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Dr. Fahid Rabah , PE [email protected] ١
Pumping Stations DesignFor Infrastructure Master Program
Engineering Faculty-IUG
Dr. Fahid Rabah
Water and environment Engineering
Lecture 6: Design of water supply pumping stations
![Page 2: pumping Stations Design Lecture 6 - site.iugaza.edu.pssite.iugaza.edu.ps/.../2010/02/pumping_Stations_Design_Lecture_6.pdf · Typical piping and valves arrangement for well pumping](https://reader035.vdocuments.mx/reader035/viewer/2022081722/5a6fb1df7f8b9a93538b54ff/html5/thumbnails/2.jpg)
Dr. Fahid Rabah , PE [email protected] ٢
Lecture 6: Design of waster supply pumping stations
6.1 General introduction
� Main Types of water pumping stations :
1. Wells pumping stations
2. Distribution pumping stations
3. Booster pumping stations
4. Surface water pumping stations
![Page 3: pumping Stations Design Lecture 6 - site.iugaza.edu.pssite.iugaza.edu.ps/.../2010/02/pumping_Stations_Design_Lecture_6.pdf · Typical piping and valves arrangement for well pumping](https://reader035.vdocuments.mx/reader035/viewer/2022081722/5a6fb1df7f8b9a93538b54ff/html5/thumbnails/3.jpg)
Dr. Fahid Rabah , PE [email protected] ٣
Lecture 6: Design of waster supply pumping stations
6.2 Well pumping stations
� Main components of well pumping stations :
1. Multi stage pumps ( connected in series)
2. Suction shaft (pipe)
3. Vertical motor ( above ground or submerged)
4. Delivery pipe
5. Valves
6. Cyclone
7. Surge vessel (air champer for water hammer protection)
8. Chlorination tank and chlorine injection pump.
9. Stand by generator and its fuel tank
10.Main electricity distribution panel and control
11.Service building.
![Page 4: pumping Stations Design Lecture 6 - site.iugaza.edu.pssite.iugaza.edu.ps/.../2010/02/pumping_Stations_Design_Lecture_6.pdf · Typical piping and valves arrangement for well pumping](https://reader035.vdocuments.mx/reader035/viewer/2022081722/5a6fb1df7f8b9a93538b54ff/html5/thumbnails/4.jpg)
Dr. Fahid Rabah , PE [email protected] ٤
PUM
P LE
NG
TH2.
40m
4''? SCH 40
4''?
HOLLOW SHAFT ELECTRIC MOTOR
400V,50HZ,1450RPM
CAST IRAN ( CI )
DISCHARGE HEAD
STAINLESS STEEL
DRIVE SHAFT
WATER COOLED RUBBER BEARING
+ BRONZE LINER
+ BRONZE IMPELLERS
CAST IRAN FLANGED CONNECTED BOWLS
6.2 Well pumping stations
Multi stage pumps connected in series with a dry installation vertical motor
![Page 5: pumping Stations Design Lecture 6 - site.iugaza.edu.pssite.iugaza.edu.ps/.../2010/02/pumping_Stations_Design_Lecture_6.pdf · Typical piping and valves arrangement for well pumping](https://reader035.vdocuments.mx/reader035/viewer/2022081722/5a6fb1df7f8b9a93538b54ff/html5/thumbnails/5.jpg)
Dr. Fahid Rabah , PE [email protected] ٥
6.2 Well pumping stations
Multi stage pumps connected in series with dry or submersible motor
![Page 6: pumping Stations Design Lecture 6 - site.iugaza.edu.pssite.iugaza.edu.ps/.../2010/02/pumping_Stations_Design_Lecture_6.pdf · Typical piping and valves arrangement for well pumping](https://reader035.vdocuments.mx/reader035/viewer/2022081722/5a6fb1df7f8b9a93538b54ff/html5/thumbnails/6.jpg)
Dr. Fahid Rabah , PE [email protected] ٦
6.2 Well pumping stations
Multi stage pumps connected
in series with diesel motor
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Dr. Fahid Rabah , PE [email protected] ٧
6.2 Well pumping stations
Multi stage pumps connected in series- submersible motor
![Page 9: pumping Stations Design Lecture 6 - site.iugaza.edu.pssite.iugaza.edu.ps/.../2010/02/pumping_Stations_Design_Lecture_6.pdf · Typical piping and valves arrangement for well pumping](https://reader035.vdocuments.mx/reader035/viewer/2022081722/5a6fb1df7f8b9a93538b54ff/html5/thumbnails/9.jpg)
Dr. Fahid Rabah , PE [email protected] ٩Submersible type motor installation
6.2 Well pumping stations
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Dr. Fahid Rabah , PE [email protected] ١٠
Air release valve
Hydro-Cyclone
Butter fly valve
Suction Pipe
Flow meter
Motor
Pressure Gage
Chlorine injection
Typical piping and valves arrangement for well pumping stations
6.2 Well pumping stations
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Dr. Fahid Rabah , PE [email protected] ١١
Hydro Cyclone
CoolingTank
500 liter
chlorine
Tank P.E
500liter
Chlorine Dosing Pump
132
3 53
3
Pump well Delivery pipe Butterfly valve Check valve Flow meter 1 2 43 5
4
Well room Typical layout of
6.2 Well pumping stations
![Page 12: pumping Stations Design Lecture 6 - site.iugaza.edu.pssite.iugaza.edu.ps/.../2010/02/pumping_Stations_Design_Lecture_6.pdf · Typical piping and valves arrangement for well pumping](https://reader035.vdocuments.mx/reader035/viewer/2022081722/5a6fb1df7f8b9a93538b54ff/html5/thumbnails/12.jpg)
Dr. Fahid Rabah , PE [email protected] ١٢Delivery pipe , see the Hydro Cyclones and valves
6.2 Well pumping stations
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Dr. Fahid Rabah , PE [email protected] ١٤Delivery pipe , see the Hydro Cyclones and valves
6.2 Well pumping stations
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Dr. Fahid Rabah , PE [email protected] ١٦Fuel tank for the standby generator
6.2 Well pumping stations
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Dr. Fahid Rabah , PE [email protected] ١٧
Water tank
Chlorine tank
Chlorine pump
Chlorine tank and chlorine injection pump
6.2 Well pumping stations
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Dr. Fahid Rabah , PE [email protected] ١٨
chlorine injection point to the delivery pipe
6.2 Well pumping stations
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Dr. Fahid Rabah , PE [email protected] ١٩
Delivery pipe , see the Hydro Cyclone , valves, fuel tank, service building
6.2 Well pumping stations
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Dr. Fahid Rabah , PE [email protected] ٢٠
Delivery pipe , Hydro Cyclone ,
valves, fuel tank, generator
6.2 Well pumping stations
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Dr. Fahid Rabah , PE [email protected] ٢٣
6.2 Well pumping stations
� Types of well pumping stations :
1. Direct pumping from well pumps to the distribution system
� Most of Gaza wells are from this type
� Not recommended for long distribution systems and for cases where
more than one well pumping directly into the system. This system has
two problems: back pressure between wells and lower discharge from
each individual well.
2. Pumping from well pumps to a storage or distribution tank.
� This system is recommended and there is a trend in Gaza to use this
system
� This system solves the problem of back pressure associated with the
direct pumping discussed above. It also increase the pumping
efficiency from each pump (lower head losses leading to more flat
system curve and consequently more discharge)
![Page 24: pumping Stations Design Lecture 6 - site.iugaza.edu.pssite.iugaza.edu.ps/.../2010/02/pumping_Stations_Design_Lecture_6.pdf · Typical piping and valves arrangement for well pumping](https://reader035.vdocuments.mx/reader035/viewer/2022081722/5a6fb1df7f8b9a93538b54ff/html5/thumbnails/24.jpg)
Dr. Fahid Rabah , PE [email protected] ٢٤
6.2 Well pumping stations
Well pumping station discharging
into a storage tank
![Page 25: pumping Stations Design Lecture 6 - site.iugaza.edu.pssite.iugaza.edu.ps/.../2010/02/pumping_Stations_Design_Lecture_6.pdf · Typical piping and valves arrangement for well pumping](https://reader035.vdocuments.mx/reader035/viewer/2022081722/5a6fb1df7f8b9a93538b54ff/html5/thumbnails/25.jpg)
Dr. Fahid Rabah , PE [email protected] ٢٥
6.2 Well pumping stations
Note that for well pumps there is only one valid pump curve which is the
curve of the total pumps in operation.
Well pumping station are operated in series
![Page 26: pumping Stations Design Lecture 6 - site.iugaza.edu.pssite.iugaza.edu.ps/.../2010/02/pumping_Stations_Design_Lecture_6.pdf · Typical piping and valves arrangement for well pumping](https://reader035.vdocuments.mx/reader035/viewer/2022081722/5a6fb1df7f8b9a93538b54ff/html5/thumbnails/26.jpg)
Dr. Fahid Rabah , PE [email protected] ٢٦
Lecture 6: Design of waster supply pumping stations
6.3 Distribution pumping stations
� Main components of distribution pumping stations :
1. Dry pumps ( connected in parallel)
2. Suction shaft (pipe)
3. Storage and distribution tank
4. Delivery pipe
5. Valves
6. Surge vessel (air champer for water hammer protection)
7. Chlorination tank and chlorine injection pump.
8. Stand by generator and its fuel tank
9. Main electricity distribution panel and control
10.Service building.
![Page 27: pumping Stations Design Lecture 6 - site.iugaza.edu.pssite.iugaza.edu.ps/.../2010/02/pumping_Stations_Design_Lecture_6.pdf · Typical piping and valves arrangement for well pumping](https://reader035.vdocuments.mx/reader035/viewer/2022081722/5a6fb1df7f8b9a93538b54ff/html5/thumbnails/27.jpg)
Dr. Fahid Rabah , PE [email protected] ٢٧
Lecture 6: Design of waster supply pumping stations
6.3 Distribution pumping stations
� Typical layout of distribution pumping stations:
Storage and
Distribution
Tank
1 32
4
1
Distribution pumping station with rectangular storage and
distribution tank
1. Gate valve
2. Pump
3. Check valve
4. Manifold
![Page 28: pumping Stations Design Lecture 6 - site.iugaza.edu.pssite.iugaza.edu.ps/.../2010/02/pumping_Stations_Design_Lecture_6.pdf · Typical piping and valves arrangement for well pumping](https://reader035.vdocuments.mx/reader035/viewer/2022081722/5a6fb1df7f8b9a93538b54ff/html5/thumbnails/28.jpg)
Dr. Fahid Rabah , PE [email protected] ٢٨
Lecture 6: Design of waster supply pumping stations
6.3 Distribution pumping stations
� Typical layout of distribution pumping stations:
5 1321
Storage and
Distribution
Tank4
Distribution pumping station with circular storage and distribution tank
1. Gate valve
2. Pump
3. Check valve
4. Manifold
5. Feeding Header
![Page 29: pumping Stations Design Lecture 6 - site.iugaza.edu.pssite.iugaza.edu.ps/.../2010/02/pumping_Stations_Design_Lecture_6.pdf · Typical piping and valves arrangement for well pumping](https://reader035.vdocuments.mx/reader035/viewer/2022081722/5a6fb1df7f8b9a93538b54ff/html5/thumbnails/29.jpg)
Dr. Fahid Rabah , PE [email protected] ٢٩
6. Design of water supply pumping stations
Distribution pumping station
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Dr. Fahid Rabah , PE [email protected] ٣٠
6.3 Distribution pumping stations
Distribution pumping station are operated in parallel
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Dr. Fahid Rabah , PE [email protected] ٣١
6.3 Distribution pumping stations
� Control of distribution pumping stations :
1. Pressure switch at the discharge side of the pipe.
If the pressure in the network increases above a preset value (for example 6 bar )
the pumps will be shut down one after the other. The pressure on the delivery
pipe increases at low demands when many connections are closed.
2. Level switch connected to the water distribution tank.
If the level in the water distribution tank drops to the a pre assigned minimum
level the pumps are shut off one after the other with a pre assigned intervals.
The pumps will be started again one after the other when the water in the tank
reaches a pre assigned level. An ultra-sound level detector is usually used for
level detection.
Lecture 6: Design of waster supply pumping stations
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Dr. Fahid Rabah , PE [email protected] ٣٢
Lecture 6: Design of waster supply pumping stations
6.4 Booster pumping stations
� Main components of booster pumping stations :
1. Dry pumps ( connected in series)
2. Suction connection (pipe)
3. Delivery pipe
4. Valves
5. Stand by generator and its fuel tank (for offline large stations only)
6. Main electricity distribution panel and control
7. Service building (for offline large stations only).
![Page 33: pumping Stations Design Lecture 6 - site.iugaza.edu.pssite.iugaza.edu.ps/.../2010/02/pumping_Stations_Design_Lecture_6.pdf · Typical piping and valves arrangement for well pumping](https://reader035.vdocuments.mx/reader035/viewer/2022081722/5a6fb1df7f8b9a93538b54ff/html5/thumbnails/33.jpg)
Dr. Fahid Rabah , PE [email protected] ٣٣
Lecture 6: Design of waster supply pumping stations
6.4 Booster pumping stations
� Main types of booster pumping stations :
1. Inline booster pumps
2. Offline booster pumps
![Page 34: pumping Stations Design Lecture 6 - site.iugaza.edu.pssite.iugaza.edu.ps/.../2010/02/pumping_Stations_Design_Lecture_6.pdf · Typical piping and valves arrangement for well pumping](https://reader035.vdocuments.mx/reader035/viewer/2022081722/5a6fb1df7f8b9a93538b54ff/html5/thumbnails/34.jpg)
Dr. Fahid Rabah , PE [email protected] ٣٤
Typical inline Booster Pump
6.4 Booster pumping stations
Lecture 6: Design of waster supply pumping stations
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Dr. Fahid Rabah , PE [email protected] ٣٥
Inline Package Booster Pump
6.4 Booster pumping stations
Lecture 6: Design of waster supply pumping stations
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Dr. Fahid Rabah , PE [email protected] ٣٦
Lecture 6: Design of waster supply pumping stations
6.4 Booster pumping stations
� Typical layouts of inline booster pumping stations:
Inline booster pumping station - two pumps in series
This layouts is used when two or three pumps are able to deliver the
required flow and head. If more than three pumps are needed or when
the pumps are large, we should go to an offline booster pumping station.
![Page 37: pumping Stations Design Lecture 6 - site.iugaza.edu.pssite.iugaza.edu.ps/.../2010/02/pumping_Stations_Design_Lecture_6.pdf · Typical piping and valves arrangement for well pumping](https://reader035.vdocuments.mx/reader035/viewer/2022081722/5a6fb1df7f8b9a93538b54ff/html5/thumbnails/37.jpg)
Dr. Fahid Rabah , PE [email protected] ٣٧
Lecture 6: Design of waster supply pumping stations
6.4 Booster pumping stations
� Typical layouts of inline booster pumping stations:
Inline booster pumping station - two pumps in parallel
This layouts is used when one pump is able to deliver the required head
but not able to deliver the required flow. In this case we use two or more
pumps in parallel. If more than three pumps are needed or when the
pumps get large, we should go to an offline booster pumping station.
![Page 38: pumping Stations Design Lecture 6 - site.iugaza.edu.pssite.iugaza.edu.ps/.../2010/02/pumping_Stations_Design_Lecture_6.pdf · Typical piping and valves arrangement for well pumping](https://reader035.vdocuments.mx/reader035/viewer/2022081722/5a6fb1df7f8b9a93538b54ff/html5/thumbnails/38.jpg)
Dr. Fahid Rabah , PE [email protected] ٣٨
Lecture 6: Design of waster supply pumping stations
6.4 Booster pumping stations
� Typical layout of offline booster pumping arrangements:
This configuration is used when one pump is able to give the required head but not
able to give the required flow, so we need more than one pump in parallel to deliver
the total flow.
5 1321
4
offline booster pumping station - three pumps in parallel
![Page 39: pumping Stations Design Lecture 6 - site.iugaza.edu.pssite.iugaza.edu.ps/.../2010/02/pumping_Stations_Design_Lecture_6.pdf · Typical piping and valves arrangement for well pumping](https://reader035.vdocuments.mx/reader035/viewer/2022081722/5a6fb1df7f8b9a93538b54ff/html5/thumbnails/39.jpg)
Dr. Fahid Rabah , PE [email protected] ٣٩
Lecture 6: Design of waster supply pumping stations
6.4 Booster pumping stations
� Typical layout of offline booster pumping arrangements:
This configuration is used when one pump is able to give the required flow but not
able to give the required head alone, so we need more than one pump in series to
deliver the total head. Note that we use a bypass line to achieve flexibility in operation
When one or more pumps are out for maintenance.
offline booster pumping station - three pumps in series
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Dr. Fahid Rabah , PE [email protected] ٤٠
Lecture 6: Design of waster supply pumping stations
6.5 Surface water pumping stations
1. Water Intake structure
2. Submersible or dry pumps ( connected in parallel)
3. Suction connection (pipe)
4. Delivery pipe
5. Valves
6. Stand by generator and its fuel tank
7. Main electricity distribution panel and control
8. Service building
� Main components of surface pumping stations :
![Page 41: pumping Stations Design Lecture 6 - site.iugaza.edu.pssite.iugaza.edu.ps/.../2010/02/pumping_Stations_Design_Lecture_6.pdf · Typical piping and valves arrangement for well pumping](https://reader035.vdocuments.mx/reader035/viewer/2022081722/5a6fb1df7f8b9a93538b54ff/html5/thumbnails/41.jpg)
Dr. Fahid Rabah , PE [email protected] ٤١
6.5 Surface water pumping stations
Lecture 6: Design of waster supply pumping stations
Movable Surface water intake
![Page 42: pumping Stations Design Lecture 6 - site.iugaza.edu.pssite.iugaza.edu.ps/.../2010/02/pumping_Stations_Design_Lecture_6.pdf · Typical piping and valves arrangement for well pumping](https://reader035.vdocuments.mx/reader035/viewer/2022081722/5a6fb1df7f8b9a93538b54ff/html5/thumbnails/42.jpg)
Dr. Fahid Rabah , PE [email protected] ٤٢
6.5 Surface water pumping stations
Lecture 6: Design of waster supply pumping stations
Surface water intake
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Dr. Fahid Rabah , PE [email protected] ٤٣
6.5 Surface water pumping stations
Lecture 6: Design of waster supply pumping stations
Dry pumps and Surface water intake
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Dr. Fahid Rabah , PE [email protected] ٤٤
Lecture 6: Design of waster supply pumping stations
Surface water Submersible pump
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Dr. Fahid Rabah , PE [email protected] ٤٥
6.5 Surface water pumping stations
Lecture 6: Design of waster supply pumping stations
Surface water Submersible pump