©2013 GlobalLogic Inc.
Vision Guided Robotic Solutions Innovation and Implementation
Confidential
©2013 GlobalLogic Inc.
GlobalLogic + Advenovation Case Studies
01 02
©2013 GlobalLogic Inc
GlobalLogic + Advenovation
01
©2013 GlobalLogic Inc.
− 23+ years experience in industrial robotics and machine vision − Created many first-of-a-kind innovative and beneficial solutions − Offices in Brighton, MI; Rochester Hills, MI; and Poughkeepsie, NY
About Advenovation
GlobalLogic & Advenovation Partnership GlobalLogic + Advenovation
− 10+ years experience in full product lifecycle services − Headquartered in McLean, VA, with engineering and design centers in
Latin America, Eastern Europe, India, and China − Strong expertise in embedded software development
About GlobalLogic
GlobalLogic, a full product lifecycle services provider with global reach, partners with Advenovation, a leader in robotics, to deliver turnkey automation solutions for the automotive, aerospace, food/beverage, packaging, and consumer industries.
©2013 GlobalLogic Inc.
− Labor savings justify Return On Investment (ROI) − Throughput gains in production − Quality and consistent products − Safety and medical cost savings − Flexible to run multiple products − Reutilize bins, racks, conveyors
Benefits of Implementing Robotics Solutions
Vision Guided Robotics Value Proposition GlobalLogic + Advenovation
− $50,000 / year / worker, 2 shift operation − An automation solution < 1 year ROI − 10 manual rack load unload stations − 30 bins with randomly jumbled parts − $4 Million saved each year after first year
Business Savings Example
©2013 GlobalLogic Inc.
− Shiny & touching: parallel jaw gripper − Demonstration to close sale − Application-specific training − Reliable operation for 8 years
Automotive Powertrain Pistons
Robotic Applications for Bin Picking GlobalLogic + Advenovation
− Touching & overlapping: magnet grip − LED light augmentation for geometry − Two-step 3D then 2D reliable solution − Class of geometry shape independent
Automotive Stamped Parts
− Shape variation: vacuum gripper − Featureless geometry algorithms − Position & shape variation handling − Intra packaging and kitting solutions
Food & Beverage Featureless Bags
©2013 GlobalLogic Inc.
− Customer setting: $30M / day revenue − There is no room for manual operators − Deep draw, double strike, non-class A − Shiny, e–coated, inconsistent stamping − 3D vision guided robots are reliable − Solution has run for more than 7 years
Stow-n-Go Van Seat Containers
Robotics Application for Auto Racking GlobalLogic + Advenovation
− 10+ million parts picked over the years − Multiple contours, touching surfaces − Partially visible holes, swinging parts − Empty or mismatched racks detected − X, Y, Z, Y, P, R: large 3D depth of field − Product Iidependent reusable racks
1/4 Inner Stamped BIW Parts
©2013 GlobalLogic Inc
Case Studies 02
©2013 GlobalLogic Inc.
− Poduct consists of automotive stampings welded into a cubic shape − Robotics used to unload cubic welded stampings from random heaping
in a bin − Cubes placed on flat planar surface to determine one of six possible
stable resting positions − These are turned by robot to establish correct stable resting position,
then cube is picked precisely for placement
Product
Automotive Stampings: Random Bin Picking Case Study
− 3D mechanical, electrical, and magnetic design − Construction of a compliant gripper tool − Procurement and testing of components − Integration of solution with FANUC iRVision − Parts heaped in random disorder, followed by a random bin picking
demo to customer
Contribution
− Vision Guided Robotics: 3D Random Bin Picking, 6 Axis Industrial Robot, Machine Vision, Compliant Gripper, 3D Random Bin Picking
Technology
©2013 GlobalLogic Inc.
− Medical injection syringe with a glass housing, sharp needle and rubber cover
− Initially product is arranged neatly in layered rows; as it is removed, level of randomness in bin grows
− Product is very shiny, must be removed at very high speeds without damage to product, and is maintained at a very high temperature
Product
Medical Syringes: Random Bin Picking Case Study
− Advenovation provided bin picking solution one month after customer cited lack of a solution (after a 2 year search)
− Custom 3D vision combined with custom gripper; high temperature rated components specified
− Provided a faster-than-need high speed
Contribution
− Vision Guided Robotics: 3D Random Bin Picking; 4 Axis and High Speed Spider Robots; Combinatorial Vacuum Based Gripper; Zone Management and 2 Stage Flexible Feeding
Technology
©2013 GlobalLogic Inc.
− Spaceship that will replace space shuttle for manned space flight missions
− Spaceship’s heat shield similar to the Apollo’s; robots and machine vision used for the first time to provide speed and consistency of manufacture
− Orion heat shield build process consists of more than two dozen precise and critical steps
Product Aerospace NASA: Orion Capsule Heat Shield Case Study
− Technical specification of machining process − Phase 1 feasibility and acceptance oversight − Specification of user interface and diagnostics − Guidance, oversight for X-ray, data traceability − Specification of AutoGunning accuracy and process − Math, data handling, complex coordinate systems
Contribution
− Vision Guided Robotics : 2D and 3D; 6 Axis Industrial Robots; Machine Vision; Laser trackers; Accuracy, X-ray, complex force sensing
Technology