-uniaxial pressing

    Hot-Isostatic Pressing

    (Ar, >150 MPa)

    Post-sintering heat-treatments

    (annealing, re-crystallization)

    Powder handling

    (de-agglomeration, blending)

    Sinter-HIP

    Binder burn-out, pre-sintering

    CRITICAL STEPS

    spinel

    Fabrication of transparent laser ceramics

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    Milestones on the ceramic laser road67 kW

    100 kW

    2006 2011

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    Ceramic Nd:YAG large sizes- bonded materials

    Konoshima

    LLNL

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    1980 1985 1990 1995 2000 2005 2010

    10-5

    10-4

    10-3

    10-2

    10-1

    100

    101

    102

    Attenuationcoefficie

    nt(cm-1)

    10-2

    10-1

    100

    101

    102

    103

    104

    105

    106

    Maxim

    umLaserPower(W)

    Improvements in Nd:YAG ceramic laser power

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    Develop of ceramic laser materials will bedriven also by other applications.

    Preliminary diffusion bonded SPINEL samples(3 x 3 x ) showing excellent bonding

    Sangera, NRL

    Large IR-transmittingwindows

    Next generationnuclear scintillators

    Medical imagingHomeland Security

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    Scintillator CeramicsScintillator Applications

    Bruno Viana

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    Property Measurements Fused Silica OFG Glass SPINEL

    Optical

    Absorption Coefficient (ppm cm-1 at

    1.06 m)

    12 75 6

    Refractive Index (at 1.06 m) 1.45 1.45 1.707

    dn/dT (/K) at 633 nm 1.2x10-5 -9.2x10-6 2.3 x10-5

    Stress Optic Coefficient (/Pa) 3.4x10-13 4.1x10-13 3x10-13

    Mechanical

    Density (g/cm3) 2.2 3.75 3.58

    Poissons Ratio 0.17 0.31 0.27

    Hardness (kg/mm2) 600 500 (est) 1645

    Fracture Strength (MPa) 50 102 350

    Youngs Modulus (GPa) 74.5 69.6 271

    Thermal

    Thermal Expansion Coeff. (/K) 0.5x10-6 14.9x10-6 5.9 x 10-6

    Heat Capacity Cp (J/g/K) 0.74 0.67 0.604

    Thermal Conductivity (W/(m.K) 1.38 0.7 13.4

    SPINEL compared to Fused Silica: 2x lower absorption coefficient

    > 2.5x harder and 7x stronger 10x higher thermal conductivity

    Property Comparison with Other Materials

    SPINEL compared to OFG glass: >10x lower absorption coefficient 3x stronger and > 3x harder 3x lower CTE 20x higher thermal conductivity

    Aggawal & Sanghera

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    Engineered Laser Ceramics

    Example of a non-uniform doping

    Transverse doping profile geometry scalable to multiple kW

    R. Gaume

    Stanford

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    Engineered Laser Ceramics

    Fabrication of dopant-engineered ceramics

    Non-reactive sintering:

    Cold-pressing, Slip-casting, Tape-casting

    Ceramic ceramic bondingCeramic single crystal bonding

    Bonding of bulk materials:

    Reactive sintering:Cold-pressing, Slip-casting, Tape-casting

    Courtesy of A. Ikesue

    A i t i C i M t i l

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    Anisotropic Ceramic Materials- A new class of ceramics

    Akayama, Sato & Tiara, Adv. Solid State Lasers, Denver 2009

    Interaction between spin-orbit momentum of

    f-electrons and host material under an

    applied magnetic field.

    Magnetic orientation of rare

    earth-doped diamagnetic material

    RE: Ca10(PO4)6F2 (RE:Nd, Yb) FAP

    B

    2 T

    applied during

    slip casting

    Crystal orientation of ceramicsFor Yb:FAP (002) and (004) planes

    corresponded to c-plane: (003) planecorresponded to a-planeFor Nd:FAP (003) plane correspondedto c-plane:

    Absorption and Emission spectraStrongly axis-dependentc-axis/a-axis absorption coefft 1.3C-axis/a-axis emission ~ 1.43

    N fib l t h l i

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    New fiber laser technologies

    New fiber designs

    NKT Photonics

    For the future:100 kW class fiber lasers?High power mid- IR fiber laser?Polycrystalline (ceramic) fiber lasers?Single crystal fiber lasers?

    New IR fiber lasers

    High power tunable,

    all-fiber 2mTm fiber laser.

    C-R 790 nm pumping

    200 pm linewidth

    LPL, Townes InstituteNufern

    Rod-type PCF fibers

    New LMA fiber designs

    N lt f t l

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    New ultra-fast lasers

    Amplitude

    IMRA

    Raydiance

    New GeometriesOPCPA systems. Hybrid amplifier technologies

    Quasi- single cycle, CEP.

    New compact high power fiber lasersRugged low cost systems

    Initial niche market applications

    Many new start-up companies

    N l t t h l gi

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    New laser component technologies

    5 mm

    5 mm

    Waveguide

    Layer

    Diffractive Array of

    Holes

    New high power dispersive optics

    Volume Bragg gratings Glebov, Optigrate

    Guided-mode

    Resonant

    Filters

    Johnson, UNCC

    Optics for phase control

    Direction oftranslation

    Focusing element

    DOE Glass sample

    Input writingbeam

    Direction oftranslation

    Focusing element

    DOE Glass sample

    Input writingbeam

    Direction oftranslation

    Focusing element

    DOE Glass sample

    Input writingbeam

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    Summary

    A new era in SS laser technology

    Light engines of the futureApproaching light-bulb efficienciesMonolithic integrated architectures

    New laser sources and materialsceramic lasers

    New infra-red materialsDiode pump sources in the visible and mid-IR

    New laser modalitiesPhase and Spectral beam combining

    Phase and mode controlmulti-pulse and multi-wavelength regimes

    Many new application areasPrecision machining for electronics, medical, aeronauticsSSL enter medical therapy, imaging and surgery

    Multiple applications in the defense and security fields

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    Investments so far in the Townes Institute

    Major Investment in Optical Fibers and Fiber Fabrication

    > $2M investment in fiber fabrication facilities operational 2011

    3 new faculty in optical fiber design, fabrication and applications

    2010- 2011 Ceramic Laser Materials Initiative

    Asst. Prof. Romain Gaume from Stanford to join in

    Summer 2011.

    Relocation of Stanford ceramics laboratory to UCF.

    Appointment of 1-2 Research professors.

    Townes Institute moves into Attoscience

    Prof. Zenghu Chang moved to UCF 2010 from KSU. Joint position

    with Physics Department. Critical mass in femtosecond lasers, High

    Harmonic Generation, EUV and attoscience

    Asst Prof. Ayman

    Abouraddy

    Quantum Optics

    Multi-functional

    fibers. Mid-IR.

    Prof. Axel Schulzgen

    Multi-structured

    fibers. Fiber lasers.

    Fibers for sensing.

    Multi-functional

    fibers. Mid-IR.

    Asst Res. Prof. Rodrigo

    Amezcua-Correa

    Photonic crystal fibers

    High temperature silica

    fibers. Fiber lasers

    http://www.creol.ucf.edu/People/Details.aspx?PeopleID=10068
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    Martin [email protected]

    www.townes.ucf.edu

    www lpl creol ucf edu

    mailto:[email protected]://www.townes.ucf.edu/http://www.lpl.creol.ucf.edu/http://www.lpl.creol.ucf.edu/http://www.townes.ucf.edu/mailto:[email protected]