COPYRIGHT© 2019 KDDI Malaysia SDN. BHD. ALL RIGHTS RESERVED
Smart Factory over IoT /RPA Application
July 1, 2019
Naoki WAKABAYASHI KDDI Malaysia
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COPYRIGHT© 2019 KDDI Malaysia SDN. BHD. ALL RIGHTS RESERVED
Company Name: KDDI CORPORATION
Established: 1st – June - 1984
Head Office: Tokyo, Japan
President: Makoto Takahashi
Capital: 1,290 million USD *
Operating Revenue: 46.2 billion USD *(FY2019) Planned
Operating Income: 10.0 billion USD *(FY2019) Planned
No. of employees : 35,032 (consolidated base)
KDDI Corporation
KDDI, as a comprehensive communications company offering both fixed-line and mobile communications services, strives to be a leading company during changing times.
For individual customers, KDDI offers its mobile communications (au mobile phone) and fixed-line communications (broadband Internet/telephone) services under the brand name "au", helping to realize new seamless communications environments. And for business clients, KDDI provides all services in the ICT (Information and Communication Technology) realm, from FMC (Fixed Mobile Convergence) networks to data centres, applications, and security strategies, to help clients strengthen their businesses.
KDDI strives to achieve the No.1 ranking in customer satisfaction in every services area and in order to achieve sustainable growth, KDDI will work continuously to enhance its business base to creative new value that is unique to KDDI.
No. 236(FY2018)
* 1USD = 110JPY
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COPYRIGHT© 2019 KDDI Malaysia SDN. BHD. ALL RIGHTS RESERVED
In 17 cities, 11 Countries supports your global business.
KDDI Southeast Asia Group 4
◎Manila
KDDI Vietnam
◎Hanoi, Hoh Chi Minh
Long Duc SEZ
QTSC-GNOC
◎Phnom Penh
◎Sydney, Melbourne
◎Gurgaon, Neemrana
New Delhi
◎Yangon
◎Bangkok
◎Kuala Lumpur
◎Dubai
◎Jakarta ◎Singapore
KDDI Philippines
KDDI Singapore
Phnom Penh Branch
KDDI Australia
KDDI Singapore
Dubai Branch
KDDI India
KDDI Myanmar
KDDI Thailand
KDDI Malaysia
KDDI Indonesia KDDI Singapore
New Delhi
Bangkok
Kuala Lumpur
Hanoi
Sydney
Manila
Hoh Chi Minh
Singapore
Jakarta
Melbourne
Neemrana
Gurgaon
Yangon
Phnom Penh
COPYRIGHT© 2019 KDDI Malaysia SDN. BHD. ALL RIGHTS RESERVED
■KDDI Malaysia Sdn.Bhd.
■Business
Global Network
System Integration
DC /Cloud
Domestic Network
Domestic leased lineDomestic IP-VPN circuitDomestic Internet leased line
Housing/Collocation service Cloud migration service
IT Products selling, Installation, Maintenance Network designing, Implementation, Voice & Data cabling system, Security Solutions, Development of Application, Office Shifting Project,IT Outsource & Maintenance
Kuala Lumpur
Global Leased line Global IP-VPN circuit
KDDI Malaysia 5
Establish : December 1999 (Liaison office :1992)
Name : KDDI Malaysia Sdn. Bhd.
MD : Naoki Wakabayashi
Stake holder : KDDI Singapore Pte Ltd
License : ASP(Application Service Provider)
Employee : 30
COPYRIGHT© 2019 KDDI Malaysia SDN. BHD. ALL RIGHTS RESERVED
Conversion from the manufacturing industryby labor and capital input
to an intellectually intensive manufacturing industry
Value-added work・advanced HR development・job creation in Mfg. fields The target for 2025 set, and the policy started at the end of 2018
Higher value-added, efficiency by automation
9 Key Technologies 6 important areas+Value-added Mfg.
ARCyber-
Security
Cloud Computing
System Integration
Simulation
Robotics IoT Electronics Machinery Chemical
Medical Devices
Aerospace Other AreasBig Data
& Analysis
Malaysia Industry 4.0 (4WRD) 6
COPYRIGHT© 2019 KDDI Malaysia SDN. BHD. ALL RIGHTS RESERVED
Software type robot that utilizes cognitive technology(rule engine, machine learning, artificial intelligence etc.). Automation of office work becomes possible.
(Examples)Data entry, processing, posting, tabulation,print, save, send and receive email, etc.
IoT(Internet of Things)
A mechanism in which various “things” are connected to the Internet and mutually controlled by exchanging information.Easy data collection of things are promoted.
RPA (Robotic Process Automation)
New Technologies in focus 7
COPYRIGHT© 2019 KDDI Malaysia SDN. BHD. ALL RIGHTS RESERVED
Telematics・Connected carsSmart FactorySmart AgricultureSmart Health-careSmart ConstructionFacility maintenance
Innovation brings
New business creationBusiness renovationRealization of new
added value provision to goods and services
Digital Transformation
Internet of Things
Applied SceneEssence
IoT is a mechanism in which various “things” are connected to the Internet, connected to a cloud or server, and mutually controlled by exchanging information
What is IoT? 8
COPYRIGHT© 2019 KDDI Malaysia SDN. BHD. ALL RIGHTS RESERVED
Value on the information collected from thingsand optimize plant operations
Directors
Production Management
Facility Control
Robot Staffs
Dashboard
Feedback
Judgement
Facilities
Operation
Managers
Factory site
Sensor
Analysis
Process
Transmission
Collection
IoT application in factories 9
COPYRIGHT© 2019 KDDI Malaysia SDN. BHD. ALL RIGHTS RESERVED
Data Collection(By facilities)
Data Collection(By staffs)
Visualization
One-stop offer from data collection to visualization
Data Analysis
Electronic form solution. Collect data from people from tablets and link with production system.[Collection target] production results, inspection, inspection
MC-Web ControllerApplicable to
various information collection means
Collect operation status from PLC, signal lights and wiring of equipment, and various sensors.
Ability to create data analysis modelsby AI. Realize failure prediction in the factory.
Visualize KPIs and progress in plants, such as facility operation and energy consumption status.
KDDI IoT solution 10
COPYRIGHT© 2019 KDDI Malaysia SDN. BHD. ALL RIGHTS RESERVED
Real-time visualization of welding robot operation and processing status
Green is in operation
Red is stopped
IoT Visualization Case 1 11
COPYRIGHT© 2019 KDDI Malaysia SDN. BHD. ALL RIGHTS RESERVED
Visualize production progressand equipment operation status
Production plan and results
Facility status
Equipment failure records
Distribution of reasonsfor equipment failure stop
IoT Visualization Case 2 12
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Visualize the flow of parts in the painting process (showing bottlenecks)
Flow of each part
IoT Visualization Case 3 13
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RPA mainly focuses on routine efficiency and automation of tasks using software robots and cognitive technologies(rule engine, machine learning, artificial intelligence, etc.)
Software which automates routine tasks performed by people on a PC
The operation can be automated by recording the operation performed by the software on the PC and reproducing it appropriately
Called a virtual intellectual worker (Digital Labor) because it can carry out the work of people
Robotic Process Automation
What is RPA? 14
COPYRIGHT© 2019 KDDI Malaysia SDN. BHD. ALL RIGHTS RESERVED
Production /equipment report creation
Order processing Invoicing process Monthly processing of salary
and time Financial journalizing Sales tabulation and reporting
etc.
Freeing hands from low value-added businesses
Shift to high value added business
Improve overall company productivity
Strengthening corporate management Applicable scenes
Essence
RPA mainly focuses on routine efficiency and automation of tasks using software robots and cognitive technologies(rule engine, machine learning, artificial intelligence, etc.)
What is RPA? 15
Robotic Process Automation
COPYRIGHT© 2019 KDDI Malaysia SDN. BHD. ALL RIGHTS RESERVED
①Read information
②Search /Extraction
③Counting /processing
④Confirmation /judgment
⑦Send /receive email
⑥Form creation /output /printing
⑤Entry /Registration
Basically, anything can be handled if it is a routine work that people operate on a PC
Example of routine work Usage example
Automatically PostExcel Data to SAP
What RPA can do? 16
COPYRIGHT© 2019 KDDI Malaysia SDN. BHD. ALL RIGHTS RESERVED
RPA-implemented companies realizesolid work volume reduction in a short time
Shimadzu Mfg. Customers
AJIS MalaysiaSuppliers
Customers
PO InvoicePO Invoice
Simple repeated work
Laborious repeated work
Examples of our implementation 17
manufacturing logistic, retail solution
COPYRIGHT© 2019 KDDI Malaysia SDN. BHD. ALL RIGHTS RESERVED
There are new and old equipment, and the correct equipment operation status can not be collected
There are many paper records (performance, quality and inspection). Waste of posting.
Low facility operation efficiency
Waste of paper management
The ratio of office work that can not be mechanized is rising year by year
Considerable indirect cost
Automation is in progress, but still many factories consider their productivity to be improved.In recent years, the percentage of indirect workers has risen.
Varied Problems in Asian Countries 18
COPYRIGHT© 2019 KDDI Malaysia SDN. BHD. ALL RIGHTS RESERVED
Collecting and visualizing the operating status of new and old equipment with sensors
Visualization of facility operation
Utilization of digital forms by tablet
Digitization of forms
Indirect operation automation and shift from simple operation to high value-added operation by RPA
Business automation by RPA
Solution
Varied Problems in Asian Countries 19
There are new and old equipment, and the correct equipment operation status can not be collected
There are many paper records (performance, quality and inspection). Waste of posting.
Low facility operation efficiency
Waste of paper management
The ratio of office work that can not be mechanized is rising year by year
Considerable indirect cost
Automation is in progress, but still many factories consider their productivity to be improved.In recent years, the percentage of indirect workers has risen.
COPYRIGHT© 2019 KDDI Malaysia SDN. BHD. ALL RIGHTS RESERVED
2020
新旧設備の稼働状況をセンサーにより収集し、見える化
設備稼働の見える化
タブレットによるデジタル帳票の活用
帳票のデジタル化RPAによる間接業務の自動化と単純作業から付加価値の高い業務シフト
RPAによる業務自動化設備稼働の見える化 人作業の見える化 デジタル化
IoT RPASmart factory
promotion× =
Varied Problems in Asian Countries 20
There are new and old equipment, and the correct equipment operation status can not be collected
There are many paper records (performance, quality and inspection). Waste of posting.
Low facility operation efficiency
Waste of paper management
The ratio of office work that can not be mechanized is rising year by year
Considerable indirect cost
Automation is in progress, but still many factories consider their productivity to be improved.In recent years, the percentage of indirect workers has risen.
COPYRIGHT© 2019 KDDI Malaysia SDN. BHD. ALL RIGHTS RESERVED
IoT RPA
Digitization /automation of factory site operations
Digitization /automation of factory office work
IoT×RPA Factories
Easy smart factory- Machines・Staffs・Work・Cost -[Digitization]×[Automation]
Concept of Smart Factory 21
COPYRIGHT© 2019 KDDI Malaysia SDN. BHD. ALL RIGHTS RESERVED
Factory IoT Solution RPA Solution
Visualization Application
Basic Analysis Application
Advanced Analysis(AI) Application
UI-Path Application
w/ SkymindApplication
Monitoring figures of various factors such as current, temperatures, noises etc.
Self-innovative operation for more advanced preventive maintenance
Applying to more complicated work
KDDI works on further development 22