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Established in 1986, with a strong Established in 1986, with a strong engineering foundation and first engineering foundation and first hand industry experience, Advance hand industry experience, Advance Valves has always been a first Valves has always been a first mover in its markets. The robust mover in its markets. The robust growth backed by dynamic and growth backed by dynamic and customer centric approach, has customer centric approach, has also been acknowledged by being also been acknowledged by being selected among the Top 3 selected among the Top 3 ‘Emerging Indian Companies’ by ‘Emerging Indian Companies’ by CNBC.CNBC.
Specializing in Dual Plate Check Specializing in Dual Plate Check Valves & Butterfly Valves for Valves & Butterfly Valves for general, fire safe & cryogenic general, fire safe & cryogenic applications; in materials from the applications; in materials from the basic steels, superior alloys to basic steels, superior alloys to titanium; in compliance to the titanium; in compliance to the most stringent fugitive emission most stringent fugitive emission standards; in large size and standards; in large size and pressure ratings; with pressure ratings; with certifications like the CE, ISO & certifications like the CE, ISO & API 6D, Advance Valves has API 6D, Advance Valves has established its position among the established its position among the top 5 quality manufacturers top 5 quality manufacturers internationally in its range. Users internationally in its range. Users have found various benefits in have found various benefits in terms of quality, prompt response terms of quality, prompt response & delivery in addition to other & delivery in addition to other commercial benefits while commercial benefits while procuring the most superior procuring the most superior valves. valves.
With complete in-house With complete in-house engineering and owned product engineering and owned product technology, Advance Valves technology, Advance Valves deploys sophisticated means of deploys sophisticated means of product development including product development including Finite Element Analysis, ProE Finite Element Analysis, ProE Assembly and customized tools. Assembly and customized tools. This is further complemented by This is further complemented by stringent testing & quality control, stringent testing & quality control, Performance Cycle Testing among Performance Cycle Testing among others.others.
The world class manufacturing The world class manufacturing facility in the Noida Special facility in the Noida Special Economic Zone caters to all the Economic Zone caters to all the international client requirements, international client requirements, deploying modern machining deploying modern machining centres, large size material centres, large size material processing and handling processing and handling equipment, with sophisticated equipment, with sophisticated quality & testing setup including quality & testing setup including cryogenic test facility & oxygen cryogenic test facility & oxygen cleaning setup. The manufacturing cleaning setup. The manufacturing infrastructure also includes a very infrastructure also includes a very modern and specialized range of modern and specialized range of dedicated job workers in close dedicated job workers in close proximity. This is further proximity. This is further complemented by a global complemented by a global servicing infrastructure, servicing infrastructure, representatives and stocks for representatives and stocks for support to clients.support to clients.
WELCOME TO OUR WELCOME TO OUR CORPORATE CORPORATE
PRESENTATIONPRESENTATIONSaturday, April 22, 2023Saturday, April 22, 2023
“To concentrate in business areas with world class
latest technology which offer ultimate solutions, by
adopting global practices for the benefit of end - users
through empowerment of human resources in safe
working environment and appropriate quality systems
to maintain market leadership and be distinct and
significant.”
Business PhilosophyBusiness Philosophy
The Advance Valves GroupThe Advance Valves Group• Established in 1986
• ISO 9001 certified since 1997
• PED Certification for CE Marking
• Upgraded to ISO 9001:2008
• API 6 D Licensed
• Fire Safe Certification for Check & TE Butterfly Valves as per BS 6755 & ISO 10497
• Cryogenic certification as per BS 6364
• Fugitive Emission Free certified as per ISO 15848 – 1 from -46°C to 450°C
• Wide range of Dual Plate Check Valves tested as per T-Spec 2-973-873
Quality PolicyQuality PolicyAdvance Valves is committed to creating value for all its stakeholders in particular andsociety in general, by engaging in distinct business areas relating to design,manufacturing, supply and support of products and services globally.
To achieve this, the organization will ensure sustained deployment of emerging technologies in conformance with national and international standards, and willcontinually monitor and improve the effectiveness of quality management systems for: • Customers - by providing total solutions in line with their stated and implied requirements;
• Employees - by empowerment at all levels in safe and conducive work environments;
• Suppliers - by equipping them with appropriate tools and technology to meet the quality requirements;
• Shareholders - by enhancing the prestige of the organization through adoption of productive methods and ethical practices, thereby becoming a respectable Corporate Citizen .
This policy is implemented and maintained at all levels within the organization and will bereviewed to ensure that the Corporate goals are achieved.
Health, Safety & Environment Health, Safety & Environment (HSE) Policy(HSE) PolicyAt Advance Valves, Health, Safety and Environmental (HSE) responsibilities are integral to the way we conduct business. Through observance and encouragement of this policy, we assist in protecting the environment and the overall well-being of all our Stakeholders that is, Customers, Employees, Suppliers, Shareholders and Societies.
Advance Valves is committed to:
Preventing harm to our employees, our clients, our Society, and all others who could be affected by our activities; Creating safe work environments for all employees; Minimize impact to the environment; Being accountable for promoting continued safety education and training for all employees by assigning responsibility for all aspects of the program; Continuously reviewing the program to identify potential areas of improvement, and ensuring a thorough evaluation of all incidents; Addressing the environmental and health impact of our operations by reducing waste, emissions, and discharges and by using energy efficiently; Maintain awareness of HSE matters, achieved through education, communication, and definition of the goals and standards appropriate to our operations and those undertaken on behalf of our clients;
Continuing commitment towards improvement in the performance of all of our activities, we will adhere to Advances Valves’ HSE Principles. These Principles are the cornerstone of Advance Valves’ HSE culture and addresses issues such as accountability, training, communication, resources, performance measurement, and sustainable development.
Manufacturing Infrastructure Manufacturing Infrastructure in Indiain India
142 A & B, Noida Special Economic Zone
4,000 sq m
Gagret, Himachal Pradesh
4,200 sq m
D- 7 & 8, Surajpur, G. Noida
5000 sq m
B33, Sector 2, Noida 800 sq m
A26 , Sector 58, Noida 1000 sq m
Overall manufacturing area in excess of 15000 sqm
142 A & B, NSEZ (FREE TRADE ZONE)
Manufacturing Locations in Manufacturing Locations in India - IIndia - I
Manufacturing Locations in India - Manufacturing Locations in India - Greater NOIDA PlantGreater NOIDA Plant
Manufacturing Locations in India – Manufacturing Locations in India – Gagret, HPGagret, HP
Global PresenceGlobal PresenceAll the international requirements are supplied from the Special Economic Zone plant. This is complemented by & servicing facility in Houston (USA), Branch Offices in Sharjah ,UAE manufacturing partners in South Africa, further supported by stocks & agents worldwide.Manufacturing India
Branch Sharjah, UAE
Alliance with manufacturers
Sao Paolo, BrazilJohannesburg, South Africa
Servicing Houston, USA
Representatives UK, France, Nigeria, Algeria, Saudi Arabia, Kuwait, Qatar, UAE, Oman, Korea,Singapore, Hong Kong, Malaysia
Warehouse & Service Warehouse & Service Center in USACenter in USA
In-House Designing and R & DIn-House Designing and R & D• CAD and 3-D Modelling
For all engineering activities using AutoCad, SolidWorks, Cosmos FloWorks
• International Standards-– API 594, API 6D, API 609, API 6A, API 598, API 6FA & API 6FD – ASME Section VIII-DIV 1 – Cryogenic and Fire Safe to ISO, API & BS standards– ANSI B 16.34 For Valve Design– AWWA, NACE, MSS, EN and other International Standards
• Finite Element Analysis – For Structural Integrity– For non-linear Contact Analysis– For Fluid Flow Analysis– For Design Optimization
Manpower ResourcesManpower Resources
• Directly employed – 315 people
• Competency Matrix– 23 Diplomas– 20 Graduates– 19 Engineers– 17 Post Graduates (MBA & M Tech)
• Total professional experience of 650 man-years• In-house training of more than 2,500 man-hours
31%
69%
Executives Workers
Capacity outside, Capability Capacity outside, Capability insideinside In house Sourced Total
CNC Machinery 2 18 20
Vertical Turning 3 12 15
Boring 2 12 14
Drilling 16 32 48
Turning Lathes 9 13 22
Milling 8 10 18
Welding / Overlay 5 1 (Plasma Arc) 6
Assembly Stations 27 - 27
Testing Stations 16 - 16
Major Casting Suppliers – Major Casting Suppliers – Partial List Partial List Foundry Metallurgy Max. single
pc wt (kg)Annual Capacity (MT)
Preferred Castings (kgs.)
Max.Valve Size (mm)
Certifications
PTC CF3M, CF8M, DSS 600 1,400 < 500 24” ISO 9001, CE
Gujarat Intrux
WCB, LCB, WC6, Dup.SS, Monel, Hastalloy, Alloy20, Inconel
2,200 3,840 < 600 24” ISO 9001, Marine Applications LRIS cert.
Intricast WCB, LCB, WC6, Dup.SS, Monel, Hastalloy, Alloy 20, Inconel
2,200 1,200 < 100 12” ISO 9001, PED, Marine Applications LRIS cert.
Simplex WCB, LCB, SS 32,000 20,000 > 500 80” ISO 9001, IBR
Malnad WCB, LCB, WC6, Dup.SS, Monel, Hastalloy, Alloy 20, Inconel
16,000 32400 < 700 30” ISO 9001, PED
PK Steel WCB, SS, Dup.SS, Hastalloy
30,000 15,000 > 400 80” ISO 9001
Balaji Aluminium Bronze 2,000 300 - 48” ISO 9001
Expansion Under ExecutionExpansion Under Execution• Phase I
Investments of USD 900K within 2007-08, increasing capacity from – 1,800 tons to 3,000 tons– 350,000 dia inch to
500,000 dia inch• Phase II
Planned investment of USD 750K in 2008-09
Dual Plate Check ValvesDual Plate Check Valves
• Sizes from 1.5” to 120” diameter;• ANSI Class 125 to ANSI Class 2500; • Metal to metal, Soft seating (resilient seals) &
Dual Seating;• Retainerless fugitive emission-free design;• Models: Wafer, Double Flanged, Lugged, Mono-
flanged Butt Weld Ends, Extended Flanged Body, Jacketed Bodies.
Dual Plate Check ValvesDual Plate Check Valves
• Independent Spring Design – 1 million cycles• Completely Rubber Lined & Exotic Cladded Valves
available• Cryogenic to Fire Safe Applications• Independent Plate Suspension• 100% Tested as per API 598• Wide Selection of Metallurgy• Validated upto 36” #600 & 30” #900 as per Shell T Spec
2-973-873
Dual Plate Check ValvesDual Plate Check Valves
Concentric Butterfly Valve with Concentric Butterfly Valve with moulded liner moulded liner
• Sizes from 2” to 24” • Integrally vulcanized valve liner for high pressure sealing• Up to full ANSI Class 150• Wafer & Wafer Lugged • Nylon & EPDM Coated Discs available• Wide Metallurgy for Body & Disc including Aluminum
Bronze • Operator to Customer needs • Integral Liner at the Stem for extra sealing• Available with extensions upto 5 metres for buried / in pit
service
Concentric Butterfly with Concentric Butterfly with moulded liner moulded liner
High Performance Double High Performance Double Offset Butterfly ValveOffset Butterfly Valve
• Low Wear & Tear due to double offset• Bi-directional performance• Sizes from 3” to 120” • Rating up to PN 25• Resilient Seat of Buna N / EPDM / Viton A & B
on Disc • Replaceable Seat & Seal designs also available • Nylon & EPDM Coated Discs available • Models: Wafer, Lugged, Double Flanged (Short
& Long patterns as per API 609).
Double Offset Butterfly Double Offset Butterfly
High Performance Triple Offset High Performance Triple Offset Butterfly ValveButterfly Valve
• Three offsets give tight sealing in a metal to metal configuration;
• Sizes from 3” to 80” ;• ANSI Class 150, 300, 600 & 900;• With replaceable laminated seal and solid seat ;• Intrinsically Fire safe metal to metal seated; • Models: Wafer, Lugged, Double Flanged,
Jacketed.
Triple Offset ButterflyTriple Offset Butterfly
• Laminated Body Seal Ring (-196oC - +750oC) SS 316 / Duplex / Monel / Nitronic with Graphoil
LaminationCryogenic to Fire Safe Services• Each seat and seal has perfect match over the
whole circumference• Bubble – tight shut off• One Piece Stem• Fugitive Emission free certified as per ISO
15848 from -46oC to +450oC
Triple Offset ButterflyTriple Offset Butterfly
Typical Applications ServicedTypical Applications Serviced
• Refineries & Petrochemical Plants• Fertilizer & Chemical Plants• Steel & Metallurgical Plants & Mining• Water Supply & Management Systems• Power Plants including Nuclear Plants• Oxygen & other Gas Applications• Oil & Gas Pipelines - Onshore & Offshore• Heating Ventilation & Air Conditioning
Prime International ClientelePrime International ClientelePre-qualified by the major oil & gas companies and other end users of valves, Advance Valves has been a regular supplier to these clients directly, as well as through the biggest EPCs and suppliers. Supplies include USA, Canada, Chile, Brazil, UK, France, Belgium, Algeria, South Africa, UAE, Kuwait, Oman, Qatar, Saudi Arabia, Singapore, Thailand, Indonesia.
Major Recent Business End User Major Specifications Value Types
Shell KBR, JGC, PDO
Upto 36”ANSI #1500CS,SS, DSS
$ 3,500,000
Saudi Aramco
Upto 30”ANSI #600CF8M, Al Brz
$ 2,000,000
KNPC, Kuwait
Upto 36”ANSI #150Al Brz, Monel
$ 1,500,000
Mitsubishi Chemicals
Upto 24”, CryoANSI #900SS 316
$ 550,000
Exxon Mobil Upto 16”, CryoANSI #900SS 316
$ 255,000
PEMEX Upto 18”ANSI # 900CS & SS
$ 200,000
With regular supplies to various applications, Advance Valves has supplies to all the refineries of India, large sizes in process industry, control valves to power generation, special service valves to air applications, utility & balancing valve supplies to all types of complexes.
Internationally Renowned Domestic Internationally Renowned Domestic ClienteleClientele
Major Recent Business End User Major Specifications Value Types
Indian Oil Upto 48”ANSI #150-300CS, SS, Duplex
$ 2,100,000
Reliance Upto 36”ANSI #150-2500CS, SS
$ 1,105,000
Jindal Steel Works
Upto 36”ANSI #300CS, Al Brz, Monel
$ 1,050,000
L&T Upto 24”ANSI #150-2500CS, SS
$ 985,000
Bharat Petroleum
Upto 46”ANSI #150-300CS, SS
$ 310,000
Bhushan Steel
Upto 72”ANSI #150CS, SS
$ 160,000
Major Recent Business End User Major
SpecificationsValue Types
Toyo Upto 68”ANSI #150CS, SS
$ 1,200,000
Samsung Upto 36”ANSI #300CS, SS
$ 750,000
Air Liquide Upto 36”ANSI #300CS, SS
$ 380,000
CB&I, UK Upto 14”ANSI 900CS & SS
$ 185,000
Technip Upto 30”ANSI #300CS, SS
$ 100,000
EPC ContractorsEPC ContractorsWorld-wide networks of the largest EPCs are now customers of Advance Valves, reinforcing the strength of relationship, established on the capability to provide the most superior and optimum solutions with proven delivery records resulting in repetitive business
EPC ContractorsEPC ContractorsWorld-wide networks of the largest EPCs are now customers of Advance Valves, reinforcing the strength of relationship, established on the capability to provide the most superior and optimum solutions with proven delivery records resulting in repetitive business
Major Recent Business End User Major Specifications Value Types
BechtelUSA & UK
Upto 30”ANSI #1500CF8M, Inconel
$ 1,700,000
Saipem / SnamProgetti
Upto 56”ANSI #150Al Brz lined, SS 316
$ 950,000
Fluor Upto 36”ANSI #150SS & Super Duplex
$ 650,000
Technimont Upto 32”ANSI #150CS, SS (lined)
$ 620,000
Petrofac Upto 36” FE CertifiedANSI #300LTCS, SS, Al Brz
$ 420,000
LG Engineering& Construction Corp.
Advance amongst the top 5Advance amongst the top 5
Valves for Cryogenic applications down -196 o C Valves for Fire safe applications & upto 750 o C Exotic metallurgies, including Aluminium Bronze, Monel,
Duplex SS, Alloy 20, Hastealloy, Inconel, Titanium Sizes range from 1.5” to 120” Pressure ratings upto ANSI 2500# & API 10,000 Stringent performance including Bubble-Tight
applications Qualified to supply to Shell projects globally
High Pressure – Check ValvesHigh Pressure – Check Valves
20” #1500
Hub End Cryogenic Valve 10” #900
30” #300 RTJ
High Pressure – Butterfly High Pressure – Butterfly ValvesValves
28” #300
16” #60030” #300
Large SizesLarge Sizes
METAL SEATED 64” #150
PNEUMATIC OPERATED 72” #125 METAL SEATED
48” #150
30” #150 LIMIT SWITCH OPERATED METAL TO METAL
Extended Stem for buried Extended Stem for buried serviceservice
Aluminium Bronze ValvesAluminium Bronze Valves
Complete Titanium ValvesComplete Titanium Valves
Rubber lined with Aluminium Rubber lined with Aluminium BronzeBronze
RUBBER LINED SOFT SEATED
RUBBER LINED FOR SEA WATER
EBONITE LINED
Nylon & PTFE CoatedNylon & PTFE CoatedNYLON COATED
NYLON COATED WITH SUPER DUPLEX GR 5A INTERNALS
PTFE LINED
Cryogenic TestingCryogenic Testing
CHECK VALVE 30” #300
High performance Cryogenic High performance Cryogenic valvesvalves
BUTTERFLY TRIPLE ECCENTRIC 12” #150
BUTTERFLY TRIPLE ECCENTRIC 8” #900
Fire Safe TestingFire Safe Testing
Fugitive Emission Certified per Fugitive Emission Certified per ISO 15848ISO 15848
TRIPLE OFFSET BUTTERFLY VALVES – LCC for Russia
LOW TEMPERATURE FUGITIVE EMISSION TEST SETUP
Actuated Butterfly ValvesActuated Butterfly Valves
For cryogenic service
Pneumatic fail-safe fire-proof
Electro-hydraulic fail-safe
Electric Actuator
Special ProcessesSpecial Processes
OXYGEN CLEANING
HUB END MACHINING
‘‘Fit n Forget’ Fit n Forget’ Butterflys - Butterflys -
integrally molded integrally molded linerliner
2” to 24”Upto ANSI #150-50 oC to 205 oCWafer, Lugged API 609 & 598
High Performance High Performance Soft Seated Soft Seated ButterflysButterflys3” to 120”Upto ANSI #150-50 oC to 205 oCWafer, Lugged, Flanged, Jacketed API 609 & 598
Triple Eccentric Metal Triple Eccentric Metal Seated ButterflysSeated Butterflys3” to 80”Upto ANSI #900-196 oC to 750 oCWafer, Lugged, Flanged, Butt weld, Jacketed API 609 & 598, 607, BS 6364
Carbon Steels, Alloy Steels, Stainless Steels, Duplex & Super Duplex, Bronzes, Nickel & Nickel Alloys, Inconel, Titanium etc., with rubber linings and exotic material claddings
Product RangeProduct RangeDual Plate ChecksDual Plate Checks
2” to 80”Upto ANSI #2500-196 oC to 750 oC
Wafer, Lugged, Flanged, Butt weld, Jacketed
API 594, 598 & 6D, BS 6364, API 6FA