downstream processing of reverse osmosis brine

31
Accepted Manuscript Downstream Processing of Reverse Osmosis Brine: Characterisation of Potential Scaling Compounds Masuduz Zaman, Greg Birkett, Christopher Pratt, Bruce Stuart, Steven Pratt PII: S0043-1354(15)00283-3 DOI: 10.1016/j.watres.2015.05.004 Reference: WR 11275 To appear in: Water Research Received Date: 16 October 2014 Revised Date: 24 February 2015 Accepted Date: 1 May 2015 Please cite this article as: Zaman, M., Birkett, G., Pratt, C., Stuart, B., Pratt, S., Downstream Processing of Reverse Osmosis Brine: Characterisation of Potential Scaling Compounds, Water Research (2015), doi: 10.1016/j.watres.2015.05.004. This is a PDF file of an unedited manuscript that has been accepted for publication. As a service to our customers we are providing this early version of the manuscript. The manuscript will undergo copyediting, typesetting, and review of the resulting proof before it is published in its final form. Please note that during the production process errors may be discovered which could affect the content, and all legal disclaimers that apply to the journal pertain.

Upload: others

Post on 28-Apr-2022

6 views

Category:

Documents


0 download

TRANSCRIPT

Page 1: Downstream Processing of Reverse Osmosis Brine

Accepted Manuscript

Downstream Processing of Reverse Osmosis Brine: Characterisation of PotentialScaling Compounds

Masuduz Zaman, Greg Birkett, Christopher Pratt, Bruce Stuart, Steven Pratt

PII: S0043-1354(15)00283-3

DOI: 10.1016/j.watres.2015.05.004

Reference: WR 11275

To appear in: Water Research

Received Date: 16 October 2014

Revised Date: 24 February 2015

Accepted Date: 1 May 2015

Please cite this article as: Zaman, M., Birkett, G., Pratt, C., Stuart, B., Pratt, S., Downstream Processingof Reverse Osmosis Brine: Characterisation of Potential Scaling Compounds, Water Research (2015),doi: 10.1016/j.watres.2015.05.004.

This is a PDF file of an unedited manuscript that has been accepted for publication. As a service toour customers we are providing this early version of the manuscript. The manuscript will undergocopyediting, typesetting, and review of the resulting proof before it is published in its final form. Pleasenote that during the production process errors may be discovered which could affect the content, and alllegal disclaimers that apply to the journal pertain.

Page 2: Downstream Processing of Reverse Osmosis Brine

MANUSCRIP

T

ACCEPTED

ACCEPTED MANUSCRIPT

1

Downstream Processing of Reverse Osmosis Brine: 1

Characterisation of Potential Scaling Compounds 2

3

Masuduz Zamana, Greg Birketta, Christopher Prattb, Bruce Stuartc, and Steven Pratta,* 4

5

a School of Chemical Engineering, The University of Queensland, St Lucia, 4072, 6

Queensland, Australia 7

8

b Department of Agriculture, Fisheries and Forestry, 203 Tor St, Toowoomba, 4350, 9

Queensland, Australia 10

11

c Australia Pacific LNG, 135 Coronation Drive, Milton, 4064, Queensland, Australia 12

13

* Corresponding Author(s): Steven Pratt, E-mail: [email protected], Tel: +61 7 33654943 14

Masuduz Zaman, E-mail: [email protected], Tel: +61478975778 15

16

ABSTRACT 17

Reverse osmosis (RO) brine produced at a full-scale coal seam gas (CSG) water treatment 18

facility was characterized with spectroscopic and other analytical techniques. A number of 19

potential scalants including silica, calcium, magnesium, sulphates and carbonates, all of 20

which were present in dissolved and non-dissolved forms, were characterized. The presence 21

of spherical particles with a size range of 10-1000 nm and aggregates of 1 to 10 microns was 22

confirmed by transmission electron microscopy (TEM). Those particulates contained the 23

following metals in decreasing order: K, Si, Sr, Ca, B, Ba, Mg, P, and S. Characterization 24

showed that nearly one-third of the total silicon in the brine was present in the particulates. 25

Further, analysis of the RO brine suggested supersaturation and precipitation of metal 26

carbonates and sulphates during the RO process should take place and could be responsible 27

for subsequently capturing silica in the solid phase. However, the precipitation of crystalline 28

carbonates and sulphates are complex. X-ray diffraction analysis did not confirm the presence 29

Page 3: Downstream Processing of Reverse Osmosis Brine

MANUSCRIP

T

ACCEPTED

ACCEPTED MANUSCRIPT

2

of common calcium carbonates or sulphates but instead showed the presence of a suite of 30

complex minerals, to which amorphous silica and/or silica rich compounds could have 31

adhered. A filtration study showed that majority of the siliceous particles were less than 220 32

nm in size, but could still be potentially captured using a low molecular weight ultrafiltration 33

membrane. 34

Keywords: Reverse osmosis; brine; scaling compound; filtration 35

1. Introduction 36

Groundwater desalination is vital for water supply as well as management of water 37

extracted during mining and agricultural activities in many parts of the world. Reverse 38

osmosis (RO) membrane separation is widely used for this purpose, with the products being 39

desalinated water and brine. The brine is typically 15-20% of the feed water. Near the coast 40

the brine can be discharged to the ocean, but in inland regions management of this brine is 41

one of the key challenges for RO desalination plants (Morillo et al., 2014). 42

One option for sustainable management of RO brine is concentration and recovery of 43

salts, which results in the production of more desalinated water and near zero waste-liquid 44

discharge (ZWLD) (Bond & Veerapaneni, 2007). Salt recovery from brine can be achieved 45

using evaporative separation technology, although such technologies are highly susceptible to 46

the formation of scale (Cipollina et al., 2011; Mericq et al., 2010). Mineral precipitation and 47

scaling occur when the concentrations of scale precursor ions (Ca2+, Mg2+, Sr2+, Ba2+, OH-, 48

SO42-, CO3

2-, H3SiO4-, etc.) exceed the solubility limit of silicates and various mineral salts. 49

Although precipitation and fouling of these compounds on RO membrane surfaces has been 50

studied significantly over the past years (Goosen et al., 2004; Potts et al., 1981), less attention 51

has been paid on their formation in the reject brine during RO post-treatments. 52

Of particular concern for fouling RO membranes and downstream evaporators is 53

silica scale, which, once deposited, is extremely difficult to remove. Silica may be present in 54

Page 4: Downstream Processing of Reverse Osmosis Brine

MANUSCRIP

T

ACCEPTED

ACCEPTED MANUSCRIPT

3

particulate or dissolved form (Zaman et al., 2013). The rate of deposition of particulate silica 55

is one or two orders of magnitude higher than of polymerisation of dissolved silica (Weres & 56

Tsao, 1981). Particulate silica deposits are generally less dense, porous in nature and easier to 57

remove from heat exchangers surface. However, deposits from a mixture of colloidal and 58

dissolved silica are more dense and hard compared to pure colloidal silica deposits (Iler, 59

1979). 60

The effect of temperature, pH, and salinity on silica solubility has been extensively 61

studied in the literature. At 25oC, neutral pH, and zero salinity, solubility is in the order of 62

100 to 120 mgL-1. This increases with increasing temperature, increases sharply at very high 63

pH (above 9.5), but decreases with increasing salinity (Fournier, 1970; Marshall & 64

Warakomski, 1980; Okamoto et al., 1957). The concentrations of silica and other problematic 65

compounds in groundwater are generally far below those that lead to deposition, but their 66

concentrations are elevated in RO brine, generally by a factor of 5 to 10 (Antony et al., 2011; 67

Mi & Elimelech, 2013; Sanciolo et al., 2014; Tomaszewska & Bodzek, 2013; Zhang et al., 68

2014), which could possibly results in scale formation. 69

This work investigates the consequence of RO treatment on the solubility of scaling 70

compounds, with a view to understanding the potential to capture these compounds prior to 71

subsequent brine concentration. Emphasis is placed on silica, its solubility and its interaction 72

with metal precipitates, as silica can co-precipitate with other common minerals and 73

multivalent cations forming complex mineral structures (Badruk & Matsunaga, 2001; Butt et 74

al., 1995; Butt et al., 1997; Greenlee et al., 2009; Hsu et al., 2008; Ji et al., 2010; Mariah et 75

al., 2006; Mericq et al., 2010; Pandey et al., 2012; Qu et al., 2009; Sheikholeslami & Bright, 76

2002). The groundwater considered in this work is water associated with the extraction of 77

coal seam gas (CSG). Coal seam gas (CSG), a growing industry in Australia, anticipated to 78

produce in the order of 30 GL of reverse osmosis brine every year (Klohn Crippen Berger, 79

Page 5: Downstream Processing of Reverse Osmosis Brine

MANUSCRIP

T

ACCEPTED

ACCEPTED MANUSCRIPT

4

2012). Several CSG producers in Australia are considering a zero waste-liquid discharge 80

(ZWLD) strategy for sustainable management of brine, which will require post RO 81

evaporation and salt crystallization. 82

83

2. Experimental 84

Samples from a full-scale CSG water treatment facility were collected for the 85

characterization of chemical composition. Fig. 1 shows the typical treatment train for ZWLD 86

CSG water treatment. The produced CSG water from the coal seams is separated from the 87

gas at the well site and sent to the water treatment facility. The raw water undergoes 88

microfiltration followed by RO desalination. The RO brine is sent to the brine pre-treatment 89

process for removal of scaling compounds. The pre-treated brine is then sent to the brine 90

treatment facility where salt is recovered. 91

Physical and chemical characterization of silica and other potential scalants were 92

conducted using various spectroscopic and analytical techniques. Water quality data obtained 93

from the CSG water treatment plant was used to help interpret the experimental observations 94

about scaling compounds in the reverse osmosis brine. 95

96

2.1. Sample Collection 97

CSG water and brine samples were collected from water treatment facility near Roma 98

in Queensland, Australia. Samples were collected from the input and output of major process 99

units as shown in Fig. 1. All samples were collected on the same day with minimal time delay 100

in order to minimize the fluctuations in water quality. 101

Figure 1 102

Page 6: Downstream Processing of Reverse Osmosis Brine

MANUSCRIP

T

ACCEPTED

ACCEPTED MANUSCRIPT

5

2.2. Quantification of silica 103

Molybdosilicate colorimetric method (HACH 8185) was used to measure the 104

dissolved silica in all water and brine samples (Ali et al., 2004). For brine samples, a five 105

times dilution was applied in order to maintain an ionic strength of less than 0.05 molar. A 106

HACH DR2700 spectrophotometer was used to measure the dissolved silica concentration. 107

The instrument was calibrated with a 100 mgL-1standard solution obtained from HACH, 108

Australia. All the samples were filtered with a 0.45µm filter before analysis to remove 109

suspended particles. Triplicates revealed a standard deviation of ±1mgL-1 Si. 110

The quantification of total silicon (dissolved and particulate) was carried out by the 111

hydrofluoric (HF) acid transformation method (Zeng et al., 2007). HF digestion transformed 112

the non-dissolved silica into dissolve silica. Inductively coupled plasma-optical emission 113

spectroscopy (ICP-OES) was then used to measure the total silicon content in water and brine 114

samples. The digestions were performed by microwave in Teflon vessels; the digested 115

samples were made up in plastic volumetric flasks and a Teflon Sturman-Masters design 116

spray chamber and ceramic nebuliser was used to transport the sample to the ICP torch. 117

Standard silicon solutions of 0, 10, 50, and 100 ppm was used to calibrate the instrument. The 118

particulate silica concentration of a given sample was calculated from the difference between 119

total and dissolved silica concentration. 120

121

2.3. Transmission Electron Microscopy (TEM) Analysis 122

Size and shape of the particulates was analysed by transmission electron microscopy. 123

20 µL of CSG brine with particulate silica concentration of 30 mgL-1 was pipetted onto a 124

carbon coated 200 mesh copper grid. The particles were allowed to settle for 5 min and the 125

excess liquid was removed by a blotting paper, and then examined using a JEOL 1010 126

Page 7: Downstream Processing of Reverse Osmosis Brine

MANUSCRIP

T

ACCEPTED

ACCEPTED MANUSCRIPT

6

scanning transmission electron microscope (STEM), operated at an acceleration voltage of 127

200 keV. 128

129

2.4. Elemental composition of particulate material 130

The elemental composition of the solids was determined from the chemical difference 131

between the filtered and un-filtered sample. The brine sample was filtered using a VivaSpin 132

15R modified regenerated cellulose ultra-filtration membrane (MWCO: 5000) using a fixed 133

angle centrifuge at 6000g. The filtration tube was pre-rinsed with distilled water at the same 134

speed to remove trace amount of glycerine and sodium azide associated with the membrane. 135

The filtrate and concentrate was decanted after filtering the CSG brine. After filtration the 136

brine filtrate and unfiltered brine was analysed for inorganic elements using ICP-OES, and an 137

Flash 2000 CHNS/O elemental analyser (for C, O, N, S). Filtration of particulate solids was 138

also studied by filtering the brine solution through 0.22µm, 0.45µm, and 1µm filter paper. 139

The filtrates were analysed with ICP and elemental analyser. 140

141

2.5. X-ray diffraction study 142

The phase structure of the brine solids were identified using a Bruker D8 Advance X-143

Ray Diffractometer. The dried powdered sample was irradiated with X-rays from Cu Kα 144

radiation (λ=1.5418A°) operating at 40mA and 40kV. The 2θ range was from 10° to 90° at 145

scan rate of 1 sec/step. The fixed divergence slit was 0.26deg and receiving slit width was 146

5.0mm. Sample was rotated at 15rpm. 147

3. Results 148

3.1. Coal seam gas water chemistry 149

The CSG water used in this study was obtained from a full scale water treatment 150

facility in Roma, Queensland. The RO process operates at a desalting ratio of 80%, which in 151

Page 8: Downstream Processing of Reverse Osmosis Brine

MANUSCRIP

T

ACCEPTED

ACCEPTED MANUSCRIPT

7

turn generates a brine stream which is about 5 times concentrated compared to the raw CSG 152

water. The water quality data of RO feed and RO brine is shown in Table 1. In short, CSG 153

water is very rich in sodium and bicarbonate, with potassium, calcium, magnesium and 154

strontium also prevalent. The silica concentration in raw CSG water is relatively low, but the 155

RO water recovery process increases the silica concentration to near saturation. 156

157

158

Table 1. 159

3.2. Silica characterization in coal seam gas water 160

In natural water systems, silica can exist in both dissolved and particulate forms 161

(Belton et al., 2012). Although the literature on particulate silica commonly refers to the 162

polymeric colloidal silica and biogenic silica, it can also refer to the silica-containing mineral 163

precipitates in a groundwater system. Fig. 2 shows the forms of silica in various process 164

streams of the CSG water treatment facility. The difference between the total and dissolved 165

silica reveals the particulate silica in each sample. The figure shows that in all process 166

streams silica exists in both dissolved and particulate forms. The particulate form of silica in 167

the pond water may originate form biological or geochemical processes. The increased total 168

silica concentration in the pond water can be attributed to the unsteady state of operation at 169

the water treatment facility and evaporation of water from the pond. The RO brine shows 170

increased total silica concentration due to a concentration factor of 5 through reverse osmosis. 171

172

It is also evident that the particulate fraction of silica is not the same in all streams. 173

The pond water and RO brine consist of significant fractions of particulate silica compared to 174

other water samples. While, as already mentioned, the origin of particulate silica in pond 175

water could be from biological or geological sources, the particulate silica in RO brine must 176

Page 9: Downstream Processing of Reverse Osmosis Brine

MANUSCRIP

T

ACCEPTED

ACCEPTED MANUSCRIPT

8

be from the precipitation/polymerization of scalants in the brine (Antony et al., 2011; Mi & 177

Elimelech, 2013; Tomaszewska & Bodzek, 2013; Zhang et al., 2014). 178

179

180

Figure 2 181

182

183

3.2. Morphology and size characterization of brine solids 184

Transmission electron microscopy was used to investigate the morphology and state 185

of dispersion of particulates in CSG brine. Fig. 3 shows the morphology of particulate 186

mineral precipitates in CSG brine. The particles were found to be generally spherical. The 187

higher magnification image in Fig.3B shows a core-shell structure of these nanoparticles. 188

Similar structures were observed for precipitates in the RO brine with high silica 189

concentration (Malki & Abbas, 2013). The particle size was found to be in the size range of 190

10 - 1000 nm. Also, some aggregated network-like structures (Fig. 3C) were observed which 191

can be due to the high ionic strength of the brine solution (Belton et al., 2012). Some of the 192

aggregation could also be artefact of the drying process of TEM sample preparation. 193

194

195

Figure 3. 196

3.3. Filtration of brine solids 197

Silica characterization revealed that a significant fraction (nearly one-third) of total 198

silica in RO brine is associated with particulates. Therefore, filtration could potentially 199

remove some silica from the CSG brine. It can be seen from Fig. 4, the total silica 200

concentration in CSG brine was reduced from 120 mgL-1 to about 105 mgL-1in conventional 201

Page 10: Downstream Processing of Reverse Osmosis Brine

MANUSCRIP

T

ACCEPTED

ACCEPTED MANUSCRIPT

9

microfiltration membranes (0.22, 0.45, and 1 µm pore size). On the other hand, with an 202

ultrafiltration membrane (5000 MWCO) the silica concentration was reduced from 203

120 mgL-1 to just 86 mgL-1. 204

205

Figure 4 206

207

208

3.4. Elemental composition of brine solids 209

Elemental composition of the colloidal solids in CSG brine was determined from the 210

water chemistry difference between filtered and un-filtered sample. CSG brine was filtered 211

using a VivaSpin 15 ultrafiltration membrane (MWCO: 5000). Three parallel filtrations were 212

conducted and each filtrate was analysed three times so that the chemical difference could be 213

evaluated. Fig. 5 shows the difference in elemental composition of CSG brine before and 214

after the ultrafiltration. K, Si, Sr, Ca, B, Ba, Mg, P, and S were found to be the key elements 215

of solid phase in CSG brine. The difference in elemental composition for all other elements 216

were found to be below the limit of quantification for ICP-OES, and hence not considered in 217

the solid phase composition. 218

219

Figure 5 220

221

3.4. Supersaturation in RO brine 222

Reverse osmosis concentrates the water in the CSG water treatment plants. The brine 223

is expected to be further concentrated to achieve zero liquid waste discharge. These multi-224

stage concentration processes of CSG brine result in an increase of the saturation index of 225

Page 11: Downstream Processing of Reverse Osmosis Brine

MANUSCRIP

T

ACCEPTED

ACCEPTED MANUSCRIPT

10

various sparingly soluble salts; the saturation index of mineral salts is given by the following 226

equation (Rahardianto et al., 2007): 227

Saturation Index, SIx=IAP/Ksp,x ………………………………………...(1) 228

Where, IAP is the ion activity product and Ksp,x is the solubility product for mineral 229

salt, x. 230

The activity of a given ion in the solution can be calculated by multiplying the given 231

concentration with its activity coefficient in the solution, which can be obtained from Debye-232

Huckel equation (Tissue, 2013). The solubility of the given minerals can be obtained from 233

literature and corrected for ionic strength of the solution (Tissue, 2013). 234

An increase in saturation index above 1 could lead to the precipitation of dissolved 235

minerals and formation of scalants in the CSG brine, which could cause fouling problems on 236

process equipment. This would severely hinder the heat transfer efficiency and reduce the 237

overall process performance. 238

239

240

Table 2 241

242

243

It can be seen from Table 1, the RO concentrates the CSG water by a factor of nearly 244

5 resulting in the saturation index, SIx, to exceed 1 for a number of minerals (See Table 2): 245

4.7 (calcium carbonate), 79.67(calcium phosphate), 3.39 (strontium carbonate), 1.1(silica). 246

Clearly, concentrating this brine in the multiple effect evaporator will further increase the 247

saturation index. 248

Calcium carbonate is a common scaling compound. It is also well known for 249

adsorption/co-precipitation with silica (Badruk & Matsunaga, 2001; Hsu et al., 2008; Qu et 250

Page 12: Downstream Processing of Reverse Osmosis Brine

MANUSCRIP

T

ACCEPTED

ACCEPTED MANUSCRIPT

11

al., 2009). It can be seen from Table 2, RO brine is oversaturated with respect to calcium 251

carbonate and Fig.3 clearly shows the presence of spherical colloidal particles, which could 252

be possibly due to the formation of calcium carbonate precipitate. It should be noted that for 253

precipitation of CaCO3, calcium is the limiting element as there is a significant amount of 254

carbonates in both the RO feed and RO brine. 255

Candidate precipitates were checked for by XRD (Fig. 6). However, the investigation 256

did not confirm the presence of the simple precipitates listed in Table 2, but rather a suite of 257

complex minerals (Table 3). The apparent discrepancy between the XRD data and 258

precipitation based on saturation indices is discussed in the following section. 259

260

261

Figure 6 262

263

264

Table 3 265

266

4. Discussion 267

The characterization of silica in CSG water shows a significant amount of dissolved 268

silica was transformed to solid form in the RO brine. It can be seen from Fig. 2 that the RO 269

feed contains mostly dissolved silica (more than 98%). However, in RO brine nearly one-270

third of the total silica is particulate silica. 271

Silica in solid form could exist as adsorbed/co-precipitated silica with precipitates like 272

CaCO3 in that stream (Qu et al., 2009). The elemental composition study confirms the 273

colloidal particles contained significant amounts of calcium and silicon, as well as K, Sr, B, 274

Page 13: Downstream Processing of Reverse Osmosis Brine

MANUSCRIP

T

ACCEPTED

ACCEPTED MANUSCRIPT

12

Ba, P, and S. Considering the concentration of Ca2+ in RO brine (and the abundance of 275

bicarbonates and carbonates) the saturation index of calcium carbonate confirms precipitation 276

of CaCO3 is certainly possible. The same is true for SrCO3. And both CaCO3 and SrCO3 can 277

co-precipitate with silica and remove dissolved silica from solution (Lauchnor et al., 2013). 278

Concentrating the CSG brine in the multiple effect evaporators will further increase 279

the level of supersaturation of various mineral salts and possibly form scales on heat 280

exchanger tubes due to mineral precipitation. Although CaCO3 and SrCO3 are the two most 281

probable precipitates in RO brine, further concentration may produce other precipitates 282

including BaCO3, BaSO4 and silica polymers. 283

Interestingly, XRD analysis did not confirm the presence of CaCO3 or SrCO3, but 284

instead revealed a suite of complex crystalline candidate minerals, rich in calcium, 285

magnesium and carbonates as well as the other relevant elements. 286

Regardless of the base minerals present, it is likely that the particulates were rich in 287

silicates do to adsorption of silica (and other components) to seed material; amorphous 288

components are not revealed by XRD. For example trace amounts of aluminium based 289

minerals are common in RO brine, even in cases where the aluminium concentration is very 290

low (tens of ppb to several ppm), and it has been reported that alumino silicates form due to 291

the condensation reaction between hydrated aluminium ions (Al(OH)4-) and silicic acid 292

(Gallup, 1997; Iler, 1979). These aluminium silicate anions have the potential to precipitate in 293

the presence of counter ions, such as sodium, potassium, iron, boron, calcium, and 294

magnesium, and significantly, such precipitates can act as seed crystals for silica collection 295

due to silica polymerization on their surface (Malki & Abbas, 2013). The TEM image in 296

Fig.3B shows the core-shell structure of the particulates in brine. The particles were found to 297

be a coated with an amorphous thin layer, which can be due to the polymerization of silica on 298

mineral precipitates surface (Malki & Abbas, 2013). 299

Page 14: Downstream Processing of Reverse Osmosis Brine

MANUSCRIP

T

ACCEPTED

ACCEPTED MANUSCRIPT

13

Removal of particulate silica solids was tested by micro- and ultrafiltration 300

membranes. As can be seen from Fig.4, ultrafiltration performs significantly better than 301

microfiltration and removes nearly all the particulate silica from CSG brine. Nearly 30% of 302

the total silica in brine was removed in ultrafiltration (MWCO:5000); microfiltration (0.22, 303

0.45, 1 µm) was also able to remove about 12% of total silica. Most of the particulate solids 304

were nanoparticles (0-100 nm size range). While microfiltration was able to capture large 305

aggregated networks of solids, the nanoparticles could only be filtered using a low molecular 306

weight ultrafiltration membrane. 307

308

309

5. Conclusions 310

The physical and chemical characterization of reverse osmosis brine produced at a 311

CSG water treatment facility clearly showed the formation of scaling compounds in retentate 312

stream. Due to the enrichment of carbonates in CSG brine, metal carbonates were found to be 313

the key scalants. A significant fraction of total silica was also found to be in particulate form 314

in CSG brine. Colloidal particles with size range of 10 - 1000 nm were found in both 315

dispersed and aggregated form in CSG brine. The solubility analysis of various sparingly 316

soluble salts and silica suggests, instead of polymerization, silica might have been captured or 317

adsorbed on precipitated calcium carbonate and other mineral groups in CSG water during 318

concentration in the RO process. Downstream processing of this brine in concentrators might 319

face the problem of carbonate and silica scales. Filtration study suggests that colloidal 320

precipitates in CSG brine could be almost completely removed by ultrafiltration. 321

322

323

324

Page 15: Downstream Processing of Reverse Osmosis Brine

MANUSCRIP

T

ACCEPTED

ACCEPTED MANUSCRIPT

14

Acknowledgements 325

The authors acknowledge the support from Origin Energy for providing the CSG 326

water samples and water quality analysis data. The authors also like to thank Mr. Richard 327

Webb at Australian Institute for Bioengineering and Nanotechnology (AIBN) for helping 328

with the TEM micrographs. Funding from Australian Research Council (ARC-LP120100664) 329

is greatly appreciated. 330

References 331

Ali, M., Hamrouni, B., Bouguecha, S., & Dhahbi, M. (2004). Silica removal using ion-332

exchange resins. Desalination, 167(1-3), 273-279. 333

Antony, A., Low, J. H., Gray, S., Childress, A. E., Le-Clech, P., & Leslie, G. (2011). Scale 334

formation and control in high pressure membrane water treatment systems: A review. 335

Journal of Membrane Science, 383(1-2), 1-16. 336

Badruk, M., & Matsunaga, S. (2001). Experimental results of silica removal from simulated 337

solutions of geothermal brine of kizildere field, turkey. Geothermics, 30(5), 561-570. 338

Belton, D. J., Deschaume, O., & Perry, C. C. (2012). An overview of the fundamentals of the 339

chemistry of silica with relevance to biosilicification and technological advances. FEBS 340

Journal, 279(10), 1710-1720. 341

Bond, R., & Veerapaneni, S. (2007). Zero liquid discharge for inland desalination. Awwa 342

Research Foundation, 343

Butt, F. H., Rahman, F., & Baduruthamal, U. (1995). Identification of scale deposits through 344

membrane autopsy. Desalination, 101(3), 219-230. 345

Page 16: Downstream Processing of Reverse Osmosis Brine

MANUSCRIP

T

ACCEPTED

ACCEPTED MANUSCRIPT

15

Butt, F. H., Rahman, F., & Baduruthamal, U. (1997). Characterization of foulants by autopsy 346

of RO desalination membranes. Desalination, 114(1), 51-64. 347

Cipollina, A., Micale, G., & Rizzuti, L. (2011). A brine evaporative cooler/concentrator for 348

autonomous thermal desalination units. Desalination and Water Treatment, 31(1-3), 349

269-278. 350

Fournier, R. O. (1970). Silica in thermal waters: Laboratory and field investigations. 351

International Symposium on Hydrogeochemistry and Biochemistry, Tokyo. pp. 122-129. 352

Gallup, D. (1997). Aluminum silicate scale formation and inhibition: Scale characterization 353

and laboratory experiments. Geothermics, 26(4), 483-499. 354

Goosen, M. F. A., Sablani, S. S., Ai-Hinai, H., Ai-Obeidani, S., Al-Belushi, R., & Jackson, 355

D. (2004). Fouling of reverse osmosis and ultrafiltration membranes: A critical review. 356

Separation Science and Technology, 39(10), 2261-2297. 357

Greenlee, L. F., Lawler, D. F., Freeman, B. D., Marrot, B., & Moulin, P. (2009). Reverse 358

osmosis desalination: Water sources, technology, and today's challenges. Water 359

Research, 43(9), 2317-2348. 360

Hsu, H. -., Chen, S. -., Lin, C. -., & Chang, T. -. (2008). Silical pretreatement for RO 361

membrane by softening-adsorption. Journal of Environmental Engineering and 362

Management, 18(2), 99-103. 363

Iler, R. K. (1979). The chemistry of silica. Canada: Wiley. 364

Page 17: Downstream Processing of Reverse Osmosis Brine

MANUSCRIP

T

ACCEPTED

ACCEPTED MANUSCRIPT

16

Ji, X., Curcio, E., Al Obaidani, S., Di Profio, G., Fontananova, E., & Drioli, E. (2010). 365

Membrane distillation-crystallization of seawater reverse osmosis brines. Separation and 366

Purification Technology, 71(1), 76-82. 367

Klohn Crippen Berger. (2012). Forecasting coal seam gas water production in queensland's 368

surat and southern bowen basins (Technical ReportDepartment of Natural Resources 369

and Mines. 370

Lauchnor, E. G., Schultz, L. N., Bugni, S., Mitchell, A. C., Cunningham, A. B., & Gerlach, 371

R. (2013). Bacterially induced calcium carbonate precipitation and strontium 372

coprecipitation in a porous media flow system. Environmental Science & Technology, 373

47(3), 1557-1564. 374

Malki, M., & Abbas, V. (2013). Controlling aluminium silica formation in membrane 375

separation processes. The International Desalination Association (IDA) World Congress 376

on Desalination and Water Reuse, Tianjin, China. 377

Mariah, L., Buckley, C. A., Brouckaert, C. J., Curcio, E., Drioli, E., Jaganyi, D., et al. (2006). 378

Membrane distillation of concentrated brines - role of water activities in the evaluation 379

of driving force. Journal of Membrane Science, 280(1-2), 937-947. 380

Marshall, W., & Warakomski, J. (1980). Amorphous silica solubilities .2. effect of aqueous 381

salt-solutions at 25-degrees-C. Geochimica Et Cosmochimica Acta, 44(7), 915-&. 382

Mericq, J., Laborie, S., & Cabassud, C. (2010). Vacuum membrane distillation of seawater 383

reverse osmosis brines. Water Research, 44(18), 5260-5273. 384

Mi, B., & Elimelech, M. (2013). Silica scaling and scaling reversibility in forward osmosis. 385

Desalination, 312, 75-81. 386

Page 18: Downstream Processing of Reverse Osmosis Brine

MANUSCRIP

T

ACCEPTED

ACCEPTED MANUSCRIPT

17

Morillo, J., Usero, J., Rosado, D., El Bakouri, H., Riaza, A., & Bernaola, F. (2014). 387

Comparative study of brine management technologies for desalination plants. 388

Desalination, 336, 32-49. 389

Okamoto, G., Okura, T., & Goto, K. (1957). Properties of silica in water. Geochimica Et 390

Cosmochimica Acta, 12, 123-132. 391

Pandey, S. R., Jegatheesan, V., Baskaran, K., & Shu, L. (2012). Fouling in reverse osmosis 392

(RO) membrane in water recovery from secondary effluent: A review. Reviews in 393

Environmental Science and Bio-Technology, 11(2), 125-145. 394

Potts, D. E., Ahlert, R. C., & Wang, S. S. (1981). A critical-review of fouling of reverse-395

osmosis membranes. Desalination, 36(3), 235-264. 396

Qu, D., Wang, J., Fan, B., Luan, Z., & Hou, D. (2009). Study on concentrating primary 397

reverse osmosis retentate by direct contact membrane distillation. Desalination, 247(1-398

3), 540-550. 399

Rahardianto, A., Gao, J., Gabelich, C. J., Williams, M. D., & Cohen, Y. (2007). High 400

recovery membrane desalting of low-salinity brackish water: Integration of accelerated 401

precipitation softening with membrane RO. Journal of Membrane Science, 289(1-2), 402

123-137. 403

Sanciolo, P., Milne, N., Taylor, K., Mullet, M., & Gray, S. (2014). Silica scale mitigation for 404

high recovery reverse osmosis of groundwater for a mining process. Desalination, 340, 405

49-58. 406

Sheikholeslami, R., & Bright, J. (2002). Silica and metals removal by pretreatment to prevent 407

fouling of reverse osmosis membranes. Desalination, 143(3), 255-267. 408

Page 19: Downstream Processing of Reverse Osmosis Brine

MANUSCRIP

T

ACCEPTED

ACCEPTED MANUSCRIPT

18

Tissue, B. M. (2013). Basics of analytical chemistry and chemical equilibria. New York: 409

John Wiley. 410

Tomaszewska, B., & Bodzek, M. (2013). Desalination of geothermal waters using a hybrid 411

UF-RO process. part II: Membrane scaling after pilot-scale tests. Desalination, 319, 107-412

114. 413

Weres, O., & Tsao, L. (1981). Chemistry of silica in cerro prieto brines. Geothermics, 10(3-414

4), 255-276. 415

Zaman, M., Birkett, G., Stuart, B., & Pratt, S. (2013). Silica removal from coal seam gas 416

brine using activated alumina. CHEMECA:Australasian Conference on Chemical 417

Engineering, Brisbane, Australia. pp. 700-703. 418

Zeng, Y., Yang, C., Pu, W., & Zhang, X. (2007). Removal of silica from heavy oil 419

wastewater to be reused in a boiler by combining magnesium and zinc compounds with 420

coagulation. Desalination, 216(1-3), 147-159. 421

Zhang, M., Hou, D., She, Q., & Tang, C. Y. (2014). Gypsum scaling in pressure retarded 422

osmosis: Experiments, mechanisms and implications. Water Research, 48, 387-395. 423

424

Page 20: Downstream Processing of Reverse Osmosis Brine

MANUSCRIP

T

ACCEPTED

ACCEPTED MANUSCRIPT

Table 1. Water quality data of feed and brine stream from reverse osmosis desalination of

coal seam gas water at a CSG water treatment plant. Standard deviations in brackets (n = 5

over 5 years).

Analyte (mmol/litre) RO feed RO Brine

Carbonate alkalinity as CO32- 3.34 (0.75) 6.02 (1.16)

Aluminium <0.001 <0.004

Barium 0.019 (0.003) 0.100 (0.012)

Boron 0.27 (0.02) 1.31 (0.13)

Calcium 0.21 (0.04) 1.10 (0.14)

Chloride 72.73 (7.56) 381.60 (49.59)

Magnesium 0.10 (0.02) 0.49 (0.08)

Phosphorous (mainly as HPO43-) 0.003 (0.002) 0.025 (0.015)

Potassium 0.37 (0.07) 1.85 (0.25)

Silica 0.75 (0.15) 3.69 (0.32)

Sulphur as Sulphate ND – 0.375 ND – 1.64

Sodium 109.04 (7.89) 561.44 (64.74)

Strontium 0.044 (0.004) 0.208 (0.021)

pH 9.125 (0.095) 8.842 (0.050)

Page 21: Downstream Processing of Reverse Osmosis Brine

MANUSCRIP

T

ACCEPTED

ACCEPTED MANUSCRIPT

Table 2. Potential scaling information with respect to the major scale constituent in CSG

water at pH 8.8 and 80% water recovery. IAP determined using activity coefficients

estimated from Pitzer equations, considering ionic strength. Ksp for standard conditions.

Minerals Saturation

Index,

SIx(IAP/Ksp,x)

Ksp (25oC) Cation

Concentration

(mM)

Anion

Concentration

(mM)

CaCO3 93 2.8 x 10-9 1.10 6.02

SrCO3 890 1.1 x 10-10 0.208 6.02

BaSO4 22 1.1 x 10-10 0.100 1.64

BaCO3 170 5.1 x 10-9 0.100 6.02

Page 22: Downstream Processing of Reverse Osmosis Brine

MANUSCRIP

T

ACCEPTED

ACCEPTED MANUSCRIPT

Table 3. Minerals in RO brine solids, identified by XRD in the 10-90° theta range

Peaks and 2-theta angles Peaks and d-spacing Candidate minerals

4) 31.7, 6) 45.4, 7) 57

4) 2.83, 6) 2.00, 7) 1.62 Halite: NaCl

1) 17

1) 5.3 Grandidierite:

(Mg,Fe)Al3(BO4)(SiO4)O

2) 27.4

2) 3.25 Florkeite:(K3Ca2Na)(Al8Si8O32).12H2O;

Aragonite (CaCO3)

3) 30.1, 4) 31.7

3) 2.98, 4) 2.83 Omongwaite: Na2Ca5(SO4)6.3H2O

5) 37.9, 3) 30.1, 6) 45.4

5) 2.36, 3) 2.98, 6) 2.00 Hibbingite: (Fe, Mg)2(OH)3Cl

8) 67, 9) 76, 10) 85 8) 1.40, 9) 1.33, 10)

1.31

Halite: minor peaks

Page 23: Downstream Processing of Reverse Osmosis Brine

MANUSCRIP

T

ACCEPTED

ACCEPTED MANUSCRIPT

Figure 1. Simplified block flow diagram and sampling layout of a CSG water treatment

facility

Page 24: Downstream Processing of Reverse Osmosis Brine

MANUSCRIP

T

ACCEPTED

ACCEPTED MANUSCRIPT

Figure 2. Silica concentrations at various sampling point in the CSG water treatment facility.

Page 25: Downstream Processing of Reverse Osmosis Brine

MANUSCRIP

T

ACCEPTED

ACCEPTED MANUSCRIPT

Figure 3. TEM micrographs of particulate solids in CSG brine (scale bar: 1µm): (A)

individual nanoparticles(scale bar: 1µm), (B) core-shell morphology of nanoparticles(scale

bar: 200 nm), (C) aggregated network structures(scale bar: 1µm)

(A) (B)

(C)

Page 26: Downstream Processing of Reverse Osmosis Brine

MANUSCRIP

T

ACCEPTED

ACCEPTED MANUSCRIPT

Figure 4. . Silica removal using filtration

Page 27: Downstream Processing of Reverse Osmosis Brine

MANUSCRIP

T

ACCEPTED

ACCEPTED MANUSCRIPT

Page 28: Downstream Processing of Reverse Osmosis Brine

MANUSCRIP

T

ACCEPTED

ACCEPTED MANUSCRIPT

Figure 5. Concentration difference in elements in CSG brine before and after ultrafiltration.

Page 29: Downstream Processing of Reverse Osmosis Brine

MANUSCRIP

T

ACCEPTED

ACCEPTED MANUSCRIPT

Page 30: Downstream Processing of Reverse Osmosis Brine

MANUSCRIP

T

ACCEPTED

ACCEPTED MANUSCRIPT

Figure 6. XRD scan of RO brine solids

Page 31: Downstream Processing of Reverse Osmosis Brine

MANUSCRIP

T

ACCEPTED

ACCEPTED MANUSCRIPT

• Silica can exist both in dissolved and particulate form in coal seam gas brine

• Mineral precipitation followed by silica polymerization can produce particulate scalant in RO

brine

• Mineral precipitation can be quite complex in multicomponent mixture and produce

minerals other than simple salts.

• Ultrafiltration can be used to remove a significant portion of scalant from the RO brine