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Vulcan Type 06
Seals for
Submersible Pumps
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Typical Flygt Submersible Pumps
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“The main application for these pumps is sewage pumping in pumping stations and treatment plants. But they also find wide use in other municipal applications, such as storm water pumping and irrigation. Additional areas of importance include industrial applications and manure handling in agriculture… Other application areas include raw-water handling, aqua-culture, and irrigation.”
From FlygtWeb site
PUMP APPLICATIONS
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SEAL FACTS
• Tandem Single-Seals Design
• Oil used as buffer fluid
• Inner seal sees only oil; facesare generally soft (e.g. Carb/SS)
• Lower seal sees product; facesare generally hard (e.g. TC/TC)
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Typical Flygt Pump Design
Motor
Bearings
Inner Seal
Oil Reservoir
Outer SealImpeller
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ITT - Flygt Make a Range of Wastewater Submersible Pumps
Flygt Pumps are of High Quality. If maintained properly, they can achieve a Lifetime of 10-20 years.
However, the mechanical seals do not last that long ! Arduous duties plus poor seal designs can equal frequent, costly replacement.
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1. High-priced
2. Cheaply built
3. Difficult to install
Some OEM Replacement Seals are:
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Most Vulcan Type 06 Seal Models Feature:
1. Lower Priced
2. Solid stainless steel construction
3. Quality Mechanical Seal Design
4. One easy-installation approach
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Type 06 Easy-Installation Approach
Three set screws Removable wire sets correct working length, No Fitting
Tool Required
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3. Price Replacement Parts High.
2. Wear Parts Need Frequent Replacement.
4. Make revenue on the Spare Parts!
1. Build the Machine to “Last a Lifetime”.
RAZOR & RAZOR-BLADE MARKETING
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MONOPOLY PRICING
Some OEMs can enjoy a monopoly on spare parts due to unusual design. Replacement seals are priced at a strong premium for a plastic-bodied spring seal.
Excessive seal prices force Repair Shops to attempt seal repairs, and some even have OEM seals custom-machined from scratch.
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e.g., All type 06 metallic seal parts are manufactured in Stainless Steel
NO PLASTIC !!!
VULCAN PRODUCT STRATEGY:
Build a Better Product at a Lower Price
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Vulcan’s Marketing Strategyis based on Outstanding Designs,Price and Service.
• Stock Type 06 for all common Flygt Pump Models.
• Do not require special installation tools.
• Use robust materials (no plastic).
For this reason we:
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Typical 20 mm Designs (2XXX)
Plastic
StainlessSteel
Garter Spring / Ball Drive
Set ScrewDrive
Vulcan
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Vulcan
Plastic
TC Face Insert
Rust on Mild Steel
Another 20 mm Design (3XXX)
Set Screws
Stainless Steel
Clip Requires Special Tool
Monolithic TC Face
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Typical 35mm Designs
PlasticTC face in SteelSpecial Tool
Required
Solid TC Face Solid Stainless Steel
Only SpecialTool Required
Vulcan
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FLYGTINSTALLATION TOOL
Different tool needed for every seal size!
Costs €50 - €150 each!
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Stainless Steel
Plastic
Set Screw DriveGarter Spring/Ball Drive
Typical 45 mm Designs
Vulcan
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Typical 45 mm Designs
Monolithic Face
Brazed Face
Machined SS Holder
Pressed-Steel Holder
Pin Drive
Slot Drive
Vulcan
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Monolithic TC
Bonded TC
Rotary (Face) Rotary (Back)
Set-Screw Drive
Pressed Steel
Typical 60mm Designs
Stationary
Solid SS
Garter Spring Ball Drive
Vulcan
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TYPE 06 ONE DESIGN CONCEPT
Vulcan
4 Seals in one.