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UFT - Automotive Engineering Services
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About Us
www.uftech.com
Vision To be the global hub for Engineering Services
Services Engineering Services
• Ten plus years in the industry• 350+ engineers worldwide• ISO 9001:2008 certified company • New age Engineering Service Provider• Customer-driven business model• Multi-Engineering Expertise
• Strategic Partner (and not just vendors)• Industry specific solutions and product
development• Engineering Team with experience in
fortune 500 companies• State of the art training labs• Rapid Implementation techniques
Design and Validation of Safety Truck , Global leader in Oil and GasDesign and Engineering Support to over 8 production lines, Automotive OEM based out of IndiaProduct Design and Development of NVH Components, TATA MotorsEnd-to-End product development of Logger Tools, Beeken Techquest
UFT Advantage
Few Practice Highlights
Industries & ServicesUFT provides the complete gamut of Product design and Engineering services to various industries.
Automotive Aerospace Heavy Engineering Oil & Gas
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UFT(CAD/CAM)
Product Design
Concept Design Detailed Design Digital Mock-up Data Migration Industrial Design Legacy Conversion Reverse Engineering
Manufacturing Engineering
Tool Design (Plastic, Sheetmetal & diecasting)
Jigs and Fixture Design NC Programming, Pre & Post
Processing Manufacturing detailed
drawings
Engineering Support
Engineering change management
Technical Publication & Documentation
CAD & Design Integration
Product Engineering
Validation of concept and detailed design under functional and operational loads
F&DT analysis Regulatory / OEM specific
requirements Optimization
Automotive Sub System and Software Tools
Our Technical experts are well versed with the following tools
BIW Closures Interiors Exteriors Seating Chassis Powertrain
Value Engineering
Detail Design
Concept DesignStyling Reverse
EngineeringManufacturing Engineering CAD Support
Crash Occupant Safety NVH Durability CFD FE ModellingNon Linear
Optimization
CAD Catia UG NX Solidworks Pro-E IDEAS Solid Edge Autocad Inventor
CAE Ansys Hypermesh
PLM ARAS TeamCenter ENOVIA WindChill
Tech -Pub Corel Draw Adobe Frame maker
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Key CustomersFew of our customer list includes
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Case Studies
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MUV SideWall
Case Study: 1
Domain Automotive
Customer Leading OEM in India
Scope of Work
Side Wall Modification, Formation of TPL according to assembly sequence and DMU (DATA MANGAMENT UNIT) of Top Assembly
Input Scan Data, Drawings, Existing Assembly, TPL (Total Part List)
Tools used Catia V5 R17
Output 3D Product Data & Manufacturing Drawings
Project Hours 1400 hrs
Car 3D Math Data
Hood Insulator Inner Dash
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NVH Components
Case Study: 2
Domain Automotive
Customer Leading OEM in India
Scope of Work
Product Design and Development of NVH Components
Input Car 3D Math Data with relevant components
Tools used Catia V5 R16
Output 3D Product Data and Manufacturing Drawing
Project Hours 1500 hrs
Critical Parameters
Generation of Class A Surface with an accuracy of 0.10mm
Car 3D Math Data
Hood Insulator Inner Dash Outer Dash
Wheel Arch RHWheel Arch (LH & RH)
Carpet
Input
Output
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Testing Fixture
Case Study: 3
Domain Automotive
Customer Leading OEM in US
Scope of Work Design of Door Lock/Latch Testing Fixture
Input Math Data of Door
Tools used Solid Works
Output 3D Product Data and Manufacturing Drawing of Testing Fixture, BOM
Project Hours 4500 hrs (similar projects with same hours)
Critical Parameters
•Access to Components•Air cylinders to include quick disconnect type fittings•Operating Temperature range -40°C to +90°C
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Checking Fixture
Case Study: 4
Domain Automotive
Customer Leading Exhaust System Supplier in India
Scope of Work
Design of Checking Fixture for Exhaust System after welding
Input 2D Cad data of Exhaust System product design
Tools used Pro E, AutoCad
Output 3D Product Data and Manufacturing Drawing
Project Hours
2000 hrs (similar projects with same hours)
Output
Component 0L040
Component loadedin Checking Fixture
Checking Fixture
Component 0L100
Component 260-00-R0
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Component loadedin Checking Fixture
Checking Fixture
Component loadedin Checking Fixture
Checking Fixture
Welding Fixture
Case Study: 5
Domain Automotive
Customer Leading Exhaust System Supplier in India
Scope of Work Design of Welding Fixture for Exhaust System
Input Product design in 2D (Exhaust System) and Components
Tools used Pro E, AutoCad
Output 3D Product Data of Welding Fixture and 2D Manufacturing Drawing
Project Hours 2000 hrs (similar projects with same hours)
Critical Parameters
• Quick change of components for welding process
• Fixture is rotating 365° with overlap of 5°
• Weld gun is stationary
Component - 040
Component loadedin Welding Fixture
Welding Fixture
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Component - 060
Component loadedin Welding Fixture
Welding Fixture
Component – 260-MCI
Component loadedin Welding Fixture
Welding Fixture
Component - 060
Component loadedin Welding Fixture
Welding Fixture
Fixture Design
Case Study: 6
Domain Automotive
Customer Leading OEM in India
Scope of Work
Design and Detailing of Welding Fixture for BIW Panel
Input Locator Map (Clamping Plan), Weld Point details, Panel Data (Model file, Parts list, Panel thickness details) and Standard components
Tools used Catia V5 R17
Output 3D Model of Welding Fixture
Project Hours 1500 hrs (similar projects with same hours)
Old Design New Design
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Tool Design
Case Study: 7
Domain Automotive
Customer Leading OEM in India
Scope of Work
3D Modelling and Detailing of Form and Draw diesStage of Dies, Method Plan and Calculation
Input Design standards as per clients requirementsMISUMI standards for standard parts
Tools used AutoCad, Catia V5
Output 2D & 3D Model and Detailing of Form and Draw dies
Project Hours 2800 hrs (similar projects with same hours)
Roof Assembly Components
Forming Tool
Trim & Pierce Tool
Re-StrikingTool
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Mould Design
Case Study: 8
Domain Automotive
Customer Leading OEM in India
Scope of Work
3D Injection Mould Tool DesignStage of Mould and Method Plan
Input Design standards as per clients requirements
Tools used Catia V5
Output 3D Design data and Manufacturing Drawings
Project Hours
1100 hrs each (similar projects with same hours)
Assembled View
Exploded View
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Reverse Engineering
Case Study: 9
Domain Automotive
Customer Leading OEM in India
Scope of Work
Scanning and Class A Surface Development
Input Physical part
Tools used ALIAS, Catia V5 R16
Output 3D Model
Project Hours
1100 hrs each (similar projects with same hours)
Critical Parameters
•Accuracy 0.05mm
Input Output
Step 1. White Spraying of Component
Step 2. Fixture to hold the Component during scan
Step 3. Placing Locator Stickers
Step 4. Scanning the component
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Instrument Panel
Case Study: 10
Domain Automotive
Customer Leading OEM in US
Scope of Work
Meshing of Instrument Panel
Input IGES data
Tools used Hypermesh
Output Hypermesh data
Project Hours 2000 hrs (similar projects with same hours)
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Centre Console
Case Study: 11
Domain Automotive
Customer Leading OEM in US
Scope of Work
Meshing of Centre Console
Input IGES data
Tools used Hypermesh
Output Hypermesh data
Project Hours 1400 hrs (similar projects with same hours)
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Slider Assembly
Case Study: 12
Domain Automotive
Customer Leading OEM in India
Scope of Work
Analysis of Slider Assembly
Input Boundary Condition and Material Property
Tools used Hypermesh, Nastran
Output Analysis Report and Design solutions
Project Hours
1000 hrs (similar projects with same hours)
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Fill Valve
Case Study: 13
Domain Automotive
Customer
Scope of Work
Analysis of Fill Valve
Input IGES Models and Material Property
Tools used Ansys
Output Analysis Report
Project Hours 1200 hrs (similar projects with same hours)
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Door Lock
Case Study: 14
Domain Automotive
Customer Leading OEM in US
Scope of Work
Design of Door Lock / Latch Test Fixture
Input Math Data of Door
Tools used Solid Works
Output 3D Product Data of Testing Fixture & Manufacturing Drawings, BOM
Project Hours 2000 hrs (similar projects with same hours)
Critical Parameters
Air Cylinders to include quick disconnect type fittings that accommodate ¼” air lineOperating temperature range: -40°C to +90°C, including 95% RH.
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Thank You!
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