Transcript
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The Money Roller Live Make your Money Work

By: Nitin Khurana

Friday, July 9, 2015

Research report on Tiles, Sanitary ware and Fitting Industry

“An in-depth analysis to measure the Industry’s attractiveness”

An Initiative of The Money Roller

Lal Bahadur Shastri

Institute of

Management,New

Delhi

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Executive summary

The objective of this project was to understand the tile, sanitary ware and fitting industry together with the

factors responsible for their growth. The industry as a whole has been growing at pace of 15-20% in the last

four-five years, however with the renewed interest of the central government in clean India initiatives such

as Swachh Bharat Abhiyan, has opened the doors for robust growth in this sector. This report tries to find

out the growth potential of this sector, plus the companies which are most likely to be benefited from such

initiatives.

This report also includes the ground level research conducted by the TMR associates on sanitary ware

products across eight Indian cities to enquire about the prices of various branded and non branded sanitary

ware products. This research highlighted the price difference between the branded & unbranded products

and how the branded players are preparing to reduce that price difference.

At the end of this report we have tried to study CERA sanitary ware, which is the third largest sanitary ware

manufacturer in India and is catching up fast with ROCA India to become the second largest sanitary ware

manufacturer.

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Market size of Tiles, sanitary ware and fittings Industry

Market size of Ceramic Tiles - As per the Indian Council of Ceramic Tiles & Sanitary ware (ICCTAS) and

PWC;

Ceramic tiles industry has continued to grow at rate of 15% per annum in the last 5 years.

The overall size of the Indian ceramic industry was approximately INR 17,200 crores in financial

year 2012.

It is ranked third globally and accounts for 6% of the total global production.

The current size of the organized and unorganized sector is estimated to be about INR 7,200 and

10,000 crores respectively.

This is the testimony of the growth potential of this sector. Indian ceramic industry having huge production

capacity which can contribute significantly in countries exports (presently insignificant) with proper

planning and better quality control.

Market size of Sanitary ware and Bathroom fitting – Today India’s Sanitary ware and Bathroom fittings

industry is estimated to be valued at a combined INR 8,000 crore, which was used to be an INR 6000 crore

market two years ago.

The industry has grown nearly 25% in the last couple of years.

Today only 47% of the total population in India has access to sanitation facilities.

The share of Sanitary ware segment is estimated to be valued around INR 2700 crore and the

Bathroom fitting industry is estimated at approximately INR 5300 crore.

The organised segment in the sanitary and bathroom fitting industry comprises of nearly 55%. As per the

census 2011 data, 19% of urban homes in India do not have a toilet and this emphasises on the tremendous

growth potential this segment have.

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Industry growth in India

(Our analysis)

(Our analysis)

(Our analysis)

Ceramic tiles growth in India –

With the growth rate of 15%, the Indian Ceramic

tiles industry which at present is valued at

approximately INR 26000 crores is estimated to

be valued at approximately INR 35000 crores in

year 2017.

As per Indian Council of Ceramic Tiles and

Sanitary ware (ICCTAS) –

The world production of Ceramic tiles is

11913 million sq. m. per annum with a

growth rate of 11%.

The Indian ceramic tiles industry share is

750 million sq. m. per annum (6% of world

production) with growth rate of 15%.

It is estimated to account for 7% of the

world’s production by 2017.

It is one of the fastest growing Ceramic

tile industries in the world.

Sanitary wares and bathroom fitting growth in

India –

With the growth rate of nearly 13%, the Sanitary

ware and Bathroom fitting industry which at

present is valued at approximately INR 8000

crores is estimated to be valued at approximately

INR 10000 crores in year 2017.

The estimated revenue level for 2017 may be

achieved sooner than estimated if the government

0

10000

20000

30000

40000

2012 2013 2014 2015 2016 2017

Ceramic tiles Industry growth(estimated)

Revenue(in crores)

2014 2015 2016 2017

India 750 862.5 991.875 1140.656

World 11163 12390.93 13753.93 15266.86

0 2000 4000 6000 8000

10000 12000 14000 16000 18000

Mill

ion

sq

. m.

Production

0

5000

10000

15000

2013 2014 2015 2016 2017

Sanitary ware and bathroom fitting industry growth(estimated)

Revenue(In crores)

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(Our analysis)

successfully implements its Swachh bharat

abhiyaan, wherein crores of rupees would be

spend in construction of new sanitary facilities in

rural as well as urban areas.

Sanitary ware segment represents one third of

total revenue, whereas Bathroom fitting

represents two third of total revenue.

2013

2014

2015

2016

2017

Bathroom fittings

4000.0 4520.0 5107.6 5771.5 6521.8

Sanitary ware 2000.0 2260.0 2553.8 2885.7 3260.9

0.00

2000.00

4000.00

6000.00

8000.00

10000.00

12000.00

Re

ven

ue

(in

cro

res)

Comparative growth chart

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Industry growth drivers:

o Increasing level of income and growing

spending rate

(Source: IMF)

(Source: World Bank)

(Source: IBEF)

When combined with the growing Income Per

Capita (PPP), urbanisation rate, an increasing

number of nuclear families and an increasing

focus on spending, the consumer market potential

is clear. The diversity in spending patterns, eating

habits and lifestyle changes (focused on higher

spending) in various parts of the country offer a

sizable market for a range of industries wanting to

set up their office in India.

o Growth in real estate in India and rapid

urbanization

Due to the rapid urbanization, positive

demographic and rising income level, the Indian

real estate sector has attracted significant

investments over the past few years which have

directly or indirectly benefited the Ceramic tiles,

Sanitation and Bathroom fitting industries.

o Increasing awareness among consumers about

hygiene and government initiatives; such as

Swachh Bharat Abhiyaa.

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List of players in India

List of Ceramic tiles manufacturers in India List of Sanitary ware and bathroom fitting manufacturers in India

Company Name State Company

Name State Company

Name State Company Name State

Kajaria Delhi S'jegi Gujarat Cera Gujarat Rraghvir ceramics Gujarat

Johnson (Sentini) Mumbai HSIL Gurgaon Grohe Gurgaon UDAY VITEROUS Gujarat

RAK ceramics Mumbai simpolo Gujarat TOTO Gujarat DALWADI CERAMICS Gujarat

Orient tiles Delhi Varmora Gujarat Delta Gurgaon SHREE VARIA TILES WORKS COMPANY Gujarat

Asian granito Gujarat vita Gujarat Roca Chennai DOSHI CERAMICS Gujarat

Murudeshwar ceramics ltd. Bangalore Nitco Mumbai GEM Delhi SWADES EXIMPS Gujarat

Cengres tiles Gujarat AKW Gujarat Kohler Karnataka SANSO SANITARY Gujarat

Euro ceramics ltd. Mumbai Silica Andhra

Pradesh Kuldi Maharashtra SILVER CERAMICS Gujarat

Antique Gujarat Impolo Gujarat Viega Maharashtra AONE HOUSE Gujarat

Regent Gujarat Acer Gujarat Isenberg Maharashtra AGR-SANITARY

PVT. LTD. TAMIL NADU

graffiti tiles Gujarat

MERO SANITATION PVT. LTD. Delhi

Commander Gujarat

Top three ceramic tiles player by

turnover

COTO CERAMICS Gujarat

Restile ceramics ltd. Delhi

SUNVIT Gujarat

Coral gold Gujarat

Kajaria

Mulia brothers Gujarat

Flecto series Gujarat

Somany ceramics

Wideangle sanitaryware Gujarat

Coral vetrified Gujarat

Asian granite

Saniqua Delhi

Small Johnson Gujarat

Suryadeep ceramics industry Gujarat

Soild Johnson Gujarat

Top three sanitary ware player by

turnover

Paradise Sanitary ware Gujarat

Somany ceramics Noida

Jaquar

K9 CERAMICS Gujarat

HSIL

Dron Bracht Mumbai

SONATATILE Gujarat

Roca India

Sona ceramics Gujarat

SONATA CERAMICS Gujarat

Cera

Hansgrohe Maharashtra

eon interior products Delhi

KEUCO Maharashtra

swastik tiles Gujarat

GEBERIT Bangalore

Skylake ceramics Gujarat

JOHNSON Maharashtra

Arihant tiles Noida

Villeroy & Boch Maharashtra

Edge digital wall tiles Gujarat

American Standards Mumbai

Sungracis tiles Gujarat

Bell sanitaryware Gujarat

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Impact of Swachh Bharat Abhiyaan and Housing for all

The Swachh Bharat Abhiyan or the ‘Clean India Mission –

It is aimed at construction of 12 crore toilets in India in the next four year with an estimated cost of

approximately $ 10 billion.

The Mission is about construction of households and communities toilets to eliminate open defecation

and conversion of insanitary toilets to pour flush toilets.

The Housing for all Scheme –

It is aimed at constructing Housing facility for every family in India by 2022 with water connection,

toilet facility, 24*7 electricity supply and access”.

As per ministry of housing and urban poverty alleviation, the housing shortage in India is at around

18.78 million units in 2014.

Keeping the above statistics in mind and the census 2011 data, we have been able to estimate the demand for

the three sectors

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1. Ceramic tiles industry

(Our analysis)

(Our analysis)

The Top nine states with maximum housing

shortage are:

(Source: Ministry of housing and urban poverty alleviation)

Nearly about 11% of households in India have

tile floorings.

Total number

of

Households

Floor with tile

floor

Floor with other

material (Cement, mud,

etc.)

24.66 2.67 21.99

(In crores)

Upcoming households with tile flooring by 2022

would be 2.065 million units.

(In millions)

The average tile flooring in these states is around

13.5%.

Therefore, the estimated number of upcoming

houses with floor tiles is expected to be at around

2.41 million.

75% of the

housing demand

25% of the housing demand

Sum

14085000 4695000 18780000

13.50% 1901475 1901475

11% 516450 516450

Total 1901475 516450 2417925

11%

89%

Total Number of Households

With tile floor

Floor with other material(Cement, mud, etc.)

Total number of houses require by

2022

Number of households

with tile floors

Number of households with floor made of

other material

18780000.00

2065800

16714200

Estimated

Total number of houses require by

2022

Number of households with

tile floors

Number of households with

floor made of other material

18.78 2.06 16.71

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2. Sanitary ware Industry

(Our analysis)

(Our analysis)

(Our analysis)

(Our analysis)

As per census 2011, 53% of the households in

India don’t have in house toilet facility.

They either use public toilets or defecate in

open.

Total number of Households

Households with toilet

facility

Households without Toilet

facility

24.66 11.57 13.09 (In crores)

Out of the 53% of Indian household

population, 94% go for open defecation and

remaining 6% uses public toilets.

Number of households going for open

defecation is approximately 12.29 crores and in

addition to that there are 7.4 million

households’ uses public toilets.

Therefore construction of 12 crore toilets by

2019 will not be sufficient to achieve the

Swachh Bharat Abhiyaan by 2019.

Households opting for public

Toilets

Households going for

open defecation 7.48 122.95

(In millions)

The shortage of toilet facilities in Indian

households is majorly felt in the rural areas.

Area wise households without toilet facilities Rural Urban

11.62 1.43 (In crores)

The demand for sanitary products will not be

restricted to only 12 crore new toilet facility.

Total number of

houses require by 2022

Households without

Toilet facility Total

1.87 13.09 14.97 (In crores)

47% 53%

Households with toilet facility

Households without Toilet facility

6%

94%

Households opting for public Toilets

Households going for open defecation

89%

11%

Area wise households without toilet facility

Rural

Urban

12%

88%

Total number of new houses required by 2022

Households without Toilet facility

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To gauge the Sanitary ware demand state wise we have calculated the shortage of toilet facility in nine

states with highest housing shortage and those are;

(Our analysis)

Uttar Pradesh, Maharashtra, west Bengal,

Andhra Pradesh, Tamil Nadu, Rajasthan,

Madhya Pradesh, Karnataka, Gujarat.

These states represent 75% of housing shortage

and 70% of toilet shortage.

Therefore there is a need to construct

approximately 10.53 crore toilets in these

states alone which is 70.3% of overall toilet

facility demand.

Toilet demand in rest of

the states

Toilet demand in states with

highest housing shortage

4.44 10.53 (In crores)

30%

70%

Toilet demand in rest of the states

Toilet demand in states with highest housing shortage

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3. Bathroom fitting Industry -

(Our analysis)

In India 41% of households doesn’t have

bathing facility within their premises.

Total number of

Households

Bathing facility

within the premises

Bathing Facility

outside the

premises/open

24.66 14.5 10.16

100% 58.81% 41.19%

(In crores)

(Our analysis)

Total demand for bathing facility in India –

(Our analysis)

Majority of the shortage in bathing facility is

observed in rural areas.

Area wise households without bathing facility

Rural Urban

9.33 1.04

(In crores)

We have added the one bathing facility per new

house construction with the construction of

bathing facility for households which currently

doesn’t have such facility.

Total number of

houses require by

2022

Households without

bathing facility Total

1.87 10.16 12.03

(In crores)

246692667

145075848 10161681

9

Total number of Households

with bathing facility within the

premises

Facility outside the premises/open

Avalability of bathing facility

90%

10%

Area wise Households without bathing facility

Rural

Urban

16%

84%

Total number of houses require by 2022

Households without bathing facility

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To gauge the Bathroom facility shortage state wise we have calculated the shortage of Bathing facility in

nine states with highest housing shortage;

(Our analysis)

These nine states consist of 64% of the total

shortage of bathing facility in India.

Bathing facility demand

in rest of the states

Bathing facility demand in

states with highest housing

shortage

3.65 6.5

(In crores)

Total bathing facility demand in nine states with highest housing shortage –

(Our analysis)

We have added the number of estimated

upcoming houses in these states with the

shortage of bathing facility in these states.

Upcoming houses

in these states

Bathing facility shortage

in these states

Total

demand

1.4 6.5 7.91

(In crores)

Therefore sanitary companies and bathroom fitting companies in these nine states are going to benefit allot

from the Swachh Bharat Abhiyaan and Housing for all scheme.

36%

64%

Bathing facility demand in rest of the states

Bathing facility demand in states with highest housing shortage

18%

82%

Upcoming houses in these states

Bathing facility shortage in these states

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Ground level research of sanitary ware industry

Toilets Region wise Prices (In INR)

Local brands Jaipur Agra Bangalore Bikaner Delhi Gurgaon Tamil Nadu Mumbai

Closed couple (No) 1200 900 350 1300 1200 1800 450 800-8000

Closed couple (Pre) 2300 1800 1100 2000 1900 2500 900 1500-2500

wall hung (No) 2500 2800 2500 2850 2900 3500 nil 2500-7000

wall hung(Pre) 3500 - 7500 6000 2800 4300 4500 4000 nil 4500-9000

Branded Jaguar Somany Parryware Parryware Parryware Cotto Parryware Parry/CERA

Closed couple (No) 8000-20000 1400 4000 6600 6500 22000 - 1 Lakh 7975 5000-7000

Closed couple (Pre) 17000-25000 8000 4500 12500 11500 1 Lakh -3 Lakh 12000 10000-20000

wall hung (No) 3300-7500 4000 5500 7000 6900 25000 -1.5 Lakh 7500 4500-6000

wall hung(Pre) 7000-14000 12000 6000 15000 16000 1.5 Lakh-3.5 Lakh 14000 8000-15000

Wash basins

Local Brands

wall hung 1200 to 1700 400 1000 450-900 950 600 400 450-1800

corner basin 500 to 1500 350 1250 300-800 550 400-500 950 450-750

over counter basin 3000 to 7500 1200 2000 NA 1000 1200 1500 800-2200

Branded Hindware Somany Parryware Parryware Somany Cotto Parryware Parry/CERA

wall hung 2000 - 15000 700-9000 4000 1800 1700 4000-10,000 2250 800-1500

corner basin 2000 - 20000 1000-1200 5000 1200 1000 3500-6000 4125 800-1500

over counter basin 2700 - 15000 3000-8000 5500 NA 2000 10,000-25000 7975 1700-8800

(Prices as on April 2015)(Abbreviations: No – Normal, Pre – Premium)

We have conducted a ground level research on sanitary ware in eight Indian cities to find out the reach and

cost of different brands in various locations and the cost of local brands in various locations.

Findings from primary data:

Toilets

There is a significant difference between the prices of local toilet in various

cities; however they all are much cheaper as compared to the branded

toilets.

The cheapest local closed couple toilet is available in Bangalore for Rs.

350. The costliest among local brands is in Mumbai; however Mumbai

does offer other cheaper local brands as well.

Parryware is the most easily available brand in all the cities, but the

cheapest of them is Somany brand in Agra offering standard closed couple

at Rs. 1400. Cotto is found to be offering the most expensive toilets in all

the ranges.

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Under the Branded wall hung toilet category it is the Jaquar, Parryware and

Somany which are offering the lowest prices.

Wash Basins

Under the local wall hung wash basin category the average price offered by

local manufacturers is around Rs. 500, almost half the price a person will

pay to purchase the cheapest branded wall hung wash basin.

Corner basins on the other hand could start from as low as Rs. 300 and can

go up to Rs. 1500 for local brands, whereas the cheapest branded corner

basin available is from Parryware for Rs. 893 and the costliest from

Hindware for Rs. 20000.

The over the counter basin are starting at a higher price under the local

brands with average cost Rs. 1500, where as the average price of over the

counter branded basin is Rs. 7000.

Findings from secondary data:

Brand name No. Of dealers Manufacturing units in India Total Bathroom solution provider

Parryware 700+ 5 Yes

Somany 790+ 3 Yes

Jaquar 1250+ 4 Yes

Hindware 600+ 4 Yes

Cera 1045+ 1 Yes (Source: respective company’s website)

Parryware –

o The easiest brand to find, has approximately 700 plus dealers in India, less than the number of

dealers of Somany, Jaquar and Cera sanitary ware.

o Parryware cheapest closed couple toilet is “Indus” priced at INR 4890, its cheapest wall hung is

priced at INR 6360.

o Its cheapest wall hung basin is “Cosmos” priced at INR 1030; Corner basin is available at INR

1130 and over counter is “Small Oval” priced at INR 1500.

Hindware –

o The cheapest closed couple toilet by Hindware is “EWC Papular P” priced at INR 3260.

o Its cheapest wall hung wash basin is” WB CUTE" priced at INR 810, similarly corner basin and

over counter basin are priced at INR 1,040 and INR 1,830.

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Cera –

o Its cheapest closed couple toilet is “Calibre” priced at INR 5860; its wall hung toilet is “Carat” is

priced at INR 4550(with seat cover).

o Its cheapest available wall hung wash basin is “Corren” is priced at INR 2945, its over counter

wash basin is “Oval” priced at INR 1270 and its corner basin is also available at a minimum

price of INR 940.

Estimated revenue generation from Swachh bharat abhiyaan and Housing for All scheme:

Sanitary ware

Total Demand 14.97 crs.

Cheapest Wash Basin (INR)

Revenue from Wash Basin (crs.)

Cheapest Toilet (INR)

Revenue from Toilet (crs.)

Total (crs.)

Organised sector share 55% 8.23 808 6652.668 1400 11526.9

Unorganised sector share 45% 6.24 350 2357.775 350 2357.775

Sum 9010.443 13884.675 22895.12 (Our analysis)

Considering the current share of organised players & unorganised player and our findings from the ground

level research, we have estimated that the minimum revenue generation in the sanitary ware industry from

the two government projects would be 22895.12 crores which is almost ten times the current size of this

industry.

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Evaluating sanitary industry attractiveness

Barriers to entry

As per our estimates, the number of toilets

required by 2022 is 14.9 crore.

Due to large number of regional players

product differentiation becomes inevitable.

Demand for cheaper brands will be high;

however the price difference (switching cost)

between cheaper brands is not much.

Therefore the industrial attractiveness is low

to neutral.

Rivalry among competitors

There are nearly about sixty sanitary ware

manufacturers present in India offering

products in all range with different price tag.

However the current capacity run of these firms

is the key indicator.

Cera Sanitary ware reported that it is running at

100% capacity level in January 2015. Roca

India is also expanding its Dewas plant facility

to meet future demands.

Therefore the industrial attractiveness is high.

Barriers to exit

If we go by numbers, sixty manufacturers is

not a large number for serving 24 crore

households of India.

Least asset specialization especially in the

regional sector.

The government doesn’t interfere in the entry

and exit of firms in sanitary industry.

Therefore the industrial attractiveness is low

to neutral.

Bargaining power of suppliers

Sanitary products are consisting of two types of

different raw materials, the first type is called the

body and the second type is called the glaze. The

raw material used for body is china clays, fire

clays, ball clay, quartz, feldspar etc. and the raw

material used for making glaze is clay, quartz,

feldspar and different oxides for different colours.

As per trade India there are more than three

hundred suppliers in India for china clay and

fire clay.

Two hundred plus suppliers for ball clay.

Five hundred plus suppliers for quartz and

feldspar.

Absence of real substitute to sanitary ware,

limits the number of buyers for these suppliers.

Therefore the industrial attractiveness is high.

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Threat of substitutes

Sanitary ware products range from wash

basins, closets, urinals, sinks, baths tubs etc.

Its properties of corrosion resistance and

glazing surface which can also offer different

colour options.

Its use has not been replaced by other

materials like steel, fibre etc. for sanitation

purpose.

Therefore the industrial attractiveness is high.

Bargaining power of buyers

The number of buyers in the coming seven

years will be very large.

Absence of real substitute of sanitary ware.

Therefore the industrial attractiveness is high.

Overall assessment

The demand in the coming years is going to

be huge.

Leading player have already exhausted their

existing capacity and are planning for

expansion.

Minimum government intervention.

Easy availability of raw material.

Absence of any real substitute.

Therefore the overall industrial

attractiveness is high.


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