Download - Sm group peb presentation
WELCOME
S M GROUP OF INDUSTRIES“We Binding to a Quality Service & Customer Satisfaction”
S M Group of Industries
“Everything in Turnkey Industrial Projects”
PEB Building Structure.
Land Development.
Fabrication & Fire Works.
Over Head Crane.
Construction.
Electrical H.T. & L.T.
Plumbing & Sanitation.
Painting & Office Interior.
Air Conditioner.
M/C Erection.
Office Buildings.
Factory Shed.
Godown/Warehouse.
Car Parking.
Stadiums/Auditoriums.
Show Rooms.
Petrol Pumps.
Railway Ports.
Airports.
Ship Yards.
SCOP OF SUPPLY
INTRODUCTION-PEB• 1900s-CONCEPT OF METAL BUILDINGS ORIGINATED IN US.
• SIMPLE INDUSTRIAL STRUCTURES USING TRUSS RAFTERS, STRAIGHT COLUMNS.
• SECTIONAL ROOFS & WALL. WEDGE PINS FOR CONNECTIONS.
• 1940s-MASS PRODUCTION HOUSING AND STORAGE MODULES FOR US ARMY DURING WORLD WAR II
• 1950s-COMPUTERISED DESIGN ALLOWED BLDGS TO BE TAILORED TO INDIVIDUAL CUST. REQUIREMENTS
INTRODUCTION-PEB
• 1960s- ROLL FORMING LINES ALLOWED CONTINUOUS SPAN COLD ROLLED Z-PURLINS.
• COLOR COATED PANELS AND FACTORY INSULATEDPANELS IMPROVED ARCHITECTURAL APPEARANCE.
• MAJOR INCREASE IN DESIGN POSSIBILITIES CONTRIBUTED TO THE BOOM IN METAL BUILDINGS.
• THE TERM PRE-ENGINEERED BUILDINGS (PEB)CAME INTO EXISTENCE.
INTRODUCTION-PEB• 1990s-PRECISION ROLL FORMING LINES FOR THE CLADDING AND SEC. MEMBERS
• AUTO. PROD. LINES FOR STRUCT. SECTIONS
• HIGH QUALITY PAINT SYSTEMS FOR STEEL ANDCLADDING.
• HIGH QUALITY PAINT SYSTEMS FOR STEEL ANDCLADDING.
• MBMA STATISTICS SHOW, ABOUT 60 % OF LOW RISE INDUSTRIAL AND COMM. BLDGS. IN THE U.S.A. USE THE P.E.B. SYSTEM
MAIN FEATURES BUILDINGS ARE PRE-ENGINEERED AS THEY RELY ON
STANDARD DESIGNS WITH STANDARD CONFIGURATIONS, WITH EACH COMPONENTS OF THE BUILDING SYSTEM UNIQUELY PROFILED AND PRE-ENGINEERED TO SUIT DESIGN REQUIREMENTS.
BY USING SOPHISTICATED MANUFACTURING FACILITIES AND ENGG SOFTWARE, THE PEBS ARE CUSTOM DESIGNED TO MEET THE SPECIFIC CUSTOMER NEEDS.
PEBS ARE ALWAYS MANUFACTURED IN FACTORIES AND SHIPPED TO JOB SITES FOR ASSEMBLY.
PEB USES SYSTEMS APPROACH BY COMBINING ELEMENTS SUCH AS ROOF PANELS, WALL PANELS, PURLINS, GIRTS, MAIN FRAMES, WIND BRACINGS ETC TO ACT INTEGRALLY.
ADVANTAGES OF PEB
ADVANTAGES OF PEB FASTER COMPLETION
FLEXIBILITY IN EXPANSION
LARGE CLEAR SPANS UPTO 90M
FACTORY CONTROLLED QUALITY
VIRTUALLY MAINTENANCE FREE
ARCHITECTURAL VERSATALITY
SINGLE SOURCE RESPONSIBILITY FOR MATERIAL SUPPLIES
LOWER OVERALL COST
PROCESS FLOW CHART PROCESS FLOW CHART WITH REVIEWS AND CONTROL
SALES& MARKETING
Receipt of order/tender/enquiry from Customer
Contract review
CUSTOMER SUPPORT DEPT.
Co-ordination /Communication with customer
Contract review
Design & Development of
product.
Engineering design as per National /International
standards.
Contract review
Planning & Inventory control
Production Planning & Inventory control
Quality Control
Purchasing Procurement of right material Quality Control
stores Storage of material in a right manner
Quality Control
Production &Shipping of
material
Production of right quality of material &Dispatch as per
Schedules
Quality Control
QUALITY ASSURANCE FUNCTIONS-
VERIFICATION ,INSPECTION AND TESTING OF
• RAW MATERIALS
• IN-PROCESS PRODUCTS &
• FINISHED PRODUCTS
QUALITY ASSURANCE
Incoming Inspection of Raw material/Accessories/Consumables:-
as per “International standards -AS/ASTM
/ISO PROCEDURES &Indian Standards (IS)”
RAW MATERIAL SPECIFICATIONS IMPORTANT RAW MATERIAL SPECIFICATIONS
MATERIAL USED FOR SPECSIFICATION GRADE
HR PLATE COLUMNS ASTM A 572M 50
HR PLATE RAFTERS ASTM A 572M 50
HR PLATE CRANE BEAMS ASTM A 572M 50
GI COILS PURLINS/EAVES/C-SECTIONS ASTM A 572M/GSM-120
50
COLOR COATED COILS
ROOF/WALL SHEETING ASTM A 792M 50/80
PAINT SURFACE PROTECTION BURGER PAINT REDOXIDE
HT FASTENERS CONNECTION NUMBERS ASTM A 325M 9.8/8.8
IN PROCESS INSPECTION
In process Inspection -
AREA SUB-AREA INSPECTION
PERCENTAGEREFERENCE STANDARD/SPEC.
PRIMARY MEMBERS SHEARING / MULTI -TOURCH
5% OF lot MBMA
PRIMARY MEMBERS H-BEAM 5% OF lot MBMA
PRIMARY MEMBERS FIT-UP(BUILT-UP) 100% MBMA
PRIMARY MEMBERS WELDING 100% AWS D1.1
PRIMARY MEMBERS CLEARING(FINAL) 100% MBMA
SECONDARY MEMBERS
ALL PROCESS 5% OF lot MBMA
SECONDARY MEMBERS
PAINTING 10%OF lot ASTM
PRIMARY MEMBERS PAINTING 10% OF lot ASTM
PRIMARY MEMBERS DISPATCH 100% SMGI
SECONDARY MEMBERS
DISPATCH 5% OF lot SMGI