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© Copyr i gh t 2014- 15 O SIs o f t , LLC .
Presented by
PI System
Implementation
Experiences in
Different Industries
László Arany
I.T.O ENGINEERING Ltd
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© Copyr i gh t 2014- 15 O SIs o f t , LLC .
Agenda
• ITO’s Introduction
• PI as a System Integrator Suggests
• ITO’s PI References
2
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© Copyr i gh t 2014- 15 O SIs o f t , LLC .
I.T.O ENGINEERING Ltd.Engineering and System Integration (design,
development, delivery, installation, maintenance, support and development):
• DCS systems
• SCADA, PLC systems
• Asset management systems
• PI – PLANT INFORMATION systems
3
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MOL US, Algyő:
Gas Production
Plant
DCS System
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MOL US, Algyő:
Compressor
Plants
(31 pcs)
DCS System
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ANTENNA
HUNGÁRIA:
TV and Radio
Transmitter
Control System
SCADA
System
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SCADA
System
E.ON KÖGÁZ:Control System of
Pressure Reduction
Stations (30)
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Asset
Management
System
MOL DS,
ROMPETROL, (SLOVNAFT):
Calibration and
Laboratory
Subsystem of
Special
Instruments
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© I.T.O. Engineering Kft.
WEB-ENABLED MAINTENANCE MANAGEMENT SYSTEM
• 6 areas 1000 objects
• 120 maintenance and operation groups (PDA)
• 350 Web clients, 60 at the same time
FGSZ area NFGSZ area 2
FGSZ area 1
FGSZ ZRt. - Intranet
Sation 1WEB clients
(Web browser)
RFID
tag
Third Party systems:
FÉTIS, KAR, SAP
CMMS, SCADA
Station 2
RFID
tag
Station n
RFID
tag
System Structure
GSM network
(GPRS)
RFID
group,
personal
ID tags
· Smart phone
(Windows Mobile)
· gyszm PDA
(Windows Mobile)
WEB / RFID server· Nokia mobil
(Micro Java) PDA
dock
FGSZ WAN
Firewall
· PDA(Windows Mobile)
WLAN
ex
Asset
Management
System
FGSZ
NATURAL GAS
TRANSMISSION
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© Copyr i gh t 2014- 15 O SIs o f t , LLC .
PI as a System Integrator Suggests
• ITO as PI Distributor and SI Partner since 1996
• PI: What?• PI: Where?• PI: To whom?• PI: Why?
• RESULT: LIKE A MOBILE PHONE, ESSENTIAL
10
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Process
Control
Systems
Business systems,
Applications
Sec. Min. Hour Day Week Month Year
Enterprise
Plant group
Plant
Unit
Loop
Plant
Information
System
PI
PI System
What?
Where?
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Operation
Development
Planning
Maintenance
LogisticLIMS
Yield
Investigation
Process
Investigation
Environment protect.
Production
Accounting
PI
KPIIT Monitor PI System
To whom?
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20%
15%
13%
11%
10%
8%
8%
7%
7%
Regulatory compliance
Acquisition of time series data from the plant floor
Aggregation of data from multiple plant floor sources
Multi-site performance analysis
PAT (Process Analytical Technologies)
Multi-site aggregation of data from production assets
Production management visibility of KPIs
Enterprise visibility of production financial performance
Centralized repository for multi-site data
PI System
AMR Research
Process Improvement Priorities
Why?
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© Copyr i gh t 2014- 15 O SIs o f t , LLC .
More than 80% of enterprise's digitized
information reside in individual hard drives and
in personal files.
Employees get 50%-75% of their relevant
information directly from other people.
Individuals hold the key to the knowledge
economy and most of it is lost when they leave
the enterprise.
PI System
Why?
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Supplier
Management
Customer
Management
Reporting &
Analytics
Planning
Core Transactions
Warehouse
Management
Warehouse
Management
Order
Management
Inventory
Control
Transportation
Mngt & Exec.
Finance
Contract Manufacturing Management
Fulfillment
Customer
CollaborationSupplier
Collaboration
eProcurement
Strategic
Sourcing
Manufacturing
Execution
System
Plant
Maint.SCADA
Regulatory
Compliance
Quality
Control
Process Science Clinical Supplies
Clinical Supplies
Systems
Product Lifecycle
Management
Engineering
LIMS
LIMSCompliance
Management
QC Data Collection
Customer
Service
Demand
Planning
Data Warehouse
Manufacturing
Planning
Procurement
Human
Resources
Sales and
Marketing
Network
Design
Custom Query
and Reporting
Transportation and
Distribution Planning
Supply
Planning
Project
Management
Design &
SimulationCAD
Document
Management
Document Management
TrainingMngt -TBD
Batch Record
Management
Change
Cntr
Tracking &
Trending
Manufacturing
Execution
IT
DILEMMA
PI System
Why?
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• MOL DS, Danube Refinery: 150000 TAG, SIGMAFINE, >20 interfaces, ~ 350 clients
• MOL US, Algyo: 20000 TAG, 6 interfaces, ~ 35 clients
• MOL US, Hajduszoboszlo: 20000 TAG, 2 interfaces, ~ 25 clients
• MOL US, Kiskunhalas: 10000 TAG, 6 interfaces, ~ 25 clients
• MOL US, Kardoskut: 5000 TAG, 2 interfaces, ~ 15 clients
• MOL US, Gellenhaza: 5000 TAG, 2 interfaces, ~ 15 clients
• MOL headquaters: Szolnok, Budapest: ~ 10 clients
• Dunamenti Power Plant (Electrabel): 5000 TAG, >15 interfaces, ~ 30 clients
• E.ON Foldgaz Storage/MFGT: 15000 TAG, 6 interfaces, ~ 30 clients
• Slovnaft, 150000 TAG, SIGMAFINE, 4 interfaces, ~ 350 clients (50 concurrent ones, web type)
• TVK Power Plant, Tiszaujvaros: 5000 TAG, 1 interface, 1 client (SIEMENS delivery)
• E.ON Nyiregyhazi Power Plant: 1000 TAG, 1 interface, 2 clients (Emerson delivery)
• Magyar Horizont Energia: 1000 TAG, 6 interfaces, ~10 clients
• MMBF: 8000 TAG, 3 interfaces, 10 clients
• MVM-GTER: Embedded PI in GE DCS system (GE delivery)
ITO’s PI references:
delivery, application development, system integration, training, support
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© Copyr i gh t 2014- 15 O SIs o f t , LLC .18
EFIR
munkaállomások
Irányítástechnikai busz (Ethernet, TCP/IP)
Ügyviteli busz (Ethernet, IPX, TCP/IP)
Algyő PI információs rendszerének felépítése (tervezett és javasolt)
LGA
E-10 mérésadatgy.
SIEMENS 135U
Kénmentesítő
DeltaV
Szintmérő rendszer
ENRAF
FIX, SQL
E-10
Atm. PB
tároló
E, LTEX,
D ü. olaj.
EE, DD
E üzemEE, DD üzem
NF üzem
NF SZG-1,..6
Ferencsz.
Üllés
Kiskundor.
Maros-1 gt.
EE-D, DD hűtő FIX
EE-D techn. FIX
CC2, C2
Algyő olaj
LIMS szerver
RS3-RNI
EFIR
Vill.Energ.
IT-SQL
szerverPI-RDBMS I/F
PI szerver
Fáklya SCAN 3000
(S9000) (2 db)
DD ü. adatkonc.
FIX, PI-FIX
MOTOROLA MOSCAD
LTEX üzem
NetBuilder
Fisher-Rosemount Peerway
Labor hálózat
2 db PI-RS3 RNI I/F
TeleGyr DataServer
(MS SQL Server)
PI-RDBMS I/F
EFIR PI kliens
FIX, PI-FIX I/F
iFIX,
PI-FIX I/F
Ethernet
ROS
Ethernet
RS3-RNI
RS3-RNI
RS3-RNI
ROS
ROS
ROS
Kompresszor
üzemóra
CC2
Ethernet
MULTISWITCH2000
SWITCHING HUB
Üzemi PI kliensekÜzemi KTIR kliensek
Algyő gáz
"0 pont"
(SQL)
FIU
(3 db)
PI egyedi I/F(SZEAK épület)
M
O
D
B
U
S
2. sz. mellékletI.T.O. ENGINEERING Kft. 2001
Meződiszpécser(NF épület)
U
R
H
Olajgyűjtő
tankállomások,
Főgyűjtő
SZT1-11
MOSCAD,
DeltaV
iFIX
U
R
H
Router
DeltaV
PI kliensek MOL WANKTIR
SZOLNOK
OlajmérlegDIMS
Ethernet
Rev.1
ÜB-SQL
szerverE-10
diszpécser
Olajdiszpécser
3 db FIXNovell
szerver
Labor
EXCEL
bevitel
D üzem, BSB
RS3-RNI
SWTICH
U
R
H
FIX, PI-FIX I/F
D hűtő, műszerlev.
FIX
FIX, PI-FIX I/F
Vasúti és közúti
terméktöltő
PI System
MOL US, Algyő
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PI System
MOL US, Algyő
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PI System
MOL/EFS/MFGT:
UGSs
Demo data
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PI System
Dunamenti Power
Turn-key project:• EPC: design – development – commissioning
• Project time: 6 moths
• Modification in the DCS, etc. systems
• > 20 data connections
• All power station I/O measurements: oil, gas,
steam, water, generated power, power
generation timetable (setpoints), emission,
imission
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PI System
Dunamenti Power
Turn-key project:• Collecting all important process I/O values
• Dispatching system based on PI system
• Existing reports
• Manual data entry
• Data validation
• Production accounting
• Technical calculations
• Complex reports
• KPIs
• Flexible, open TOOL for nearly everything
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PI System
MMBF, Szőreg:
UGS
All-in-One:
DCS/SIS – PI – AMS/RFID• ITO parts (under OLAJTERV and EMERSON):
• Design all systems
• DCS: application development
• PI: EPC
• RFID subsystem of AMS: EPC
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© Copyr i gh t 2014- 15 O SIs o f t , LLC .24
PI and
SIGMAFINE
System
MOL US:Integrated
Yield/Production
Accounting System
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PI at
More than just dessert!
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© Copyr i gh t 2014 - 15 O SIs o f t , LLC .
László Arany
• Managing Director
• I.T.O ENGINEERING Ltd
26
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