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Visibility in Manufacturing: The Path to Industry 4.0
Hosted by Adrian Jennings, CTO - Americas, Ubisense
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The Path to Industry 4.0
Adopting Industry 3.0
What the Survey
Revealed
What is Industry
4.0?Introduction
Webinar Agenda
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Recovering
Rocket Scientist
Dot-Connector-in-Chief
at Ubisense
Expert in
Location Technology
Published
Photographer
Ex-pat Brit,
Living in Alabama
Dog
Lover
Adrian Jennings
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What is Industry 4.0?
X
X
X
X
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73%
19%
5%3%
½ – 1 hour
1 – 2 hours
3 – 4 hours
More than 4 hours
How many hours a day do you spend searching
for equipment and products?
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13.9%
26.5%
43.7%
29.4%
0.0%
5.0%
10.0%
15.0%
20.0%
25.0%
30.0%
35.0%
40.0%
45.0%
50.0%
No visibility Visibility limited to plantAndon board
Visibility limited to personaloperational dashboard
Have access to instant real-time status of every product
How much visibility do you have into the real-time status of your
company’s manufacturing process? (select all that apply)
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SOURCE: Gartner (August 2014)
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73.4%To monitor current
performance against plan
68.7%To identify areas for
improvement
56.2%To identify problems
as they occur
40.3%To identify problems
before they occur
How is your company leveraging its visibility data?
(select all that apply)
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4.9%
31.7%
82.1%
59.3%
16.3%
What data do you have to support process improvement initiatives?
(select all that apply)
My Team
Observations
My Personal
Observations
Independent
Analysis
Sensors that
Measure Process Flow
Other
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Workers not adheringto designed process
33%51% 9% 7%
Inexperience of new line workers
Insufficient process time
Inability to tie qualityrecords to specific products
What is your biggest cause of quality issues?
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An important milestone
is missing…
Introduction of
Mass Customization
Introduction of
Mass Production
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VariabilityComplexity
Process Complexity Versus Process Variability
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55%35%
8%
2%
Better worker training
Fault tolerant process design
More process time
Online repair
Where do you see the biggest opportunity
for decreasing the cost of quality?
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0%
10%
20%
30%
40%
50%
60%
70%
80%
0-10% 11-20% 21-50% 51% and up
Now 5 years
What percentage of wireless tools are currently in your plant
and what percentage do you estimate in 5 years?
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Measure Control React
Adopting Industry 3.0
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Asset
Visibility
Process
Visibility
Error
Proofing
Reactive
Controls
Industry 3.0 Technologies
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Asset Visibility
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Process Visibility
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Error Proofing
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Reactive Controls
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The Path to 4.0How do you get there from here?
Industry 3.0 Industry 4.0
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Be Selfish
Start small and local: that’s the only way to quickly
justify, deploy, and prove visibility solutions.
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Be Forward Thinking
Understand both your next step and your ultimate goal,
and invest in the right infrastructure from the outset.
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Be Cooperative
Pay it forward: there are significant benefits when the entire
organization invests in visibility solutions.
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Be Supportive
Guide other plants through the process to help the
organization prepare for the final step.
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The Path to 4.0How do you get there from here?
Industry 3.0 Industry 4.0
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Be Collaborative
Get a seat at the table, and trust them:
they really are here to help.
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The Path to 4.0Layers of Value
DivisionProcess PlantDepartment Company
Industry 3.0 Industry 4.0
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Don’t get lost in the hype Focus on Industry 3.0 and introduce tools that are already available
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Questions?
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