Prefeasibility Report
For
Expansion of Integrated Municipal Solid Waste
Management Facility at Survey No. 19, 40/1/2 & 42,
Vengurla road, Turmuri Village, Belgaum District, Karnataka
Submitted By
M/s. Ramky Enviro Engineers Limited,
13th Floor, Ramky Grandiose,
Ramky Towers Complex, Gachibowli,
Hyderabad – 500032
Expansion of Integrated Municipal Solid Waste Management Facility at Turmuri Village, Belgaum District, Karnataka PFR
Ramky Enviro Engineers Limited
Contents
S. No. Description Page No.
1. Executive Summary 1
2. Introduction of the project/ Background Information 2
3. Project Description 4
4. Site Analysis 16
5. Planning Brief 19
6. Proposed Infrastructure 20
7. Rehabilitation & Resettlement (R&R) Plan 22
8. Project Schedule & Cost Estimates 22
9. Analysis of Proposal (Final Recommendations) 22
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PRE-FEASIBILITY REPORT
Expansion of Integrated Municipal Solid Waste Management Facility
at Turmuri Village, Belgaum, Karnataka
1. Executive Summary
Belgaum City Corporation appointed Ramky Enviro Engineers Limited (REEL) to design,
construct, operate and maintain the ‘Integrated Municipal Solid Waste Management
Facility’ for scientific disposal of Municipal Solid Waste (MSW) generated in Belgaum.
REEL established the Integrated Municipal Solid Waste Management Facility in an area
of 26.7 hectares at Survey No. 19, 40/1/2 & 42, Vengurla road, Turmuri Village, Belgaum
District, Karnataka. State Level Environment Impact Assessment Authority, Karnataka
issued Environmental Clearance for the existing facility vide Letter No. SEIAA: 116: IND:
2008 dated 11.12.2009. REEL has been operating the existing facility by scientifically
managing the municipal solid waste generated in Belgaum City. REEL proposes to
expand the treatment capacity of the existing facility from 100 TPD to 450 TPD, to meet
the present and future requirements and to upgrade the existing treatment schemes.
After the proposed expansion, the Integrated Municipal Solid Waste Management
Facility will have the following key components: Compost Facility – up to 300 TPD (for
recovery of organic material), Refuse Derived Fuel Facility – up to 150 TPD (for recovery
of material with high calorific value), Material Recovery Facility (for recovery of
recyclables) – up to 10 TPD, and Sanitary Landfill – up to 200 TPD (for disposal of inerts).
The proposed facility will manage different kinds of waste generated in the service area,
including residential, commercial, institutions, hotels & restaurants, markets, marriage
halls, gardens, parks, and non-hazardous industrial wastes, etc.
Water requirement for the facility will be around 25 KLD and it will be met through
existing bore well within the facility. Power requirement for the facility will be upto 350
kVA and it will be supplied by State Electricity Board. DG set(s) of 350 kVA capacity will
be used for emergency power backup.
Adequate measues will be taken up for leachate management. Effective leachate after
recirculation for compost facility, dust suppression, etc. will be treated in Reverse
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Osmosis unit with pre-treatment followed by Multiple Effect Evaporator (MEE) and
Agitated Thin Film Dryer (ATFD) system. Wastewater generated from domestic usage,
floor wash, vehicle wheel wash, etc. will be treated in wastewater treatment plant
consisting of MBBR and UF system. No wastewater will be discharged outside the
facility.
It is estimated that it will take upto 12 months for execution of the proposed expansion.
The capital cost for the proposed expansion of the project is estimated to be up to Rs. 40
Crores. About 60 skilled and unskilled employees will be employed for the project
operation.
Table 1: Site features
Nature of the Project Expansion of Integrated Municipal Solid Waste
Management Facility
Location Turmuri Village, Belgaum District, Karnataka
Land Area 26.7 hectares
Nearest Town Belgaum City 5.5 km (E)
Nearest Railway Station Belgaum Railway Station 10.5 km (SE)
Nearest Highway State Highway – 20 (SH-20) 50 m (S)
2. Introduction of the project / Background information
2.1. Identification of Project
As per MoEF&CC Notification of S.O. No. 1533, dated 14th September 2006 and
subsequent amendments, the project falls under the project activity 7(i) Common
Municipal Solid Waste Management Facility (CMSWMF). As the project is located around
1.4 km from the Karnataka – Maharashtra inter-state boundary and as it attracts
‘General Condition’, the project falls under Category ‘A’ and requires Environmental
Clearence from MoEF&CC.
2.1.1. Project Proponent
Belgaum City Corporation has appointed M/s. Ramky Enviro Engineers Limited (REEL),
Hyderabad to execute the project. REEL has constructed and currently operating the
Integrated Municipal Solid Waste Management Facility (IMSWM) facility at Turmuri
Village, Belgaum District, Karnataka.
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2.2. Brief description of the nature of the project
Due to increase in population and to develop Belgaum as Smart City under Swatch
Bharath Mission, Ramky Enviro Engineers Limited is proposing to expand the existing
Integrated Municipal Solid Waste Management Facility to handle 450 TPD on behalf of
Belgaum City Corporation.
The proposal is to obtain Environmental Clearence from MoEF&CC, for expansion of
existing integrated municipal solid waste management project at Turmuri Village,
Belgaum District, Karnataka to process the municipal solid waste generated in Belgaum
City. The facility will consist of Compost Processing Facility (Recovery of Organics),
Material Recovery (Recovery of Recyclables), Refuse Derived Fuel, Sanitary Landfill
(Disposal of Inerts).
2.2.1. Salient features of the project
Table 2: Salient features of the project
S. No. Parameters Description
1 Name of the project Expansion of Integrated Municipal Solid Waste
Management Facility
2 Project proponent Ramky Enviro Engineers Limited
3 Plant capacity 450 TPD
4 Total plot area 26.7 hectares
5 Net water requirement 25 KLD
6 Source of water Existing Borewell within the site
7 Man power requirement 60 persons
8 Power requirement 350 kVA
9 Total project cost Rs. 40 Crores
2.3. Need for the project and its importance to the Country and State
Indiscriminate and open burning of wastes results in air pollution. Indiscriminate
dumping of waste and leachate from waste dumpsites, and contaminated lands leads to
land pollution, surface water contamination, and ground water contamination. Also, a
significant delay between waste generation and final disposal results in odour nuisance,
environmental degradation, fly and rodent infestation etc.
It is highly necessary to expand the Integrated MSW Management Facility with
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provisions such as recovery of organics (Composting), recovery of recyclables (Materials
Recovery Facility, MRF), recovery of high calorific value waste (Refuse Derived Fuel,
RDF), and disposal of inerts (Sanitary Landfill).
2.4. Demand – Supply gap
The present capacity of the existing IMSW facility is 100 TPD and only 100 TPD waste is
processed. Due to increase in population and future development in Belgaum City it is
expected that the city will generate around 450 TPD of municipal solid waste by 2030.
Hence there is a demand in processing the municipal solid waste for recovery of valuable
products.
2.5. Import Vs. Indigenous production
The existing facility is processing municipal solid waste generated from Belgaum city.
After the expansion, the facility will produce compost and RDF as valuable products.
2.6. Export Possibility
The compost is utilized by the farmers, within India. No exports have been done from
the IMSWM facility.
2.7. Domestic/ Export Markets
The compost generated is marketed through the Agricultural Produce Market
Committee (APMC), horticulture department and other government schemes. The RDFs
will be sent to cement industries as fuel.
2.8. Employment Generation (Direct and Indirect) due to the project
Around 60 skilled and unskilled labours were required for the facility.
3. Project Description
3.1. Type of project including interlinked and interdendent project, if any
The existing project is not an interlinked/ independent project.
3.2. Location of the Site
The facility is located in an area of 26.7 hectares at Turmuri Village, Belgaum District,
Karnataka. Figure 1 shows the ‘Project Location’, Figure 2 shows Topographical Map of
the Project site (10 km radius) and Figure 3 shows the ‘Project Boundary’ on Google
map. The project layout is presented in Figure 4 and the description of various
components of the layout is presented in the following sections.
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Figure 1: Location/Satellite View of the Project Site
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Figure 2: Topographical Map (10 km radius) of the Project Site
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Figure 3: Project Boundary on Google Map
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Figure 4: Project Site Layout
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3.3. Details of alternate site
No alternative sites were considered as the project is expansion of existing IMSWM facility.
Location analysis of the facility is given in Table 3.
Table 3: Location Analysis for the Project Site
S.No Place Minimum Siting
Distance Observation
1 River Should not be within
100 m
No river is present within 100 m.
Markandeya river (stream) is flowing at appx.
500 m (S) from the site.
2 Pond Should not be within
200 m
No pond is located within 200 m.
Rakaskop Tank is located appx. 8.8 km (SW)
from the site.
3 Highway Should not be within
200 m
SH-20 (Bachi - Raichur Highway) is located
appx. 50 m from the site.
4 Habitation Should not be within
200 m
Turmuri village is located appx. 100 m (S)
from boundary of the site.
5 Public Parks Should not be within
200 m No public parks are located within 200 m.
6 Water supply well Should not be within
200 m No water supply wells present within 200 m.
7 AirPort /Airbase Should not be within
20 km
Belgaum Airport is located appx. 21 km (E)
from the site.
8 Flood plain Should not be within
100 year flood plain
The proposed site is not within the flood
plains as recorded for the last 100 years.
9 Coastal Regulation
Zone
Site shall not be
within Coastal
Regulation Zone
The proposed site is not within coastal
regulation zone.
10 Wetlands Site shall not be
within wetlands The proposed site is not within the wetlands.
11
Critical habitat area
– area in which one
or more
endangered species
live
Site shall not be
within critical habitat
areas
The proposed site is not within the critical
habitat areas.
12 Sensitive eco-fragile
areas
Site shall not be
within sensitive eco-
fragile areas
The proposed site is not within the sensitive
eco-fragile areas.
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3.4. Size and Magnitude of Project
The existing IMSWM facility is handling 100 TPD of municipal solid waste generated in Belgaum
city. Considering the future population of the city and some factor of safety, the Integrated
MSW Facility will be expanded to handle about 450 tons of MSW per day (450 TPD).
3.5. Project Description with Process Details
After the proposed expansion, the Integrated Municipal Solid Waste Management Facility will
handle around 450 TPD of municipal solid waste, with the following components:
Compost processing facility
Refuse derived fuel
Material recovery (Recyclables)
Sanitary landfill
Various stages of the process including land filling are highlighted in the flow chart. Any bulk
materials and non biodegradable materials including recyclables will be picked up soon after
unloading of the raw garbage. Bulk materials will be sent to landfill and recyclables will be
stored in the facility and sent to authorized recyclers for recycling/ reuse.
Organic waste will be sent to compost processing facility (windrow composting) and the non-
recyclables will be sent to RDF facility. Process flow chart is shown in Figure 5. Material Mass
Balance is given in Figure 6.
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Figure 5: Tentative Process Flow Chart
RDF ORGANIC FRACTION
WASTE
RECYCLABLES
WINDROW/AEROBIC
COMPOSTING
COMPOST
<4mm
INERTS & NON
COMPOSTABLE
TO LANDFILL
>4mm REJECTS
AS SOIL COVER
Cement Industries
BULK MATERIALS
TO LANDFILL
To authorized recyclers
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Figure 6: Tentative Material Mass Balance
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3.6. Raw material required along with estimated quantity, likely source, marketing area of final product/s, Mode of transport of raw Material and Finished Product.
Raw material for the IMSW facility is municipal solid waste generated within Belgaum City. After
expansion the facility shall handle upto 450 TPD of municipal solid waste. After processing, the
final product will be compost and refuse derived fuel, which will be sold to retailers after
checking the desired quality of the product.
3.7. Mode of Collection and Transportation of Waste
Municipal Solid Waste is collected daily by Belgaum City Corporation, through primary and
secondary collection of waste generated within the service area. Primary collection includes
residential (door-to-door collection), commercial, institutional, market places, etc., and
transportation of MSW to the existing Integrated Solid Waste Management Facility for
processing and scientific disposal of waste, in compliance with Solid Waste Management Rules,
2016.
3.8. Resource optimization/Recycling and reuse
The compost generated is marketed through the Agricultural Produce Market Committee
(APMC), horticulture department and other government schemes and RDFs produced shall be
sold to the nearby cement industries.
3.9. Availability of water its source, Energy/Power requirement and source
The net water requirement for the facility will be around 25 KLD and it will be met through
existing borewells within the facility. The water requirement details are given Table 4. Power
requirement is estimated upto 350 kVA and it will be sourced from state electricity board. DG
set(s) upto 350 kVA will be used in case of power failure.
Table 4: Water requirement details
S. No Description Water Requirement in KLD
1. Process Water Requirement 3
2. Domestic 3
3. Floor wash, vehicle wash, etc. 14
4. Greenbelt 5
Total 25
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3.10. Quantity of waste to be generated (liquid and solid) and scheme for their Management /
disposal
The IMSWM facility process the municipal solid waste generated within Belgaum city. The solid
waste generated from wastewater treatment plant and salts from MEE + ATFD system shall be
sent to nearest TSDF for final disposal. Municipal solid waste generated from the facility shall be
processed within the facility.
The facility utilizes Zero Liquid Discharge (ZLD) system and no wastewater/ treated water is
discharged from the facility. Adequate measues will be taken up for leachate management.
Effective leachate after recirculation for compost facility, dust suppression, etc. will be around
50 KLD and it will be treated in Reverse Osmosis unit with pre-treatment followed by MEE and
ATFD system. Wastewater generated from domestic usage, floor wash, vehicle wheel wash, etc.
will be treated in wastewater treatment plant consists of MBBR and UF system. Condensate
from MEE+ATFD system will be sent to wastewater treatment plant. The treated wastewater
will be used for greenbelt and no wastewater/ treated water will be discharged outside the
facility. In case of disposal, the treated effluent shall meet the discharge standards laid down by
MoEF&CC/ KSPCB. The process flow diagram of Effluent treatment plant is given in Figure 7.
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Figure 7: Tentitive process flow diagram of effluent treatment plant
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4. Site Analysis
4.1. Connectivity
The site is well connected with all the transportation facilities from the nearby places. State
Highway (SH-20) is at a distance of appx. 50 m (S). The nearest railway station is Belgaum
railway station around 10.5 km (SE). The nearest airport is Belgaum airport at a distance of
appx. 21 km (E) from the site.
4.2. Land Form, Land use and Land ownership
The land is owned by Belgaum City Corporation. REEL was constructed and operating the
Integrated Municipal Solid Waste Management Facility at Turmuri Village, Belgaum District,
Karnataka.
4.3. Topography
The project site has uneven and undulating topography due to located on hilly area. The
elevation of the project site is ranging from 788 m to 753 m amsl (above mean sea level). The
topographical map of 10 km radius is shown in Figure 2.
4.4. Existing Land Use pattern
The existing land use patterns of the study area are built-up, agricultural lands, water bodies
like small ponds, lakes, streams or river and forest areas. The Markandeya River (stream) is
flowing at 500 m towards south, Rakaskop Tank is at 8.8 km towards southwest, Kitwad Lake is
at 9.3 km towards north, Tillar Dam is located at 11.7 km towards southwest and Jangamhatti
dam is at 13.4 km towards west.
4.5. Existing Infrastructure
The IMSW facility has the following infrastuctures:
Security room
Weigh Bridge Room & Weigh Bridge
Admin building and laboratory
DG Set & Electrical Panel Room
Storage sheds
Compost processing facility
Landfill
Effluent treatment plant
Road network
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Greenbelt
Site fencing
4.6. Soil Classification
The types of soil found in the study area are red, mixed soil and alluvial soil. The project site is
covered with red soil, which is derived from the Gneiss rocks in the process of sub-aerial and
aerial weathering. The textures of the red soils are sandy and loamy in nature.
4.7. Climatic data from secondary sources
The climate of the Belgaum district as a whole can be termed as semi-arid and experiences
pleasant winters and hot dry summers. The variation in the maximum temperature during the
year ranges from 270 C to 360 C and minimum from 13.90 C to 20.60 C. The hot season extends
from March to May, during which the daily maximum temperature often shoots up to 360 C.
The average annual rainfall recorded in the Belgaum district is 769.1 mm.
4.8. Social Infrastructure available
Schools, colleges, hospitals & healthcare centers, shops & bazaars, community centers, etc. are
all available in nearby villages and towns.
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Figure 8: Sensitivity map
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5. Planning Brief
5.1. Planning concept (type of industries, facilities, transportation, etc.) Town and country
planning/ Development authority classification
The project is an expansion of existing Integrated Municipal Solid waste management Facility at
Turmuri Village, Belgaum District, Karnataka and is having all required infrastructure (power,
roads, water lines, etc.).
5.2. Population projection
The capacity of existing facility is 100 TPD. Considering the future population of the city and
factor of safety, the Integrated MSW Facility will be expanded to handle about 450 tons of MSW
per day (450 TPD). Population projection for Belgaum city is given in Table 3.
Table 5: Population projection of Belgaum city
Year Population Waste generation in TPD
1991 326399 196
1996 365318 219
2001 404237 243
2006 447141 268
2011 490045 294
2016 545173 327
2021 600301 360
2026 667833 401
2031 735364 441
5.3. Land use planning (breakup along with greenbelt etc.).
Table 6: Land breakup details
S.No. Description Area (in sqm) Percentage (%)
1 DG Set & Electrical Panel Room 54.0 0.02
2 Admin cum Lab Building 81.0 0.03
3 Old Stores 75.9 0.03
4 Weigh Bridge Room & Weigh Bridge 17.7 0.01
5 Toilets 28.0 0.01
6 Stores 52.5 0.02
7 Processing facility(old shed) 5,400.0 2.02
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8 Leachate Sump 36.0 0.01
9 Landfill Phase-I (Cell -1 ) 8,711.5 3.26
10 Landfill Phase-I (Cell -2 ) 8,711.5 3.26
11 Landfill Phase-II (Cell -1 ) 5,000.0 1.87
12 Landfill Phase-II (Cell -2 ) 5,000.0 1.87
13 Landfill Phase-II (Cell -3 ) 5,000.0 1.87
14 Landfill Phase-III (Cell -1 ) 8,024.0 3.01
15 RDF Storage 2,975.0 1.11
16 ETP 192.0 0.07
17 Leachate Collection Tank 49.0 0.02
18 Compost Processing Facility 3,589.7 1.34
19 Compost Stores & General Stores Shed 192.0 0.07
20 Landfill future expansion 7,337.0 2.75
21 Security Room 17.6 0.01
22 Road Network (Shoulder & SWD On Either Side). 20,000.0 7.49
23 Green Belt 88,120.0 33.00
24 Open Area 98,349.9 36.83
Total Facility Area 267,014.7 100
5.4. Assessment of Infrastructure demand (physical & social)
There will be a minimum influx of people to the area due to the project, as the major manpower
will be employed from the nearby villages. Hence the infrastructure available is sufficient to
accommodate the demand.
5.5. Amenities/Facilities
All the amenities/facilities like security room, administrative building, toilet block, etc., are
present within the existing IMSWMF and the same will be used for the facility during expansion.
6. Proposed Infrastructure
6.1. Industrial area (processing area)
The IMSWM Facility shall have the following components to manage municipal solid waste
generated within Belgaum:
Compost processing facility
Refuse Derived Fuel
Sanitary landfill
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Storage shed
Effluent treatment unit
6.2. Residential area ( non-processing)
No residential infrastructure is provided within the existing facility, as the people were from
nearby villages.
6.3. Green belt
Greenbelt has been developed according to CPCB/KSPCB guidelines i.e., 33% of the total area.
Plants of various species were developed in the facility and in the peripheral areas.
6.4. Social Infrastructure
Schools, colleges, hospitals & healthcare centers, shops & bazaars, community centers, etc. are
all available in nearby villages and towns.
6.5. Connectivity (Traffic and transportation road/rail/metro/waterways etc)
The site is well connected with all the transportation facilities from the nearby places. State
Highway 20 (SH-20) is at a distance of 50 m (S). The nearest railway station is Belgaum railway
station is around 10.5 km (SE). The nearest airport is Belgaum airport at a distance of 21 km (E)
from the site.
6.6. Drinking water management (Source & Supply of water)
Drinking water have been drawn from the existing bore well and treated with water purifier, as
per the specified standards.
6.7. Sewerage system
The wastewater generated from domestic usage will be treated in wastewater treatment plant,
the treated water will be reused for greenbelt. A septic tank followed by soak pit will be
established as stand by.
6.8. Solid Waste Management
The solid waste generated from ETP and salts from MEE + ATFD system shall be sent to nearest
TSDF for final disposal. Municipal solid waste generated from the facility shall be processed
within the facility.
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6.9. Power Requirement & Supply/source
The power requirement is estimated upto 350 kVA. Power requirement will be met through
State Electricity Board. DG set(s) of 350 kVA will be used for emergency power backup.
7. Rehabilitation and Resettlement (R & R) plan
7.1. Policy to be adopted (Central/State) in respect of the project affected persons including
home oustees and landless laborers (a brief outline to be given)
No, Rehabilitation and Resettlement (R & R) Plan required.
8. Project schedule and Cost Estimates
8.1. Likely date of start of construction and likely date of completion (Time schedule for the
project should be given).
The project expansion will be started after getting all the necessary approvals from the
regulatory authorities viz., MoEF&CC, KSPCB, etc.
8.2. Estimated project cost along with analysis in terms of economic viability of the project.
The capital cost for the proposed expansion project is estimated up to Rs.40 Crores.
9. Analysis of Proposal (Final Recommendations)
9.1. Financial and social benefits with special emphasis on the benefit to the local people
including tribal population if any, in the area.
The expansion of existing Integrated Municipal Solid Waste Management Facility shall ensure
environmentally sound management of Solid waste by complying with Solid Waste
Management Rules, 2016 and CPCB guidelines with minimal negative impact on human health
and environment. Due to the project, employment options to the locals will be increased which
improves their livelihood. Overall the project will have a positive impact on the people and
surroundings.