-
Stone Vibration Deburring and Slide Grinding Machines
Assfalg machines for individual or series processing of
metal workpieces, such as laser, water or plasma
cut small pieces or fine cut workpieces.
-
SeparatorPaper filter TV 95-SL
beforehand after
02
TV 95-SL - Trough Vibrator
As large as a washing machine, the tub
slide grinding machine with a capacity
of 95 l is our standard machine and ideal
for prototypes and small series.
Features
ˠ Simple emptying via an outlet at the side of the machine
ˠ Quiet due to noise protection hood ˠ With timer ˠ With integrated water tank for wet processing
ˠ Sturdy, long-life construction with plastic-coated steel trough inside
ˠ Mobile at any time by means of rollers on the underside
ˠ Mixture ratio (grinding tool:work piec-es) 7:1 to 3:1
Technical data TV 95-SL •
Motor 1.1 kW | 1.500 – 3.000 rpm
Energy 230 V | 50/60 Hz
Tub internal dimensions (LxWxH) 498 × 387 × 410 mm
Filling quantity 70 l
Dimensions (LxWxH) 730 × 650 × 910 mm
Weight 140 kg
Item no. 60546
Straight edgesStationary Contours
Options
ˠ Grinding and polishing media for indi-vidual application
ˠ Additive (compounds) ˠ Separator ˠ Paper filter ˠ Collecting tub
Delivery contents
ˠ Timer ˠ Water tank ˠ Pump ˠ Speed regulation ˠ Noise protection cover ˠ Operating manual
Stone Vibration Deburring and Slide Grinding Machine
-
TV 15-SL
TV 200-SL
03
TV 15-SL | 40-SL |100-SL | 200-SL - Trough Vibrator
The tub slide grinding machines have a capacity from 18
to 240 l. They make it possible to process workpieces with
different shapes and sizes.
Sensitive workpieces can be contactless processed by
means of chambers or workpiece carriers.
Straight edges
Features
ˠ Sturdy, long-life construction with plastic-coated steel trough inside
ˠ Consistent affect on the entire surface ˠ Very easy emptying of the tub after processing
ˠ Ideal, also for longer workpieces
Options
ˠ Grinding and polishing media for indi-vidual application
ˠ Additive (compounds) ˠ Separator ˠ Noise protection cover, pneumatic ˠ Various possibilities for water treatment
Delivery contents
ˠ Dosing pump ˠ Control with speed regulation ˠ Operating manual
Stationary Contours
Technical data TV 15-SL • TV 40-SL • TV 100-SL • TV 200-SL •
Motor 0.18 kW | 1.200-1.500 rpm 0.55 kW | 1.200 – 1.500 rpm 1.1 kW | 1.200-1.500 rpm 1.5 kW | 1.200-1.500 rpm
Energy 220 V | 50/60 Hz 220 V | 50/60 Hz 380 V | 50 Hz 380 V | 50 HzTub internal dimensions (LxWxH)
500 x 200 x 200 mm 590 x 290 x 290 mm 1000 x 400 x 400 mm 1240 x 440 x 475 mm
Filling quantity 18 l 53 l 13130 l 240 lDimensions (LxWxH) 630 × 300 × 500 mm 790 × 415 × 670 mm 1280 x 890 x 920 mm 1430 x 950 x 925 mm
Weight 50 kg 80 kg 300 kg 400 kg
Item no. 67144 67146 67147 67149
TV 40-SL
Stone Vibration Deburring and Slide Grinding Machine
-
RV 220-SL
Straight edgesStationary Contours
04
RV 40-SL | RV 120-SL | RV 220-SL | RV 420-SL - Rotary Vibrator
The rotary vibrator can be universally used for deburring,
rounding edges, cleaning up to polishing, that is for small parts.
As individual plant or in combination with further post-treat-
ment plants, such as dryer or separator, the rotary vibrator
becomes the circular vibrator for the fully automatic sliding
sharpening centre.
Technical data RV 40-SL • RV 120-SL • RV 220-SL • RV 420-SL •
Motor 0.37kW | 1.200-1.500 rpm 1.1kW | 1.200 – 1.500 rpm 1.1 kW | 1.200-1.500 rpm 1.1 kW | 1.200-1.500 rpm
Energy 380 V | 50 Hz 380 V | 50 Hz 380 V | 50 Hz 380 V | 50 Hz
Tub diameter (F= Ø) 525 mm 780 mm 1020 mm 1235 mmTub internal dimensions (F×G×C)
525 x 228 x 276 mm 780 x 284 x 315 mm 1020 x 300 x 430 mm 1235 x 380 x 480 mm
Filling quantity 26 l 80 l 13146 l 280 lDimensions (A x B) 565 × 680 mm 852 × 791 mm 1150 x 1000 mm 1355 x 1000 mm
Weight 100 kg 225 kg 460 kg 780 kg
Item no. 68625 67782 67577 68013
Features
ˠ Simple emptying via an outlet at the side of the machine
ˠ With timer ˠ Sturdy, long-life construction with plastic-coated steel trough inside
ˠ Integrated separation ˠ Ease of operation and maintenance
Delivery contents
ˠ Timer ˠ Speed regulation ˠ Dosing pump ˠ Perforated screen ˠ Controller ˠ Operating manual
Options
ˠ Grinding and polishing media for indi-vidual application
ˠ Additive (compounds) ˠ Pneumatic noise protection cover ˠ Separation flap, optionally manual or automatic
ˠ Circular dryer ˠ Workpiece slide ˠ Various perforated screens for inte-grated separation
ˠ Various opportunities for water treat-ment
Stone Vibration Deburring and Slide Grinding Machine
-
Straight edgesStationary Contours
RT 200
05
For the Rotary Vibrator
RT 200 | RT 400 | RT 600 |RT 800 - Rotary Dryer
The rotary dryer is suitable for spotless drying of workpiec-
es of all sorts. By using the hot-air blower, a uniform drying
of the workpieces and the drying granulates is ensured.
Technical data RT 200 • RT 400 • RT 600 • RT 800 •
Motor 1.1 kW | 1.500 rpm 1.1 kW | 1.500 rpm 1.1 kW | 1.500 rpm 4.0 kW | 1.500 rpm
Energy 380 V | 50 Hz 380 V | 50 Hz 380 V | 50 Hz 380 V | 50 Hz
Tub diameter (F= Ø) 1000 mm 1200 mm 1400 mm 1420 mmTub internal dimensions (F×E×B)
1000 x 315 x 440 mm 1200 x 380 x 500 mm 1400 x 460 x 550 mm 1420 x 530 x 630 mm
Dimensions (A x C) 1080 × 1010 mm 1280 × 1080 mm 1480 x 1180 mm 1500 x 1130 mm
Max. Heating power 1000W 1000W 1600W 2400WTemperature for the corn granules
50 ° 50 ° 50 ° 50 °
Weight 350 kg 480 kg 570 kg 920 kg
Item no. 67689 68015 67879 67374
Features
ˠ Sturdy, long-life construction with plastic-coated steel trough inside
ˠ Consistent affect on the entire surface ˠ Spotless drying ˠ Consistent drying quality ˠ Increase service life of the drying gran-ulates due to using the hot-air blower
ˠ Steady rise of the work tank ensures good overturning circulation and opti-mal workpiece transport
Options
ˠ Dry media for individual application ˠ Separation flap, optionally manual or automatic
Delivery contents
ˠ Controller ˠ Hot-air blower ˠ Separation flap, manual ˠ Operating manual
-
Straight edgesStationary Contours
ASM 18
06
ASM 18 | ASM 60
The centrifugal plant ASM is ideal for small parts and has a tenfold
to twentyfold better processing intensity in comparison with con-
ventional vibratory finishing machines. The centrifugal plant can be
planned as a single device up to a fully automatic plant.
Technical data ASM 18 • ASM 60 •
Motor 0.75 kW | 1,500 rpm 2.2 kW | 1,500 rpm
Energy 380 V | 50-60 Hz 380V | 50-60 Hz
Dimensions of work tank Ø 280 x 250 mm mm Ø 450 x 346 mm
Dimensions 720 x 640 x 1000 mm 970 x 900 x 1380 mm
Weight 120 kg 380 kg
Item no. 67883 67882
Features
ˠ Sturdy, long-life construction with plastic-coated steel trough inside
ˠ Easy emptying due to a tiltable work tank
ˠ Compact device including base frame and manual separation (ASM 18)
Options
ˠ Grinding and polishing media for indi-vidual application
ˠ Additive (compounds) ˠ Separator ˠ Various opportunities for water treat-ment (e.g. paper filter)
Delivery contents
ˠ Timer ˠ Dosing pump ˠ Manual sorting sieve (ASM 18) ˠ Controller ˠ Operating manual
Centrifugal Plant
-
MZ 35
07
MZ 35 | MZ 90
The centrifuge is a small, space-saving individual plant for
the treatment of process water.
The dirt particles are separated with a 2,000-fold accelera-
tion of gravity (g) from the process water.
Technical data MZ35 B20/80 • MZ90 B30/100 •
Motor 0.75 kW | 4,615 rpm 2.2 kW | 3,723 rpm
Energy 230 V | 50 Hz 400 V | 50 Hz
Dimensions 1150 x 603 x 1404 mm 1318 x 894 x 1307 mm
Separation factor 2000 x g 1800 x g
Freshwater tank - volume 80 l 100 l
Wastewater tank - volume 20 l 30 l
Solid matter filling quantity 1.5 l 3.0 l
Rotor contents 3.0 l 4.5 l
Weight 120 kg 320 kg
Item no. 67886 68782
Options
ˠ Filter cartridges ˠ Solid cores
Delivery contents
ˠ 2 solid cores ˠ Bypass for freshwater regulation ˠ Controller incl. control panel ˠ Operating manual
Features
ˠ Easy operation ˠ Very high degree of cleaning ˠ Reuse of the liquids ˠ Kind to people and environment ˠ Can be used for several plants
Centrifuge
-
08
Ceramics grinding tools The ceramics grinding tool is manufactured from controlled raw materials. Shaping takes place automatically. Subse-
quently, they are sintered in a burning process. These processes guarantee consistent and high-quality vibratory finish-
ing results.
Field of application: Vibratory finishing, deburring.
Features: High density, long tool life, less abrasion.
Description Grinding performance Grinding pattern Item no.
RP 03/05 ZS 67959
RP 4G 44788
RM 06/06 D 56937
RM 06/13 ZS 67566
RSG 06/06 D 53287
RSG 13/13 D 44778
RSG 20/20 D 49918
RSG 5G 65999
RSG 10/15 S 66021
RSG 10/12 DZS 45905
RXX 10/12 DZS 67540
RXX 20/20 DZS 66036
* further process media on request
-
09
Plastic grinding tools
Description Grinding performance Grinding pattern Item no.
RKF 6 PQ 66033
RKF 10 K 66034
RKM 6 PQ 68195
RKM 12 P 44780
RKM 15 P 40076
RKM 20 P 44781
RKM 25 P 66282
RKM 40 P 66309
RKM 20 PDZ 68285
RKM 30 PDZ 68328
RKK 12 P 65733
RKS 12 P 65734
* further process media on request
The entire manufacturing process, i.e. mixing-shaping-hardening, is automatic. Subsequently, the moulds are
tempered, i.e. heating the material over long period of time increases the quality considerable. This process en-
sures consistent own abrasion and grinding behaviour.
Field of application: above all, for grinding, finish grinding and polishing non-ferrous metals.
Features: low density, soft bonding.
-
CompoundsDry media and polishing media
10
Dry media, polishing media and compoundsOutcome with a perfect, levelled surface. Special dry polishing processes are suitable for high gloss polishing of hard metal
und ceramics, for example. In the wet polishing process, workpieces are deburred by freshwater compounds and polished at
the same time. The right compound in use is key to vibratory finishing. During the process, they degrease, clean or protect
against corrosion.
Dry media and polishing media Item no.
Supervelat SV 6 for drying 44784
Supervelat SV 16 for drying 44818
Supervelat SV 30 for drying 67868
Nutshell granules SVK 8 for polishing 44785
Nutshell granules SVK 16 for polishing 68330
Nutshell granules SVK 20 for polishing 68333
* further process media on request
Freshwater compounds Rust
pro
tect
ion
Clea
ning
Deg
reas
ing
Bri
ghte
ning
Stee
l/ir
on
Stai
nles
s st
eel
Copp
er/b
rass
Alu
min
ium
Zin
c
Mag
nesi
um
Item no.
FC 120 + + - + + + + + + - 44817FC 124 S ++ + - ++ ++ + + + + 67853FC 230 - + - ++ - ++ ++ ++ + + 67875FC 630 AL - + - ++ - ++ ++ ++ ++ + 48166
Circulation compoundsZF 113 ++ + + + + + + + + - 44441ZF 120 + + - ++ ++ ++ ++ ++ + - 67815ZF 322 + ++ ++ ++ + ++ + ++ + - - 4447052ZF 322 S ++ + ++ + ++ ++ + ++ ++ + 44844816* ++ very well suited | + suited/medium | - restrictedly suited/less** further process media on request
-
11
Accessories
Description Technical data Item no.Separator S95 for:TV 95-SL / TV 15-SL / TV 40-SL
230V/50-60Hz/0,37kW, 1,500 rpm 66990
Separator S180 for:TV 95-SL / TV 15-SL / TV 40-SL / TV 100-SL
230V/50-60Hz/0,55kW, 1,500 rpm 67702
Paper filter PF440 for:TV 95-SL / TV 15-SL /TV 40-SL / RV 120-SL
PF440 with fleece 440 mm 66498
Paper filter automatic machine AST 100 for:TV 200-SL / RV 220-SL
230 V, 200l/100l/min, fleece width 1000 mm 68168
Filter fleece F60 for paper filter PF440 W=440mm x L= 50m 66404
Perforated screens for separator on request
Perforated screens for circular vibrator on request
Noise protection cover on request
Paper filter PF440 Separator S95
-
Assfalg GmbH
Buchstraße 149
D-73525 Schwäbisch Gmünd
Germany
Phone +49 71 71.92 505-0
Fax +49 71 71.92 505-50
www.assfalg-metal.com
12
WouLD you Like To knoW MoRe?We will be happy to advise you. By phone or in a personal meeting.
r T +49 71 71.92 505-0 r [email protected]