Download - THERMAL PRINTER TUP400 Series
THERMAL PRINTER
TUP400 SeriesTECHNICAL MANUAL
[ SECOND EDITION ]
NOTICE• All rights reserved. Reproduction of any part of this manual in any form whatsoever, without
STAR’s express permission is forbidden.• The contents of this manual are subject to change without notice.• All efforts have been made to ensure the accuracy of the contents of this manual at the time of going
to press. However, should any errors be detected, STAR would greatly appreciate being informedof them.
• The above notwithstanding, STAR can assume no responsibility for any errors in this manual.
© Copyright 1997 Star Micronics Co.,Ltd.
• First edition : Aug.1997• Second edition : Jun. 1998 Add interface board Ver. 2
Model Name
TUP 4 5 2 V2 D — 24 NL
No Transparent Laser
Voltage
24 : 24 VDC
Interface
D: RS232CC: ParallelK: RS422A
Board type
None:Ver.1V2:Ver.2
Mechanism type
2: 40 columns
Printer type
5: Guilotine Type Full Cutter
8: Guillotine Type Full Cutter + Presenter
TUP400-series thermal printer
INTRODUCTION
This manual was created as a reference for maintenance of the Thermal Printer TUP400 Series forpersonnel who are responsible for periodic inspections or troubleshooting of that equipment. This manualwas written for maintenance personnel, and was not intended to be used by the general operator.
This manual is organized into the following chapters.Chapter 1 Specifications and OperationChapter 2 Theory of OperationChapter 3 Parts Replacement and Related AdjustmentsChapter 4 Maintenance and LubricationChapter 5 Parts Lists
1
5432
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CHAPTER 1 SPECIFICATIONS AND OPERATION
1. General Specifications ....................................................................................... 6
2. External Appearance .......................................................................................... 7
3. DIP-Switch Settings ............................................................................................ 8
4. Print-Density Adjustment ................................................................................. 11
5. Sensor Adjustment ........................................................................................... 12
6. HEX Dump Mode/Test Print .............................................................................. 13
7. Changing the Interface Board .......................................................................... 14
1
– 6 –
1. General Specifications
Printing method Line thermal directResolution 8 dots/mm (H) × 8 dots/mm (V)Printable width 50 mm in Line Mode; 80 mm in Page ModePrinting speeds 2 Inches/sec and 1 Inch/secPrintable characters Page mode: ANK, International, Slash zero
Line mode: ANK, International, Special, Block graphics, IBM special,IBM block graphics, Chinese characters, Slash zeroNOTE: ANK is comprised of ASCII characters and Japanese katakana characters.
Character matrixes Page modeSmall 8×16Standard 16×24Wide 24×32OCR-B 16×24Chinese chara. 24×24
Line modeIBM block graphic 12×24 or 12×32Chinese chara. 24×24 (12×24)All others 12×24
Bar Codes JAN, EAN, UPC, Code39, ITF, Code93, Code128, NW-7Paper
Recommended brands TF50KS-E, TF62KS-E (Nippon Paper Industries)KP50-HEAEX (New Oji Paper Co., Ltd.)
Width 82.5 mm(3.25 inches)Thickness General thermal paper 60 to 85 µmRoll diameters External 203 mm max. (8 Inch), Internal 32 mm (1.26 Inch)
Interface RS232C, RS422A, or ParallelMCBF 5,000,000 LinesHead longevity 100 Km or 1.0 x 108 pulses(excludes damaged caused by dirt or foreign objects.)
(Missing dots is Max. 5%. However, there will be no missing dots up to 50Km.This is the point where the thermal body resistor value varies more than 15% of theinitial value when continuously printing up to 12.5% of the printing rate.)
Cutter longevity 300,000 cuts (One piece max. paper thickness: 85 µm.)Power supply DC 24 V ±7%Power consumption Max. 120 WOperating environment Temperature 5°C to 40°C
Humidity 25% to 80% (No condensation)Storage environment Temperature -20°C to 60°C
Humidity 10% to 90% (No condensation)
Fig. 1-1 External Dimensions
164mm 164mm299mm
254m
m
356mm
Approximately 3.3kgApproximately 3.1kg
254m
m
TUP452 TUP482
0-1
– 7 –
Fig. 1-2-b Internal Configuration (TUP482)
Arm
Printer head
Presenter
Fig. 1-2-a Internal Configuration (TUP452)
2. External Appearance
Printer head
Arm
Cutter
– 8 –
3. DIP-Switch Settings
DIP switches are located on the interface board and they differ according to the type of interface.
(1) Setting the DIP Switches
1. Turn the power supply OFF.2. Remove the screw holding the ROM cover in place. (The screw is located at the base of the paper-roll holder.)3. Remove the ROM cover to expose the main and interface PCBs
4. Set the DIP-switches on the interface board.
Fig. 1-3 DIP-Switch Settings
DIP Switches
VP4 (Black Mark Sensor)
EPROM
Main Logic Board
VP3 (Paper End Sensor)
Interface Board (RS-232C)
Fig. 1-4 Main Interface Board
– 9 –
2. DIP-switch values
(1) RS-232C interfaceThis board has a single 8-bit DIP switch.
Switch Setting ON OFF
1-1 Baud
1-2
1-3 Handshake DTR XON/XOFF
1-4 Data 8 bits 7 bits
1-5 Parity No parity Enabled
1-6 Parity Odd Even
1-7 DC1/DC3 Disabled Enabled
1-8 Power ON
Baud 1-1 1-22400BPS OFF OFF4800BPS OFF ON
9600BPS ON ON
19200BPS ON OFF
Mode 1-8 ON Power On
DC1/DC3 Disabled Disabled Printer selected
DC1/DC3 Disabled ON Printer selected
OFF Printer de-selected
Addressable ON Printer de-selected
OFF Printer selected
*1 The old type is selected.
– 10 –
(2) RS-422A interfaceThis board had two DIP switches: one 8-bit switch and one 4-bit switch.
DIP switch #1 (8 bits):Identical to the DIP switch on the RS-232C. (Bit 1-7 is disabled.)
DIP switch #2 (4 bits):
SW2-1 SW2-2 SW3-3 SW2-4
DC1,3 off ON ON ON ON
Address #1 OFF ON ON ON
#2 ON OFF ON ON
#3 OFF OFF ON ON
#4 ON ON OFF ON
#5 OFF ON OFF ON
#6 ON OFF OFF ON
#7 OFF OFF OFF ON
#8 ON ON ON OFF
#9 OFF ON ON OFF
#10 ON OFF ON OFF
#11 OFF OFF ON OFF
#12 ON ON OFF OFF
#13 OFF ON OFF OFF
#14 ON OFF OFF OFF
DC1,3 mode on OFF OFF OFF OFF
* DIP-SW #2 overrides the DIP-SW #1 DC1/3 setting (bit 1-7). * DIP-SW #2 factory setting: All ON
(3) Parallel (Centronics) interfaceThe parallel-interface board has no DIP switches.
– 11 –
4. Print-Density Adjustment
Adjust the print density in accordance with the sensitivity of the paper being used.
Fig. 1-5 Print-Density Adjustment
1. The variable resistor is located to the left of the interface connector on the back side of the printer.
2. Use a phillips screw driver to rotate the variable resistor to adjust the print density. The variable resistor willrotate approximately 180°.
If you are not getting a good print on the thermal paper with the density set to its maximum at 2 Inch/sec printspeed, set the print speed to 1 Inch sec.
CAUTION
Avoid setting density too high for sensitive paper types. Excessive dark values may cause the paperto swell which will degrade the quality of the image.
Variable Resistor
Approx. 90
Light Dark
Approx. 90
– 12 –
5. Sensor Adjustment
You must adjust the paper sensor for the paper quality and the black mark print.
Fig. 1-6 Sensor Adjustment
1) Remove the screw on the underside of the paper-roll holder and remove the ROM cover.
2) Turn ON the power supply while holding down the push switch on the Near-end Sensor Board.Remove the push-switch within 3 seconds after the "HU" LED on the Near-end Sensor Board lights.
CAUTION
If you continue holding the push switch for more than 3 seconds, the "PE" LED will light and you will notbe able to make any adjustments.
3) Black Mark Sensor• Insert a piece of paper into the mechanism’s sensor area. Set it anywhere but the book mark area.• Rotate the variable resistor VR4 on the main logic board until the "HU" LED on the Near-end Board lights.
Paper End Sensor• Insert a piece of paper into the mechanism’s sensor area. Set it anywhere but the book mark area.• Rotate the variable resistor VR3 on the main logic board until the "PE" LED on the Near-end Board lights.
4) After the LED lights, press the RESUME switch.
VR4
EPROM
Main Logic Board
VR3
Interface Board
– 13 –
6. HEX Dump Mode/Test Print
You can enter the HEX Dump Mode and run Test Prints by turning ON the power supply while pressing the RESUMEswitch. The HEX Dump mode prints the data sent from the host computer in HEX data format.
1) Turn ON the power supply while pressing the RESUME switch.
2) Release the RESUME switch using the following timing to set each mode.
Releasing at a: HEX Dump Mode
Releasing at b: Test Print2 Seca b
HU Lights PE Lights
Near-end Sensor Board LED
– 14 –
7. Changing the Interface Board
You can change the printer’s interface by replacing the interface board.
Fig. 1-7 Changing the Interface Board
1. Turn the power supply OFF.2. Remove the 2 Interface Board Screws.3. Remove the Interface Board.4. Insert the new Interface Board by pushing it along the guides.
Push until the connector is completely inserted.5. Attach the 2 screws to attach the Interface Board to the printer.
(Note)The printer will automatically recognize the new Interface Board when it has been changed.
CHAPTER 2THEORY OF OPERATION
This chapter describes the operating principles of the circuitry and printer mechanism.
1. Block Diagram ................................................................................................... 16
2. Main Logic Board .............................................................................................. 18
2-1. Data I/O Circuitry .................................................................................................. 18
2-1-2.RS-422A Interface............................................................................................ 19
2-1-3. Parallel Interface .......................................................................................... 20
2-2. Editing and Printing ............................................................................................. 21
2-2-1. Editing .......................................................................................................... 21
2-2-2. Thermal Head ............................................................................................... 21
2-2-3. Head Current Control .................................................................................. 22
2-3. Feed-Motor Drive Circuit ...................................................................................... 23
2-4. Power-On Reset Circuit ....................................................................................... 24
2-5. +5V Line Voltage Detector Circuit ....................................................................... 25
3. Printer Mechanism ............................................................................................ 26
3-1. Thermal Head ........................................................................................................ 26
3-2. Paper-Feed Mechanism ....................................................................................... 26
3-3. Sensor ................................................................................................................... 27
2
– 16 –
1. Block Diagram
The following is the block diagram for this printer.
(16)
(16)
(8)
(8)
(16)
24V
Data (Host Computer)
Near-end
Sensor Board
RESUMESwitch
Main Logic Board
Gate Array
CPU
DC-DC Coverter
Power Supply Unit
EPROM
128 k x 16 Bit (Ver. 1)250 k x 16 Bit (Ver. 2)
PS-RAM
128 x 16 BitPS-RAM
S-RAM
8K x 8 BitS-RAM
Chinese Char. ROM
256 k x 16 Bit (Ver. 1)512 k x 16 Bit (Ver. 2)
EEPROM
Head Driver
Motor Driver
Cutter Driver
Sensor Circuit
PresenterDriver
ThermalHead
Print Mechanism
PaperFeedMotor
Cutter
Sensor
Presenter
Interface BoardRS-232C, RS-422A, Parallel
Fig. 2-1 Block Diagram
– 17 –
(1) Main Logic BoardThe interface board relays data from the host computer to the main logic board. The main logic board’s CPUtemporarily stores the data into local RAM.It then reads out the data, edits it according to the control program stored in the board’s ROM, and prints the resultsby issuing the appropriate drive signals to the printer mechanism.
[Block Description]a. CPU: HD641300F, CMOS single-chip computer
Controls overall printer operation.b. EPROM
Contains the program and character fonts (other than Chinese characters) for CPU control.c. PS-RAM: 128 K × 16 bits
Used as the work area and data bufferd. S-RAM 8 K × 8 bits
Saves format data and externally defined characters.e. EEPROM: 1024 bits
Stores printer settings. Settings can be changed by software. (Used in place of dip-switches.)f. Gate array
Executes various types of signal processing.g. Drivers
The various drivers convert signals received from the CPU and gate array into the drive signals that directly controlthe printer mechanism.
h. DC-DC converterConverts 24V to 5V.
(2) Interface boardInterfaces the main board with the host computer.There are three versions, each for a different interface type: RS-232C, RS-422A, or Centronics parallel.
(3) Near-end sensor boarda. Checks the amount of paper remaining on the paper roll.b. Used to adjust the sensor.c. Displays errors using the LED.
(4) RESUME Switcha. Used to set paper.b. Used in HEX Dump output and test prints.
(5) Printer MechanismThe printer mechanism is composed of the thermal head, paper feed motor, cutter sensors and presenter (only on theTUP482.)
– 18 –
2. Main Logic Board
2-1. Data I/O Circuitry
The main logic board relays data back and forth to the host computer via the interface board.
2-1-1. RS-232C Interface
Fig. 2-2 RS-232C Interface
Data from host to printer passes through the IC1 on the interface board from the RXD terminal and is input to the CPU onthe main logic board.IC1 converts the RS-232C and TTL voltage levels.The CPU converts the input serial data to parallel data and stores that data in the memory buffer memory. It also convertsthe internal parallel data to serial data and outputs that to the IC1.The CTS line is hardware-connected, but the connection is not recognized by software. (The printer does not monitor thesignal.)
D2O
D1O
R1I
R2I
D2I
D1I
R1O
R2O
B12
B14
A15
B15
ACKDTR
R-CH
TXD
RXD
CTS
TXD0
RXD0
RXD1
CN3 CN1
IC1
CN9IC10
IC5GateArray
CPU
HD151232FP
RS-232C Interface Board Main Logic Board
B12
B14
A15
B15
– 19 –
2-1-2. RS-422A Interface
Fig. 2-3 RS-422A Interface
Data flow from host to printer passes from the RD terminal to the IC1 on the interface board and is input to the CPU.The IC1 converts the RS-422A and TTL voltage levels.The CPU converts the input serial data to parallel data and stores that data in the memory buffer memory. It also convertsthe internal parallel data to serial data and outputs that to the IC1.
D2O
D1O
D2EN
D2I
D1EN
D1I
ERROR
ACK
RD (+)
RD (–)
CS (+)
CS (–)
RS (–)
RS (+)
SD (–)
SD (+)
CN3 CN1IC1
+
–
+
–
Gate
Array
CN9 IC10
R2I +
R2I –
R1I +
R1I –
D2O
D2O
D1O
D1O
RXD0
TXD0
RXD1
CPU
IC5
A15
B15
A10
B12
B14
A15
B15
A10
B12
B14
MC34051
RS-422A Interface Board Main Logic Board
– 20 –
2-1-3. Parallel Interface
Fig. 2-4 Parallel Interface
The host computer sends eight bits of data for DATA 1 - 8 to the CN3 connector when the BUSY signal is LOW (printeris ready).The data passes through the interface board and gate array, then moves into the CPU.
Printer signals from the CPU (ACK, ERROR, SELECTED, PAPER OUT, etc.) pass through the gate array and are outputthe appropriate connector pins.
DATA 1
DATA 2
DARA 3
DATA 4
DATA 5
DARA 6
DATA 7
DATA 8
STROBE
BUSY
ACK
ERROR
SELECTED
PAPER OUT
A4
B4
A5
B5
A6
B6
A7
B7
A13
A12
B12
A10
A11
B11
CN3
CPU
CN1
IC5
CN9
A4
B4
A5
B5
A6
B6
A7
B7
A13
A12
B12
A10
A11
B11
Gate Array
IC10
LS05IC1
CD0
CD1
CD2
CD3
CD4
CD5
CD6
CD7
CSTB
BUSY
ACK
ERROR
SELECT
POUT
Parallel Interface Board Main Logic Board
– 21 –
2-2. Editing and Printing2-2-1. EditingThe CPU reads data sequentially from RAM and edits it in accordance with program instructions stored in EPROM. Theedited data undergoes parallel-to-serial conversion in the gate array, and is then output to the thermal head’s drivecontroller.
2-2-2. Thermal HeadThe thermal head contains 640 heat elements. Printing is carried out by switching these elements ON or OFF as required.(Note that Line Mode supports 600-dot printing only. Heat elements numbered 1 to 20 and 621 to 640 are always off.(Off data is always being transmitted.)) The thermal head has a built-in dedicated drive controller. The controller consistsof a shift register, a latch circuit, and a driver circuit, as illustrated below.The drive controller receives serial data (SI) from the drive control board in sync with the CLOCK signal. The controllerlatches the incoming data (LATCH), then outputs it to the heat elements in sync with the trailing edge of the STROBEsignals. A data value of LOW corresponds to a heat-element value of ON.
Fig. 2-5 Thermal-Head Drive Circuit
STROBE5STROBE4STROBE3STROBE2STROBE1
LATCH
SI
CLOCK
COM
Latch
Shift Resistor
– 22 –
Fig.2-6 Timing Chart
2-2-3. Head Current ControlHeat buildup in the head during operation can cause print quality to degrade. To maintain uniform printing quality, theprinter varies the energizing time (time that STROBE remains LOW) in accordance with the head temperature.The thermal head’s surface temperature is calculated based on the resistance value of an attached thermistor. Energizingtime is reduced at higher temperatures, as indicated in the Figure 2-6.
Fig. 2-7 Head Energizing Control
24V
t
CLOCK
SI
LATCH
STROBE1
STROBE2
STROBE3
STROBE4
STROBE5
COMMON
STROBE1, STROBE2, STROBE3
STROBE4, STROBE5,
t t
10 20 30 40 50
300
400
500
Hea
d E
nerg
izin
g T
ime
t (µs
ec)
Thermistor Temp. °C
600
– 23 –
2-3. Feed-Motor Drive CircuitThis printer employs a paper feed motor and a stepping motor. The motor rotates through a certain angle each time itreceives a pulse from the drive circuit. This printer employs a 4-phase stepping motor and controls the paper feed motorwith a phase 1-2 excitation method. The following diagram illustrates the phase 1-2 excitation method. Diagram 2-8shows the feed-motor drive circuit.
Fig. 2-8 Motor Control by Phase 1-2 Excitation
Fig. 2-9 Feed-Motor Drive Circuit
Voltage to the motor is controlled to produced the required action, as follows.
Mode Voltage Action
Operating VM (+24V) Drives the motorVL (+5V)
Idle VL (+5V) Holds the motor
Voltage is controlled by PA4 pin of the CPU, which goes HIGH or LOW to switch transistors DQ2 and Q2 ON and OFF.When Q2 is ON, the paper feed motor receives VM (+24V). When Q2 is OFF, VL (+5V) is supplied to the motor viadiode D1.
1 2 3 4 5 6 7 8
1
2
3
4
ON
ON
ON
ON
ON
Step
Reverse Feed
Forward Feed
PA4
PA0
PA2
PA3
PA1
1
2
3
4
CN4
1
2
4
5
6
3
M
+5V+24V
Q2
D1
TA1B
DQ2
M-GND
E
IC5
CPU
Paper Feed Motor
– 24 –
2-4. Power-On Reset CircuitImmediately following power-on the printer executes a power-on reset, initializing all circuit elements. The power-onreset serves as protection against operational errors. The power-on RESET signal is maintained for approximately 160ms.The reset circuit is illustrated below.
Fig. 2-10 Power-On Reset Circuit
(1) At power on, voltage-detector circuit IC4 (M51953BL) outputs a LOW signal from its OUT terminal.The following formula is used by capacitor C2 (0.47µF).
T = 0.34 × C2 (pF) [µs] = 160ms
(2) The LOW signal resets the CPU and the mechanism drive circuits.
(3) The LOW signal sets S-RAM into backup status.
+5VIC4
CD
C2 GND
+5V
+5V
+5V
VCC
RESET
DD3
IC5 : CPU
RES RESO
RESET
VCC
S-RAM
+
GateArray
IC1
RESET IC
IC10
ProtectionCircuit
CPU
– 25 –
2-5. +5V Line Voltage Detector CircuitThe voltage-detection IC detects momentary drops or unstable levels in the +5V line voltage.The following illustrates the equivalence circuit of the voltage detector IC (Fig. 2-9 IC4).
Fig. 2-11 Equivalence Circuit for Voltage Detecting IC
The following operation timing chart shows control is performed by the voltage detector IC output. If the +5V line voltagefalls below 4.25V, the IC produces a reset signal from its OUT terminal, resetting the CPU and the gate array.
Fig. 2-12 Operation Timing Chart
1.25V
R1
R2
SµA typ
VCC
1
GND3
Cd4
–OUT
5–
+
VCC Voltage
4.25V
0.8V
Output Voltage
tdtd
t
ttd = 0.34 × Cd (pF) [µs]
– 26 –
3. Printer Mechanism
3-1. Thermal HeadTSP400 series printers employ thermal line printing. The thermal head consists of a horizontal line of 640 heat elements.These elements print one line of dots at a time as the paper passes over the head. The head is fixed in position; only the papermoves.The printer prints a dot by heating the corresponding heat element. The heated element causes a chemical reaction in thecoloring layer of the thermal paper, resulting in the formation of a visible dot.
Fig. 2-13 Principle of Thermal Printing
3-2. Paper-Feed MechanismThe paper-feed mechanism is comprised of the paper-feed motor, gear train, platen, and thermal head. The paper-feed motordrives the gear train, which in turn rotates the platen. The platen carries the thermal paper past the thermal head.The paper-feed motor is a PM (permanent magnet) type, 4-phase 48-pole stepping motor. A single step feeds the paperapproximately 0.125mm.
Fig. 2-14 Paper-Feed Mechanism
Thermal Printing Head
Heat Element
Coloring Layer
Thermal Paper
Printed Point
Platen Roller
Gear Train
Paper-feed Motor
Platen Roller
Thermal Paper
Thermal Head
– 27 –
3-3. Sensor(1) Paper-Out Sensor
The paper-out sensor is located at the paper entry slit. The detector consists of a reflective photosensor. Thephotosensor’s phototransistor remains ON while paper is present. It goes OFF when paper runs out, generatingoutput of a paper-out signal.
(2) Black-Mark SensorThis detector senses black marks indicating print start positions. The detector is useful only with specially markedpaper. Like the paper-out detector, the black-mark detector consists of a reflective photosensor. The photosensor’sphototransistor goes OFF when a black mark appears.
Fig. 2-15 Paper-Out Detector Fig. 2-16 Black-Mark Detector
(3) Paper Near-end SensorThe Paper Near-end Sensor detects the amount of paper remaining on the roll. When the roll paper no longer existsat the set position, the reflective photosensor turns OFF and outputs a no paper signal.
Fig. 2-17 Paper Near-end Sensor
GND
+5V
R
R
GND
+5V
R
R
Paper
(Reflective Photosensor)
Detection Signal
Paper
Black Mark
(Reflective Photosensor)
Detection Signal
GND
+5V
R
R
Paper
(Reflective Photosensor)
Detection Signal
– 28 –
(4) Head-Up DetectorThis detector consists of a leaf switch indicating whether the head is closed (in contact with the platen) or open(separated from the platen). The leaf switch is closed when the head is closed; it opens when the head is opened.
Fig. 2-18 Head-Up Detector
GND
Detection SignalLeaf Switch
R
+5V
CHAPTER 3PARTS REPLACEMENT AND RELATED ADJUSTMENTS
This chapter describes disassembly and reassembly procedures.Please take note of the following.1. ALWAYS disconnect the power cord from the AC outlet before beginning a disassembly or reassembly
procedure.2. Except where otherwise stated, the reassembly procedure is the reverse of the disassembly procedure.3. Coat screw heads with locking sealant after completion of reassembly.4. Refer to Chapter 4 Section 2 for important information about lubrication requirements.
Note :The printer has no adjustable parts.
1. Presenter (TUP482) ........................................................................................... 30
2. Cutter .................................................................................................................. 30
3. Printer Mechanism ............................................................................................ 31
4. Main Logic Board .............................................................................................. 31
5. Print Head Unit .................................................................................................. 32
6. Feed Motor Assembly ....................................................................................... 32
7. Sensor Unit ........................................................................................................ 33
3
– 30 –
1. Presenter (TUP482)
(1) Disconnect the power cord from the AC outlet.(2) Remove:
• Screws 4 pcs. [1]• Presenter Holder L and R [2]• Presenter [3]
Refer to Step 4 to remove the connector which isconnected to the main logic board from thePresenter.
2. Cutter
(2) Remove:• The presenter in Step 1.• Screws 5 pcs. [1]• Cutter Holder L and R [2]• Cutter [3]
Refer to Step 4 to remove the connector which isconnected to the main logic board from the Cutter.
[2]
[3]
[1][2]
[1]
[2]
[1]
[3]
[1]
[2]
– 31 –
3. Printer Mechanism
(1) Remove the power supply connector.(2) Remove:
• Screws 4 pcs. [1]• Connector [2]
Cut the wire band in four places.
• Printer Mechanism [3]Refer to Step 4 to remove the connector which isconnected to the main logic board from the printermechanims.
4. Main Logic Board
(1) Remove the power supply connector.(2) Remove:
• Four screws [1]• Wiring band• Connectors• Screws 4 pcs. [2]• Main Logic Board [3]
When removing the wiring band, check which one isthe lead wire.
[1]
[2]
[3]
[1]
[2][1]
[3]
– 32 –
5. Print Head Unit
(1) Pull the pressure stay [1] forward to open the headframe unit [2].
(2) Slide the head clamp [3] in the direction indicated bythe arrow. Remove the print head unit [4].
(3) Remove the head connector [5].
Note :Be careful to avoid damaging the heat elements wheninstalling the replacement unit.
6. Feed Motor Assembly
(1) Remove:• Printer mechanism (See 3. above.)• Wiring band holding the lead wire.• Screws 2 pcs. [1]• Feed motor [2]
[2]
[1]
[4]
[5]
[2]
[1]
[3]
– 33 –
[3]
[2]
[1]
[4]
7. Sensor Unit
Old Type(1) Remove:
• Printer mechanism (See 3. above.)• Two wire band screws holding the lead wire [1].• Screws 2 pcs. [1]• Transmit sensor [2]• Screw 1 pc. [3]• Head-up sensor [4]
Note:There are two types of transmit sensors.One is for the old type and the other is for the new type.
New Type
[3]
[2]
[1]
[4]
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4
CHAPTER 4MAINTENANCE AND LUBRICATION
This chapter explains printer maintenance and lubrication.
1. Maintenance ...................................................................................................... 36
1-1. Cleaning ................................................................................................................ 36
1-2. Checks ................................................................................................................... 36
2. Lubrication ......................................................................................................... 37
2-1. Lubricants ............................................................................................................. 37
2-2. Application Method .............................................................................................. 37
2-3. Lubrication Points ................................................................................................ 37
– 36 –
1. Maintenance
Proper maintenance is necessary to maintain printer performance and forestall potential problems. Please carry outmaintenance as described below.
1-1. Cleaning(1) Surface dirt
Clear away dirt with a soft cloth. If necessary, apply a small quantity of alcohol to the cloth to improve cleaningpower. NEVER use thinner, trichlene, or ketone solvents, as these can cause damage to plastic components.
When cleaning, take care to avoid damaging or moistening of electronic parts, mechanical parts, and wires.
(2) Internal dustFor best results, use an electric vacuum cleaning device to remove dust from the inside of the printer. Note that suchcleaning may also remove lubrication; when you have finished cleaning, check lubrication levels and applylubricant as necessary.
1-2. ChecksThere are two types of maintenance checks. Simple “daily checks” can be performed by users during the course of dailyoperation. “Periodic checks” must be carried out by qualified service personnel.
(1) Daily checks• Check whether dirt or other foreign matter has worked its way into the printer, and remove as necessary.• Check the thermal head for excessive dirt. If the head is very dirty, clean it with a cotton stick or a soft cloth
soaked in alcohol.
(2) Periodic checksPeriodic checks and lubrication should be carried out once every six months or once every million lines of printing.• Check the integrity of springs.• Clear dust from areas around the detectors.
– 37 –
2. Lubrication
Proper lubrication is essential for maintaining the printer’s performance level and preventing breakdowns or other problems.
2-1. LubricantsChoice of lubrication can significantly affect the printer’s performance, longevity, and low-temperature characteristics. Werecommend the following lubricant for the TSP400 series.
Type Name Manufacturer
Grease Molykote EM Dow Corning
2-2. Application MethodIf you are lubricating parts during disassembly or reassembly, be sure to wash or wipe the parts thoroughly to remove alldirt and dust prior to lubricating.Remember that cleaning can remove necessary lubrication. Always lubricate after cleaning, disassembly, or replacement.
2-3. Lubrication PointsApply lubricants at the following locations. (Refer to Diagram 4-1.)
No. Location
[1] Contact area of pressure bar and pressure pin
[2] Contact area of gear 15×50×0.5 and gear shaft
[3] Contact area of gear 58×0.5 and gear shaft
[4] Contact area of gear 15×50×0.5 and PF motor gear
[5] Contact area of gear 58×0.5 and platen gear
[6] Contact area of head stay and head base frame
[7] Contact area of head clamp and clamp pin
[8] Contact area of head clamp and head stay R
– 38 –
B
A
C
D
D
AB
C
C
[5]
[2]
[4]
[3]
[1]
[6]
[6]
[7]
[8]
[1]
Fig. 4-1 Lubrication Points
5
CHAPTER 5PARTS LIST
HOW TO USE PARTS LIST(1) DRWG. NO.
This column shows the drawing number of the illustration.(2) REVISED EDITION MARK
This column shows a revision number.Part that have been added in the revised edition are indicated with "#"Part that have been abolished in the revised edition are indicated with "*"#1:First edition → Second edition *1:First edition → Second edition
(3) PARTS NO.Parts numbers must be notified when ordering replacement parts. Parts described as "NPN" have no parts numberand are not in stock, unavailable.
(4) PARTS NAMEParts names must be notified when ordering replacement parts.
(5) Q’TYThis column shows the number of the part used as indicated in the figure.
(6) REMARKSThis column is used for general comments. It also indicates EPROM seal numbers. A"*" within a seal numberindicates the version number.
(7) RANKParts marked “S” are service parts. Service parts are recommended to be in stock for maintenance.
9. RS-422A Interface Board.................699-1. Circuit Diagram.........................699-2. Component Layout...................709-3. Parts List ...................................70
10. Parallel Interface Board (Ver. 1) .....7110-1.Circuit Diagram ........................7110-2.Parts List ..................................72
11. Parallel Interface Board (Ver. 2) .....7311-1.Circuit Diagram ........................7311-2.Component Layout ..................7411-3.Parts List ..................................74
12. Near-End Sensor Board ..................7512-1.Circuit Diagram ........................7512-2.Parts List ..................................75
13. Paper-End Sensor Board ................7613-1.Circuit Diagram ........................7613-2.Parts List ..................................76
14. Transit Board ...................................7714-1.Circuit Diagram ........................7714-2.Parts List ..................................77
15. Presenter Sensor Board..................7815-1.Circuit Diagram ........................7815-2.Parts List ..................................78
1. Printer Assembly .............................401-1. Disassembly Drawing ..............401-2. Parts List ...................................41
2. Printer Mechanism...........................422-1. Disassembly Drawing ..............422-2. Parts List ...................................43
3. Presenter-Assembly ........................443-1. Disassembly Drawing ..............443-2. Parts List ...................................45
4. Wiring Scheme of printer ................464-1. RS232 Interface Type ...............464-2. RS-422A Interface Type ...........474-3. Parallel Interface Type .............48
5. Main Logic Board (Ver.1) ................495-1. Circuit Diagram.........................495-2. Parts List ...................................53
6. Main-Logic Board (Ver.2) ................566-1. Circuit Diagram.........................566-2. Component Layout ...................616-3. Parts List ...................................62
7. RS-232C Interface Board (Ver. 1) ...657-1. Circuit Diagram.........................657-2. Parts List ...................................66
8. RS-232C Interface Board (Ver. 2) ...678-1. Circuit Diagram.........................678-2. Component Layout ...................688-3. Component Layout ...................68
– 40 –
1. Printer Assembly
1-1. Disassembly Drawing
17
13
30
16
15
13
38
16
12
33
29 14
34
18
18
19
3736
B
20
21
A
F
K
EG H
C
D
L
CK
J
E F GH
D
I
I
J
22
25
32
A
1
4 2
2
3123
24
5
6
11
9
2
B
10
28
2
26
3
35
39
727
L27
8
– 41 –
1 01903059 SCREW TR 3-5 FL 3 S2 *1 01903077 SCREW TAT 3-5 CT-FL 41 S
#1 01903101 SCREW TAT 3-6 CT-FL 41 S3 30721610 CUTTER CABLE UNIT TUP4 1 TUP452,TUP482VER.14 32000050 FRAME R TUP4 15 32002211 BOTTOM FRAME TUP4 16 32005120 PAPER FRAME L TUP4 17 32041130 SNOUT HOLDER L TUP4 1 TUP4828 32041140 SNOUT HOLDER R TUP4 1 TUP4829 02040402 FLANGED NUT NHW4 1 S10 31303211 ARM SHAFT TUP4 111 32000060 FRAME L TUP4 112 37427400 TRANSIT BOARD UNIT TUP4 1 S13 30510510 SPRING E050-035-0235 2 S14 32003211 FRONT FRAME TUP4 115 32005020 CUSHION FRAME L TUP4 116 33390010 CUSHION SHAFT TUP4 217 83390020 ROLL PAPER SHAFT SP312 118 37422500 PUSH SWITCH UNIT TUP4 119 04991401 SCREW DBLC-J25SAF 2 RS232,RS422 S20 32003020 REAR PLATE TUP4 121 37407800 RS232C IF BOARD UNIT TSP4 1 RS232 VER.1
#1 37427620 INTERFACE BOARD R232 UNIT T4V2 1 RS232 VER.237407810 RS422 IF BOARD UNIT TSP4 1 RS42237407820 PARALLEL IF BOARD UNIT TSP4 1 PARALLEL VER.1
#1 37427610 INTERFACE BOARD PARA UNIT T4V2 1 PARALLEL VER.222 37420310 PAPER FRAME R UNIT TUP4 123 37420510 COVER FRAME UNIT TUP4 124 37427000 MAIN LOGIC BOARD UNIT TUP4 1 VER.1 S
37427030 MAIN LOGIC BOARD UNIT T4V2 1 VER.2 S25 37427300 NE BOARD UNIT TUP4 1 S26 38405400 TMP452W-24N 1 S27 01903090 SCREW TAT 3-8 CT-FL 2 TUP482 S28 33490210 ARM TUP4 129 32005311 MECHANISM FRAME TUP4 130 32005010 CUSHION FRAME R TUP4 131 82020361 ROM COVER SP312 132 30093010 ESD GUARD SHEET TUP4 133 09990713 FERRITE CORE TFC-16-8-16 134 30721650 POWER CABLE UNIT TUP4 135 38511201 PR112-24 1 TUP48236 32021010 SERIAL IF PLATE TSP4 1 RS232,RS422
32021110 PARALLEL IF PLATE TSP4 1 PARALLEL37 #1 30091010 TENSION SHEET TSP2 138 #1 30992010 DISCHARGE BRUSH T4V2 1 TUP482 VER.239 #1 30992020 DISCHARGE SHEET T4V2 1 TUP482 VER.2
DRWG.NO. REV. PARTS NO. PARTS NAME Q’TY REMARKS RANK
Printer Assembly
1-2. Parts List
– 42 –
2. Printer Mechanism
2-1. Disassembly Drawing
13-613-14
13-12
13-10
13-5
13-1113-3
13
13-913-12
28
16
16
14
13-9
19
13-2
13-1
13-6
13-10
13-14
13-12
15
15
13-713-13
13-8
13-713-13
13-159
74
11
1-2
1-328
61
1128
6
517
3 18
10
22
1-4
1-1
13-12
24
12
19
23
23
2521
21
8
21
26
21
2
220
27
BA
D
C
D
C
B
A
(New Type)
(Old Type)
2-1
– 43 –
1 NPN FRAME ASSY TMP4 11-1 37412300 PF MOTOR ASSY TMP4 1 S1-2 87340390 HEAD DETECTOR ASSY BMP8 1 S1-3 00920503 SCREW TAT 2-5 CT 1 S1-4 00930403 SCREW TAT 3-4 CT 2 S2 37417000 REFLECT SENSOR BD UNIT TMP4 1 OLD TYPE S
37417020 TRANSMIT SENSOR BD UNIT B TMP4 1 NEW TYPE S2-1 30721010 CABLE UNIT TMP4 1 S3 83100460 IDLER GEAR 15X50X0.5 1 S4 31375211 PLATEN TMP4 1 S5 33102210 GEAR 28X0.5 TMP4 1 S6 80203041 DRIVE SHAFT BEARING MP300 2 S7 33910060 PAPER GUIDE C TMP4 1 S8 04991509 CUTTER AC310-24-LN 19 *1 33910030 PAPER GUIDE B TMP4 1 S
#1 33910031 PAPER GUIDE B TMP4 1 S10 33903010 FRICTION PLATE TMP4 1 S11 33490010 HEAD POSITION LEVER TSP4 212 37419000 HEAD UNIT TMP4 1 S13 NPN HEAD FRAME UNIT TMP4 113-1 81360850 PAPER GUIDE ROLLER BMP4 113-2 *1 81370920 HEAD UNIT HOLDER SHAFT BMP4 1
#1 31303010 HEAD UNIT HOLDER SHAFT TMP4 113-3 82902330 HEAD CLAMP BMP4 113-4 81370910 PRESSURE STAY BMP4 113-5 09991391 HEAT-SHRINK TUBE A-6.0 GRN 113-6 82401370 PRESSURE LEVER BMP4 213-7 82401360 HEAD STOPPER LEVER BMP4 213-8 80994252 GUARD SHEET BMP4 113-9 04310401 OILESS BUSHING F4X7X3 213-10 80511070 SPRING E040-040-0159 2 S13-11 80510840 SPRING E055-060-0180 1 S13-12 04020015 STOP RING SE3.0 4 S13-13 04020016 STOP RING SE4.0 2 S13-14 02040301 FLANGED NUT NHW3 2 S13-15 09991372 HEAT-SHRINK TUBE 4.0 1 S14 80705031 CABLE UNIT 26X290CC BMP4 115 30510410 SPRING E065-070-0238 2 S16 30520210 SPRING C075-080-0165 2 S17 04012003 ROLL PIN SP2.0X8 1 S18 04020010 STOP RING SE2.0 1 S19 04991204 FASTENER T18S 8 S20 00630404 SCREW TR 3-4 2 S21 01903077 SCREW TAT 3-5 CT-FL 5 S22 01914035 SCREW TAT 4-10 PT-FL 1 S23 00820304 SCREW TR 2-3 2 S24 01903090 SCREW TAT 3-8 CT-FL 1 S25 32041110 CUTTER HOLDER L TSP4 126 32041120 CUTTER HOLDER R TSP4 127 32045220 GUIDE B AC3 128 04020016 STOP RING SE4.0 5 S
DRWG.NO. REV. PARTS NO. PARTS NAME Q’TY REMARKS RANK
Printer Mechanism
2-2. Parts List
– 44 –
3. Presenter-Assembly
3-1. Disassembly Drawing
10
211
2-1
2-3
2-4
2-2
2-5
2-6
6
7 12 1
8
13
116
5
43
3-1
9
4-1
– 45 –
1 37517000 DETECTOR BOARD UNIT PR1 1 S2 37514010 SLIP GEAR UNIT PR1 1 S2-1 33120210 SLIP WHEEL PR1 12-2 33101410 SLIP GEAR PR1 12-3 32012010 SLIP PLATE PR1 12-4 30520510 SPRING C111-080-0090 12-5 04020017 STOP RING SE5.0 12-6 02206002 PLAIN WASHER WF6X13X1.0 13 37513010 PAPER FEED ROLLER UNIT PR1 13-1 04300781 O-RING 7.8X1.9JIS3P8 1 S4 37512010 PAPER FEED MOTOR UNIT PR1 14-1 33140020 WORM GEAR PR1 1 S5 37510010 FRAME UNIT PR1 16 33215010 PF ROLLER BEARING PR1 27 32025010 UPPER COVER PR1 18 30045040 GUIDE D PR1 1 S9 30045011 GUIDE A PR1 1 S10 04033001 PUSH RIVET P3035B 211 04020010 STOP RING SE2.0 2 S12 00930609 SCREW TAT 3-6 CT 1 S13 00820304 SCREW TR 2-3 2 S
DRWG.NO. REV. PARTS NO. PARTS NAME Q’TY REMARKS RANK
Presenter-Assembly
3-2. Parts List
<Note 1> If DRWG. NO. 10 is removed, it should be replaced with new ones.
– 46 –
4. Wiring Scheme of Printer
4-1. RS232 Interface Type
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
A19
A20
B1
B2
B3
B4
B5
B6
B7
B8
B9
B10
B11
B12
B13
B14
B15
B16
B17
B18
B19
B20
1
2
3
4
5
6
CN2
CN3
RS232C I/F BOARD
F-GND
TXD
RXD
RTS
CTS
NC
GND
NC
NC
NC
RCH
NC
GND
FAULT
MP-TXD
MP-DTR
NC
NC
NC
DTR
NC
NC
NC
NC
NC
NC
NC
VVR
DIN1
DIN3
DIN5
DIN7
GND
Vcc(+5V)
NC
NC
NC
DIEN
GND
RXD
NC
ID2
GND
PEXT1
VEXT
NC
NC
GND
DIN2
DIN4
DIN6
DIN8
GND
Vcc(+5V)
NC
FAULT
DTR
GND
TXD
CTS
ID1
GND
PSWIN
PEXT2
VEXT
DIN9
DIN11
VVR
DIN1
DIN3
DIN5
DIN7
GND
Vcc(+5V)
ERR
SLCT
BUSY
STB
GND
RXD
ID0
ID2
GND
PEXT1
VEXT
DIN10
DIN12
GND
DIN2
DIN4
DIN6
DIN8
GND
Vcc(+5)
NMI
PE
ACK
GND
TXD
CTS
ID1
GND
PSWIN
PEXT2
VEXT
1
2
3
4
5
6
7
1
2
1
2
3
4
5
6
1
2
3
4
1
2
3
GND
PE
MARK
Vcc(+5)
LABLE
GND
LED
HUP DTCT
HUP DTCT
LFCMN
LFCMN
LFø1
LFø3
LFø4
LFø2
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
1
2
3
4
1
2
3
4
5
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
COM(+24V)
COM(+24V)
COM(+24V)
GND
GND
GND
SI
SO
CLK
GND
LAT
GND
STB5
VDD(+5V)
STB3
STB4
STB1
STB2
TM1
TM2
GND
GND
GND
COM(+24V)
COM(+24V)
COM(+24V)
CUTSW
CUTSW
M(–)
M(+)
VP(+24V)
VP(+24V)
NC
P-GND
P-GND
F-GND
PEXT1
VEXT
VEXT
PEXT2
PSW
1
2
3
4
5
Vcc(+5V)
PEXT1
VP(+24V)
PSWIN
GND
CUTTER UNIT
CN1
CONTROL BOARD PRINTER MECHANISM
CN9 CN1 CN1
CN1
MARKDETECTOR
PAPER OUTDETECTOR
HADE UP DETECTOR
PAPER FEED MOTOR
ø1
ø3
ø2 ø4
M
THERMAL HEAD
M
CN2
CN4
CN6
CN5
CN3
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
A19
A20
B1
B2
B3
B4
B5
B6
B7
B8
B9
B10
B11
B12
B13
B14
B15
B16
B17
B18
B19
B20
CONNECTED BOARD
CN5
1
2
3
4
5
6
7
GND
PE
MARK
Vcc(+5)
LABLE
GND
LED
CN4
1
2
3
4
5
6
7
8
HUP DTCT
HUP DTCT
LFCMN
LFCMN
LFø1
LFø3
LFø4
LFø2
1
2
3
4
5
6
CN1
1
2
CN2
1
2
3
4
5
6
7
CN3
PRESENTER
1
2
3
4
5
CN1
CN8
NEAR-END DETECTOR
1
2
3
4
5
6
7
8
9
CN1
GND
COPEN
PF-SW
OL-SW
PSW1
PSW2
PSW
OL-LED
PO-LED
1
2
3
4
5
6
7
8
9
10
11
12
CN7
GND
COPEN
PF-SW
OL-SW
PSW1
PSW2
PSW
OL-LED
PO-LED
HU-LED
ER-LED
Vcc(+5V)
RESUME SWITCH
1
2
3
4
[CN2]
(TUP482 only)
GND
PE
MARK
Vcc(+5)
LABLE
GND
LED
HUP DTCT
HUP DTCT
LFCMN
LFCMN
LFø1
LFø3
LFø4
LFø2
– 47 –
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
A19
A20
B1
B2
B3
B4
B5
B6
B7
B8
B9
B10
B11
B12
B13
B14
B15
B16
B17
B18
B19
B20
DIN9
DIN11
VVR
DIN1
DIN3
DIN5
DIN7
GND
Vcc(+5V)
ERR
SLCT
BUSY
STB
GND
RXD
ID0
ID2
GND
PEXT1
VEXT
DIN10
DIN12
GND
DIN2
DIN4
DIN6
DIN8
GND
Vcc(+5)
NMI
PE
ACK
GND
TXD
CTS
ID1
GND
PSWIN
PEXT2
VEXT
1
2
3
4
5
6
7
1
2
1
2
3
4
5
6
1
2
3
4
1
2
3
GND
PE
MARK
Vcc(+5)
LABLE
GND
LED
HUP DTCT
HUP DTCT
LFCMN
LFCMN
LFø1
LFø3
LFø4
LFø2
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
1
2
3
4
1
2
3
4
5
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
COM(+24V)
COM(+24V)
COM(+24V)
GND
GND
GND
SI
SO
CLK
GND
LAT
GND
STB5
VDD(+5V)
STB3
STB4
STB1
STB2
TM1
TM2
GND
GND
GND
COM(+24V)
COM(+24V)
COM(+24V)
CUTSW
CUTSW
M(–)
M(+)
VP(+24V)
VP(+24V)
NC
P-GND
P-GND
1
2
3
4
5
Vcc(+5V)
PEXT1
VP(+24V)
PSWIN
GND
CUTTER UNIT
CONTROL BOARD PRINTER MECHANISM
CN9 CN1 CN1
CN1
MARKDETECTOR
PAPER OUTDETECTOR
HADE UP DETECTOR
PAPER FEED MOTOR
ø1
ø3
ø2 ø4
M
THERMAL HEAD
M
CN2
CN4
CN6
CN5
CN3
CONNECTED BOARD
CN5
1
2
3
4
5
6
7
GND
PE
MARK
Vcc(+5)
LABLE
GND
LED
CN4
1
2
3
4
5
6
7
8
HUP DTCT
HUP DTCT
LFCMN
LFCMN
LFø1
LFø3
LFø4
LFø2
1
2
3
4
5
6
CN1
1
2
CN2
1
2
3
4
5
6
7
CN3
PRESENTER
1
2
3
4
5
CN1
CN8
NEAR-END DETECTOR
1
2
3
4
5
6
7
8
9
CN1
GND
COPEN
PF-SW
OL-SW
PSW1
PSW2
PSW
OL-LED
PO-LED
1
2
3
4
5
6
7
8
9
10
11
12
CN7
GND
COPEN
PF-SW
OL-SW
PSW1
PSW2
PSW
OL-LED
PO-LED
HU-LED
ER-LED
Vcc(+5V)
RESUME SWITCH
1
2
3
4
[CN2]
(TUP482 only)
GND
PE
MARK
Vcc(+5)
LABLE
GND
LED
HUP DTCT
HUP DTCT
LFCMN
LFCMN
LFø1
LFø3
LFø4
LFø2
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
1
2
3
4
5
6
CN2
CN3
RS422A I/F BOARD
F-GND
NC
NC
NC
NC
NC
GND
NC
SD(+)
SD(–)
NC
NC
GND
FAULT
NC
NC
RD(+)
RD(–)
CS(+)
NC
NC
NC
CS(–)
RS(+)
RS(–)
DIN9
DIN11
VVR
DIN1
DIN3
DIN5
DIN7
GND
Vcc(+5V)
DOEN
NC
NC
DIEN
GND
RD
ID0
ID2
GND
PEXT1
VEXT
DIN10
DIN12
GND
DIN2
DIN4
DIN6
DIN8
GND
Vcc(+5V)
NC
FAULT
RS
GND
SD
CS
ID1
GND
PSWIN
PEXT2
VEXT
F-GND
PEXT1
VEXT
VEXT
PEXT2
PSW
CN1
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
A19
A20
B1
B2
B3
B4
B5
B6
B7
B8
B9
B10
B11
B12
B13
B14
B15
B16
B17
B18
B19
B20
4-2. RS422A Interface Type
– 48 –
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
A19
A20
B1
B2
B3
B4
B5
B6
B7
B8
B9
B10
B11
B12
B13
B14
B15
B16
B17
B18
B19
B20
DIN9
DIN11
VVR
DIN1
DIN3
DIN5
DIN7
GND
Vcc(+5V)
ERR
SLCT
BUSY
STB
GND
RXD
ID0
ID2
GND
PEXT1
VEXT
DIN10
DIN12
GND
DIN2
DIN4
DIN6
DIN8
GND
Vcc(+5)
NMI
PE
ACK
GND
TXD
CTS
ID1
GND
PSWIN
PEXT2
VEXT
1
2
3
4
5
6
7
1
2
1
2
3
4
5
6
1
2
3
4
1
2
3
GND
PE
MARK
Vcc(+5)
LABLE
GND
LED
HUP DTCT
HUP DTCT
LFCMN
LFCMN
LFø1
LFø3
LFø4
LFø2
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
1
2
3
4
1
2
3
4
5
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
COM(+24V)
COM(+24V)
COM(+24V)
GND
GND
GND
SI
SO
CLK
GND
LAT
GND
STB5
VDD(+5V)
STB3
STB4
STB1
STB2
TM1
TM2
GND
GND
GND
COM(+24V)
COM(+24V)
COM(+24V)
CUTSW
CUTSW
M(–)
M(+)
VP(+24V)
VP(+24V)
NC
P-GND
P-GND
1
2
3
4
5
Vcc(+5V)
PEXT1
VP(+24V)
PSWIN
GND
CUTTER UNIT
CONTROL BOARD PRINTER MECHANISM
CN9 CN1 CN1
CN1
MARKDETECTOR
PAPER OUTDETECTOR
HADE UP DETECTOR
PAPER FEED MOTOR
ø1
ø3
ø2 ø4
M
THERMAL HEAD
M
CN2
CN4
CN6
CN5
CN3
CONNECTED BOARD
CN5
1
2
3
4
5
6
7
GND
PE
MARK
Vcc(+5)
LABLE
GND
LED
CN4
1
2
3
4
5
6
7
8
HUP DTCT
HUP DTCT
LFCMN
LFCMN
LFø1
LFø3
LFø4
LFø2
1
2
3
4
5
6
CN1
1
2
CN2
1
2
3
4
5
6
7
CN3
PRESENTER
1
2
3
4
5
CN1
CN8
NEAR-END DETECTOR
1
2
3
4
5
6
7
8
9
CN1
GND
COPEN
PF-SW
OL-SW
PSW1
PSW2
PSW
OL-LED
PO-LED
1
2
3
4
5
6
7
8
9
10
11
12
CN7
GND
COPEN
PF-SW
OL-SW
PSW1
PSW2
PSW
OL-LED
PO-LED
HU-LED
ER-LED
Vcc(+5V)
RESUME SWITCH
1
2
3
4
[CN2]
(TUP482 only)
GND
PE
MARK
Vcc(+5)
LABLE
GND
LED
HUP DTCT
HUP DTCT
LFCMN
LFCMN
LFø1
LFø3
LFø4
LFø2
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
1
2
3
4
5
6
CN2
CN3
PARALLEL I/F BOARD
STROBE
DATA 1
DATA 2
DATA 3
DATA 4
DATA 5
DATA 6
DATA 7
DATA 8
ACK
BUSY
PE
SLCT
NC
NC
GND
F-GND
Vcc(+5V)
RETURN-GND
RETURN-GND
RETURN-GND
RETURN-GND
RETURN-GND
RETURN-GND
RETURN-GND
RETURN-GND
RETURN-GND
RETURN-GND
RETURN-GND
RETURN-GND
INIT
ERROR
EXT-GND
CPL
NC
SLCT-IN
NC
NC
VVR
DIN1
DIN3
DIN5
DIN7
GND
Vcc(+5V)
ERROR
SLCT
BUSY
STB
GND
NC
ID0
NC
GND
PEXT1
VEXT
NC
NC
GND
DIN2
DIN4
DIN6
DIN8
GND
Vcc(+5V)
INIT
PE
ACK
GND
NC
NC
ID1
GND
PSWIN
PEXT2
VEXT
F-GND
PEXT1
VEXT
VEXT
PEXT2
PSW
CN1
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
A19
A20
B1
B2
B3
B4
B5
B6
B7
B8
B9
B10
B11
B12
B13
B14
B15
B16
B17
B18
B19
B20
4-3. Parallel Interface Type
– 49 –
5. Main Logic Board (Ver.1)
5-1. Circuit Diagram
2
31[V
R2]
4.7K
VC
C
2
31[V
R1]
47K
VC
C
[R13
5]22
0
[R10
1]22
0
CN
153
014-
0710
7 6 5 4 3 2 1
LAB
EL
MA
RK
PE
VC
C
VP
CN
853
014-
0510
<F
OR
PR
ES
EN
TE
R>
1 2 3 4 5
VE
XT
ZD
2R
D4.
7JS
B1
R25
10K
R12
010
K
C13
40.
1U
Q4
A16
49
R11
910
K
VP
Q5
A13
88
R17
10K
R12
410
K
DQ
5F
A1A
4PV
H
VC
C8 5
IC8
VC
C
GN
D
CS
SK
DI
DO
1 2 3 4
93C
46
R18
33
C9
33P
C12
633
P
C12
710
0P
C8
33P
R19
10K
VC
C
DQ
6F
A1A
4PD
Q7
FN
1A4P
VC
C
32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 1 2 3 4 5 6 7 8 9 10 11 13 14 15 41 57 56 55 52 54 16 51 60 63 61 62 59
47I/O
1I/O
2I/O
3I/O
4IN
5IN
6IN
7IN
8
HD
PW
R
IN9
IN10
IN11
IN12
IN13
IN14
IN15
IN16
CD
0C
D1
CD
2C
D3
CD
4C
D5
CD
6C
D7
CS
TB
AC
KB
US
YE
RR
OR
SE
LEC
TP
OU
TH
DO
N
RD
WR
CE
RE
SE
TC
LKIN
TC
DT
INT
SD
TR
AM
CS
PS
OE
PS
CE
0P
SC
E1
RF
SH
UP
D65
622G
F-T
SP
SD
AT
AS
CLK
HIS
TIN
LAT
CH
ST
B4
ST
B3
ST
B2
ST
B1
CU
TO
N
CU
TS
W
OU
T1
OU
T2
OU
T3
OU
T4
A0
A1
A2
A3
A15
A17 D0
D1
D2
D3
D4
D5
D6
D7
VC
CV
CC
TE
ST
PS
SE
LG
ND
GN
DG
ND
GN
D
49 50 46 48 42 43 44 45 40 39 38 37 36 35 69 68 67 66 65 64 79 78 77 76 75 74 73 70 34 72 80 58 12 33 53 71
A0
A1
A2
A3
A15
A17
D8
D9
D10
D11
D12
D13
D14
D15
R21
R20
R23
R22
33 ×
4
C12
9C
131
C12
8C
130
33P
× 4
FL4
TU
02M
VC
C
2
31
C13
50.
1UV
CC
JPB
2
JPA
2
5P81
28 :
5P83
2 :
Sta
ndar
dJP
B2=
Cut
, JP
A2=
Sho
rt
R13
04.
7K
R13
14.
7K
VC
C
R12
94.
7KR
134
4.7K
CN
753
014-
1210
12 11 10 9 8 7 6 5 4 3 2 1
VC
CE
R-L
ED
HU
-LE
DP
O-L
ED
OL-
LED
PS
WP
SW
2P
SW
1O
L-S
WP
F-S
WC
OP
EN
GN
D
DQ
3F
A1A
4P
R16
1K 1/2W
DQ
4F
N1A
4P
VP
Q1
D20
10
Q3
B13
59
CN
554
83-0
4A-R
ED
4 3 2 1
VC
C 1
RA
110
K ×
4
24
35
C12
3C
120
C12
110
0P ×
3
VH
CO
MC
OM
GN
DS
IC
LK/L
AT
/ST
B5
/ST
B3
/ST
B1
TH
1G
ND
GN
DC
OM
1 3 5 7 9 11 13 15 17 19 21 23 25
2 4 6 8 10 12 14 16 18 20 22 24 26
CO
MG
ND
GN
DS
OG
ND
GN
DV
DD
/ST
B4
/ST
B2
TH
2G
ND
CO
MC
OM
CN
6
5332
-265
G1
(AO
I : J
080-
8552
3)
VH
VC
C
C12
210
0P
TH
ER
MA
L H
EA
D B
LOC
K
R12
820
K
R12
71K
VC
C
CN
9P
HE
C40
R-R
111
CO
MM
UN
ICA
TIO
N I/
F B
LOC
K
EX
PA
ND
ED
I/O
BLO
CK
IC10
B
C
A
<Note 1> The unit of resistor and resistor array is "Ω", and no indication of wattage means 1/6W, 1/8 respectively.<Note 2> The unit of capacitor and capacitor array is "F", and no indication of Voltage means 50V.<Note 3> The coimponents in the parentheses are not installed in the board.<Note 4> -Not mounted on old type
– 50 –
B
VC
C
VC
C
VC
CV
B
VC
C
VC
C
VC
C
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
19 18 17 16 15 14 13 12 10 9 8 7 6 5 4 3 2 20 11 30
O0
O1
O2
O3
O4
O5
O6
O7
O8
O9
O10
O11
O12
O13
O14
O15
CE
OE
GN
DG
ND
IC11
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
VP
PV
CC
21 22 23 24 25 26 27 28 29 31 32 33 34 35 36 37 38 39 1 40
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
C13
333
PC
1233
P(A
M27
C40
96)
AM
27C
2048
(AM
27C
1024
)
C13
70.
1U
FL5
TU
02M
13
2
D8
D9
D10
D11
D12
D13
D14
D15
13 14 15 17 18 19 20 21 1 29 24 22 16
D0
D1
D2
D3
D4
D5
D6
D7
RF
SH
R/W
OE
CE
1
IC6
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
CE
2
12 11 10 9 8 7 6 5 27 26 23 25 4 28 3 31 2 32 30
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
LH5P
8128
N(L
H5P
832N
)C
110
0.1U
FL1
TU
02M
13
2
C5
33P
C3
33P
VB
R10
210
K
C10
033
P
D8
D9
D10
D11
D12
D13
D14
D15
11 12 13 15 16 17 18 19 27 22 20 28
D0
D1
D2
D3
D4
D5
D6
D7
WE
OE
CE
VC
C
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
10 9 8 7 6 5 4 3 25 24 21 23 2 26 1
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A14
JPB
1
JPA
1
A13
(HM
6225
6ALF
P)
HM
6264
LFP
6264
:62
256:
Sta
ndar
dJP
A1=
Cut
, JP
B1=
Sho
rt
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
14 16 18 20 23 25 27 29 15 17 19 21 24 26 28 30 11 13 32 12 31
O0
O1
O2
O3
O4
O5
O6
O7
O8
O9
O10
O11
O12
O13
O14
O15
/A-1
CE
OE
W/B
GN
DG
ND
IC9
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
A19
VC
C
10 9 8 7 6 5 4 3 41 40 39 38 37 36 35 34 33 2 1 42 22
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
A19
A20
(UP
D23
C16
000)
(UP
D23
C80
00)
UP
D23
C40
00A
D0
D1
D2
D3
D4
D5
D6
D7
13 14 15 17 18 19 20 21 1 29 24 22 16
D0
D1
D2
D3
D4
D5
D6
D7
RF
SH
R/W
OE
CE
1
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
CE
2
12 11 10 9 8 7 6 5 27 26 23 25 4 28 3 31 2 32 30
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
LH5P
8128
N(L
H5P
832N
)
C11
10.
1U
FL2
TU
02M
1
2
3
C4
33P
IC7
CN
9P
HE
C40
R-R
111
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
A19
A20
B1
B2
B3
B4
B5
B6
B7
B8
B9
B10
B11
B12
B13
B14
B15
B16
B17
B18
B19
B20
VC
C
VE
XT
VE
XT
VC
C
VC
CR
29 1KR
28
4.7K
CO
MM
UN
ICA
TIO
N I/
F B
LOC
K
ME
MO
RY
BLO
CK
IC1
A
D
– 51 –
VP
DQ
2F
A1A
4P
D1
EG
01Y
V0
VC
C
R15
10K
R10
310
K
Q2
B13
59
FE
ED
MO
TO
R
CN
454
83-0
6A1 2 3 4 5 6
TA
1M
P40
201B 2B 3B 4B
1C 2C 3C 4CE
E
1 01
2 4 6 8
3 5 7 9
R3
R2
R10
4R
105
3.3K
× 4
X1
CS
T9.
83M
T1 3
2
R12
23.
3K C11
80.
1U
10K
× 2
VC
CR
9R
6
33 ×
9R
10R
8R
7R
5R
4R
12R
13R
14R
123
33P
× 9
C10
5 C
103
C10
4C
102
C10
6C
108
C10
1C
107
C11
9
C11
0.1U
FL3
TU
02M
VC
C3
1
2
C12
50.
1U
VC
C
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
20 21 22 23 24 25 75 74 71 81 82 83 100
101
102
103
104 80 79 78 77 72 70 69 68 67 66 1 44 84 76 85 10 26 35 53 99 94 73 27 28 29 30 31 32 33 34 36 37 38 39 40 41 42 43
IC5
P90
/TX
D0
P91
/TX
D1
P92
/RX
D0
P93
/RX
D1
P94
/SC
K0/
IRE
Q4
P95
/SC
K1/
IRE
Q5
XT
AL
EX
TA
L
RE
S
MD
0M
D1
MD
2
P80
/RF
SH
/IRQ
0P
81/C
S3/
IRQ
1P
82/C
S2/
IRQ
2P
83/C
S1/
IRQ
3P
84/C
S0
LWR
HW
RR
DA
SN
MI
ST
BY
CLK
P62
/BA
CK
P61
/BR
EQ
P60
/WA
IT
VC
CV
CC
AV
CC
VC
CV
RE
F
VS
SV
SS
VS
SV
SS
VS
SA
VS
SV
SS
P40
/D0
P41
/D1
P42
/D2
P43
/D3
P44
/D4
P45
/D5
P46
/D6
P47
/D7
D8
D9
D10
D11
D12
D13
D14
D15
HD
6413
003F
10T
RE
SO
PA
7/T
P7/
TIO
CB
2P
A6/
TP
6/T
IOC
A2
PA
5/T
P5/
TIO
CB
1P
A4/
TP
4/T
IOC
A1
PA
3/T
P3/
TIO
CB
0/P
A2/
TP
2/T
IOC
A0/
PA
1/T
P1/
TE
ND
1/T
PA
0/T
P0/
TE
ND
0/T
PB
0/T
P8/
TIO
CA
3P
B1/
TP
9/T
IOC
B3
PB
2/T
P10
/TIO
CA
4P
B3/
TP
11/T
IOC
B4
PB
4/T
P12
/TIO
CX
AP
B5/
TP
13/T
IOC
XB
PB
6/T
P14
/DR
EQ
0P
B7/
TP
15/D
RE
Q1/
P70
/AN
0P
71/A
N1
P72
/AN
2P
73/A
N3
P74
/AN
4P
75/A
N5
P76
/AN
6P
77/A
N7
PC
0P
C1
PC
2/T
EN
D2/
CS
4P
C3/
DR
EQ
2/C
S5
PC
4/T
EN
D3/
CS
6P
C5/
DR
EQ
3/C
S7
PC
6/IR
Q6
PC
7/IR
Q7
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
A19
P54
/A20
P55
/A21
P56
/A22
P57
/A23
19 112
111
110
109
108
107
106
105
2 3 4 5 6 7 8 9 86 87 88 89 90 91 92 93 11 12 13 14 15 16 17 18 45 46 47 48 49 50 51 52 54 55 56 57 58 59 60 61 62 63 64 65 95 96 97 98
DA
0D
A1
DA
2D
A3
DA
4
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
A19
A20
FE
ED
MO
TO
R B
LOC
K
PE
RIP
HE
RA
L/B
UZ
ZE
R B
LOC
K
R11
1K
R10
0
10K
VC
CC
N2
5483
-02A
2 1H
EA
D U
PD
ET
EC
TO
R
SE
NS
ER
S B
LOC
K
VC
CR
118
33C
117
33P
VC
C
VC
C
VC
C
VC
C
R13
61K
LAB
EL
MA
RK
PE
VR
34.
7K3 1
2
R31
2.7K
R27
10K
– +
3 1
2
C14
0.1U
R26
4.7K
IC12
-D
1310 11 U
PC
339C
6 7 UP
C33
9C
VR
44.
7K
R13
71K
VC
C R33
2.7K
R32
4.7K
C13
0.1U
IC12
-B
VC
C
1R30
4.7K
VC
C
– +
– +
VC
C 35 4
IC12
-A
2
UP
C33
9C1 – 2
R11
420
K
DA
4
[ R11
5]
10K
[ R11
3]20
K
DA
3
[ R11
1]
10K
[ R11
2]20
K
DA
2
[ R10
8]
10K
[ R11
0]20
K
DA
1
[ R10
7]
10K
[ R10
9]20
K
DA
0
[ R10
6]
20K
8 9– +
14
IC12
-CU
PC
339C
R11
64.
7K
[ C15
]0.
1U
VC
C
VP
[ DD
1]
VC
C
[ DQ
8]*
FN
1A4P [ R
132]
*1K
VC
C
DQ
9F
N1A
4P R13
31K
Q9
D20
10
[ Q8]
*D
2010
VP
D2
1SR
139-
100
[ IC3]
UP
C78
24H
F
VI
VO
G N D[ C
114]
0.1
U[ C
113]
0.1
U
D4
1SR
139-
100
[ D3]
*1S
R13
9-10
0
VC
CB
Z+
[ BZ
1]Q
MB
111P
[ R1]
330
[ DQ
1]F
A1A
4P
DC
B01
0
A
D
C
– 52 –
D
D 8D 9
D 1 0
D 1 1
D 1 2
D 1 3
D 1 4
D 1 5
23
49
87
65 1
CA
322
0P ×
8
D 0D 1
D 2D 3
D 4D 5
D 6D 7
23
49
87
65 1
CA
422
0P ×
8
A 2 0
A 1 7
A 1 5
A 1 3
A 1 1
A 9
23
45
67
89 1
CA
222
0P ×
8
A 1 9
A 1 8
A 1 6
A 1 4
A 1 2
A 1 0
A 8
23
45
67
89 1
CA
122
0P ×
8
A 0A 1
A 2A 3
A 4A 5
A 6A 7
23
45
67
89 1
CA
522
0P ×
8
R11
710
K
VC
CR
118
33C
117
33P
VC
C0.
1U ×
8
C10
(IC
12)
C11
5(I
C4)
C12
4(I
C5)
C11
2(I
C7)
C13
2(I
C9)
C11
6(I
C6)
C13
8(I
C11
)C
136
(IC
10)
++
31 0
95
CN
3
5273
-04A
1 2 3 4
C1
1000
U35
V2 1
VI
RC
VO
VR
G N D
6 8
4
IC2
HLD
051R
2M
C6
1000
U35
VZ
D1
RD
7.5E
B1
1 3
5 4V
CC
GN
D
RE
SE
T
CD
IC4
M51
953B
LC
20.
47U
50V
DD
3
DC
B01
0
++
VC
C
VC
CR
125
10K
Q6
A13
38
R12
610
K
R24
1K
[ C7]
0.04
75.
5V
[ C10
9]0.
1U
Q7
C38
75
DD
2D
CB
010
R12
11K
VP
VC
C VB
PO
WE
R B
LOC
K
BU
S B
LOC
K
C
B
– 53 –
C1 05041081 CHEM. CAPA. 1000UF 35V 1C2 05054745 CHEM. CAPA. 0.47UF 50V 1C3-5 05753304 CERA. CAPA. CHIP 33PF 50V 3C6 05041081 CHEM. CAPA. 1000UF 35V 1C7 NOT MOUNTEDC8-9 05753304 CERA. CAPA. CHIP 33PF 50V 2C10-11 05751045 CERA. CAPA. CHIP 0.1UF 50V 2C12 05753304 CERA. CAPA. CHIP 33PF 50V 1C13-14 05751045 CERA. CAPA. CHIP 0.1UF 50V 2C15 NOT MOUNTEDC100-108 05753304 CERA. CAPA. CHIP 33PF 50V 9C109-112 05751045 CERA. CAPA. CHIP 0.1UF 50V 4C113-114 NOT MOUNTEDC115-116 05751045 CERA. CAPA. CHIP 0.1UF 50V 2C117 05753304 CERA. CAPA. CHIP 33PF 50V 1C118 05751045 CERA. CAPA. CHIP 0.1UF 50V 1C119 05753304 CERA. CAPA. CHIP 33PF 50V 1C120-123 05751015 CERA. CAPA. CHIP 100PF 50V 4C124-125 05751045 CERA. CAPA. CHIP 0.1UF 50V 2C126 05753304 CERA. CAPA. CHIP 33PF 50V 1C127 05751015 CERA. CAPA. CHIP 100PF 50V 1C128-131 05753304 CERA. CAPA. CHIP 33PF 50V 4C132 05751045 CERA. CAPA. CHIP 0.1UF 50V 1C133 05753304 CERA. CAPA. CHIP 33PF 50V 1C134-138 05751045 CERA. CAPA. CHIP 0.1UF 50V 5CA1-5 05652212 CAPA. ARRAY 220PF 50V 8EL 5R1 NOT MOUNTEDR2-3 06753324 CHIP RESISTOR 3.3 K-OHM 1/10W 2R4-5 06753304 CHIP RESISTOR 33 OHM 1/10W 2R6 06751031 CHIP RESISTOR 10 K-OHM 1/10W 1R7-8 06753304 CHIP RESISTOR 33 OHM 1/10W 2R9 06751031 CHIP RESISTOR 10 K-OHM 1/10W 1R10 06753304 CHIP RESISTOR 33 OHM 1/10W 1R11 06751021 CHIP RESISTOR 1 K-OHM 1/10W 1R12-14 06753304 CHIP RESISTOR 33 OHM 1/10W 3R15 06751031 CHIP RESISTOR 10 K-OHM 1/10W 1R16 06021024 RD RESISTOR 1 K-OHM 1/2W 1R17 06751031 CHIP RESISTOR 10 K-OHM 1/10W 1R18 06753304 CHIP RESISTOR 33 OHM 1/10W 1R19 06751031 CHIP RESISTOR 10 K-OHM 1/10W 1R20-23 06753304 CHIP RESISTOR 33 OHM 1/10W 4R24 06751021 CHIP RESISTOR 1 K-OHM 1/10W 1R25 06751031 CHIP RESISTOR 10 K-OHM 1/10W 1R26 06754721 CHIP RESISTOR 4.7 K-OHM 1/10W 1R27 06751031 CHIP RESISTOR 10 K-OHM 1/10W 1R28 06754721 CHIP RESISTOR 4.7 K-OHM 1/10W 1R29 06751021 CHIP RESISTOR 1 K-OHM 1/10W 1R30 06754721 CHIP RESISTOR 4.7 K-OHM 1/10W 1R31 06752725 CHIP RESISTOR 2.7 K-OHM 1/10W 1R32 06754721 CHIP RESISTOR 4.7 K-OHM 1/10W 1R33 06752725 CHIP RESISTOR 2.7 K-OHM 1/10W 1R100 06751031 CHIP RESISTOR 10 K-OHM 1/10W 1R101 NOT MOUNTEDR102-103 06751031 CHIP RESISTOR 10 K-OHM 1/10W 2R104-105 06753324 CHIP RESISTOR 3.3 K-OHM 1/10W 2R106-113 NOT MOUNTED
DRWG.NO. REV. PARTS NO. PARTS NAME Q’TY REMARKS RANK
MAin Logic Board (Ver.1)
5-2. Parts List
– 54 –
DRWG.NO. REV. PARTS NO. PARTS NAME Q’TY REMARKS RANK
MAin Logic Board (Ver.1)
R114 06752031 CHIP RESISTOR 20 K-OHM 1/10W 1R115 NOT MOUNTEDR116 06754721 CHIP RESISTOR 4.7 K-OHM 1/10W 1R117 06751031 CHIP RESISTOR 10 K-OHM 1/10W 1R118 06753304 CHIP RESISTOR 33 OHM 1/10W 1R119-120 06751031 CHIP RESISTOR 10 K-OHM 1/10W 2R121 06751021 CHIP RESISTOR 1 K-OHM 1/10W 1R122 06753324 CHIP RESISTOR 3.3 K-OHM 1/10W 1R123 06753304 CHIP RESISTOR 33 OHM 1/10W 1R124 06751031 CHIP RESISTOR 10 K-OHM 1/10W 1R125 NOT MOUNTEDR126 06751031 CHIP RESISTOR 10 K-OHM 1/10W 1R127 06751021 CHIP RESISTOR 1 K-OHM 1/10W 1R128 06752031 CHIP RESISTOR 20 K-OHM 1/10W 1R129-131 06754721 CHIP RESISTOR 4.7 K-OHM 1/10W 3R132 06751021 CHIP RESISTOR 1 K-OHM 1/10W 1 FOR NEW TYPE ONLYR133 06751021 CHIP RESISTOR 1 K-OHM 1/10W 1R134 06754721 CHIP RESISTOR 4.7 K-OHM 1/10W 1R135 NOT MOUNTEDR136-137 06751021 CHIP RESISTOR 1 K-OHM 1/10W 2RA1 06581039 RESIS. ARRAY 10 K-OHM 1/8W 4EL 1VR1-2 NOT MOUNTEDVR3-4 06454721 RP RESISTOR RH0615CS-4.7K 2Q1 07320101 TRANSISTOR 2SD2010 1Q2-3 07113591 TRANSISTOR 2SB1359 2Q4 07016491 TRANSISTOR 2SA1649 1Q5-6 07013381 CHIP TRANSISTOR 2SA1338-67*TA 2Q7 07238754 CHIP TRANSISTOR 2SC3875S-G*AL 1Q8 07320101 TRANSISTOR 2SD2010 1 FOR NEW TYPE ONLYQ9 07320101 TRANSISTOR 2SD2010 1DQ1 NOT MOUNTEDDQ2-3 07603016 DIGITAL TRANSISTOR FA1A4P 2DQ4 07603017 DIGITAL TRANSISTOR FN1A4P 1DQ5-6 07603016 DIGITAL TRANSISTOR FA1A4P 2DQ7 07603017 DIGITAL TRANSISTOR FN1A4P 1DQ8 07603017 DIGITAL TRANSISTOR FN1A4P 1 FOR NEW TYPE ONLYDQ9 07603017 DIGITAL TRANSISTOR FN1A4P 1TA1 07650054 TRANSISTOR ARRAY MP4020 1D1 08000048 DIODE EG01YV0 1D2 09990140 JUMPER WIRE 1/4W-L6.5-T 1D3 08000044 DIODE 1SR139-100AT 1 FOR NEW TYPE ONLYD4 08000044 DIODE 1SR139-100AT 1DD1 NOT MOUNTEDDD2-3 08000047 DIODE CHIP DCB010 2ZD1 08020090 ZENER DIODE RD7.5EB1T 1ZD2 08020095 ZENER DIODE RD4.7JSB1 1IC1 08221043 SRAM 6264FP-100NS*EL 1IC2 08202020 IC-REG HLD051R2M 1IC3 NOT MOUNTEDIC4 08200109 IC-RESET M51953BL 1IC5 08251006 CPU HD6413003F10T 1IC6-7 08221042 PSRAM 5P8128N-80L*E1 2IC8 08222047 EEPROM KM93C46 1
09110115 IC SOCKET DILB-8P-8J 1IC9 09110076 IC SOCKET DILB-42P-8J 1IC10 08240076 GATE ARRAY D65622GF-TSP 1
– 55 –
IC11 08222091 EPROM M5M27C202K-12 109110020 IC SOCKET DICF-40C-JAE 1
IC12 08201022 IC-LIN HA17339F*TL 1CN1 09100370 CONNECTOR 53014-0710 1CN2 09100270 CONNECTOR 5483-02A 1CN3 09100614 CONNECTOR 5273-04A 1CN4 09100267 CONNECTOR 5483-06A 1CN5 09100532 CONNECTOR 5483-04AX-RED 1CN6 09100177 CONNECTOR 5332-26SG1 1CN7 09100444 CONNECTOR 53014-1210 1CN8 09100516 CONNECTOR 53014-0510 1CN9 09100610 CONNECTOR PHEC40R-R111 1X1 09250037 CERA. OSCILLATOR CST9.83MT 1FL1-5 09251119 LINE FILTER TU02MT*R 5BZ1 NOT MOUNTED
DRWG.NO. REV. PARTS NO. PARTS NAME Q’TY REMARKS RANK
Main Logic Board (Ver.1)
– 56 –
6. Main-Logic Board (Ver. 2)
6-1. Circuit Diagram
Main Logic Board Ver.2 (1/5)
– 57 –
Main Logic Board Ver.2 (2/5)
– 58 –
Main Logic Board Ver.2 (3/5)
– 59 –
Main Logic Board Ver.2 (4/5)
– 60 –
Main Logic Board Ver.2 (5/5)
– 61 –
6-2. Component Layout
– 62 –
DRWG.NO. REV. PARTS NO. PARTS NAME Q’TY REMARKS RANK
Main Logic Board (Ver.2)
6-3. Parts List
BC0-16 05751045 CERA. CAPA. CHIP 0.1UF 50V 17C1 05122241 CERA. CAPA. CHIP 0.22UF 16V 1C2 05751045 CERA. CAPA. CHIP 0.1UF 50V 1C3-10 NOT MOUNTEDC11 05751045 CERA. CAPA. CHIP 0.1UF 50V 1C12-13 NOT MOUNTEDC14-15 05122241 CERA. CAPA. CHIP 0.22UF 16V 2C21-22 NOT MOUNTEDC23 05751045 CERA. CAPA. CHIP 0.1UF 50V 1C24-27 NOT MOUNTEDC31-37 NOT MOUNTEDC41-44 NOT MOUNTEDC45-46 05041081 CHEM. CAPA. 1000UF 35V 2C47 NOT MOUNTEDC52 05751045 CERA. CAPA. CHIP 0.1UF 50V 1C53 NOT MOUNTEDC54 05751045 CERA. CAPA. CHIP 0.1UF 50V 1C55 NOT MOUNTEDC56 05751045 CERA. CAPA. CHIP 0.1UF 50V 1C57 NOT MOUNTEDC58 05751045 CERA. CAPA. CHIP 0.1UF 50V 1C59 05251044 FILM CAPA. 0.1UF 50V 1C60-61 05751045 CERA. CAPA. CHIP 0.1UF 50V 2C62-63 05042264 CHEM. CAPA. 22UF 35V 2R1-6 06751031 CHIP RESISTOR 10 K-OHM 1/10W 6R7 06751021 CHIP RESISTOR 1 K-OHM 1/10W 1R8 06753324 CHIP RESISTOR 3.3 K-OHM 1/10W 1R9 06751021 CHIP RESISTOR 1 K-OHM 1/10W 1R12-14 06751031 CHIP RESISTOR 10 K-OHM 1/10W 3R15 NOT MOUNTEDR16 06751031 CHIP RESISTOR 10 K-OHM 1/10W 1R17-23 06753314 CHIP RESISTOR 330 OHM 1/10W 7R24 06754721 CHIP RESISTOR 4.7 K-OHM 1/10W 1R25 06753314 CHIP RESISTOR 330 OHM 1/10W 1R26 06751021 CHIP RESISTOR 1 K-OHM 1/10W 1R28-30 NOT MOUNTEDR31 06751031 CHIP RESISTOR 10 K-OHM 1/10W 1R32 06751021 CHIP RESISTOR 1 K-OHM 1/10W 1R33 06753314 CHIP RESISTOR 330 OHM 1/10W 1R34 06752031 CHIP RESISTOR 20 K-OHM 1/10W 1R35 06751031 CHIP RESISTOR 10 K-OHM 1/10W 1R41-50 06751021 CHIP RESISTOR 1 K-OHM 1/10W 10R51-54 06751031 CHIP RESISTOR 10 K-OHM 1/10W 4R55-72 06751014 CHIP RESISTOR 100 OHM 1/10W 18R73-78 06754721 CHIP RESISTOR 4.7 K-OHM 1/10W 6R81 06751031 CHIP RESISTOR 10 K-OHM 1/10W 1R91-98 06751014 CHIP RESISTOR 100 OHM 1/10W 8R99 06752031 CHIP RESISTOR 20 K-OHM 1/10W 1R100 06751021 CHIP RESISTOR 1 K-OHM 1/10W 1R101-102 06751031 CHIP RESISTOR 10 K-OHM 1/10W 2R103-106 06753324 CHIP RESISTOR 3.3 K-OHM 1/10W 4R107 06751031 CHIP RESISTOR 10 K-OHM 1/10W 1R111 06754721 CHIP RESISTOR 4.7 K-OHM 1/10W 1R112 06751021 CHIP RESISTOR 1 K-OHM 1/10W 1R113 06751031 CHIP RESISTOR 10 K-OHM 1/10W 1R114 06758224 CHIP RESISTOR 8.2 K-OHM 1/10W 1
– 63 –
DRWG.NO. REV. PARTS NO. PARTS NAME Q’TY REMARKS RANK
Main Logic Board (Ver.2)
R115 06754721 CHIP RESISTOR 4.7 K-OHM 1/10W 1R116 06751021 CHIP RESISTOR 1 K-OHM 1/10W 1R117 06754721 CHIP RESISTOR 4.7 K-OHM 1/10W 1R118 06752725 CHIP RESISTOR 2.7 K-OHM 1/10W 1R119 06754721 CHIP RESISTOR 4.7 K-OHM 1/10W 1R120 06751021 CHIP RESISTOR 1 K-OHM 1/10W 1R121 06751031 CHIP RESISTOR 10 K-OHM 1/10W 1R122 06752725 CHIP RESISTOR 2.7 K-OHM 1/10W 1R123 06754721 CHIP RESISTOR 4.7 K-OHM 1/10W 1R124 06751031 CHIP RESISTOR 10 K-OHM 1/10W 1R125-126 06751021 CHIP RESISTOR 1 K-OHM 1/10W 2R127-128 06754721 CHIP RESISTOR 4.7 K-OHM 1/10W 2R129 06752725 CHIP RESISTOR 2.7 K-OHM 1/10W 1R130 06754721 CHIP RESISTOR 4.7 K-OHM 1/10W 1R132-133 06753314 CHIP RESISTOR 330 OHM 1/10W 2R134-135 06751021 CHIP RESISTOR 1 K-OHM 1/10W 2R136-137 06751031 CHIP RESISTOR 10 K-OHM 1/10W 2R138 06051014 RD RESISTOR 100 OHM 1/6W 1R139-140 06751021 CHIP RESISTOR 1 K-OHM 1/10W 2R141-146 06751031 CHIP RESISTOR 10 K-OHM 1/10W 6R147 09990738 BEADS INDUCTOR SBK2125-601Y 1VR1 06454732 RP RESISTOR RH0615C-47K 1VR2-4 06454721 RP RESISTOR RH0615CS-4.7K 3RA1-4 06541011 RESIS. ARRAY CHIP V8V101J 4RA5-9 06543311 RESIS. ARRAY CHIP V8V331J 5RA10 06584729 RESIS. ARRAY 4.7K-OHM 1/8W 8EL 1RA11-14 06541011 RESIS. ARRAY CHIP V8V101J 4RA15 06584720 RESIS. ARRAY 4.7K-OHM 1/8W 4EL 1Q1 07016492 CHIP TRANSISTOR 2SA1649Z* 1Q2 07013381 CHIP TRANSISTOR 2SA1338-67*TA 1Q3 07113591 TRANSISTOR 2SB1359 1Q6-7 07320101 TRANSISTOR 2SD2010 2DQ1 07603017 DIGITAL TRANSISTOR FN1A4P 1DQ2-4 07603016 DIGITAL TRANSISTOR FA1A4P 3DQ7 07603016 DIGITAL TRANSISTOR FA1A4P 1DQ8-9 07603017 DIGITAL TRANSISTOR FN1A4P 2TA1 07650054 TRANSISTOR ARRAY MP4020 1D2 08000091 DIODE DSM1SD2*A 1D5-7 08000091 DIODE DSM1SD2*A 3DD1-2 08000047 DIODE CHIP DCB010 2ZD1 08020090 ZENER DIODE RD7.5EB1T 1IC1 08221043 SRAM 6264FP-100NS*EL 1IC2 08202033 IC-REG SI-8501L 1IC3 08202011 IC-REG UPC7824 1IC4 08200109 IC-RESET M51953BL 1IC5 08251011 CPU HD6413003TF16 1IC6-7 08221056 SRAM 628128BLFP-7*EL 2IC8 08222047 EEPROM KM93C46 1IC9 08222108 EPROM MX27C4000DC-90 1
09110077 IC SOCKET ICS-32-2T 1IC10 08240076 GATE ARRAY D65622GF-TSP 1IC11 09110020 IC SOCKET DICF-40C-JAE 1IC12 08201029 IC-LIN HA17339F*EL 1IC13 08231047 CMOS 74HC08AF*TP1 1IC14 08211036 TTL IC 74LS374FP*TL 1IC15 08231043 CMOS 74HC32FP*EL 1
– 64 –
DRWG.NO. REV. PARTS NO. PARTS NAME Q’TY REMARKS RANK
Main Logic Board (Ver.2)
IC16 08231054 CMOS 74HC123AFP*EL 1IC17-19 08200176 IC-MOTOR TA8428K 3SW1 09000046 SLIDE SWITCH SSSS223200 1CN1 09100370 CONNECTOR 53014-0710 1CN2 09100270 CONNECTOR 5483-02A 1CN3 09100614 CONNECTOR 5273-04A 1CN4 09100267 CONNECTOR 5483-06A 1CN5 09100038 CONNECTOR 5045-05A 1CN6 09100177 CONNECTOR 5332-26SG1 1CN7 09100444 CONNECTOR 53014-1210 1CN8 09100516 CONNECTOR 53014-0510 1CN9 09100610 CONNECTOR PHEC40R-R111 1CN10 NOT MOUNTEDCN11 09100341 CONNECTOR 53014-0610 1X1 09250064 CERA. OSCILLATOR EFO-EC1605T4 1F1 09990162 JUMPER WIRE 1/6W-L3.2 1L1-4 09990738 BEADS INDUCTOR SBK2125-601Y 4L6-7 09990738 BEADS INDUCTOR SBK2125-601Y 2L8-9 NOT MOUNTEDL10-13 09990738 BEADS INDUCTOR SBK2125-601Y 4BZ 45390101 BUZZER QMX-05 1
– 65 –
7. RS-232C Interface Board (Ver. 1)
7-1. Circuit DiagramC
N3
TX
DR
XD
CT
SD
TR
RC
HM
P-D
TR
MP
-TX
DR
TS
FA
ULT
GN
DG
ND
F-G
ND
MO
UN
T-H
OLE
2 3 5 20 11 16 15 4 14 7 13 1 0
L5 L8 L4 L1 L9
DB
LD-J
255A
F-2
1L91
B-0
1R ×
9L3 L7 L6 L2
R2
3.3K
D2
D1
R4
3.3K
DC
B01
0×
2
++
+
+JP
6
VC
C
C4
0.1U
V+
C2
1U 50V
C6
1U 50V
3 2
1614 13 8 7 1
11 12 9 10 4 5 6 15
D1O
R1I
R2I
D2O
C1+
D1I
R1O
R2O D2I
C2+
C1–
V+
C2– V
–
IC1
GN
D
HD
1512
32F
P
C1
1U 50V
C5
1U 50V
V–
JP5
JP4
JP3
JP2
JP1
V+
TR
2C
3875
TR
4A
1179
R5
33K
VC
CR3
1K
TR
3F
N1A
4P
R1
10K
TR
5F
A1A
4P
TR
1F
A1A
4P
CN
2
PS
WP
EX
T 1
PE
XT
2V
EX
TV
EX
TF
-GN
DM
OU
NT
-HO
LE
5206
5-66
45
6 2 5 3 4 1 0
CN
1
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
A19
A20
B1
B2
B3
B4
B5
B6
B7
B8
B9
B10
B11
B12
B13
B14
B15
B16
B17
B18
B19
B20
VV
RD
IN1
DIN
3D
IN5
DIN
7G
ND
VC
C
/DIE
NG
ND
RX
DID
0ID
2G
ND
PE
XT
1V
EX
T
VC
C
GN
DD
IN2
DIN
4D
IN6
DIN
8G
ND
VC
C
/FA
ULT
DT
RG
ND
TX
DC
TS
ID1
GN
DP
SW
INP
EX
T 2
VE
XT
VC
C
PH
EC
40P
-R11
1
DS
W1
KS
S-0
8
87
65
43
21
91 0
1 11 2
1 31 4
1 51 61
VC
C
2 C3
220U
6.3V
+
VR
1E
VN
-D2A
-10K
V–
VC
C
VC
C 3 1
– 66 –
C1-2 05051057 CHEM. CAPA. 1UF 50V 2C3 05002213 CHEM. CAPA. 220UF 6.3V 1C4 05751045 CERA. CAPA. CHIP 0.1UF 50V 1C5-6 05051057 CHEM. CAPA. 1UF 50V 2R1 06751031 CHIP RESISTOR 10 K-OHM 1/10W 1R2 06753324 CHIP RESISTOR 3.3 K-OHM 1/10W 1R3 06751021 CHIP RESISTOR 1 K-OHM 1/10W 1R4 06753324 CHIP RESISTOR 3.3 K-OHM 1/10W 1R5 06753334 CHIP RESISTOR 33 K-OHM 1/10W 1VR1 06451033 RP RESISTOR EVN-D2A-10K 1TR1 07603016 DIGITAL TRANSISTOR FA1A4P 1TR2 07238754 CHIP TRANSISTOR 2SC3875S-G*AL 1TR3 07603017 DIGITAL TRANSISTOR FN1A4P 1TR4 07011793 CHIP TRANSISTOR 2SA1179M6-STR 1TR5 07603016 DIGITAL TRANSISTOR FA1A4P 1D1-2 08000047 DIODE CHIP DCB010 2IC1 *1 08200155 IC-I/F HD151232FP*TL 1
#1 08200157 IC-I/F ADM232LJR*SOL16 1DSW1 09090034 DIP SWITCH KSS08-1 1CN1 09100611 CONNECTOR PHEC40P-R111 1CN2 09100421 CONNECTOR 52065-6645 1CN3 09100483 CONNECTOR DBLD-J25SAF-21L9-1 1L1-9 09990705 BEADS INDUCTOR B01-RT 9
DRWG.NO. REV. PARTS NO. PARTS NAME Q’TY REMARKS RANK
RS-232C Interface Board (Ver. 1)
7-2. Parts List
– 67 –
8. RS-232C Interface Board (Ver. 2)
8-1. Circuit Diagram
– 68 –
8-2. Component Layout
BC1 05751045 CERA. CAPA. CHIP 0.1UF 50V 1BC3 05751045 CERA. CAPA. CHIP 0.1UF 50V 1C1-5 05051057 CHEM. CAPA. 1UF 50V 5C6-7 05752236 CERA. CAPA. CHIP 0.022UF 50V 2C8-10 NOT MOUNTEDC11 05751045 CERA. CAPA. CHIP 0.1UF 50V 1R1-3 NOT MOUNTEDR4 06753324 CHIP RESISTOR 3.3 K-OHM 1/10W 1R5 06751021 CHIP RESISTOR 1 K-OHM 1/10W 1R6 06753334 CHIP RESISTOR 33 K-OHM 1/10W 1R7-8 06751014 CHIP RESISTOR 100 OHM 1/10W 2R9-11 06751031 CHIP RESISTOR 10 K-OHM 1/10W 3R12 06753324 CHIP RESISTOR 3.3 K-OHM 1/10W 1R13 06751031 CHIP RESISTOR 10 K-OHM 1/10W 1R14 06751041 CHIP RESISTOR 100 K-OHM 1/10W 1R15 06751031 CHIP RESISTOR 10 K-OHM 1/10W 1R16-17 06751014 CHIP RESISTOR 100 OHM 1/10W 2R18-20 06751031 CHIP RESISTOR 10 K-OHM 1/10W 3R21 06753324 CHIP RESISTOR 3.3 K-OHM 1/10W 1R22 06751031 CHIP RESISTOR 10 K-OHM 1/10W 1R23 06751041 CHIP RESISTOR 100 K-OHM 1/10W 1R24-25 06751031 CHIP RESISTOR 10 K-OHM 1/10W 2R26 06754721 CHIP RESISTOR 4.7 K-OHM 1/10W 1VR1 06451033 RP RESISTOR EVN-D2A-10K 1RA1 06581039 RESIS. ARRAY 10 K-OHM 1/8W 4EL 1Q1-2 NOT MOUNTEDQ3 07238754 CHIP TRANSISTOR 2SC3875S-G*AL 1Q4 07011793 CHIP TRANSISTOR 2SA1179M6-STR 1DQ1-2 NOT MOUNTEDDQ3 07603017 DIGITAL TRANSISTOR FN1A4P 1DQ4 07603016 DIGITAL TRANSISTOR FA1A4P 1DQ5 07603017 DIGITAL TRANSISTOR FN1A4P 1DQ6-8 07603016 DIGITAL TRANSISTOR FA1A4P 3DD1-2 08000059 DIODE CHIP MC2840 2DD3 08000068 DIODE CHIP MC2836 1IC1 08200157 IC-I/F ADM232LJR*SOL16 1IC3 08201013 IC-LIN UPC393G2*T1 1DSW1 09090054 DIP SWITCH SD-10ZL 1DSW2 09090033 DIP SWITCH KSS04-1 1CN1 09100611 CONNECTOR PHEC40P-R111 1CN2 09100421 CONNECTOR 52065-6645 1CN3 09100483 CONNECTOR DBLD-J25SAF-21L9-1 1L1-8 09990738 BEADS INDUCTOR SBK2125-601Y 8L9 09990705 BEADS INDUCTOR B01-RT 1L10-11 09990738 BEADS INDUCTOR SBK2125-601Y 2
DRWG.NO. REV. PARTS NO. PARTS NAME Q’TY REMARKS RANK
RS-232C Interface Board (Ver.2)
8-3. Component Layout
– 69 –
9. RS-422A Interface Board
9-1. Circuit Diagram
– 70 –
9-2. Component Layout
C1 05751045 CERA. CAPA. CHIP 0.1UF 50V 1C2 05002213 CHEM. CAPA. 220UF 6.3V 1R1-2 06751014 CHIP RESISTOR 100 OHM 1/10W 2R3-4 06751031 CHIP RESISTOR 10 K-OHM 1/10W 2VR1 06451033 RP RESISTOR EVN-D2A-10K 1TR1 07603016 DIGITAL TRANSISTOR FA1A4P 1IC1 08200127 IC-I/F MC34051M 1DSW1 09090034 DIP SWITCH KSS08-1 1DSW2 09090033 DIP SWITCH KSS04-1 1CN1 09100611 CONNECTOR PHEC40P-R111 1CN2 09100421 CONNECTOR 52065-6645 1CN3 09100483 CONNECTOR DBLD-J25SAF-21L9-1 1L1-10 09990705 BEADS INDUCTOR B01-RT 10
DRWG.NO. REV. PARTS NO. PARTS NAME Q’TY REMARKS RANK
RS-422A International Board (Ver. 1)
9-3. Parts List
– 71 –
10. Parallel Interface Board (Ver. 1)
10-1. Circuit Diagram
CN
3IN
IT
DA
TA
1D
AT
A2
DA
TA
3D
AT
A4
DA
TA
5D
AT
A6
DA
TA
7D
AT
A8
ST
RO
BE
BU
SY
AC
K
ER
RO
R
SLC
T
PE
SLC
T-I
N
CP
L
VC
C
GN
DE
XT
-GN
DR
ET
UR
N-G
ND
F-G
ND
MO
UN
T-H
OLE
57R
E-4
0360
-BD
29
VR
1E
VN
-D2A
-10K
TR
1F
A1A
4P
CN
2
PS
WP
EX
T 1
PE
XT
2V
EX
TV
EX
TF
-GN
DM
OU
NT
-HO
LE
5206
5-66
45
6 2 5 3 4 1 0
CN
1
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
A19
A20
B1
B2
B3
B4
B5
B6
B7
B8
B9
B10
B11
B12
B13
B14
B15
B16
B17
B18
B19
B20
VV
RD
IN1
DIN
3D
IN5
DIN
7G
ND
VC
CE
RR
OR
/SLC
T/B
US
YS
TB
GN
D
ID0
ID2
GN
DP
EX
T 1
VE
XT
VC
C
GN
DD
IN2
DIN
4D
IN6
DIN
8G
ND
VC
C/IN
IT/P
EA
CK
GN
D
ID1
GN
DP
SW
INP
EX
T 2
VE
XT
VC
C
PH
EC
40P
-R11
1
2
VC
C
C2
220U
6.3V
+
VC
C 3 1
C3
1000
P
R2
R3
R4
R5
R6
R7
R8
R9
R1
1KV
CC
VC
C 1R
A2
1.8K
× 6
23
45
67
VC
C 1R
A1
4.7K
× 8
45
67
89
23
–30
VC
C
L1 B-0
1R
C1
0.1U
31 2 3 4 5 6 7 8 9 1 11 10 32 13 12 36 34 18 16 33 19 17 0
VC
CR
1010
K4.7K
× 8
R11
100
C
D B
F E
65
1213
89
43
1011 IC
1LS
05
VC
C
C4
0.1U
(IC
1)
AIC
1
21
LS05
– 72 –
C1 05751045 CERA. CAPA. CHIP 0.1UF 50V 1C2 05002213 CHEM. CAPA. 220UF 6.3V 1C3 05751025 CERA. CAPA. CHIP 1000PF 50V 1C4 05751045 CERA. CAPA. CHIP 0.1UF 50V 1R1 06751021 CHIP RESISTOR 1 K-OHM 1/10W 1R2-9 06754721 CHIP RESISTOR 4.7 K-OHM 1/10W 8R10 06751031 CHIP RESISTOR 10 K-OHM 1/10W 1R11 06751014 CHIP RESISTOR 100 OHM 1/10W 1RA1 06584729 RESIS. ARRAY 4.7K-OHM 1/8W 8EL 1RA2 06581824 RESIS. ARRAY 1.8K-OHM 1/8W 6EL 1VR1 06451033 RP RESISTOR EVN-D2A-10K 1TR1 07603016 DIGITAL TRANSISTOR FA1A4P 1IC1 08210142 TTL IC 74LS05FP*TL 1CN1 09100611 CONNECTOR PHEC40P-R111 1CN2 09100421 CONNECTOR 52065-6645 1CN3 09100482 CONNECTOR 57RE40360-730BD29 1L1 09990705 BEADS INDUCTOR B01-RT 1
DRWG.NO. REV. PARTS NO. PARTS NAME Q’TY REMARKS RANK
Parallel Interface Board (Ver. 1)
10-2. Parts List
– 73 –
11. Parallel Interface Board (Ver. 2)
11-1. Circuit Diagram
– 74 –
11-2. Component Layout
BC1-2 05751045 CERA. CAPA. CHIP 0.1UF 50V 2C1 05751025 CERA. CAPA. CHIP 1000PF 50V 1C2-3 NOT MOUNTEDC4 05051057 CHEM. CAPA. 1UF 50V 1C5 05751045 CERA. CAPA. CHIP 0.1UF 50V 1R1-8 06753304 CHIP RESISTOR 33 OHM 1/10W 8R9 06751021 CHIP RESISTOR 1 K-OHM 1/10W 1R10 06751014 CHIP RESISTOR 100 OHM 1/10W 1R11 06751031 CHIP RESISTOR 10 K-OHM 1/10W 1R12 06751021 CHIP RESISTOR 1 K-OHM 1/10W 1R13 06751031 CHIP RESISTOR 10 K-OHM 1/10W 1R14 06751021 CHIP RESISTOR 1 K-OHM 1/10W 1R15 06754721 CHIP RESISTOR 4.7 K-OHM 1/10W 1VR1 06451033 RP RESISTOR EVN-D2A-10K 1RA1 NOT MOUNTEDRA2 06581826 RESIS. ARRAY 1.8K-OHM 1/8W 5EL 1RA3 06581039 RESIS. ARRAY 10 K-OHM 1/8W 4EL 1DQ1 07603016 DIGITAL TRANSISTOR FA1A4P 1IC1-2 08210126 TTL IC 74LS05FP*EL 2DSW1 09090033 DIP SWITCH KSS04-1 1CN1 09100611 CONNECTOR PHEC40P-R111 1CN2 09100421 CONNECTOR 52065-6645 1CN3 09100482 CONNECTOR 57RE40360-730BD29 1L1 09990738 BEADS INDUCTOR SBK2125-601Y 1L2 09990705 BEADS INDUCTOR B01-RT 1L3-4 09990738 BEADS INDUCTOR SBK2125-601Y 2
DRWG.NO. REV. PARTS NO. PARTS NAME Q’TY REMARKS RANK
Parallel Interface Board (Ver.2)
11-3. Parts List
– 75 –
12. Near-End Sensor Board
12-1. Circuit Diagram
NEB 4 C20.022µ
R11330
R74.7K
R94.7K
NEBPS6002
R13330TR2
C1740
GND 3
NEA 2+5V
+5V
+5V
C10.022µ
R10330
R64.7K
R84.7K
NEAPS6002
R12330TR1
C1740
+5V
+5V
+5V 1
CN153014-0910
(CN2) 5483-04A
NEB 3
NEA 2+5V 9 +5V
ER 8 +5V
HU 7
PO 6
OL 5
GND 4
SW-FEED 1 330 × 5
R4
R2
R3(R5)
(R1) (LED1)
LED4
LED2
LED3(LED5)
LED2~4 : LT-1D11A (GL3HS8)
SKHHAL
SW
C1-2 05152234 CERA. CAPA. 0.022UF 50V 2R1 NOT MOUNTEDR2-4 06053314 RD RESISTOR 330 OHM 1/6W 3R5 MOT MOUNTEDR6-9 06054725 RD RESISTOR 4.7 K-OHM 1/6W 4R10-13 06053314 RD RESISTOR 330 OHM 1/6W 4TR1-2 07227853 TRANSISTOR 2SC1740SE 2LED1 NOT MOUNTEDLED2-4 08300081 LED LT-1D11A 3LED5 NOT MOUNTEDNEA-B 08300082 PHOTO-INTERRUPTER PS6002A-KS 2SW 09010041 PUSH SWITCH SKHHAL 1CN1 09100410 CONNECTOR 53014-0910 1
DRWG.NO. REV. PARTS NO. PARTS NAME Q’TY REMARKS RANK
12-2. Parts List
– 76 –
13. Paper-End Sensor Board
13-1. Circuit Diagram
4321
CN1
VCCMARKPEGND
(51015-0400)
PS1PS60002(MARK)
PS2PS60002(PE)
R1220
R2220
R1-2 06052211 RD RESISTOR 220 OHM 1/6W 2PS1-2 08300082 PHOTO-INTERRUPTER PS6002A-KS 2- 30721010 CABLE UNIT TMP4 1
DRWG.NO. REV. PARTS NO. PARTS NAME Q’TY REMARKS RANK
13-2. Parts List
– 77 –
14. Transit Board
14-1. Circuit Diagram
ø2 6 8
ø4 5 7
ø3 4 6
ø1 3 5
CMN 2 4
CMN 1 3
SW 2 2
GND 1 1
VLED 7
GND 6
LABEL 5
+5V 4
MARK 3
PE 2
GND 1
FEED MOTOR
CN15483-06A
CN25483-02A
CN353014-0710
R14.7K
CN4
CN5
PAPER SENSOR
HEAD-UP DETECTOR
7
6
5
4
3
2
1
R1 06054725 RD RESISTOR 4.7 K-OHM 1/6W 1CN1 09100267 CONNECTOR 5483-06A 1CN2 09100270 CONNECTOR 5483-02A 1CN3 09100370 CONNECTOR 53014-0710 1
DRWG.NO. REV. PARTS NO. PARTS NAME Q’TY REMARKS RANK
14-2. Parts List
– 78 –
15. Presenter Sensor Board
15-1. Circuit Diagram
M
51004-0500
+5V
PR-sig
S-GND
1
4
5
2
3
C1223
TR1C1740
R33.3K
R112K
R2560
PS1PS6002
SENSOR BOARD
PRESENTER DC MOTOR
C1 05532234 CAPACITOR 0.022UF 25V 1R1 06051235 RD RESISTOR 12 K-OHM 1/6W 1R2 06055614 RD RESISTOR 560 OHM 1/6W 1R3 06053324 RD RESISTOR 3.3 K-OHM 1/6W 1TR1 07227853 TRANSISTOR 2SC1740SE 1PS1 08300082 PHOTO-INTERRUPTER PS6002A-KS 1
DRWG.NO. REV. PARTS NO. PARTS NAME Q’TY REMARKS RANK
15-2. Parts List
HEAD OFFICESTAR MICRONICS CO., LTD. JAPAN
536 Nanatsushinya, Shimizu,Shizuoka, 424-0066, JAPAN
Tel: 0543-47-0113Telefax: 0543-48-5013
Please access the following URLhttp://www.star-micronics.co.jp/service/t_mans_e.htmfor the lastest revision of the manual.
Printed in Japan, 80873066
Distributed by
OVERSEAS SUBSIDIARY COMPANIESSTAR MICRONICS AMERICA, CO.
70-D Ethel Road West.Piscataway, NJ 08854-5950, U.S.A
Tel: 732-572-5550Telefax: 732-572-5693
STAR MICRONICS U.K.LTD.
Star House, Peregrine BusinessPark, Gomm Road, High WycombeBucks, HP137DL U.K.
Tel: 01494-471111Telefax: 01494-473333