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Passive Fire Protection Systems
Trust & Innovation
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1912-’201887 ‘20-’50 ‘50-’80
‘80-’07
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® -
-
-13 companies
1.900 employees and almost 30.000 lines
design,
production and distribution.
on the quality and innovation
--
®
Fixings & Anchors
Fasteners
Tools
and processes that minimise the company’s impact on
Sustainable Rawlplug:•
•
•
•
-
®
‘09-’14
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4
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5
-
ves, RAWLPLUG®
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Passive Fire Protection Systems
6
Contents
7OVERVIEW OF OUR RANGE
8TYPES OF SYSTEM
INTRODUCTION TO PASSIVE FIRE PROTECTION SYSTEMS9
12MATERIAL USAGE TABLES
PRODUCTS13
38
FIRESTOP BLOCK
14
FIRESTOP ACRYLIC COMPOUND
32
FIRESTOP MORTAR
18
26
FIRESTOP ACRYLIC COMPOUND
41
FIRE PROTECTION SYSTEM
44ACCESSORIES
16
23
20
FIRESTOP ACRYLIC COMPOUND
FIRESTOP ACRYLIC COMPOUND
FIRESTOP ACRYLIC COMPOUND
35
FIRE PROTECTION SYSTEM
29
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7
Overview of our range
PRODUCT ACRYLIC
ACRYLIC ASF GUN
FOAM
MORTAR
MORTAR
PIPE WRAP
BOARD
R BOARD
PIPE WRAP
Ceiling or rigid wall
[mm]-
wall
[mm]
-
- - - - -
Ceiling [mm] - - - - -
Ceiling [mm]
or
or 85 or - - -
Ceiling [mm] - - - - - - -
Ceiling [mm] - - -opening
- - -
Ceiling [mm]
or
or
pipe - - - -
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Passive Fire Protection Systems
8
PASSIVE FIRE PROTECTION SYSTEMS
JOINTS AND GAPSSEALING SYSTEMS FOR PIPE
OPENINGSSEALING SYSTEMS FOR CABLE
OPENINGS
System enables sealing of all linear gaps System enables sealing of penetration System enables sealing of penetration
FEATURES AND BENEFITS:
substrates
Rapid sealing Requires basic tools only
installation types
required
Quick and easy to install No additional protection required on cables
Easy sealing of large openings
FIRE RESISTANCE CLASSIFICATION
EI 240 EI 120 EI 240 EI 120 EI 240 EI 120
PRODUCTS AVAILABLE:
Types of system
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9
Fire resistance of buildings
Fire resistance approvals criteriaFire resistance
Fire load-bearing capacity R
Fire integrity E
Fire insulation I
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Passive Fire Protection Systems
10
-
Pipe penetration joints sealing
Penetration gaps marking
company name
Cable penetration joints sealing
Approvals
Fire resistance class EI: Company name:
Date of execution:
PASSIVE FIRE PREVENTION SYSTEM
Product name:
®
Slits and expansion joints Pipe penetration gaps Cable penetration gaps
Slits and expansion joints sealing
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Products of the highest standards and quality
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Passive Fire Protection Systems
12
Material Usage tables
Filling depth [mm]
Filling width [mm]
15 1 1
CABLE PENETRATION GAPS
diameter[mm]
- - - 1
PIPE PENETRATION GAPS (plastic pipes)
Parameters
55
8
CABLE PENETRATION GAPS
size [cm]
1
1
5
PIPE PENETRATION GAPS (metallic pipes)
diameter [mm]
115
- - - - - - -
- - - - - - -
95 - - - - - - -
- - - - - - -
- - - - - - -
- - - - - - -
- - - - - - -
- - - - - - -
PIPE PENETRATION GAPS (plastic pipes)
diameter [mm]
- - - - - -
- - - - - -
- - - - - -
- - - - - -
- - - - - -
- - - - - -
- - - - - -
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FIRE STOPPING AND SEALING COMPOUND
additional information
of installation
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Passive Fire Protection Systems
14
R-FR ACRYLIC Firestop acrylic compoundfor sealing expansion joints
Installation guide
Features and benefits
Universal firestopping acrylic compound for expansion joints sealing
Product information
Base materialsApproved for use in:
• Concrete
Applications
Approvals and Reports•
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15
Fill depth[mm]
Joint widths [mm]
10 20 30
15
Technical parameters Values / description
Specific gravity [g/cm ]
Flash point None
Film forming
Totally hardened [day]
[ ]
[
Storage [month]
Classification
[mm]
[mm]
[mm]
[mm]
[°C]
[°C]
Description Sound reduction
[dB]
[dB]
Product CodeVolume
[ml]
Quantity [pcs] Weight [kg]
Bar CodeShelf life [month]
Box Outer Pallet Box Outer Pallet
1
Product commercial data
Sound insulation
Technical data
Usage R-FR ACRYLIC 310 ml
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Passive Fire Protection Systems
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Product information
Base materialsApproved for use in:
• Concrete
Features and benefits
R-FR ACRYLIC Firestop acrylic compoundfor sealing pipe openings
Installation guide
Applications
protection for penetration gaps
protection for penetration gaps of composite pipes
penetration gaps of plastic
Universal firestopping sealing compound for pipe installation protection
Approvals and Reports•
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Description Sound reduction
[dB]
[dB]
Diameter hole [mm]
Outside diameter of pipe [mm]
50 60 75 90 100 115 200 219
_ _ _ _ _ _ _
_ _ _ _ _ _ _
95 _ _ _ _ _ _ _
_ _ _ _ _ _ _
_ _ _ _ _ _ _
_ _ _ _ _ _ _
_ _ _ _ _ _ _
_ _ _ _ _ _ _
Technical parameters Values / description
Specific gravity [g/cm ]
Flash point None
Film forming [ ]
Totally hardened [day]
[ ]
[
Storage [month]
Classification
[mm]
[mm]
[mm]
[mm]
[°C]
[°C]
Sound insulation
Technical data
Usage R-FR ACRYLIC 310 ml
Product CodeVolume
[ml]
Quantity [pcs] Weight [kg]
Bar CodeShelf life [month]
Box Outer Pallet Box Outer Pallet
1
Product commercial data
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Passive Fire Protection Systems
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R-FR ACRYLIC Firestop acrylic compoundfor sealing cable openings
Product information
Features and benefits
Base materialsApproved for use in:
• Concrete
Installation guide
Applications
protection for penetration gaps
protection for penetration gaps
Universal firestopping compound for cable installations sealing
Approvals and Reports•
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19
Diameter hole [mm]
0 10 30 60
Description Sound reduction
[dB]
[dB]
Technical parameters Values / description
Specific gravity [g/cm ]
Flash point None
Film forming [ ]
Totally hardened [day]
[ ]
[
Storage [month]
Classification
[mm]
[mm]
[mm]
[mm]
[°C]
[°C]
Sound insulation
Technical data
Usage R-FR ACRYLIC 310 ml
Product CodeVolume
[ml]
Quantity [pcs] Weight [kg]
Bar CodeShelf life [month]
Box Outer Pallet Box Outer Pallet
1
Product commercial data
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Passive Fire Protection Systems
20
Installation guide
Product information
Features and benefits
Base materialsApproved for use in:
• Concrete
Applications
• Protection for penetration gaps
composite pipes and plastic pipes
R-FR ACRYLIC Firestop acrylic compound
Firestopping, universal sealing compound for expansion joints, cable and pipe installations protection
Approvals and Reports•
•
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21
Description/sealing type Sound reduction
[dB]
[dB]
Sound insulation
Technical data
Installation guide (cont.)
Usage R-FR ACRYLIC 600 ml
Filling depth[mm]
Filling width [mm]
10 20 30
15
Technical parameters Values / description
Specific gravity [g/cm ]
Flash point None
Film forming [ ]
Totally hardened [day]
[ ]
[
Storage [month]
Classification
[mm]
[mm]
[mm]
[mm]
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Passive Fire Protection Systems
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Product CodeVolume
[ml]
Quantity [pcs] Weight [kg]
Bar CodeShelf life [month]
Box Outer Pallet Box Outer Pallet
1
Product commercial data
Aperture diameter [mm]
0 10 30 60
Usage R-FR ACRYLIC 600 ml (cont.)
Aperture diameter [mm]
External diameter of a pipe [mm]
50 60 75 90 100 115 200 219
- - - - - - -
- - - - - - -
95 - - - - - - -
- - - - - - -
- - - - - - -
- - - - - - -
- - - - - - -
- - - - - - -
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R-FR ASF Firestop acrylic compound
Features and benefits
Firestop sealing compound
Product information
Base materialsApproved for use in:
• Concrete
Applications
• Protection for penetration gaps of metalic pipes
• Protection for penetration gaps
Approvals and Reports•
•
Installation guide
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Passive Fire Protection Systems
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Filling depth [mm]
Filling width [mm]
10 20 30
15
Technical parameters Values / description
Condition
Specific gravity
Flash point None
Film forming
Totally hardened
Storage [month]
Classification
Description Sound reduction
[dB]
[dB]
Sound insulation
Technical data
Installation guide (cont.)
Usage R-FR ASF 310 ml
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25
Product CodeVolume
[ml]
Quantity [pcs] Weight [kg]
Bar CodeShelf life [month]
Box Outer Pallet Box Outer Pallet
1
Product commercial data
Diameter hole [mm]
0 10 30 60
Usage R-FR ASF 310 ml (cont.)
Diameter hole [mm]
External diameter of a pipe [mm]
50 60 75 90 100 115 200 219
- - - - - - -
- - - - - - -
95 - - - - - - -
- - - - - - -
- - - - - - -
- - - - - - -
- - - - - - -
- - - - - - -
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Passive Fire Protection Systems
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Product information
Features and benefits Base materialsApproved for use in:• Concrete
Installation guide
Applications• Penetration gaps protection
for plastic pipes
protection
Firestopping intumescent compound for cables and pipes protection
Approvals and Reports•
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Description Sound reduction
[dB]
Technical parameters Values / description
Condition
Specific gravity [g/cm ]
Flash point None
Film forming
Totally hardened [day]
Storage[month]
Classification
n/a
Sound insulation
Technical data
Product CodeVolume
[ml]
Quantity [pcs] Weight [kg]
Bar CodeShelf life [month]
Box Outer Pallet Box Outer Pallet
1
Product commercial data
Diameter hole [mm]
Outside diameter of pipe [mm]
40 50 63 75 82 90 110
_ _ _ _ _ _
_ _ _ _ _ _
_ _ _ _ _ _
_ _ _ _ _ _
_ _ _ _ _ _
_ _ _ _ _ _
_ _ _ _ _ _
Diameter hole [mm]
0 10 30 60
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Passive Fire Protection Systems
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FIRE RESISTANT GUN FOAM R-RPP-B1
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B1 Fire Resistant Gun Foam
Features and benefits
to approval
•
Single component polyurethane fire-resistant foam with EI 120 classification
Applications• Fire retardant installation of window and doorframes
• Filling of cavities
Base materials
Installation guide
Product information
• Concrete • Oriented Strand Board
• Plastic
• Plywood
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Passive Fire Protection Systems
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Technical data
Commercial product data
Product Code ColourQuantity [pcs] Weight [kg]
Bar CodesBox Outer Pallet Box Outer Pallet
R-RPP-B1 Light red
Parameter Value Methods
[°C]
[°C]
[dm ]
- red
[min]
Pretreatment time [min]
Complete hardening time [h]
Fire resistance class - B-s1, dO
]
Tensile strength
Compressive strength
[°C]
-
[dB]
[ml]
[g/l]
Fire resistance classification -
RPP-B1
Classification -
Shelf life [month]
Storage conditions -and ignition
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FIRESTOPPING MORTAR
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Installation guide
Firestopping mortar for penetration gaps of cables and of combined installations
Product information
Features and benefits
installation types
• Penetration gap protection can
Base materialsApproved for use in:
• Concrete
Applications
gaps protection
protection
Approvals and Reports•
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Gap size[cm]
0 10 30 60
Technical parameters Values/description
Condition
]
Flash point
Hardened [h]
Totally hardened [day]
None
Storage °C°C °C
directly with metals that may corrode
Off white
Description Sound reduction
[dB]
[dB]
[dB]
[dB]
Product CodeVolume
[ml]
Quantity [pcs] Weight [kg]
Bar CodeShelf life [month]
Box Pallet Box Pallet
1
Product commercial data
Sound insulation
Technical data
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Passive Fire Protection Systems
34
FIRE PROTECTION SYSTEM
wrap
Mortar ready
with wather
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3535
Installation guide
Fire protection system
Firestopping wrap and mortar for penetration gaps sealing for plastic and metalic pipes with rubber insulation
Product information
Features and benefits
installation types
• Simple application in penetration gap
• Rapid installation of wrap in
Base materialsApproved for use in:
• Concrete
Applications
• Protection of penetration gaps
• Penetration gaps protection
Approvals and Reports•
•
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Passive Fire Protection Systems
36
Description Sound reduction
[dB]
[dB]
[dB]
[dB]
Product CodeVolume [L] Quantity [pcs] Weight [kg]
Bar Code
[month]Width [mm] x length [m]
Box Pallet Box Pallet
1
1 nd nd nd
1 nd nd nd
Product commercial data
Sound insulation
Technical data
Technical specification of wrap R-FR PIPE WRAP 50x25 and 75x25For plastic pipe protection
Gap size[cm]
0 10 30 60
Wrap typePipe
diameter[mm]
Size [mm] Numebr of wraplayersThickness Width Length
1
5
Wrap typePipe
diameter[mm]
Size [mm] Numebr of wraplayersThickness Width Length
1
1
Technical parameters Values/description
Condition
]
Flash point
Hardened [h]
Totally hardened [day]
None
Storage °C°C °C
in direct contact with metals that may corrode
Off white
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3737
FIRESTOP BLOCK
Firestopping coating
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Installation guide
R-FR BOARD Firestopping Board
Firestopping board for protection of cable and combined penetrations
Product information
Features and benefits
application types
Base materialsApproved for use in:
• Concrete
Applications
penetration gaps protection
Approvals and Reports•
Passive Fire Protection Systems
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Gap size [cm]
0 10 30 60
Description / sealing type Sound reduction
[dB] 55
[dB] > 55
Technical parameters Values / description
Condition
]
Flash point
Film forming
Totally hardened [day]
Storage oC
oC
oC +5°C °C
pcs
Product CodeDimensions
[mm]
Quantity [pcs] Weight [kg]
Bar CodeBox Pallet Box Pallet
1
1
1
Product commercial data
Sound insulation
Technical data
Usage R-FR BOARD
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Passive Fire Protection Systems
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FIRE PROTECTION SYSTEM
wrap
coating
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4141
Installation guide
Fire Protection SystemR-FR PIPE WRAP + R-FR BOARD
Firestopping wrap and board for penetrations with plastic pipe and metal pipe with insulation
Product information
Features and benefits
types of installations
Base materialsApproved for use in:
• Concrete
Applications
gaps protection
Approvals and Reports•
•
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Gap size [cm]
0 10 30 60
Product CodeDimensions
[mm]
Quantity [pcs] Weight [kg]
Bar CodeBox Pallet Box Pallet
1
1
1
1 nd nd
Product commercial data
Usage R-FR BOARD
Technical specification of wrap R-FR PIPE WRAP 50x25
Description Sound reduction
[dB] 55
[dB] > 55
Sound insulation
Technical dataTechnical parameters Values / description
Condition
]
Flash point
Film forming
Totally hardened [day]
Storage oC
oC
oC +5°C °C
pcs
For plastic pipe protection
Wrap typePipe
diameter[mm]
Size [mm] Numebr of wraplayersThickness Width Length
1
5
Wrap typePipe
diameter[mm]
Size [mm] Numebr of wraplayersThickness Width Length
1
1
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Passive Fire Protection Systems
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ACCESSORIES
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Passive Fire Protection Systems
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R-GUN Dispenser Guns
Professional manual dispensing system in cartridges
Product Code DescriptionQuantity [pcs] Weight [kg]
Bar CodeBox Outer Pallet Box Outer Pallet
Applications
Applications
Product Code DescriptionQuantity [pcs] Weight [kg]
Bar CodeBox Outer Pallet Box Outer Pallet
Applications
R-GUN Pneumatic Dispenser GUN
Professional pneumatic dispensing system for foil cartridges
Product Code DescriptionQuantity [pcs] Weight [kg]
Bar CodeBox Outer Pallet Box Outer Pallet
1 1 599
c Dispen
c dispensing system for foil c
Quantity [pcs]
ox Outer Pal
1
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Paddle Mixers
Knife - Mineral Wool Board
Universal mixer for liquid & powder construction materials
Blade made from CrMoV15 for dry cutting hard and soft mineral wool
Product Code DescriptionDiameter
[mm]Shank
Quantity [pcs]Bar Code
Box Outer
1
1 8
1 8
Product Code DescriptionQuantity [pcs]
Bar CodeBox Outer
1
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Passive Fire Protection Systems
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FRANCERAWL France SASZi Mitry Compans
HUNGARYKoelner Hungária Kft
SLOVAKIA Koelner Slovakia s.r.o.
UNITED ARAB EMIRATESRawlplug Middle East FZE
GERMANYKoelner Deutschland GmbH
UKRAINEKoelner Ukraine LLC
SWEDENRawl Scandinavia ABBaumansgatan 4
CZECH REPUBLICKoelner CZ s.r.o
RUSSIAKoelner Trading KLD LLC
POLANDKoelner Polska Sp. z o.o.
SINGAPORERawlplug Singapore PTE. LTD
IRELANDRawlplug Ireland LtdUnit 10 Donore Business Park
UNITED KINGDOM Rawlplug Ltd
LITHUANIAUAB Koelner Vilnius