Download - TireMan 16160
TireMan 16160Owner’s Manual
Stellar Industries, Inc.190 State Street
PO Box 169Garner, IA 50438
800-321-3741 Fax: 641-923-2811
www.stellarindustries.comSubject to Change without Notification.© 2020 Stellar Industries, Inc.
Rev 2PN 90384
Installation • Assembly Drawings • Parts
Notice: A copy of this manual must remain with the equipment at all times. For a printable download copy, please visit: www.stellarindustries.com
Page ii | Stellar® TM16160 TireMan Owner’s Manual
Model TM16160 Manual RevisionsDate of Revision Section Revised Description of Revision
Rev 212/22/20
Dimensional layoutHydraulic KitAssembly
Updated drawingUpdated drawingUpdated drawing and BOM
Operating, maintaining, and servicing a Stellar product may expose you to chemicals including, but not limited to, engine exhaust, carbon monoxide, phthalates, and lead. These chemicals are known to the State of California to cause cancer and birth defects (or other reproductive harm). To keep your exposure to a minimum, be sure to avoid breathing exhaust and service your Stellar product in a well-ventilated area while wearing gloves or washing your hands frequently. For more information, go to www.P65Warnings.ca.gov/passenger-vehicle.
WARNING
Stellar® TM16160 TireMan Owner’s Manual | Page iii
Table of ContentsIntroduction .............................................................................................................................. ivModel TM16160 Specifications ................................................................................................ 1TM16160 Dimensional Layout .................................................................................................. 2General Installation .................................................................................................................. 3
Installer Notice ........................................................................................................................ 3Torque Data Chart ................................................................................................................. 4
Hydraulic Installation ................................................................................................................ 5Hydraulic Pressure Settings ...................................................................................................... 6Face Seal/O-Ring Size Chart ................................................................................................... 6Hydraulic Kit - PN 105060 .......................................................................................................... 7TM16160 Breakdown - PN 109359 ........................................................................................... 8TM16160 Bill - PN 109359 ........................................................................................................... 9Decal Placement - PN 37845 ................................................................................................ 10
Page iv | Stellar® TM16160 TireMan Owner’s Manual
IntroductionA copy of this manual is provided with every tire manipulator and can be found in the hard plastic manual case that is installed on the chassis. A copy of this manual shall remain with the tire manipulator at all times.
Throughout the manual, three signal words will be used to bring attention to important items:
A NOTICE signal word indicates a practice not related to physical injury.
A WARNING signal word indicates a hazardous situation which, if not avoided, could result in death or serious injury.
A DANGER signal word indicates a hazardous situation which, if not avoided, will result in death or serious injury.
Information contained within this manual does not cover operation, maintenance, or troubleshooting. Please refer to the Large OTR Crane Manual for details on these items.
This manual is not binding. Stellar Industries, Inc. reserves the right to change, at any time, any or all of the items, components, and parts deemed necessary for product improvement or commercial/production purposes. This right is kept with no requirement or obligation for immediate mandatory updating of this manual.
In closing:If more information is required or technical assistance is needed, or if you feel that any part of this manual is unclear or incorrect, please contact the Stellar Customer Service Department by phone at 800-321-3741 or email at [email protected].
WARNING
NOTICE
DANGER
For Technical Questions, Information, Parts, or Warranty, Call Toll-Free at
800-321-3741Hours: Monday - Friday, 8:00 a.m. - 5:00 p.m. CST
Or email at the following addresses:
Technical Questions, and Information [email protected]
Order Parts [email protected]
Warranty Information [email protected]
Stellar® TM16160 TireMan Owner’s Manual | Page 1
Model TM16160 Specifications
Capacity: 16,500 lbs @15 ft (7,484 kg @ 4.57m)
Clamping Span: 40” to 158” (102 cm to 401 cm)
Tilt Cylinder: Provided by crane extension boom
Body Rotation: 315º power
Rotation System: Worm gear
Clamping Pad Rotation: Continuous 360º power
TireMan Tilt: +80º to -20º
Hydraulic Controls: Incorporated with the crane controls
Approximate Shipping Weight: 6,000 lbs (2,722 kg)
Capacity: 16,500 lbs @15 ft (7,484 kg @ 4.57m)Clamping Span: 40” to 158” (102 cm to 401 cm)Clamp Cylinders: 4.50” (11.43 cm) bore with pilot operated check valvesTilt Cylinder: Provided by crane extension boomBody Rotation: 315º powerRotation System: Worm gearClamping Pad Rotation: Continuous 360º powerTireMan Tilt: +80º to -20ºHydraulic Controls: Incorporated with the crane controlsApproximate Shipping Weight: 6,000 lbs (2,722 kg)
15’(4.57m)16500lbs(7484kg)
ROTATION
17’(5.18m)14000lbs(6350kg)
20’(6.10m)12000lbs(5443kg)
MAXIMUM RATED LOAD
16500 LBSEXCEEDING MAXIMUM RATED LOAD WILL
DAMAGE EQUIPMENT AND VOID WARRANTY37847
7484 KG
Stellar® TM16160 TireMan Owner’s Manual | Page 3
Installer NoticeAccording to Federal Law (49 cfr part 571), each final-stage manufacturer shall complete the vehicle in such a manner that it conforms to the standards in effect on the date of manufacture of the incomplete vehicle, the date of final completion, or a date between those two dates. This requirement shall, however, be superseded by any conflicting provisions of a standard that applies by its terms to vehicles manufactured in two or more stages.
Therefore, the installer of Stellar® Cranes and Bodies is considered one of the manufacturers of the vehicle. As such a manufacturer, the installer is responsible for compliance with all applicable federal and state regulations. They are required to certify that the vehicle is in compliance with the Federal Motor Vehicle Safety Standards and other regulations issued under the National Traffic and Motor Vehicle Safety Act.
Please reference the Code of Federal Regulations, title 49 - Transportation, Volume 5 (400-999), for further information, or visit http://www.gpoaccess.gov/nara/index.html for the full text of Code of Federal Regulations.
General InstallationThis chapter is designed to serve as a general guide for the installation of a Stellar TM16160 on a Stellar Service Crane. Each installation is considered unique so certain portions of this chapter may or may not apply to your direct application. If a question should arise during the installation process, please contact Stellar Customer Service at (800) 321 3741.
This crane is designed for use with a Stellar Service Crane installed on a vehicle that meets the minimum chassis requirements of the crane. It is the installer’s responsibility to assure that the unit is mounted on a platform that will support the maximum crane rating of this crane.
Do not install this crane/manipulator on a body not capable of handling the loads imposed on it. Failure to do so may result in serious injury or death.
WARNING
Page 4 | Stellar® TM16160 TireMan Owner’s Manual
When using the torque data in the chart, the following rules should be observed:
• Bolt manufacturer’s particular specifications should be consulted when provided.
• Flat washers of equal strength must be used.
• All torque measurements are given in foot-pounds. To convert to inch-pounds, multiply by 12.
• Torque values specified are for bolts with residual oils or no special lubricants applied.
• Torque values for socket-head capscrews are the same as for Grade 8 capscrews.
• Do not use these values if a different torque value or tightening procedure is given for a specific application. Torque values listed are for general use only. Check tightness of fasteners periodically.
• Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical grade.
• Fasteners should be replaced with the same or higher grade. If higher grade fasteners are used, these should only be tightened to the strength of the original.
• Tighten plastic insert or crimped steel-type lock nuts to approximately 110 percent of the dry torque values shown in the chart below, applied to the nut, not to the bolt head. Tighten toothed or serrated-type lock nuts to the full torque value. Note: “Lubricated” means coated with a lubricant such as engine oil, or fasteners with phosphate and oil coatings. “Dry” means plain or zinc plated without lubrication. Tighten lubricated bolts to approximately 80% of dry bolts.
Size Bolt DIA Plain Plated Plain Plated Plated(DIA-TPI) (Inches) (Ft-Lb) (Ft-Lb) (Ft-Lb) (Ft-Lb) (Ft-Lb)5/16-18 0.3125 17 13 25 18 223/8-16 0.3750 31 23 44 33 397/16-14 0.4375 49 37 70 52 631/2-13 0.5000 75 57 105 80 969/16-12 0.5625 110 82 155 115 1395/8-11 0.6250 150 115 220 160 1923/4-10 0.7500 265 200 375 280 3407/8-9 0.8750 395 295 605 455 5491-8 1.000 590 445 910 680 823
1 1/8-7 1.1250 795 595 1290 965 11671 1/4-7 1.2500 1120 840 1815 1360 16461 3/8-6 1.3750 1470 1100 2380 1780 21581 1/2-6 1.500 1950 1460 3160 2370 2865
GRADE 5 GRADE 8 GRADE 9
Torque Data Chart
NOTICE
Stellar® TM16160 TireMan Owner’s Manual | Page 5
Hydraulic InstallationNever modify or alter any of the equipment, whether mechanical, electrical, or hydraulic, without Stellar Industries’ approval.
Do not touch or grab any hoses that could be under pressure. Release system pressure before attempting to make adjustments or repairs.
Do not attempt service or repair when PTO is engaged.
Disassemble and assemble hydraulic components on a clean surface.
Clean all metal parts in a nonflammable cleaning fluid. Then lubricate all components to aid in assembly.
Hydraulic fluid expands when heated. This raises the pressure in an unventilated tank. Release the tank pressure before removing the cap completely. Failure to do so may cause the oil to shoot out of the tank very rapidly and cause severe burns.
Do not rely on the hydraulic fluid to support the boom or crane. If hydraulic fluid escapes, the boom or crane can fall immediately. Make sure the ground or blocking is supporting the boom before performing any maintenance or repair.
Contaminants in a hydraulic system affect operation and will result in serious damage to the system components. Dirty hydraulic systems are a major cause of component failures.
If evidence of foreign particles is found in the hydraulic system, flush the system.
When installing metal hydraulic tubes, tighten all fittings finger tight. Then , in order, tighten the fittings at the rigid end, the adjustable end, and the mounting brackets. After tubes are mounted, install the hoses. Connect both ends of the hose with all fittings finger tight. Position the hose so it does not rub the machine or another hose and has a minimum of bending and twisting. Tighten fittings in both couplings.
Due to manufacturing methods, there is a natural curvature to a hydralic hose. The hose should be installed so any bend is with this curvature.
WARNING
WARNING
WARNING
NOTICE
Page 6 | Stellar® TM16160 TireMan Owner’s Manual
Hydraulic Pressure Settings
Main Relief 4600 psiPressure (psi)
Function Flow (gpm) Extend RetractInner 10.6 4400 2200Outer 10.6 4400 2200Extension 10.6 4400 4400Rotation 10.6 2200 2200TM Rot 6.6 2200 2200TM Pad Rot 6.6 2500 2500TM Clamp 6.6 4200 4200
Face Seal (A)Stellar® PN
HoseSize
FittingSize Stellar® PN
O-ring Boss (B)
#4 C2027 D1245#6 C2028 D1246#8 C2029 D1247#10 32223 D1248#12 D1244 D1249#161”
3/4”5/8”1/2”3/8”1/4”
D1250
B
A
Face Seal/O-Ring Size Chart
Stellar® TM16160 TireMan Owner’s Manual | Page 7
Hyd
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Page 8 | Stellar® TM16160 TireMan Owner’s Manual
TM16
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Stellar® TM16160 TireMan Owner’s Manual | Page 9
TM16
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NU
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0
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41
Page 10 | Stellar® TM16160 TireMan Owner’s Manual
Decal Placement - PN 37845
2
2
04 22618 DECAL- GREASE WEEKLY
DESCRIPTIONPART No.ITEM
05 37847
DECAL - STELLAR LOGO 6.00X16.5052681
DECAL- RATED LOAD
QTY
2
DECAL- TM 16160 IDENTIFICATION
DECAL- ROATATION BEARING
01 54854
03 22617
02
2
1
06
38976 DECAL- RATED LOAD 2
PN 37845
Rev Level: DDate: Change: Removed PN 54589. Updated artwork to reflect engineering changes.
Last Revision
MAXIMUM RATED LOAD
16500 LBSEXCEEDING MAXIMUM RATED LOAD WILL
DAMAGE EQUIPMENT AND VOID WARRANTY37847
7484 KG
MAXIMUM RATED LOAD
16500 LBSEXCEEDING MAXIMUM RATED LOAD WILL
DAMAGE EQUIPMENT AND VOID WARRANTY37847
7484 KG
Grease Weekly
22618
Grease bearing with EP2(Extreme Pressure Grease)while rotating the bearing.
1.) Lubricate bearing and pinion teeth with Molub-Alloy 936SF.2.) Lubricate inner race and pin with EP2 (extreme pressure grease).3.) Check gearbox oil level monthly (Traxon 80W-90).4.) Visually inspect bolts for tightness. Check torque if necessary. Bolts on inner and outer race should be torqued to 340 ft-lbs.
Inspect Rotation Bearing Monthly
22617
Grease Weekly
22618
Grease bearing with EP2(Extreme Pressure Grease)while rotating the bearing.
1.) Lubricate bearing and pinion teeth with Molub-Alloy 936SF.2.) Lubricate inner race and pin with EP2 (extreme pressure grease).3.) Check gearbox oil level monthly (Traxon 80W-90).4.) Visually inspect bolts for tightness. Check torque if necessary. Bolts on inner and outer race should be torqued to 340 ft-lbs.
Inspect Rotation Bearing Monthly
22617
STELLAR TM1616038976
CAPACITYCHART
15’(4.57m)16500lbs(7484kg)
ROTATION
17’(5.18m)14000lbs(6350kg)
20’(6.10m)12000lbs(5443kg)